TRAILER AIR SUSPENSION SYSTEMS - graphicvillage.orggraphicvillage.org/meritor/PB9826.pdf · trailer air suspension systems ridestar™ rhp11/rhp55 ridesentry™ mpa38/mpa40/mpa20

TRAILER AIR SUSPENSION SYSTEMS RIDESTAR™ RHP11/RHP55RIDESENTRY™ MPA38/MPA40/MPA20

PB-9826

2 U.S. 888-725-9355 Canada 800-387-3889

NOTE: For Service Maintenance Manual information see Page 21.

RideSentryTM MPA Series Tandem

RideSentryTM RHP Series Tandem

U.S. 888-725-9355 MeritorPartsOnline.com 3Canada 800-387-3889


RideSentryTM RHP55/MPA20

4 U.S. 888-725-9355 Canada 800-387-3889


REPAIR KITS AND COMPONENTS

KIT 11300 Upper Control Arm Bushing & Bolt Kit (for 1 Upper Control Arm)Exploded

ViewItem No.

KitItem Qty.

ComponentNumber Description

24 1 4 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 8 M301530 Hardened Flat Washer - 7/8" ID27 3 4 1227-R-1604 Torque Nut, 7/8"-9, Grade C22 4 8 1229-N-5006 Thrust Washer21 5 4 A1225-G-1437 Bushing23 6 2 M301532 Pivot Bolt Washer, 3" OD x 7/8" ID x 1/2” Thk- 7 1 2297-S-8547 P-80 Rubber Lubricant

KIT 11302 Upper Control Arm Hardware Kit (less Bushing) All 4 Positions of 1 Upper Control ArmExploded

ViewItem No.

KitItem Qty.


24 1 4 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 8 M301530 Hardened Flat Washer - 7/8" ID27 3 4 1227-R-1604 Torque Nut, 7/8"-9, Grade C22 4 8 1229-N-5006 Thrust Washer23 5 2 M301532 Pivot Bolt Washer, 3" OD x 7/8" ID x 1/2" Thk

KIT 11320 Upper Control Arm Bushing & Bolt Kit (Half Kit)Exploded

ViewItem No.

KitItem Qty.


24 1 2 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 4 M301530 Hardened Flat Washer - 7/8" ID27 3 2 1227-R-1604 Torque Nut, 7/8"-9, Grade C22 4 4 1229-N-5006 Thrust Washer21 5 2 A1225-G-1437 Bushing23 6 2 M301532 Pivot Bolt Washer, 3" OD x 7/8" ID x 1/2" Thk- 7 1 2297-S-8547 P-80 Rubber Lubricant

KIT 11107 Upper Control Arm Bolt Kit for All Other Positions (Non Adjustable)Exploded

ViewItem No.

KitItem Qty.


24 1 1 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 2 M301530 Hardened Flat Washer - 7/8" ID27 3 1 1227-R-1604 Torque Nut, 7/8"-9, Grade C



KIT 11106 Upper Control Arm Bolt Kit - Highway Side at Side Plate Position (Adjustable)Exploded

ViewItem No.

KitItem Qty.


24 1 1 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 2 M301530 Hardened Flat Washer - 7/8" ID27 3 1 1227-R-1604 Torque Nut, 7/8"-9, Grade C23 4 2 M301532 Pivot Bolt Washer, 3" OD x 7/8" ID x 1/2" Thk

KIT 11305 RHP/MPA Upper Control Arm Assembly (with Bushings and Hardware)Exploded

ViewItem No.

KitItem Qty.


4 1 1 A5-3216-D-4632S Upper Control Arm22 2 8 1229-N-5006 Thrust Washer27 3 4 1227-R-1604 Torque Nut, 7/8"-9, Grade C24 4 2 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49023 5 1 M301532 Pivot Bolt Washer, 3" OD x 7/8" ID x 1/2" Thk25 6 4 M301530 Hardened Flat Washer - 7/8" ID

A-3256-H-1152 Bushing Installation Tool

KIT 11102 Lower Control Arm Bushing & Bolt Kit - Need 8 Kits (2 per Arm)Exploded

ViewItem No.

