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Training Catalogue 2014
1
2014
30, Jalan PJS 1/46, Petaling Utama, Petaling Jaya, 46000 Selangor Darul Ehsan Tel: +603-7783 3459 | Fax: +603-7781 6818 Email : [email protected] Website : www.mawea.com.my
Training Catalogue 2014
Training Catalogue 2014
2
Contents
1.0 About Us
2.0 Courses
Course Subject Code
Duration (day)
2.1 Training@CATIA
2.1.1 Basic@CATIA CAT-A00
Fundamentals CAT-A01 5
Intermediate CAT-A02 3
2.1.2 Mechanical@CATIA
R22&R23 Update CAT-B01 1
2D Layout to 3D Design CAT-B02 1
3D Functional Tolerancing & Annotation CAT-B03 2
Core & Cavity CAT-B04 1
Functional Molded Part CAT-B05 1
Generative Sheetmetal Design CAT-B06 1
Healing Assistant CAT-B07 1
Tooling Design CAT-B08 1
Mold Tooling Design CAT-B09 1
Composites Part Engineering CAT-B10 3
Composites Part Manufacturing CAT-B11 2
2.1.3 Analysis@CATIA
Generative Structural Analysis CAT-C01 2
FEM Surface CAT-C02 2
FEM Solid CAT-C03 1
Elfini Structural Analysis CAT-C04 1
Generative Dynamic Respond Analysis CAT-C05 1
2.1.4 Review&Optimization@CATIA
Animated Product Review CAT-D01 3
Human Builder & Simulation CAT-D02 2
Knowledgeware CAT-D03 2
2.1.5 Styling@CATIA
Freestyle Shaper, Optimizer & Profiler CAT-E01 2
Freestyle Sketch Tracer CAT-E02 1
Imagine & Shape CAT-E03 1
Shape Sculptor CAT-E04 1
Digitized Shape Editor CAT-E05 1
Quick Surface Reconstruction CAT-E06 1
Generative Shape Optimizer CAT-E07 1
2.1.6 Manufacturing@CATIA
Fundamental of CAM CAT-F01 3
Lathe Machining CAT-F02 1
Surface Machining CAT-F03 1
Multi-Axis Machining CAT-F04 1
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Multi-Pocket Machining CAT-F05 1
Advanced Part Machining CAT-F06 1
2.1.7 Infrastructure@CATIA
Catia V5 Administration CAT-G01 3
Catia V5 VBA Automation CAT-G02 3
2.1.8 Certification@CATIA
Part Design Specialist PRO-A01 2
Surface Design Specialist PRO-A02 2
Assembly Design Specialist PRO-A03 2
Part Design Expert PRO-B01 2
Surface Design Expert PRO-B02 2
Assembly Design Expert PRO-B03 2
2.2 Training@DELMIA
Process Engineer DEL-A01 3
Quest DEL-B01 4
DPM Assembly DEL-C01 3
Human Solutions DEL-C02 4
Robotics DEL-C03 3
2.3 Training@SMARTEAM
SmarTeam Administration ST-A01 2
SmarTeam Design Editor & Workflow ST-A02 1
SmarTeam CATIA Integration ST-A03 1
2.4 Training@3DVIA
3dvia Composer Fundamentals 3DV-A01 2
3dvia Composer Advanced 3DV-A02 2
2.4 Workshop@Customized Training
Design in Preparation training for Resident Engineers as Automotive Based Customers Site (Intensive Preparation) WS-A01 3
Styling Workshop WS-A02 2
Freestyle Shape Design WS-A03 2
Plastic Design Workshop WS-A04 3
Molded Product Creation WS-A05 2
Mold Tooling Creation WS-A06 4
Reverse Engineering WS-A07 3
Realistic Dynamic Rendering WS-A08 2
3D Master WS-A09 2
Knowledge Expert & Engineering Optimization WS-A10 2
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2.5 General Courses
Introduction to FEA G-FEA 2
Introduction to Fundamentals of Sheet Metal Formability G-SMF 2
Introduction to Jigs & Fixtures Design JIF-1 2
Introduction to Casting Simulation G-CST 2
Introduction to GD&T GDT-1 3
Introduction to Welding Simulation G-WEL 2
Introduction to Digital Manufacturing G-DMF 5
2.6 Other Courses
Developing an Effective Foreign Object Damage / Foreign Object Prevention Program (AS9100 Aerospace Requirements) OTH-01 1
Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP) Training OTH-02 2
ISO/TS 16949:2002 – Specific Automotive Requirements OTH-03 1
Basics of Project Management OTH-04 1
Implementing an Effective Quality Improvement in an Organization OTH-05 2
Failure Modes & Effects Analysis (FMEA) OTH-06 2
ISO 14001 Environmental Management Systems – Understanding The Requirements and Internal Auditor OTH-07 2
Lean Management OTH-08 2
Productivity, Quality & Cost Control For Supervisors & Executives OTH-09 2
Operational Risk Management OTH-10 2
TS 169-49:2002 QMS For Automotive Industries Internal Quality Audit Training OTH-11 2
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1.0 About Us
MAWEA Industries Sdn Bhd is a wholly own subsidiary of IME Group of Companies, a
company more than 30 years old, being one of the leading CAD/CAM,CAE solution providers
in the country. MAWEA Industries was established since 1995 as a service provider in CNC
rebuilt and repairer, and later exploring into reverse engineering and model rebuilding.
In year 1998, MAWEA Industries signed up as IBM Business Partner, promoting the leading
Dassault Systemes‘s CAD/CAM/CAE solution: “CATIA” to the Malaysian automobile and
manufacturing industries. In the subsequent years, MAWEA brought in advanced Product
Lifecycle Management (PLM) solutions, i.e. DELMIA and SMARTEAM. In year 2004, MAWEA
Industries has become the FIRST and only ONE Education Partner of Dassault Systemes in
providing comprehensive Product Lifecycle Management (PLM) courses to the
manufacturing and education industries. MAWEA has more than 100 customers with more
than 200 CATIA systems being installed at commercial and educational industries.
Training Centre
MAWEA provides complete range of CAD/CAM/CAE and related
technical courses & training programs to the industries and
educational institutions.
The centre is fully equipped with high-end PC workstations, with
high-resolution LCD projectors, located at our headquarters in
Petaling Jaya (Selangor), Nusajaya (Johor) and Prai (Penang)
branch offices. All courses are conducted by CATIA Certified Professional
trainers and claimable for HRD Fund.
Mawea Industries Sdn Bhd is the only appointed Education Partner of Dassault Systemes
providing comprehensive training courses on Product Lifecycle Management (PLM)
solutions, as well as PEARSON VUE Authorized Test Center for professional certification
program, i.e. CATIA Certified Professional.
Training Schedules We organize our courses to meet the needs of our customers, and we will make every effort to accommodate their wishes. To schedule “by arrangement only” courses, please contact us and include the full course title, along with the dates you wish to attend classes. Including alternative dates are recommended. Location Courses are held at Mawea Training Centre or at the customer’s site by request. Custom courses can also be made available through our Services Group. Number of Participants The class can allocate up to 20 participants per session and handled by two trained instructors. Accommodations can be made for larger groups if necessary. Courses at the customer’s site are priced for five, with the option to add participants.
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Course Instruction Fees The course participation fees are based on our price list from January 1, 2014. We reserve the right to make changes. Fees are determined by location (MAWEA or Customer) and duration (number of days). The course fees include instructional materials (under authorized Dassault Systemes Education Partners). Travel Expenses For courses held at the customer’s location, we will, in addition to the course fees, charge you for the travel and living expenses incurred by our instructors. Cancellations The cancellation deadline is two weeks before the start of the session. For cancellations received after this deadline and/or for participants who fail to appear, we will charge the full course fees. However, in the event of such a cancellation, you may send a replacement. Please submit all cancellations in writing. Participants Failing to Appear Those participants who fail to appear for a course, or who only attend it part time, are still obligated to pay the full course fees.
Any training enquiry, please send us and email to [email protected] or call to our
hotline: 1-300-88-5700
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2.1. Training@CATIA
2.1.1 Basic@CATIA
CAT-A01 CATIA V5 BEGINNER – FUNDAMENTALS
Duration : 5 days (9am – 5pm)
CATIA V5 Basic provides you the knowledge in high-end CAD modeling including the architecture of
CATIA V5 interface, 3D solid modeling, 3D surface modeling, assemblies of parts and drafting.
Course Contents: # 1
st day (CATIA Basics)
Introduction to CATIA Interacting with CATIA Manipulating CATIA Window Analyzing the Geometry Managing CATIA Data Exchange # 2
nd day (Solid Design Fundamentals)
Using of Dynamic Sketcher Creating the main Features Organizing the Part Structure Modifying the Part
Further Operations Adding Material Specifications # 3
rd day (Wireframe & Surface Design)
Defining the Wireframe Extracting the Curves Modifying the Geometry Hybrid Modeling and integration
# 4
th day (Assembly Design)
Defining and Assembly parts Manipulating the Assembly Process Detecting Collision and Clearance Generating the Exploded View and Bill of Material # 5
th day (Drafting)
Extracting the Draw Views Preparing the Drawings Creating Texts & Dimensions Plotting the Drawings Managing the Standards
CAT-A02 CATIA V5 BEGINNER – INTERMEDIATE
Duration : 3 days (9am – 5pm)
# 1
st day (Solid Expert)
Sketch-Based Features Part Manipulations
Dress-Up Features Part Analysis
Annotations
# 2nd
& 3rd
day (Surface Expert)
Surface Design Overview Creating Advanced Wireframe Geometry
Wireframe Analysis and Repair Creating Advanced Swept Surfaces
Creating Advanced Blend Surfaces Surface Analysis and Repair
Additional Surface Design Tools
CAT-A00 CATIA V5 BASIC PACKAGE – FUNDAMENTALS & INTERMEDIATE
Duration : 8 days (9am – 5pm)
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2.1.2 Mechanical@CATIA
CAT-B01 R22 & R23 Update (Mechanical Design)
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Fundamentals
This course will only highlight on the new tools available in CATIA V5R22 & CATIA V5R23
Mechanical Design. Upon completion of this course you will be able to use the new and enhanced
tools of the Mechanical Design Workbenches in Update Release.