KitItem Qty.


24 1 1 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 2 M301530 Hardened Flat Washer - 7/8" ID27 3 1 1227-R-1604 Torque Nut, 7/8"-9, Grade C19 4 2 1225-W-1349 Urethane Control Arm Bushing17 5 1 2245-J-1232 Inner Sleeve

A-3133-G-8249 Lower Control Arm Assembly (Non-Adjustable with Bushings)Exploded View Item No. 6


Bushing Installation Tool Required A-3256-H-1152

6 U.S. 888-725-9355 Canada 800-387-3889


A1-3133-Y-8345 Lower Control Arm Assembly (Adjustable with Bushings)Exploded View Item No. 5

KIT 11301 Upper Control Arm Bushing & Bolt Kit - Special Repair - Non RHP55Exploded

ViewItem No.

KitItem Qty.


24 1 4 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 8 M301530 Hardened Flat Washer - 7/8" ID23 3 1 1229-K-4899 Washer - Outer23 4 1 1229-L-4900 Washer - Inner27 5 4 1227-R-1604 Torque Nut, 7/8"-9, Grade C22 6 8 1229-N-5006 Thrust Washer21 7 4 A1225-G-1437 Bushing- 8 1 2297-S-8547 P-80 Rubber Lubricant

KIT 11325 Thrust Washer Kit - RHP11Exploded

ViewItem No.

KitItem Qty.


- 1 2 1229-Q-5035 Thrust Washer- 2 2 17-X-1044 Rivet

KIT 11321 Upper Control Arm Bushing & Bolt Kit - Special Repair (Half Kit)Exploded

ViewItem No.

KitItem Qty.


24 1 2 S-21448M-2 Pivot Bolt - 7/8"-9 x 6", Grade A-49025 2 4 M301530 Hardened Flat Washer - 7/8" ID23 3 1 1229-K-4899 Washer - Outer23 4 1 1229-L-4900 Washer - Inner27 5 2 1227-R-1604 Torque Nut, 7/8"-9, Grade C22 6 4 1229-N-5006 Thrust Washer21 7 2 A1225-G-1437 Bushing- 8 1 2297-S-8547 P-80 Rubber Lubricant




KIT 11303 Upper Control Arm Bushing & Bolt Kit - Special Repair - RHP55Exploded

ViewItem No.

KitItem Qty.


24 1 2 S-21448M-2 Capscrew25 2 4 M301530 Hardened Flat Washer - 7/8" ID23 3 1 1229-E-4997 Washer - Outer23 4 1 1229-L-4900 Washer - Inner27 5 2 1227-R-1604 Torque Nut, 7/8"-9, Grade C22 6 4 1229-N-5006 Thrust Washer21 7 2 A1225-G-1437 Bushing- 8 1 2297-S-8547 P-80 Rubber Lubricant

KIT 11304 Washer Kit - Curbside Repair - RHP11 onlyExploded

ViewItem No.

KitItem Qty.


23 1 1 1229-K-4899 Washer - Outer23 2 1 1229-L-4900 Washer - Inner

KIT 11306 Washer Kit - Curbside or Roadside Repair - RHP55 onlyExploded

ViewItem No.

KitItem Qty.


23 1 1 1229-E-4997 Washer - Outer23 2 1 1229-L-4900 Washer - Inner

KIT 11322 Side Plate Repair Kit - Alignment Position for Damaged Frame Brackets - RHP11 onlyExploded

ViewItem No.

KitItem Qty.