Contents :
Sketcher Updates o New command for Upgrade, Explode o Enhancement in Positioning As Result With Link Sketches
Part Design Updates o Enhancement in Fillet o Enhancement in the Hole Definition o Near/Far
Generative Shape Design Updates o Enhancement in the Sweep o Enhancement in extrapolating curves and surfaces o Enhancement Multi-Sections surfaces o Rolling offsets o Parallel Curve
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CAT-B02 2D Layout to 3D Design
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Fundamentals
In this course you will learn how to draw benefit from 2D & 3D available in a single environment to design 3D products. Contents :
Introduction o Accessing the Workbench o User Interface o General Presentation
o User Settings o Standards
Geometry Creation o Creating Projection Views o Exporting the 2D View to 2D
Layout o Using 2D Components o 3D Visualization and Use-
Edges Capabilities
o Managing the Background Visualization
o Dressing-up the Geometry o Creating 3D geometry from
2D geometry
Data Management o Print Capabilities o Drawing Creation from 2D Layout
CAT-B03 3D Functional Tolerancing & Annotation
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic This course will teach you how to create annotation planes in a CATPart and how to add and manage 3D annotations on these planes. You will also learn how to create 3D views in the CATPart and how to use them to create 2D views in a CATDrawing. Contents :
Add 3D annotations to a part
Manage and position these annotations
Create and manage annotation planes and views
Manage the 3D geometry associated to the 3D annotations
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CAT-B04 Core & Cavity Design
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Fundamentals This course will teach you on how to import the part to a mold, define the main pulling direction, update mold areas by transferring, splitting and segregating faces, create a parting surface, use functionalities dedicated to stamping and perform a geometric comparison of two parts
Contents :
Import the Part to mold
Define the Main Pulling Direction
Define a Slider/Lifter Pulling Direction
Work on Mold Areas : Transfer, Aggregate, Split, Explode, Bounding Box
Define Parting Surface
CAT-B05 Functional Molded Part
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Fundamentals This course will teach you how to use the Functional Molded Part workbench to create molded parts from the main shapes definition and to finalize the part with additional dress up features. You will also be taught the multi-body approach and will finally learn how to extract cores and cavity from the final part.
Contents :
Basics of functional Molded Parts
Basic Features
Functional Features
Feature Modifiers and Dress-Up Tools
Multi-Body Features
Extraction Features
CAT-B06 Generative Sheetmetal Design
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Fundamentals This course will helps you to understand the terminology and the creation process for sheet metal part design
Contents :
Define and manage sheet metal part parameters
Design walls, bends and flanges o Add features such as cutouts, holes, corners and chamfers o Create standard and user defined stamped features o Manage folded and unfolded views and export a finished flat pattern
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CAT-B07 Healing Assistant
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic This course will teach you on how to analyze the imported data, repair the imported data, compare two versions of a Part and customize the workbench
Contents :
Introduction to Healing Assistant
Master Exercise Presentation
Model Analysis
Master Exercise Step 1: Topological Analysis
Closing a Join Surface
Master Exercise Step 2: Topological Healing
Comparing Models
Customizing the Workbench
CAT-B08 Tooling Design
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic Upon completion of this course you will be able to create the die and mold components using Mold Tool Design workbench and instantiate the components in a die or mold structure.
Contents :
Introduction to Tooling Design
Creating Components
Editing Components
Specific Components : Inserts & Sliders
Advanced Add/Remove Capabilities
Managing User Components
Tool Design to Manufacturing
CAT-B09 Mold Tooling Design
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic & Tooling Design This course will teach you on how to create the mold base having guided and fixed components using Mold, Tooling Design workbench and how to build the complete assembly of a Plastic Injection Mold.
Contents :
Introduction to Mold Tooling Design
Creating a New Mold
Editing the Mold Base
Working with Mold Components
Mold Design to Manufacturing
Creating Injection Features
Additional Information
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CAT-B10 Composites Part Engineering (CPE)
Duration : 3 days (9am – 5pm)
Prerequisites : Catia V5 Basic Composites Part Engineering provides engineers with a collaborative and completely CATIA-integrated
environment to rapidly create innovative composite parts for the aerospace, automotive and shipbuilding
industries. By enabling designers to work concurrently on the same design and to embed composites
manufacturing constraints earlier in the conceptual stage, this option drastically shortens design time.
.Contents :
Parameters Connection Generator Stack-Up from Zones Solids from Zones Limit Contour with multi-curves selection Import staggering data file Manual piles Ply exploder Solid & IML from Piles, EOP, 3D multi-
splice operator, Producibility Analysis, Inspection Tool, Darts
Overview exercise
Zones (Group of Zones, Parameters, Transition) Impose Thickness Point Import Laminate Piles from Zones Support logical combination of zones Piles group Cores Managing the part, Ply Table, Import ply table,
Numerical Analysis, Core Sampling analysis, Pivot & non-pivot symmetry
Expert, Drawing Full definition of Engineering composites
CAT-B11 Composites Part Manufacturing (CPM)
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic Composites Part Manufacturing provides a completely CATIA integrated environment dedicated to
manufacturing detailed design of composite parts, enabling engineers to include all manufacturing constraints
early in the composites design process. With powerful synchronization capabilities, this option is the essential link
between engineering design and physical manufacturing.
Contents :
Parameters, Manufacturing data, Shell Swapping
Piles Group, Manual piles, Cores
Edges of Part, Material Excess
3D multi-splice operator
Managing the part, Ply table, Numerical Analysis
Producibility Analysis, Inspection tool
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2.1.3 Analysis@CATIA
CAT-C01 Generative Structural Analysis
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic This course covers the main tools for Structural Analysis on a single part. Throughout this course, you will learn how to perform a basic static analysis using the finite elements method.
Contents :
# Generative Part Structural Analysis
Introduction to Finite Element Analysis
Introduction to GPS Analysis
GPS Pre-Processing
Computation
GPS Post-Processing
Managing Analysis
# Generative Assembly Structural Analysis
Introduction to GAS Analysis Connections
GAS Connections Analysis Assembly Management
CAT-C02 FEM Surface
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic & Generative Part Structural Analysis This course will teach you how to create a FE model for a complex surface part, and how to simplify geometric data so as to optimize the meshing process. You will learn how to manage surface and beam meshes, modify meshes and node distributions, and perform interference and quality checks. Contents :
Introduction to FEM Surface
Advanced Surface Mesh
Surface Mesh
OCTREE Triangle Mesher
Mesh Operators
Mesh Transformations
Update Mesh
Mesh Analysis Tools
Import/Export Meshes
Welding Connections
CAT-C03 FEM Solid
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic & Generative Part Structural Analysis Upon completion of this course you will be able to use different solid meshers such as Tetrahedron Filler, OCTREE Tetrahedron Mesher, Sweep3D Mesher, create a solid mesh using mesh part transformations like Translation, Rotation, and Symmetry on 3D mesh parts, analyze the solid meshes using the available mesh quality criteria and import/Export the meshes into/from CATIA Contents :
Introduction to FEM Solid
Tetrahedron Filler
OCTREE Tetrahedron Mesher
Sweep 3D
Mesh Part Transfeormations
Mesh Part Extrusion Mesh Analysis and Mesh Data
Transfer
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CAT-C04 ELFINI Structural Analysis
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic, Generative Part Structural Analysis & FEM Surface Upon completion of this course you will be able to use the advanced pre-processing capabilities (such as loads and boundary conditions) to create more realistic FE models, visualize the images of objects used for pre-processing (which is not possible in GPS), use advanced case features (such as Buckling, MultiLoads, Envelope) in addition to the standard Static and Frequency cases, create your own result image templates, customize the post-processing result images, group selective entitites in the result images, and create advanced reports
Contents :
Introduction to EST Analysis
Advanced Pre-Processing
Advanced Analysis Case Management
Advanced Post-Processing
Master Exercises
Added Exercises
CAT-C05 Generative Dynamic Response Analysis
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic, Generative Part Structural Analysis & FEM Surface This course will teach you how to perform a harmonic or transient analysis on a single part using finite elements. You will learn how to generate and visualize 2D graphical results and how to export the resulting data.
Contents :
Introduction to GDY o What are the Different Types of Dynamic Analysis o Load or Restraint Excitation o Prerequisites
GDY Preprocessing o Harmonic Response Case o Transient Response Analysis
Results Visualization o Generating Images o Generating 2D Display
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2.1.4 Product Synthesis@CATIA
CAT-D01 Animated Product Review
Duration : 3 days (9am – 5pm)
Prerequisites : Catia V5 Fundamentals This course will show you how to review and validate designs throughout the product life cycle from design in context to maintenance review. You will learn how to highlight interference problems and verify internal component clearances, show how to design mechanisms from an existing assembly, simulate and analyze the mechanisms for clashes and other types of analysis.
Contents :
# DMU Basic & Space Analysis
Preparing the Session
Editing Components
Navigating through Components
Managing Viewpoints
Basic Measuring
Annotating
Measuring
Sectioning
Analyzing Interferences
Comparing Products
# DMU Kinematics Simulator
Defining a Mechanism Simulating Mechanisms Analyzing Movements
Recording and Playing Simulations Miscellaneous Functionalities
# DMU Navigator
Managing Components Managing Simulations Managing Video Animations Managing Scenes
Managing and Presenting Applicative Data
Managing 2D Documents
# DMU Fitting Simulation
Defining Shuttle Defining Tracks Creating Sequences
Performing Clash Analysis Other Helpful Tools
CAT-D02 Human Modeling
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Fundamentals, Digital Mock-up In this course you will learn how to draw benefit from 2D & 3D available in a single environment to design 3D products.