24 1 2 S-21456P-2 Pivot Bolt - 7/8"-9 x 7", Grade A-49025 2 8 M301530 Hardened Flat Washer - 7/8" ID27 3 2 1227-R-1604 Torque Nut, 7/8"-9, Grade C23 4 2 1229-K-5029 Washer - Alignment- 5 1 A3305-V-1998 Plate Assembly

23 6 4 M301532 Pivot Bolt Washer, 3" OD x 7/8" ID x 1/2" Thk

All RHP and MPA Air SpringExploded View Item No. 10A-2258-F-1410 All RHP11and MPA 16.5" Ride HeightA-2258-W-1531 MPA 17.5" Ride Height - Requires use of 1244-C-2733 spacerA-2258-X-1532 MPA 18.5" Ride Height - Requires use of 1244-C-2733 spacer


8 U.S. 888-725-9355 Canada 800-387-3889


A-2258-A-1457 Air Spring - Double Convolute - RHP11 only (not used on RHP55)Exploded View Item No. 10

1244-C-2733 Spacer - Air Spring - MPA - 17.5” and 18.5” Ride Height

One spacer used per airbag on MPA 17.5" ride height Two spacers used per airbag on MPA 18.5" ride height

KIT 11105 Air Spring Hardware KitExploded

ViewItem No.

KitItem Qty.


26 1 1 R004961A Lock Nut - 3/4"-16, Grade 830 2 2 1227-B-1614 Lock Nut - 1/2"-13, Grade B

M85919 Shock Absorber

Exploded View Item No. 13 KIT 11103 Shock Absorber Bolt Kit (16.5” thru 18.5” Ride Height)Exploded

ViewItem No.

KitItem Qty.


18 1 2 M301501 Capscrew - 3/4"-10 x 3-1/2", Grade 829 2 2 NL-212-1 Lock Nut - 3/4"-10, Grade C




KIT 11104 Shock Absorber Bolt Kit (14” Ride Height)Exploded

ViewItem No.

KitItem Qty.


18 1 1 M301501 Capscrew - 3/4"-10 x 3-1/2", Grade 818 2 1 M301502 Capscrew - 3/4"-10 x 4-1/2", Grade 829 3 2 NL-212-1 Lock Nut - 3/4"-10, Grade C

M312508 Shock Bracket at Axle Location for All Ride Heights

Exploded View Item No. 14

M312520 RHP11 Shock Bracket at Slider Location for 16.5” thru 17.5” Ride Heights3155-W-1349 RHP55

Exploded View Item No. 15 M312521 Shock Bracket at Slider Location for 18.5” Ride Height - RHP11 only

Exploded View Item No. 15 2255-Q-1421 Shock Bracket at Slider Location for All Ride Heights - RideSentry™ MPA Only



10 U.S. 888-725-9355 Canada 800-387-3889


A-3305-G-1541 (Roadside)A-3305-H-1542 (Curbside) RHP55 / MPA20 Frame Brackets


2255-F-1384 (Roadside)2255-G-1385 (Curbside) MPA38/40 Air Tank Brackets

Exploded View Item No. 34 KIT 11331 RHP 16.5” and All MPA Ride Height Axle SeatsExploded

ViewItem No.

KitItem Qty.


31 1 1 NSS Upper Axle Seat31 2 1 NSS Upper Axle Seat32 3 4 NSS Lower Axle Seat

Must use locator tool A-3256-L-1182 when installing KIT 11331

KIT 11327 RHP Only 17.5” Ride Height Axle SeatsExploded

ViewItem No.

KitItem Qty.


31 1 1 NSS Upper Axle Seat31 2 1 NSS Upper Axle Seat32 3 2 NSS Lower Axle Seat32 4 2 NSS Lower Axle Seat




KIT 11328 RHP Only 18.5” Ride Height Axle SeatsExploded

ViewItem No.

KitItem Qty.


31 1 1 NSS Upper Axle Seat31 2 1 NSS Upper Axle Seat32 3 2 NSS Lower Axle Seat32 4 2 NSS Lower Axle Seat

A-3256-L-1182 Locator Tool For RHP/MPA 16.5" Axle Seats

KIT 11347 Axle Seat Repair Kit - RHP/MPAExploded

ViewItem No.

KitItem Qty.


- 1 2 NSS Repair Boss

KIT 11348 Axle Seat Repair Tool Kit - RHP/MPAExploded

ViewItem No.

KitItem Qty.


- 1 1 NSS Locator Tool- 2 1 NSS Gage Block Tool- 3 1 NSS Gage Block Cap- 4 1 NSS Locator Tool

NSS - Not Sold Separately


12 U.S. 888-725-9355 Canada 800-387-3889


KIT 11316 RHP Slider Repair Kit - Generation 1 - Level 1 and 3 RepairExploded

ViewItem No.

KitItem Qty.


- 1 2 NSS Support Plate- 2 4 NSS Support Plate

20 3 4 2257-P-1264 Hold Down ClipRefer to TP-0618 Technical Bulletin to determine slider generation and repair level

KIT 11310 RHP Slider Repair Kit - Generation 1 - Level 2 RepairExploded

ViewItem No.

KitItem Qty.


- 1 2 NSS Support Plate- 2 2 NSS Support Plate

20 3 4 2257-P-1264 Hold Down Clip- 4 2 NSS Bracket

Refer to TP-0618 Technical Bulletin to determine slider generation and repair level


ViewItem No.

KitItem Qty.


- 1 4 NSS Support Plate20 2 4 2257-P-1264 Hold Down Clip- 3 1 NSS Support Bracket - Side Rail- 4 1 NSS Support Bracket - Side Rail



ViewItem No.

KitItem Qty.


- 1 2 NSS Support PlateRefer to TP-0618 Technical Bulletin to determine slider generation and repair level







ViewItem No.

KitItem Qty.


- 1 2 NSS Bracket


KIT 11330 Retrofit Kit for Adding Pneumatic PinLoc™ Retrofit to RideSentry™ MPA Slider with EZ Pull 2Exploded

ViewItem No.

KitItem Qty.


- 1 1 NSS Plate- 2 2 NSS Lever- 3 1 NSS Support Bracket- 4 1 A1-3276-G-1099 Air Chamber- 5 1 A-7806-A-1015 Air Valve- 6 2 NSS Cap Screw- 7 2 WA-34 Washer- 8 2 NSS Lock Nut- 9 2 NSS Decals

B-3276-Y-1117 PinLoc™ Service Chamber

A-7806-A-1015 PinLoc™ Push-Pull Valve


14 U.S. 888-725-9355 Canada 800-387-3889


KIT 11308 RHP Only With Automatic Dump ValveExploded View Item No. 8

KIT 11309 RHP Only Without Automatic Dump ValveExploded View Item No. 8

KIT 11332 With Automatic Dump Valve - RideSentry™ MPA OnlyExploded View Item No. 8

KIT 11333 Without Automatic Dump Valve - RideSentry™ MPA OnlyExploded View Item No. 8

*Linkage assembly provided with instructions. Linkage rod is cut to fit various ride heights.

HEIGHT CONTROL VALVE KITS*



2255-D-1408 Height Control Linkage - RideSentry™ MPA OnlyExploded View Item No. 16 M306531 Conversion Kit to Automatic Dump from No DumpExploded

ViewItem No.

KitItem Qty.


- 1 1 M311509 Pilot Valve- 2 1 M306526 Fitting

M306537 Conversion Kit to Manual Dump - Auto Reset from Automatic DumpExploded

ViewItem No.

KitItem Qty.


- 1 1 7806-A-1015 Dump Valve- 2 4 M306527 Fitting- 3 1 M306526 Fitting

HEIGHT CONTROL VALVE KITS*

*Linkage assembly provided with instructions. Linkage rod is cut to fit various ride heights.