Contents :
Product Overview
Introduction to Human Tools
Manikin inside a 3D Context
Manikin Body Dimension
Posture Evaluation
Standard Ergonomic Analysis
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CAT-D03 Knowledgeware
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic In this course, you will learn how to access the Knowledgeware working environment such as Create user parameters and formula, Create Design Tables and use them to create part families, Create reaction features that react to an event such as an update, Use the Macro with Argument feature, Use inspection, equations, law and loop tools and Use the Knowledge Expert working environment such as Build and analyze Expert Checks, Store and re-use rules and Archive the results of the Check Analysis using Check Reports
Contents :
# Knowledge Fundamental
Introduction to knowledge tools
Common Knowledge Tools
Collaborative Work and Knowledge
# Knowledge Advisor
Preparing the Session
Workbench presentation
Creating user parameters and formulas
Defining Checks, Rules, Reactions, Lists, Laws, Loops and macros with arguments
Associating URLs to parameters or relations
Running macros from Rules or Reactions
Using the Knowledge Inspector tool
Managing Design Tables and part family catalogs
# Knowledge Expert
Preparing the Session
Workbench presentation
Creating a rule base and a rule set
Creating an expert rule
Creating an expert check
Navigating the object browser
Accessing the Expert Check/Rule in the Check/Rule body
Solving a rule base
Generating a check report
Performing a Global Analysis of Checks
Working with rule bases and catalogs
Creating expert rules or expert checks on User Features
CAT-D04 Product Knowledge Template
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic & Knowledgeware Basic This course you will show how to build up and share corporate knowledge stored in rule bases, and leverage it across the company to ensure design compliance with established standards.
Contents :
Creating and Using Powercopies
Creating and Using User Defined Features
Creating and Using Part and Assembly Templates
Generative Scripts Fundamentals
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2.1.5 Styling@CATIA
CAT-E01 Freestyle Shaper, Optimizer & Profiler
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic In this course you will learn how to create styled shapes using digitized data, create surfaces using a curve-based approach, create surfaces using a surface-based approach, analyze and correct the curve quality, analyze and correct the surface quality_ Contents :
Introduction to FreeStyle Shaper
Using the Curve-Based Approach
Using the Surface-Based Approach
Analysis Tools
CAT-E02 Freestyle Sketch Tracer
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic Upon completion of this course you will be able to use an image as a background or as a basis for design, Import an image into CATIA V5 and position an image in the CATIA V5 environment Contents :
Introduction to CATIA Sketch Tracer
Importing the Sketches
Appearance of a Sketch
Manipulating the Focus
Positioning the Sketches
Managing Views
CAT-E03 Imagine & Shape
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic Upon completion of this course you will be able to identify and use the tools specific to the Imagine and Shape workbench, create new product shapes, improve product styles, modify the product style surfaces using Shape Design tools Contents :
Introduction CATIA Imagine and Shape Curve Modeling Surface Modeling
Operations Imagine and Shape Recommendations
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CAT-E04 Shape Sculptor
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic Upon completion of this course you will learn on how to use the Shape Sculptor application, to import, analyze, and enhance meshes and to modify them by adding details or deforming shapes Contents :
Introduction to CATIA Shape Sculptor
General Tools
Selection and Activation
Creation
Mesh Edition
Modeling Shapes
Terrain Modeling
CAT-E05 Digitized Shape Editor
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic Upon completion of this course you will be able to import and process digitized point cloud data, create tessellated mesh on the point cloud data, extract characteristic curves from the data, export the result in the popular file formats Contents :
Introduction: CATIA Digitized Shape Editor
Point Processing
Mesh Processing
To Sum Up Scans and Curves
Advanced Tasks
CAT-E06 Quick Surface Reconstruction
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic This course will show you how to reuse tools from Digitized Shape Editor workbench, and which are the tools specific to QSR. You will learn how scans and curves can be rapidly created on a mesh, and how surfaces can be quickly derived from the resulting curves. Contents :
Introduction
Creating scans
Creating curves
Creating surfaces
Create curve networks
Automatic processes
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CAT-E07 Generative Shape Optimizer
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic Upon completion of the course you will learn to Develop Shapes, Morph Shapes, Create Junctions (BIW application) between surfaces and Work with Volumes Contents :
Introduction to Generative Shape Optimizer
Creating Offsets
Developing Shapes
Using BiW Tools
Creating Advanced Surfaces
Creating Volumes
CAT-E08 Generative Shape Design
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic This course introduces you to the Generative Shape Design interface and basic tools. You will be taught wireframe and surface creation and you will familiarize yourself with the hybrid design. Contents :
# Wireframe & Surface Design
Defining the wireframe
Extracting the curves
Modifying the geometry
Hybrid modeling and integration
# Surface Expert
Surface design overview
Creating Advanced Wireframe Geometry
Wireframe Analysis and Repair
Creating Advanced Swept Surfaces
Creating Advanced Blend Surfaces
Surface Analysis and Repair
Additional Surface Design Tools
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2.1.6 Manufacturing@CATIA
CAT-F01 Fundamental of CAM
Duration : 3 days (9am – 5pm)
Prerequisites : Catia V5 Basic In this course, you will learn how to define and manage NC programs to machine parts designed in 3D Wireframe or Solid geometry with 2.5 Axis machining operations and how this product assists the NC programmer in making the link between Design and Manufacturing. Participants will be able to define and manage prismatic (2,5 axis) operations, being aware of all capabilities in terms of strategies, parameters and transition paths also define a power Machining operation.
Contents :
# Numerical Control Infrastructure
Define Setup (Part Operation)
Machining Operation, Macros, Tools Presentation
Tool Path Verification & Simulation
Auto sequence
Auxiliary Operations
Output generation Axial Operations
Hole selection - Machining Pattern Management
The different Process Views
Geometry wizard (edge, surface)
Import & Modify Tool Path
Resource Management
PP Word Table customization
V4 NCMill & NCLathe Set Import (optional)
Design Change Management
Machining Processes
# Prismatic Machining
Milling operations: - Facing, - Pocketing, - Prismatic Roughing, - Profile contouring, - Groove milling,
- Point to point, - Curve following, - Prismatic rework area, - Prismatic machining area, - Transition Paths (macros)
# Prismatic Machining Preparation Assistant
Introduction to Prismatic Machining Preparation Assistant
Global features recognition
Local features recognition
Machine able Axial Features Pattern Creation
CAT-F02 Lathe Machining
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic& CAM Fundamental This course will teach you how to define and manage NC Programs dedicated to Machining Parts using Lathe Machining techniques also be able to program Roughing, Finishing, Recessing, Grooving, Threading, and Drilling operations, and manage the Lathe Tools.
Contents :
Lathe Operations
Design Associativity
Machining Process for Lathe operation creation
Methodologies for Groove Turning
Turning on Milling Center with Facing Head
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CAT-F03 Surface Machining
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic& CAM Fundamental Participants will be able to define and manage prismatic (2,5 axis) operations, being aware of all capabilities in terms of strategies, parameters and transition paths also define a power Machining operation. Also you will see how to define and manage NC programs dedicated to machining parts designed with Surface or Solid geometry using 3-Axis machining techniques.
Contents :
Introduction to the 3-Axis Surface Machining
Creating geometrical elements - Creates rough stock - Inserts an STL file - Creates a stock by offset - Points creation wizard
Creating a Machining Feature - Geometrical Zone Creation - Machining/Slope Area Creation - Rework Area Creation
Creating a 3-Axis Surface Machining Operation - 3-Axis Machining Operations - Sweep Roughing Operation - Roughing Operation - Sweeping Operation - Contour-driven Operation - Isoparametric machining Operation - Spiral milling Operation - Profile Contouring Operation
Analyzing and modifying tool path
CAT-F04 Multi-Axis Surface Machining
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic& CAM Fundamental You will see how to define and manage NC programs dedicated to machining parts designed with Surface or Solid geometry using 3-Axis machining techniques and define and manage NC programs to machine Surface or Solid geometry using 5-Axis machining techniques.
Contents :
Multi-Axis Sweeping Operation
Multi-Axis Contour Driven Operation
Multi-Axis Curve Machining Operation
Multi-Axis Isoparametric Machining Operation
Multi-Axis Drilling Operation
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CAT-F05 Multi-Pocket Machining
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic & CAM Fundamental Upon completion of this course, you will learn how to define Power Machining operation and Multi-Pocket Flank Contouring operation Contents :
Power machining operation presentation
Geometry tab
Strategy tab
Offsets management
CAT-F06 Advanced Part Machining
Duration : 1 day (9am – 5pm)
Prerequisites : Catia V5 Basic& CAM Fundamental, Surface Machining & Multi-Axis Machining Upon completion of this course you will be able to identify and use the Advance Part Machining workbench tools, define a Multi-Axis Flank Contouring operation, define a Multi-Axis Helix Machining operation and define a Cavities Roughing operation. Contents :
Multi Axis Flank Contouring operation presentation
Geometry tab
Strategy tab
Multi Axis Helix machining operation presentation
Geometry tab
Strategy tab
Cavities Roughing operation presentation
Geometry tab
Strategy tab
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2.1.7 Infrastructure@CATIA
CAT-G01 CATIA V5 Administration
Duration : 3 days (9am – 5pm)
Prerequisites : Windows administration knowledge This course is for people who are tasked with supporting a CATIA V5 system installation. The primary emphasis
of this course is on how to install, customize and manage CATIA V5 Software.
Contents :
CATIA Installation Licensing Environment management Settings Management Standards Software Management Administration Tools Data management Interoperability V4/V5
CAT-G02 CATIA V5 VBA Administration
Duration : 3 days (9am – 5pm)
Prerequisites : CATIA V5 Fundamentals
Visual Basic Editor on PC NT
Minimum knowledge or exposure to Microsoft Visual Basic (cf. book ref. Microsoft Visual Basic 6.0 Learning Edition)
JavaScript is a plus
At the end of this course, participants will have a good understanding of the different ways to automate tasks
related to CATIA V5: CATIA Macros and Visual Basic Programming.
Contents :
# CATIA V5 Automation & Scripting presentation
Differences between VBScript, VBA, VB
Supported Languages
Architecture, Documentation
# Running In-Process macros
CATIA V5 Visual Basic Editor
Macro Libraries
Recording a Macro
Running a Macro
Execution of a Macro from another Macro
Execution of a Macro which require parameters
Adding a Macro in a toolbar
Macros Options Interface
# Running In-Process macros
Running Out-Process from VBA or Visual Basic
“Bolt from Excel” Example
Running Out-Process using the Windows Scripting Host
Running Out-Process in HTML
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2.1.8 Piping@CATIA
CAT-H01 CATIA V5 Piping Design
Duration : 2 days (9am – 5pm)
Prerequisites : - CATIA V5 Basics - Should have knowledge of Equipment Arrangement & Generic Routing
This course introduces you to the Piping and Instrumentation Diagrams workbench & Piping Design
Workbench. You will learn how to create logical designs of piping systems and general process of
Piping Design. You will also learn how to define the routing, place and modify the piping parts and
generate the reports.
Contents :
Piping & Instrumentation Diagram
Piping Design
CAT-H02 CATIA V5 Piping Setup
Duration : 5 days (9am – 5pm)
Prerequisites : - Should have experience in Equipment & Systems Setup and Administration, Piping &
Instrumentation Diagrams Fundamentals, and Piping Design
This course teaches you how to manage the settings and administrate the catalogs for the Piping
discipline. You will learn about management of Feature Dictionary, Piping Standard, and Design
Rules. You will also learn how to create 2D Diagrams Catalogs, Piping Parts, and Piping
Specifications.
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2.1.9 Professional Certification@CATIA
PRO-A01 Catia Certified Professional Part Design– Specialist Level
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic
Product covered: CATIA V5R18 Part Design Topics covered:
Common tools: views manipulations and interface: (multi) selection, properties, compass, specification tree display, manipulations and behavior, symbols …
Sketcher: profile construction and modification, constraints creation, colors and display (graphism), symbols and attributes, analysis, grid and sketch tools, transformations, formula…
Part Design: sketch-based features creation and modification, dress-up features creation and modification (pads, holes, pockets, grooves, shafts, multi-pad, parameters and limits, fillets, drafts, chamfers, shells, thread and taps,…)
Transformations: General, Symmetry, Mirror, patterns… Modifications: Reordering, activation, (manual) updates, delete, feature modification, drag and drop
Exam Duration: 75 minutes Number of questions: 70
PRO-A02 Catia Certified Professional Surface Design– Specialist Level
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic
Product covered: CATIA V5R18 Generative Shape Design Topics covered:
3DWireframe: curves, lines, planes and points creation and modification… Geometric transformations: axis to axis, affinity, symmetry… Curves in space: circles parallel and connect curves, splines, corners, spiral… Curves on surfaces: intersection projection, boundary, propagation, combine… Surfaces from curves: sweep, blend, multi-section surfaces, sill, sphere, revolution, extrude… Surfaces from surfaces: offset, near, disassemble, untrim, join, split, extrapolate, extract, fillets… Operations: Surface-solid operations, connect checker, draft analysis, feature edition, and work on
support, display modes…
Duration: 75 minutes Number of questions: 63
PRO-A03 Catia Certified Professional Assembly Design– Specialist Level
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic
Product covered: CATIA V5R18 Assembly Design Topics covered:
Positioning and alignment: Compass, Snap, Smart Move, origin… Constraints: creation and modification, update, icons and symbols, constraint types… Analysis and manipulations: Change workbench, Keep link, Visualization modes, measures, constraint
status, degree of freedom… Product structure: icons and symbols, reorder, existing and new components, new product, instances,
(fast) multi-instantiation, deletion, links, part origin, reuse patterns, paste options, product analysis…
Save operations: save, save as/all, save management.
Duration: 75 minutes Number of questions: 66
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PRO-A04 Catia Certified Professional Part Design– Expert Level
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic
Product covered: CATIA V5R16 or V5R18 Part Design Topics covered:
Common tools: Catalogs, Copy-Paste, Delete, Design Tables, Formulas, Hide-Show, Layers, Materials, Multi document links, Power Copies, Shortcuts, Specifications Tree…
Sketcher: Sketch analysis, Constraints, Formulas, Transformations…
Part Design: Analysis, Bodies, Boolean operations, Dress up features, Operations, Patterns, Sketch based features, Surface features, Transformations, Update…
Duration: 75 minutes
Number of questions: 60
PRO-A05 Catia Certified Professional Surface Design– Expert Level
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic
Product covered: CATIA V5R16 Generative Shape Design
Topics covered:
Analysis, Blend, Connect checker, Connect curve, Conic, Depth effect, Corner, Disassemble, Extract, Extrude, Fill, Fillets, Free sides, Geometric information, Geometrical sets, Healing, Hybrid design, Intersection, Invert, Join, Laws, Loft, Power copy, Projection, Ruled surface, Smooth, Split, Update, Reflect lines, Spline, Sweep…
Duration: 75 minutes Number of questions: 53
PRO-A06 Catia Certified Professional Assembly Design– Expert Level
Duration : 2 days (9am – 5pm)
Prerequisites : Catia V5 Basic
Product covered: CATIA V5R16 or V5R18 Assembly Design Topics covered:
Analysis, BOM, Clash & clearance analysis, Contextual parts, Delete, Deactivate, Design in context, Explode, Isolate, Knowledgeware parameters, Large assemblies, Links, Published geometry, Replace component, Rigid & flexible sub-assemblies, Scenes, Section plane and viewer, Settings, Part instantiation, Smart move, Visualization modes, Weld feature…
Duration: 75 minutes Number of questions: 57
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2.2. Training@DELMIA
DEL-A01 Delmia Process Engineer
Duration : 3 days (9am – 5pm)
Prerequisites : None This course is designed especially for those customers who are implementing Process Engineer in their environment. Process Engineer provides a high-quality solution for early recognition of process risks, re-use of proven processes, traceable changes and decisions, and access to scattered process knowledge. We will apply the software to the development of a project as the methodology for introducing the functionality and capability of this solution. As part of an enterprise-wide virtual manufacturing solution, Process Engineer plays a key role in any learning plan. It is recommended that Process Engineer be taken in near term relationship to training in any other DPM Solution. Contents :
Create a Product View
Create the Process
Create the Resource View
Create Relationships
Create the Manufacturing Concept
Introduction to Time Analysis
Introduction Variants
Import DPE to DPM Assembly
Import DPE to QUEST
DEL-B01 Delmia Quest
Duration : 4 days (9am – 5pm)
Prerequisites : Discrete event simulation knowledge. Manufacturing system experience DELMIA QUEST is a complete 3D digital factory environment for process flow simulation and analysis. It provides a collaborative environment for industrial and manufacturing engineers and management to virtually develop and prove out best manufacturing flow practices. This course introduces participants to the QUEST simulation tool and its most important functions. Participants will learn how to create 3D models to simulate material flows and production concepts. Contents :
Overview o Modeling Methodology - Logical
and physical models o Running Model o Creating Reports/Charts
Introduction to Modeling o Start-up Options o Creating Library
o Creating Basic Simulation
Material Handling System o Conveyor Systems Modeling o Creating Pallets o Automated Guided Vehicles
Modeling
o Labor Modeling o Power and Free Systems
Modeling
Animation and Kinematics o Building Basic CAD Parts o Building Kinematics Device
o Adding Grab and Release
Interrupts o Defining Shifts and Schedules o Defining Failures
Preview of Advanced Usage o Creating Cranes o Creating Reports o Debugging
o Data Interface Methodology o Simulation Control Language o Batch Control Language
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DEL-C01 Delmia DPM Assembly
Duration : 3 days (9am – 5pm)
Prerequisites : Familiarization with the basic features of the V5 environment is useful but not necessary In DPM Assembly, the single, unified interface provides the capability to link and view product data, author and view assembly sequences and processes, and links each process step to the manufacturing resources. In this course the software is applied to the development of a project as the methodology for introducing the functionality and capability of the solution. The process plan and supporting resources will be created, then the construction of the simulation is undertaken. Finally, the simulation is analyzed, modified, and output files and reports are generated. Tool Validation is addressed for those customers who have the Human software license.