16 U.S. 888-725-9355 Canada 800-387-3889


STANDARD SLIDER KITS (HUTCH, HUTCH-B AND BINKLEY)RHP11

KitNumber Component

ComponentNumber

QuantityPer Kit

Kits RequiredPer Suspension

KIT 11112 Slider Pad M306502 1 2Self-Tapping Screw 5/16" x 1/2 M301503 9

KIT 11113 Locking Pin - 1-5/8" OD - Hutch M306503 1 4Rivet M306504 1

KIT 11118 Locking Pin - 1-3/8" OD - Binkley M306514 1 4Slider Rivet-Binkley M306517 1Roll Pin-Binkley M306518 1Retaining Ring - Binkley M306519 1

KIT 11114 Compression Spring M306505 4 1KIT 11115 Pin Linkage - Hutch M306506 1 4

Rivet - Hutch M306504 2KIT 11124 Pin Linkage - Binkley M306520 1 4

Rivet - Binkley M306504 2KIT 11116 Torque Tube - 1" OD x 62" Lg. M306507 1 1

Washer - 2-1/4" OD x 1-3/8" ID M301531 2Linkage Bar M306508 2Lever Arm M306509 1

KIT 11117 Hold Down Clip 2257-P-1264 1 4Hex Head Capscrew - 1/2"-20 x 1-1/4" S-2810-2 2Hex Nut - 1/2"-20 NL-28-1 2

KIT 11119 Handle Pin Release M306513 1 1U-Clip M306511 1

M306512 Tension Spring N/A 1 1



E-Z PULL II SLIDER KITS (HUTCH, HUTCH-B AND BINKLEY)RHP11

KitNumber Component

ComponentNumber

QuantityPer Kit


KIT 11112 Slider Pad M306502 1 2Self-Tapping Screw 5/16" x 1/2" M301503 9

M306534 EZ-PULL Pin Assy. - Hutch - 1-5/8" OD N/A 1 4M306535 EZ-PULL Pin Assy. - Hutch-B - 1-3/8" OD N/A 1 4M306536 EZ-PULL Pin Assy. - Binkley - 1-3/8" OD N/A 1 4KIT 11116 Torque Tube - 1" O.D. x 62" Lg. M306507 1 1

Washer - 2-1/4" O.D. x 1-3/8" ID M301531 2Linkage Bar M306508 2Lever Arm M306509 1

KIT 11117 Hold Down Clip - 2-1/4" c-c of holes 2257-P-1264 1 4Hex Head Capscrew - 1/2"-20 x 1-1/4" S-2810-2 2Hex Nut - 1/2"-20 NL-28-1 2

KIT 11119 Handle Pin Release M306513 1 1U-Clip M306511 1

M306512 Tension Spring N/A 1 1

18 U.S. 888-725-9355 Canada 800-387-3889


E-Z PULL II SLIDER KITS (HUTCH, HUTCH-B AND BINKLEY)MPA

KitNumber Component

ComponentNumber

QuantityPer Kit


KIT 11141 Hold Down Clip 2257-X-1298 1 4Binkley Screw 200059 19 2

Locknut NL18-1 2KIT 11142 Hold Down Clip 2257-X-1298 1 4Hutch B Screw 200059 08 2

Locknut NL18-1 2Spacer 1244-Q-3059 1

KIT 11134 Hold Down Clip 2257-R-1292 1 4Hutch Screw 200059 19 2

Locknut NL18-1 2KIT 11135 Slider Pad M306502 1 2

Self Tapping Screw 10-X-1773 8A-2247-N-1574 Pin Release Handle N/A 1 1M306512 Tension Spring N/A 1 1



SLIDER TO SIDE PLATE WELDMENT - RHP 11 ONLY

Slider Type Part Number QuantityStandard Hutch Ride Height: 16.5”, 17.5”, 18.5” A-7420-E-1045 1Hutch-B Ride Height: 16.5”, 17.5”, 18.5” B-7420-F-1046 1Binkley Ride Height: 16.5”, 17.5”, 18.5” A-7420-G-1047 1

B-7420-G-1047 (w/Mud Flap Brackets)

All assemblies include slider components.

20 U.S. 888-725-9355 Canada 800-387-3889


SLIDER TO SIDE PLATE WELDMENT - RIDESENTRYTM MPA ONLY

Slider Type Part Number Quantity

Standard Hutch Ride Height: ALL A-7420-E-1045 1Ride Height: ALL B1-7420-E-1045 (w/Mud Flap Brackets)Binkley Ride Height: ALL B-7420-G-1047 1

All assemblies include slider components.



NEED MAINTENANCE INFORMATION?