Contents :
Create the Working Environment o Set Options o Creating the Catalog and Library
o Creating the 3D Layout
Create the Process Plan o Create the Process Library o Create the Process Plan
Create a Simulation o Create and Edit Move Activities o Use Dynamic Clash
o Add Advanced Motion
Enhance the Simulation o Establish visibility and viewpoint o Set AutoSync
o Insert text, hyperlinks, delays and pauses
Examine the Simulation o Clash Detection and Reporting o Measuring, Sectioning, and
Annotation
o Distance, Band and Bind Analysis o Gantt Chart
DEL-C02 Delmia Human Solutions
Duration : 4 days (9am – 5pm)
Prerequisites : Familiarization with the basic features of the V5 environment is useful but not necessary Human Solutions is a powerful set of tools for simulating individuals in a manufacturing context and performing ergonomic analyses. In a series of six modules, this course teaches Users to set options, create manikins, manipulate them, modify their dimensions, realize joint movements with a simulation and conduct ergonomic analyses. The fifth module, Human Task Simulation, engages DPM Assembly for tracking and Robotics for establishing I/O signals. This module will also demonstrate the expanded capability for walking and analyzing the manikin actions within the project. Contents :
Human Builder Module o Generating and manipulating specific manikins o Vision analysis o Generating simulations and animation
Human Measurements Editor Module o Change anthropometrics measurement of manikins o Identify critical variables and generate boundary manikins o Create and use anthropometrics libraries
Human Activity Analysis Module o Conduct RULA analysis o Conduct lifting/lowering, pushing/pulling, and carrying analyses
Human Posture Analysis Module o Creating posture libraries and preferred angles libraries o Evaluating posture according to various aspects
Human Task Simulation Module o Create projects using simulation techniques
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o Utilize other DELMIA workbenches o Perform additional analysis of the manikin within the project
DEL-C03 Delmia V5 Robotics
Duration : 3 days (9am – 5pm)
Prerequisites : Familiarization with the basic features of the V5 environment is useful but not necessary V5 Robotics allows Users to build devices, and simulate the welding activity in an interactive 3D environment. Focusing only on the Robotics simulation aspects, it is assumed that the process planning and weld assignments have already been done in BIW Fastener Planning or another venue. The software will be applied to the development of a project as the methodology for introducing the functionality and capability of this solution. The process plan and supporting resources will be retrieved, devices built, and then the construction of the simulation is undertaken. The simulation is then analyzed and modified as required. Contents :
Introduction to the V5 environment o Customizing the Startup, toolbars, and options
Build the Layout (Inserting Products and Resources) o Using the Compass and Snap Operators o Insert Products and Resource Components o Using Snap and Child Selection to Complete the Layout
Tag Points and Robot Tasks o Create Tag Points o Creating Robot Tasks o Using Teach and Jog o Running a Single Robot Process
Activities and Assignments o Create Activities (Using Fastening Process Planner) o Fastener Assignment o Resource Assignment o Add Weld Gun Functions
Optimizing the Simulation o Robot Task Analysis o Mapping and Monitoring I/Os o Multiple Resource Simulation o Robot Controller Profiles (Speeds and Corner Rounding)
Advanced Topics o Advanced Robotic Functionality o Editing Manufacturing Positions o Offline Programming o Device Building (Including Inverse Kinematics)
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2.3. Training@SMARTEAM
ST-A01 ENOVIA SmarTeam Administration
Duration : 2 days (9am – 5pm)
Prerequisites : None In this course you will learn how to create a Data Model for a customer and all related topics like Vault configuration and Workflow design will be broached. Contents :
SMARTEAM Administration Tools (overview)
The Data Model
SMARTEAM Data Model Designer
SMARTEAM databases and related utilities
Setting up Profile Cards
The Sequence Designer
Default Values
Lookup Table
User Maintenance
Project-based Authorizations
Script Maintenance
Using the Menu Editor Utility
NLS – National Language Support
Vault Configuration & Administration
Admin Functionality
Setting Up the Lifecycle Options
Lifecycle Rules Setup
Integration Tools Setup
Design Copy Tool
Common File Objects
SMARTEAM Import / Export
Workflow Design & Administration
Managing a Flow Process
ST-A02 ENOVIA SmarTeam Editor & Workflow
Duration : 1 day (9am – 5pm)
Prerequisites : None This course will make you proficient in the use of SmarTeam - Editor and Workflow. You will learn how to manage the lifecycle of data stored in SmarTeam. To match the theory, a detailed PLM-based Master Exercise, split into short steps, allows you to learn how to work with SmarTeam in an industrial context. Contents :
Getting Started with ENOVIA SmarTeam
Managing a Project
Viewing ENOVIA SmarTeam Information
Managing Object Views
Searching ENOVIA SmarTeam Information
Using ENOVIA SmarTeam - Office Integration
Lifecycle Management
Item Behavior
Workflow
Using SMARTEAM File Explorer
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ST-A03 ENOVIA SmarTeam CATIA Integration
Duration : 1 day (9am – 5pm)
Prerequisites : None Upon completion of this course you will be able to : - Manage CATIA products with ENOVIA SmarTeam - Manage the various CATIA links and lifecycles associated with CATIA products - Understand how the concepts of Relational Design and Collaborative Design are implemented - Use Properties Mapping - Use Standard CATIA Parts and Catalogs Contents :
Introduction to CATIA Integration
Basic Operations in ENOVIA SmarTeam
Assembly Management
CATIA Links in ENOVIA SmarTeam
Lifecycle Management
Relational Design
Collaborative Design
Mapping of Properties
Standard Parts and Catalogs
ENOVIA SmarTeam Tools
Course Sum Up
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2.2. Training@3dvia
3DV-A01 3DVIA Composer Fundamentals
Duration : 2 days (9am – 5pm)
Prerequisites : None This course enables users to have knowledge and practice on the main functions of 3DVIA Composer. At the end of the course user should be able to understand the 3DVIA Composer File Structure, built a 3DVIA Composer project, navigate through 3DVIA Composer, apply various rendering styles and annotations, make product transformations and animations, create Bill of Material and technical illustrations, publish 3DVIA Composer project. Contents :
Opening Documents
Creating Views
Creating BOM
Creating animations
Updating data
Engine assembly
3DV-A02 3DVIA Composer Advanced
Duration : 2 days (9am – 5pm)
Prerequisites : None The course enables users to use the advanced functions of 3DVIA Composer and its associated products to create, share and distribute 3DVIA Composer files containing powerful views and animations. Contents :
Understand the file types and use 3DVIA Sync
Create High Resolution Images
Create Advanced Animations
Share Files using Simplification Module and 3DVIA Safe
Export Files using custom templates
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2.2. WORKSHOP & CUSTOMIZED TRAINING
WS-A01 Design in Preparation training for Resident Engineers as Automotive Based
Customers Site (Intensive Preparation)
Duration : 3 days (9am – 5pm)
Prerequisites : CATIA V5 Basic, Generative Shape Design
CATIA V5 DESIGN IN PREPARATION TRAINING FOR RESIDENT ENGINEERS AT CUSTOMER SITE
provides you the knowledge needed in non historical solid & surface modeling and drafting standards as required
in the automotive industry before commencing as residence engineer at an automotive based customer site.
Contents :
* Surface Repair
Surface gap analysis.
Surface repairing methods used in Generative Shape Design.
Topology analysis.
Closing a join surface.
Master Exercise.
Comparing old revision models & new revision models and modify the surfaces accordingly.
* Modifying non-historical solid data by surface method and close to solid
Case Study (An example scenario where production, design & QA Dept involve)
Participants will be given a non historical solid data.
Participants will be told to modify the solid data to purposely deform the part from original design, based on measurements given by QA dept.
Participants after modifying the surface area will close the surface solid without diassembling the solid to surfaces.
* Drafting
Understanding gridlines, projection view methods, view positioning.
Understanding sections cuts, dimensioning, tolerancing, leader marking.
Understanding drafting methods used for plastic parts design & manufacturing.
WS-A02 Styling Workshop
Duration : 2 days (9am – 5pm)
Contents :
# Freestyle Shaper Create styled shapes using with digitized data
Create surfaces using a curve-based approach
Create surfaces using a surface-based approach
# Imagine & Shape Introduction to Imagine & Shape
Surface modeling:
o Creating Basic Surfaces
o Manipulating Surfaces
o Modifying the Topology
Curve modeling:
o Curve creation, deformation
o Sketching
o Manipulate point
o Smoothing
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WS-A03 Freestyle Shape Design
Duration : 2 days (9am – 5pm)
This course will teach you how to create a photo realistic image and the advanced option. You will learn how to
interactively create realistic and dynamic renderings. You will learn how to create flawless, styled shapes from
scratch using three-dimensional free-form curves and surfaces or with digitized data. You will also learn how to
analyze and improve the quality of existing curves and surfaces..
Contents :
# Freestyle Shaper Create styled shapes using with digitized data
Create surfaces using a curve-based approach
Create surfaces using a surface-based approach
# Photo Studio & Optimizer Environment management
Camera management
Light sources management
Shooting management
Textures management
Stickers management
Animation: Turntable management
Animation: Animating scene elements
3D textures
Bump mapping
Global illumination
Caustics
Visual effects
WS-A04 Plastic Design Workshop
Duration : 3 days (9am – 5pm)
In this course you will learn to design molded parts in a faster way using a unique set of 'Function Oriented' Features. Contents :
# CATIA Basic
Using of Dynamic Sketcher
Creating the main Features
Organizing the Part Structure
Adding Drafting Angles
Further Operations
Modifying the part
Advanced Use of Solid Design
# Functional Molded Part
Functional Molded Parts Basics
Shape Features
Functional Features
Feature Modifiers
Multi Body Features
Extraction Features
Create 3D views in the CATPart Use 3D views to create 2D views in a CATDrawing.
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WS-A05 Molded Product Creation
Duration : 2 days (9am – 5pm)
In this course, you will learn how to create valid closed topologies from imported data, even inaccurate or invalid. Upon Completion of this course you will be able to define the main shapes of a molded part as added or removed material, add internal features such as ribs or cutouts to the part and finalize the molded part using the feature modifiers such as fillets or patterns. Contents :
Healing Assistance
Checking the topology of the part
Smoothing the edges
Checking the geometry (Distance & Curvature)
Applying Local Healing
Final Repair Work
Functional Molded Part
Create molded parts from the main shapes
definition
Finalize the part with additional dress up features.
Extract cores and cavity from the final part
Use the multi-body approach
WS-A06 Mold Tooling Creation
Duration : 4 days (9am – 5pm)
In this course, you will learn how to create valid closed topologies from imported data, even inaccurate or invalid. In this course you will learn how to use workbench Tooling Design to create and instantiate Components in a Mold or Die Structure, use the workbench Mold Tooling Design to create a Plastic Injection Mold, use workbench Core & Cavity Design to create the Core and Cavity sides of a part, including sliders and loose cores, required for the design of a plastic injection mold. Contents :
# Healing Assistance
Checking the topology of the part
Smoothing the edges
Checking the geometry (Distance & Curvature)
Applying Local Healing
Final Repair Work
# Tooling Design
Introduction to Tooling Design
Creating Components
Editing Components
Specific Components : Inserts & Sliders
Advanced Add/Remove Capabilities
Managing User Components
Tool Design to Manufacturing
Analyzing the contextual Links in the Assembly structure
Customizing the Bill of Material of a Mold/Die Product
Working with Large assemblies : Cache Management
# Mold & Tooling
Introduction to Mold Tooling Design
Creating a New Mold
Editing the Mold Base
Advanced Mold Base : Inserts / Stripper Plate
Tooling Components : Generic/Mold
Creating Components
User Components
Assembly Drillings
Advanced Add/Remove Capabilities
Mold Design to Manufacturing
Creating Injection Features
Analyzing Contextual Links in the Assembly Structure
Customizing the Bill of Material of a Mold
Working with Large Assemblies : Cache Management
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# Core & Cavity
Import the Part to mold
Define the Main Pulling Direction
Define a Slider/Lifter Pulling Direction
Work on Mold Areas : Transfer, Aggregate, Split,
Explode, Bounding Box
Define Parting Surface
Comparing two parts
WS-A07 Reverse Engineering Workshop
Duration : 3 days (9am – 5pm)
CATIA - Reverse Engineering makes it possible to quickly capture physical prototype shapes in order to enhance
their style, making the 3D virtual model the design reference. It provides powerful technologies in the CATIA
environment enabling to easily manipulate clouds of points and quickly transform them into high-end 3D surface
shapes.
Contents :
# Freestyle Shaper Create styled shapes using with digitized data
Create surfaces using a curve-based approach
Create surfaces using a surface-based approach
# Digital Shape Editor Introduction to Digitized Shape Editor
- Point processing
- Mesh processing
- Scans and curves
Import, clean and optimize digitized data such as clouds of points
# Quick Surface Reconstruction
Reuse tools from Digitized Shape Editor workbench
Create curve networks
Automatic processes
WS-A08 Realistic Dynamic Rendering
Duration : 2 days (9am – 5pm)
This course will teach you how to create a photo realistic image and the advanced option. You will learn how to interactively create realistic and dynamic renderings. Contents :
# Photo Studio & Optimizer Textures management
Stickers management
Animation: Turntable management
Animation: Animating scene elements
3D textures
Bump mapping
Global illumination
Caustics
Visual effects
# Real-Time Rendering
Environment management
Camera management
Light sources management
Shooting management
DMU integration
Textures management
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WS-A09 3D Master
Duration : 2 days (9am – 5pm)
In this course you will learn how to draw benefit from 2D & 3D available in a single environment to design 3D products. Upon Completion of this course you will be able to: Add 3D annotations to a part, Manage and position these annotations, Create and manage annotation planes and views, Manage the 3D geometry associated to the 3D annotations. Contents :
* 2D Layout for 3D Design
Geometry Creation
Creating Projection Views
Exporting the 2D View to 2D Layout
Using 2D Components
3D Visualization and Use-Edges Capabilities
Managing the Background Visualization
Dressing-up the Geometry
Creating 3D geometry from 2D geometry
Data Management
Print Capabilities
Drawing Creation from 2D Layout
* 3D Functional Tolerancing & Annotation
Create annotation planes in a CATPart
Add and manage 3D annotations
WS-A10 Knowledge Expert & Engineering Optimization
Duration : 2 days (9am – 5pm)
This course you will show how to build up and share corporate knowledge stored in rule bases, and leverage it across the company to ensure design compliance with established standards. In this course, you will learn the functionalities of CATIA Product Engineering Optimizer (PEO): - Definition of an optimization problem - Analyzing and reporting on the results, - Use of the Design of Experiments tool to understand the behavior of a system thanks to space exploration, - Use of the Constraint Satisfaction tool to solve complex constraint problems Contents :
# Knowledge Expert
Creating a rule base and a rule set
Creating an expert rule
Creating an expert check
Navigating the object browser
Accessing the Expert Check/Rule in the Check/Rule body
Solving a rule base
Generating a check report
Performing a Global Analysis of Checks
Working with rule bases and catalogs
Creating expert rules or expert checks on User Features
# Product Engineering Optimizer
Workbench Presentation
Optimization Problem Formulation
Optimization problem resolution
Solution analysis
Best practices for optimization with PEO
Design of Experiments tool
Constraint Satisfaction tool
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2.2. Training@GENERAL
G-FEA Introduction to Finite Element Analysis
Duration : 2 days (9am – 5pm)
Prerequisites : None This course is to introduce and improve the engineer's skills and understanding of finite element analysis (FEA) techniques starting with background theory of structural mechanics. It focuses on the fundamental theories and best practice methods that should be considered for successful finite element analysis (FEA). Upon completing the course, participants will have a better understanding of the practices and procedures that govern the design and implementation of finite element analysis in their design cycle. They will also be able to apply this FEA modeling skills to produce reliable FEA results, which can be safely used as part of the design and approval process. Contents :
Introduction to the Finite Element Method
o Fundamentals of Solid & Structural Mechanics o Introduction to Finite Element Analysis (FEA) o 1D, 2D and 3D Elements o Accuracy & Convergence o Analysis Types
FE Modeling Skills
o Design & Practical Considerations o Element Selection o Boundary Conditions o Element Properties o Material Properties & Selection o Meshing Strategy and Geometry Consideration
2D Surface Meshing 3D Meshing Combined 2D & 3D Meshing
o Reviewing Results o Technical References o Applications in Different Industry
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G-SMF Introduction to Fundamentals of Sheet Metal Formability
Duration : 2 days (9am – 5pm)
Prerequisites : None
This course is to provide a fundamental understanding of sheet metal stamping. It gives an insight into the manufacturing and processing of sheet metal in the industry. The basic principles of stamping tool design, sheet metal behavior during stamping and the different methods of evaluating defects are introduced. Students are also exposed to the state of the art computer based approach to stamping design and analysis. Contents :
Manufacturing and processing of sheet metal o Processing of steel: composition and grades of steel o Coating systems o Other materials
Determination of mechanical properties of sheet metal o Uniaxial tensile test:
definition of stress, strain (engineering, true, principal) elasticity, plasticity anisotropy rate sensitivity
Basic deformation modes in stamping o Deep drawing: nomenclature deformation modes, problems o Stretch-flanging o Stretch forming o Bending
Defects in stamping o Splitting, thinning, wrinkling, springback, etc.
Tests of formability o Failure analysis with Forming Limit Diagrams (FLD)
Basics of draw die development o Controlling material flow o Addendum and binder development
Stamping press actions o Binder and punch tonnages o Effect of gravity
Advanced forming processes o Hydroforming, tailor welded blanks, etc.
Computer analysis of forming processes o Role of CAE in manufacturing
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JIF-1 Introduction to Jigs & Fixtures Design
Duration : 2 days (9am – 5pm)
Prerequisites : None. This course will mainly focus on theoretical fundamental knowledge.
To provide tooling engineers with a theoretical fundamental knowledge in design jigs & fixtures. It provides basic knowledge in fixture design, Jig design keeping in mind the shape, size, function of the parts. General workflow for designing jigs & fixtures will be discussed in this course. The end of the course participants will have good design knowledge to apply on their nature of work.
Contents :
Introduction
Definition of Jig and Fixture
Advantages
Types of Jigs o Clamp Jig, o Box Jig,
o Leaf Jig o Chanel Jig etc.,
Types of Fixtures o Milling Fixture, o Turning Fixtures
o Welding Fixture o Inspection Fixture
Design Factors in Fixture and Jig Design
6 Degrees of freedom
Clamping the work piece
Clamping Pressures
Standard Components
Standard exercise practice
G-CST Introduction to Casting Simulation
Duration : 2 days (9am – 5pm)
Prerequisites : None Participants get to understand the different parameters that will influence the casting quality. Through simulation
results, defect areas such as porosity, coldshut and misrun can be identified up front in the design stage. The
objective is to eliminate and minimize defects in the casting design before going to the actual trial out.
Contents :
Introduction and general description
Thermal analysis
Fluid flow analysis
Virtual mould technique
Non-coincident meshes capabilities
Calculation controls
According to customer demand, the following modeling processes are discussed:
High / Low pressure die casting
Gravity casting
Radiation (investment casting)
Semi-solid models
Shot
Tilt casting
-structures
Filter
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GDT-1 Introduction to Geometric, Dimensioning & Tolerance
Duration : 3 days (9am – 5pm)
Prerequisites : None. This course will mainly focus on theoretical fundamental knowledge. This short course introduces the concepts of size control and material tolerances. After defining terminology to be used, geometric characteristics and symbols, the course demonstrates how the geometric system works, using practical applications, blue-print reading and interpretation. The course covers application of position tolerance measurement and limits of size methods. Form tolerances for configurations such as flatness, straightness and roundness are discussed, and datum reference methods are covered in detail. Orientation tolerances are also discussed, for perpendicular, parallel and profile views of various items. Profile and position tolerances are covered, as are co-axial, symmetrical and concentric applications. Contents :
Introduction
Dimensioning and Tolerancing Fundamentals
Symbols, Terms, and Rules
Datums
Form controls o Flatness o Straightness
o Circularity o Cylindricity
Orientation o Parallelism o Perpendicularity
o Angularity
Position, General o Specifying the position tolerance o Regardless of feature size o Maximum material condition
o Shift tolerance o Boundary conditions o “0” positional tolerancing at MMC
Position, Location o Fasteners o Projected tolerance zones o Multiple patterns of features o Composite positional tolerancing o Two single-segment feature
control frames
o Nonparallel holes o Counterbored holes o Noncircular features at MMC o Symmetrical features at MMC
Position, Coaxiality
Concentricity & Symmetry
Runout
Profile
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G-WEL Introduction to Welding Simulation
Duration : 2 days (9am – 5pm)
Prerequisites : Engineering background with focus on welding engineering and a strong understanding of
practical welding. Helpful: basic knowledge of the Finite Element method Participants learn to simulate the heat effects of welding - i.e. distortion and residual stresses - in order to predict
and minimize part distortions and improve durability. Improvement of processes and designs based on a deeper
understanding of engineering is another focus.
Contents :
Getting started
o Welding a T-Joint with the Welding
Wizard – welding of solids/shells
o Welding Wizard
o Key notes o Tips and tricks
o Software architecture o Welding of a wheel
Modeling welding heat sources o Energy per unit length of weld o Heat source fitting toolo
Modeling welding clamping tools
Meshing o Selected examples o Checklist
Post-processing o Background of computed
results o Multi-physics post-processing
Checklist Welding Simulation o Getting it right – a summary
Welding Wizard
Summary
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G-DMF Introduction to Digital Manufacturing
Duration : 5 days (9am – 5pm)
Prerequisites : Manufacturing background with a strong understanding of Process Engineering, Planning and
factory layout Participants learn the concept of digital manufacturing and how it is integrated into the product lifecycle
management in terms of planning for upfront manufacturing process consideration. Participants are also
introduced with the different set of tools to be used in this process planning and to predict upfront productivity and
resources required in order to meet the targeted yield.