Visit meritor.com/lod to download maintenance manuals orcall Meritor’s Customer Service Center at 800-535-5560 to order.

Maintenance Manual Number 14R

Maintenance Manual Number 14S

Maintenance Manual Number 14L

22 U.S. 888-725-9355 Canada 800-387-3889


NUMERICAL PARTS LISTING

1244-C-2733 .........................................82255-D-1408 ......................................152255-F-1384 .......................................102255-G-1385 ......................................102255-Q-1421 ........................................93155-W-1349 ........................................9A-2247-N-1574 ...................................18A-2258-A-1457 .....................................8A-3133-G-8249 .....................................5A-3256-H-1152 .....................................5A-3256-L-1182 ...................................11A-2258-F-1410 ......................................7A-2258-W-1531 ....................................7A-2258-X-1532 .....................................7A-3305-G-1541 ...................................10A-3305-H-1542 ...................................10A-7420-E-1045 .............................19, 20A-7420-F-1046 ....................................19A-7420-G-1047 ...................................19A-7806-A-1015 ...................................13A1-3133-Y-8345 ...................................6B-7420-F-1046 ....................................19B-7420-G-1047 .............................19, 20B1-7420-E-1045 .................................20KIT11102 ..............................................5KIT11103 ..............................................8KIT11104 ..............................................9KIT11105 ..............................................8KIT11106 ..............................................5KIT11107 ..............................................4KIT11112 ......................................16, 17KIT11113 ............................................16KIT11114 ............................................16KIT11115 ............................................16KIT11116 ......................................16, 17KIT11117 ......................................16, 17KIT11118 ............................................16KIT11119 ......................................16, 17KIT11124 ............................................16KIT11134 ............................................18KIT11135 ............................................18KIT11141 ............................................18KIT11142 ............................................18KIT11300 ..............................................4KIT11301 ..............................................6KIT11302 ..............................................4KIT11303 ..............................................7KIT11304 ..............................................7KIT11305 ..............................................5KIT11306 ..............................................7KIT11308 ............................................14KIT11309 ............................................14KIT11310 ............................................12KIT11312 ............................................12KIT11314 ............................................13

KIT11316 ............................................12KIT11318 ............................................12KIT11320 ..............................................4KIT11321 ..............................................6KIT11322 ..............................................7KIT11325 ..............................................6KIT11327 ............................................10KIT11328 ............................................11KIT11330 ............................................13KIT11331 ............................................10KIT11332 ............................................14KIT11333 ............................................14KIT11347 ............................................11KIT11348 ............................................11M306512 ................................16, 17, 18M306531 ............................................15M306534 ............................................17M306535 ............................................17M306536 ............................................17M306537 ............................................15M312508 ..............................................9M312520 ..............................................9M312521 ..............................................9M85919 ................................................8

PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE



MERITOR AFTERMARKET PARTS WARRANTY

We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by accident, abuse or improper installation, maintenance or repair) when such parts are used on vehicles the specifications of which have been approved by our Engineering Department. As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if found on examination by us to be nonconforming and if any necessary return charges are prepaid. If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on account thereof from remittances on current accounts while claims are in the process of disposition. Any expense incurred without our consent for repairs or replacement will not be allowed. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. Only genuine Meritor replacement parts are covered by this aftermarket parts warranty.

888-725-9355 U.S.800-387-3889 CanadaMeritorPartsOnline.commeritor.com

©2013 Meritor, Inc.Litho in USA, PB9826 Revised 08-13 (FLOA)

Meritor Heavy Vehicle Systems, LLC7975 Dixie HighwayFlorence, KY 41042 USA

Vehicle models, brands and names depicted herein are the property of their respective owners, and are not in any way associated with Meritor, Inc., or its affiliates.

Documents

TRAILER AIR SUSPENSION SYSTEMS - graphicvillage.orggraphicvillage.org/meritor/PB9826.pdf · trailer air suspension systems ridestar™ rhp11/rhp55 ridesentry™ mpa38/mpa40/mpa20