Contents :
Digital Manufacturing – Process Engineering and Planning
- Introduction to DELMIA Process Engineer (DPE)
- Product, Process, Resources (PPR) Navigator
- Plan Type Set
- Workflow
- Product Planning
- Exercises
- Plan Type Set
- E-BOM to M-BOM
- Workflow
- Product Planning
- Process Planning
- Standard Time Measurement
Digital Manufacturing – Factory Layout Simulations
- Introduction to Factory Layout Simulation – DELMIA QUEST - Familiarize with the Graphical User Interface in DELMIA QUEST - Creation of New Libraries and their Configuration files - Create Simple model using existing library data - Understand the Partflow concept - Create Power and Free path system and place carriers - Create simple shop model, assign laborers to various processes in machines - Assign shifts & failures to units in the model - Save models in various ways - Understanding how to create and use AGV - Create model in 2D environment - Understanding the functioning and create a Pull model - Create CAD geometry files - Create 2D files in Draw world - Understanding and create objects with kinematics assigned to it - Generate AVI & VRML in DELMIA QUEST - Understand how to execute Batch Control Language (BCL) commands - Understand how to execute Simulation Control Language (SCL) commands - Write simple procedures using SCL & BCL commands - Understand how to assign these procedures to model units.
- Layout a Workcell
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2.2. Training@OTHERS
OTH-01 Developing an Effective Foreign Object Damage / Foreign Object Prevention
Program (AS9100 Aerospace Requirements)
Duration : 1 day (9am – 5pm)
Prerequisites : None This 1-Day training program focuses specifically on the requirements of the AS9100 Aerospace Quality Management Systems dealing with the subject of Foreign Object Damage / Debris (known more commonly as FOD).
Numerous horror stories abound on the tragedies arising from FOD related air crashes, the most infamous one being the Concorde crash in Paris in July 2000 killing 113 who were on-board.
This training will impart the relevant theoretical & practical knowledge required on the subject of FOD. It will aim to clear the air on the need for such requirements, how they evolved, FOD prevention best practices, FOD training & awareness programs for the staff, the applicable FOD standards such as NAS 412, developing FOD SOPs & checklists etc, both from a civilian & military perspective.
This training takes the unique approach of customizing the training specifically for the requirements of a particular
organization (in this case, Flextronics) to ensure all the requirements are covered during the training.
Contents :
Introduction to the concept of Foreign Object Damage / Debris(FOD), its implications & developing
Awareness & Prevention programs
Where in AS9100 is FOD mentioned?
The fear of FOD….what it can lead to
Case studies of some FOD related incidents.
Relevant standards (civilian & military)
The requirements of FOD Prevention programs:
Implementation methods
Measuring Performance
FOD Awareness Training programs
Material Handling & Parts Protection
Housekeeping practices
Tool Accountability
Lost Items
Hazardous Material
Physical Entry into FOD Critical areas
Focal Point
Design Considerations
Assembly Operations
Test Cell Environment
Field Operations
Reporting & Investigation
FOD Prevention Best practices
Developing FOD Standard Operating Procedures & Checklists
Case Study Practice & Workshops
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OTH-02 Advanced Product Quality Planning (APQP) and Production Part Approval
Process (PPAP) Training
Duration : 2 days (9am – 5pm)
Prerequisites : None The objective of this course is to provide in-depth knowledge on the requirements of APQP & PPAP, how to develop APQP & PPAP and its applicability & benefits in the automotive industry. Contents :
APQP OVERVIEW
CONCEPT STAGE o Voice of the Customer, Market research, Historical warranty/quality info, Team experience, Business
Plan/Marketing strategy o Process/product data & assumptions o Reliability studies, Customer Inputs
PRODUCT DESIGN o Design goals, Quality and reliability goals o Preliminary Bills of Materials o DFMEA, Engineering Drawings
MANUFACTURING PROCESS DESIGN o Inputs:
DFMEA/DFM,Design verification & reviews Prototype samples, Prototype Control plan Materials specifications. Eng. Specs/ drawings Tooling/Equipment/Gage requirements etc. Special product/process characteristics Targets for productivity, process capability, cost Experience from previous development Team Feasibility Commitment
o Output: Packaging std, Specifications and drawings Quality system review, Process flowchart, Floor plan layout PFMEA, Pre-launch control plan Process Instructions, Process approval acceptance criteria Error proofing activity Methods of rapid detection and feedback of product/manufacturing process nonconformities MSA plan, Preliminary Process Capability Management support
PRODUCT AND PROCESS VALIDATION o Process Capability Study o Testing, data gathering, approval form submission o Product and process verification and validation o Production trial run o Quality Planning Sign Off
MASS MANUFACTURING/CONTINUAL IMPROVEMENT o Variation reduction, Customer satisfaction, Delivery and service
CONTROL PLAN o Prototype, Prelaunch, Production o Admin details and approval requirements o Updating of Control Plan, Part/Process Number o Operation description o Machine, devices, jigs, tools for manufacturing o Product/Process characteristics, Product/Process specification/tolerance o Evaluation measurement technique o Sample size/frequency, Recording method, PIC o Reaction Plan o Workshop on Control Plan preparation
PPAP o When PPAP is required o When PPAP need to be considered and customer informed o Records required for PPAP, PPAP evaluation results
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OTH-03 ISO/TS 16949:2002 – Specific Automotive Requirements
Duration : 1 day (9am – 5pm)
Prerequisites : None The objective of this course is to provide in-depth automotive specific requirements of ISO/TS 16949:2002
Quality Management System as it applies to the automotive industry.
Contents :
Intro to TS 16949:2002
- IATF
-Documentation requirements
COP,SP,MP, Octopus Diagram, Turtle Diagram Engineering specifications
Review list of typical COP, SP, MP
Management Responsibility
-Management commitment
Process efficiency Management representative Customer representative
-Management review
Quality management system performance Cost of poor quality Analysis of actual and potential failures, and their impact on quality, safety or the environment
Resource Management
Training on the job -Employee, motivation and empowerment Plant, facility and equipment planning -Contingency plans Personnel safety to achieve product quality
Product / Service Realization
Acceptance criteria - Confidentiality Change control
Customer related processes
Organization manufacturing feasibility
Purchasing
Regulatory conformity - Supplier quality management system development Customer approved sources - Incoming product quality Supplier monitoring, premium freight
Production and service provision
Work instructions -Verification of job set-ups Preventive and predictive maintenance -Management of production tooling Production scheduling -Customer owned production tooling Validation of processes for production and service provision Storage and inventory (inventory turns over time)
Control of monitoring and measuring devices
Measurement system analysis -Laboratory requirements Internal laboratory -External laboratory
Measurement, Analysis and Improvement
Manufacturing process audit - Process audit Internal audit plans - Internal auditor qualifications
- Monitoring and measurement of processes
Monitoring and measurement of manufacturing Processes
- Monitoring and measurement of product
Layout inspection and functional testing - Appearance items
- Control of non-conforming product
Manufacturing process improvement
- Corrective action
Problem solving - Corrective action impact Rejected product test/analysis
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OTH-04 Basics of Project Management
Duration : 1 day (9am – 5pm)
Prerequisites : None This course is to introduce participants to the concepts and practices of Project Management (PM).
Contents :
Introduction to PM
o What is PM, how did it evolve and its areas of application
The basics of PM
o Terms & definitions used in PM o Project Life Cycle vs. Project Management Life Cycle o Typical PM Organizational Structure
PM Process Groups and Knowledge Areas
o PM Process Groups o PM Knowledge Areas
Project Integration Management
o Overview of Project Integration o Develop Project Charter o Develop Preliminary Project
Scope Statement o Develop Project Management
Plan o Direct and Manage Project
Execution
o Monitor and Control Project Work
o Integrated Change Control o Close Project o Workshop
Project Scope Management
o Overview of Project Scope Management
o Scope Planning & Definition
o Create WBS o Create OBS o Scope Verification & Control
Project Time Management
o Overview of Project Time Management
o Activity Definition o Activity Sequencing
o Activity Resource Estimating o Activity Duration Estimating o Schedule Development &
control
Project Cost Management
o Overview of Project Cost Management
o Cost Estimating
o Cost Budgeting o Cost Control
Project Quality Management
o Overview of Project Quality Management
o Quality Planning
o Perform Quality Assurance o Perform Quality Control
Project Human Resource Management
o Overview of Project Human Resource Management
o Human Resource Planning
o Acquire Project Team o Develop Project Team o Manage Project Team
Project Communication Management
o Overview of Project Communication Management o Communications & Information Planning & Dissemination o Performance Reporting o Manage Stakeholders
Project Risk Management
o Overview of Project Risk Management o Risk Management Planning o Risk Response Planning o Crisis Management mechanisms o Risk Identification, Analysis, Mitigation , Monitoring & Control
Project Procurement Management
o Introduction o Overview of Project
Procurement Management o Plan Purchases and
Acquisitions
o Plan Contracting o Vendor selection, development
& management o Contract Administration o Contract Closure
Role Play / Case Studies / Glossary of Terms
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OTH-05 Implementing an Effective Quality Improvement in an Organization
Duration : 2 days (9am – 5pm)
Prerequisites : None At the end of this training, participants shall be equipped with the various approaches and methods to
implementing effective Quality Improvement programs suited to their needs.
This training consists of a mix of classroom based training as well as workshops to reinforce the understanding of
the participants.
Preferably, real life problems & issues faced by the organization shall be selected for the workshop sessions and
subsequently, action plans can be developed to tackle the arising issues.
Contents :
An introduction to Quality Improvement Concepts & Tools (The Tools of the Trade)
o The P-D-C-A approach o The 7 QC Tools o The 7 NEW QC Tools
o Mind mapping o Benchmarking o Case study / Workshops
Introduction to Advanced Quality Improvement programs & tools
o Introduction to Lean Manufacturing / Kaizen – the elements in Lean. o The concept and application of Toyota Production Systems o Poka-Yoke o The D-M-A-I-C approach ( the foundation of 6 Sigma) –Define / Measure / Analyse / Improve /
Control. o Workshop
Applying the Tools of Quality Improvement
o Defining the need, creating the focus group, empowerment, training, deployment & going operational, monitoring & follow-up.
o Example of a practical Quality Improvement Program: Quality Control Circles – how they
work and succeed o Workshop: Actual case study based on real life problems / issues in the organization o Developing the follow-up Action Plan for the Quality Improvement Program – monitoring the
implementation for sustainability & suitability. o End of training
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OTH-06 Failure Modes & Effects Analysis (FMEA)
Duration : 2 days (9am – 5pm)
Prerequisites : None
The objective of a FMEA is the early identification of all catastrophic and critical failure possibilities so that they
can be eliminated or minimized through design correction at the earliest possible time.
Contents :
Introduction to FMEA o Overview & Introduction o The evolution of FMEA and its areas of application o Standards associated with FMEA and a brief overview o Case studies of FMEA o The fundamentals of FMEA – and introduction to DFMEA, PFMEA & FMECA. o Areas of application in design, process, machinery maintenance etc. o The DFMEA model, tools and templates. o Identifying Failure Modes and performing Cause & Effect analysis o The DFMEA Risk Evaluation Methods, Basic Analysis Procedure for FMEA, Severity
ratings, Occurrence, Detection and Risk Probability Numbers o Developing the DFMEA worksheet. o Monitoring and improving the RPN numbers and having an effective feedback loop o Workshop
Introduction to Potential Failure Modes & Effects Analysis (PFMEA)
o Introduction to PFMEA o Some case studies o The PFMEA model and methodology o Identifying Potential Failure Modes for Processes o Developing the PFMEA worksheet based on Severity, Occurrence and Detection tables and
the resulting RPN numbers o Monitoring and improving the RPN numbers using the PFMEA worksheet. o Recommended actions and re-calculating the RPN numbers. o Corrective action, Preventive action & Continuous improvement o Workshop o Common Problem Solving tools used in FMEA o Review of program.
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OTH-07 ISO 14001 Environmental Management Systems – Understanding The
Requirements and Internal Auditor
Duration : 2 days (9am – 5pm)
Prerequisites : None The ISO 14000 environmental management standards exist to help organizations minimize how their operations
negatively affect the environment (cause adverse changes to air, water, or land), comply with applicable laws,
regulations, and other environmentally oriented requirements, and continually improve on the above.
Contents :
History & emergence of the ISO 14001 standards– overview & background
Benefits of ISO 14001 QMS certification– international recognition & driven by key industry players.
The Certification process, AB/CBs etc
The 8 Quality Management Principles
The Process Approach
The Malaysian Environmental Laws – The Environmental Quality Act & Regulations
The Clauses & Requirements of the ISO 14001
o EMS requirements
o Environmental Policy requirements
o Planning requirements
o Implementation & Operational requirements
o Checking & corrective action requirements
o Management Review requirements
o Exercises & Workshops
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OTH-08 Lean Management
Duration : 2 days (9am – 5pm)
Prerequisites : None
This course is to enable the participants to understand the concepts and processes involved in Lean Management. By the end of this training, participants should be able to:
Introduction to Lean Management practices
To introduce practical applications of Lean Management in an organization.
To understand the benefits brought about by implementing Lean Management in an organization.
To demonstrate and understand how to develop workable practices using Lean concepts in an organization.
To understand the link between Lean Management and improved productivity.
Explain the mindset necessary to create a culture of continuous improvement
Begin to view your everyday work with “Lean Eyes”
See value and waste clearly
Understand the commitment necessary for your transformation
Contents :
Introduction to Lean Management, its evolution and benefits
Where is Lean Management practiced (industries, sectors)
The Major Obstacles to Change and how to address & manage the resistance to change.
Where to start Lean – an internal assessment
Overview on the concepts of Lean Management & Lean Management terminology
The Toyota Production System (TPS) house as a Lean model.
The Seven Hidden Wastes
Using 5S to improve workplace organization
TPM – Total Productive Maintenance
Use & benefits of Visual Controls
Standardized Work Practices
Problem Solving Tools & Techniques
The concept of Just-In-Time
What is Kanban?
Single Piece Flow
Value Stream Mapping – how it can bring about benefits
Poka-Yoke or Mistake Proofing
Quick Changeovers – The Formula One approach!
Continuous Improvement
Review of the program
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OTH-09 Productivity, Quality & Cost Control For Supervisors & Executives
Duration : 2 days (9am – 5pm)
Prerequisites : None
This course is to Identify the importance of quality and its relationship with costs and delivery (QCD). By the end of this training, participants should be able to:
To improve organizations productivity by using problem solving techniques.
Find workable, effective solutions to production problems while retaining high standards of quality.
Improve the ability and skills of understanding productivity to achieve performance objectives and to reduce
costs.
Identify types of wastes in organization and save costs.
Contents :
Introduction to Productivity o Concept of Productivity o Measuring Productivity
Ways to sustain and continuously improve productivity o Planning for productivity
o Identifying bottlenecks to productivity o Sustaining productivity o Factors influencing productivity o The most important factor – PEOPLE o Benchmarking other organizations road to productivity o Case Studies
Introduction to Quality o The concepts of Quality o The various Quality Systems in place
Relationship between Quality & Costs o Cost of Poor Quality (COPQ) o The concept of QCD (Quality, Cost, Delivery) o The impact of QCD o Using QCD to set KPI and improve productivity o Case Studies
Introduction to Productivity Improvement programs & tools o Introduction to Lean Manufacturing / Kaizen – the elements in Lean. o The concept and application of Toyota Production Systems o Identifying Wastes in an organization o Poka-Yoke o The D-M-A-I-C approach (the foundation of 6 Sigma) = Define / Measure / Analyse / Improve /
Control. o Workshop
Applying the Tools of Quality & Productivity Improvememnt o Defining the need, creating the focus group, empowerment, training, deployment & going
operational, monitoring & follow-up. o Example of a practical Quality Improvement Program: Quality Control Circles – how they
work and succeed o Problem Solving to improve Productivity & Quality – Typical Problem Solving Techniques o Workshop: Actual case study based on real life problems / issues in the organization o Developing the follow-up Action Plan for the Quality Improvement Program – monitoring the
implementation for sustainability & suitability.
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OTH-10 Operational Risk Management
Duration : 2 days (9am – 5pm)
Prerequisites : None This course is to enable the participants to understand the concepts and steps involved in Risk Management the main components of the risk management process and understand the key principles underpinning the effective management of risk. By the end of this training, participants should be able to:
Appreciate how to manage risks at the Strategic, Program, Project and Operational level
Introduction to various Risk Management standards (process and product)
To introduce practical applications of Risk Management in an organization such as Risk Identification, Risk Ratings, Risk Treatment / Mitigation, Residual Risk, Risk Audits and Reviews, Maintaining Risk Registers etc.
To understand the role of Risk Management Representatives in an organization.
To demonstrate and understand how to develop workable action plans to address identified risks.
To understand the link between Risk Management and Business Continuity Planning and its importance.
The various Risk Management Standards practiced currently.
Contents :
Introduction to Risk Management, its evolution and benefits and case studies.
Utilising Risk Management to develop Business Continuity & Disaster Recovery Planning
Where is Risk Management practiced (industries, sectors)
Difference between product & process risk management
Risk Management Standards and terminology
Aligning Risk Management with organizational Objectives – Enterprise Risk Management
Role of Risk Management Representatives (RMR)
Workshop
Steps in the Risk Management process o Identifying / mapping risks o Assessing the probability using various tools & statistics o Risk Treatment (Retaining, Mitigating, Eliminating, Transferring) o Residual Risks o Risk Audits o Reporting the risks o Workshop on developing Risk Management Plans
Developing Action Plans to address Risks
Risk Dashboard – a Visual Overview of key risks and their status.
Business Continuity Planning & Disaster Recovery Planning
Monitoring and following up (risk registers etc)
Risk Management & Business Continuity Planning – their inter-relationship, Crisis Management etc
Review of the program
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OTH-11 TS 169-49:2002 QMS For Automotive Industries Internal Quality Audit Training
Duration : 2 days (9am – 5pm)
Prerequisites : None This course is designed for those who have zero or very basic knowledge of ISO TS 16949 It is also assumed that the attendees have a basic knowledge of ISO 9001:2000 standard. By the end of this training, participants should be able to:
Understand the role and relationships of ISO 9001 to business excellence and ISO TS 16949 requirements
Conduct an effective audit program based on ISO TS 16949
Develop and implement an audit plan and schedule to ensure compliance to QMS Standard
Use various Auditing tools & tactics to improve the auditing process (SPC, APQP etc)
Know and adapt ideal auditor characteristics
Gain audit appreciation Contents :
Review of the requirements of ISO 9001:2000 and ISO TS 16949
Origin of ISO 9001:2000 and TS 16949
Prerequisites and Benefits
The 8 Quality Management Principles
5 Clauses of ISO 9001:2000 and Special clauses in TS 16949
Introduction to Certification and legal compliances of TS 16949
Documentation and other special requirements for TS 16949
ISO 10011 and ISO 19011 for auditing standards
Hierarchy: Accreditation Body and Certification Body
What is Audit?
Need for Audit
Basic Definitions
Types of Audits
Principles of Auditing o The 3P’s o ACE o The Auditor o Competence Requirements o Roles and Responsibilities o Procedures of Auditing o Initiation o Document Review
o Preparation o Performing o Reporting o Follow-up o Process Based Auditing o Old & New Auditing Approach o Value Added Auditing o Exercises and Workshops