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Tracked Jaw Range | Quarrying • Contracting • Mining • Recycling
MODELS
METROTRAKMETROTRAK HAXA400S XR400S1180 PREMIERTRAKXA750
Your Local Authorised Terex Pegson Dealer:
Terex Pegson LtdMammoth Street, Coalville, Leicestershire, LE67 3GN, England.Tel: +44 (0) 1530 518 600 Fax: +44 (0) 1530 518 618email [email protected] • www.terexpegson.com
US OfficeTerex Crushing and Screening Inc.11001 Electron Drive, Louisville, Kentucky, 40299 USA. Tel: +1 502 736 5200 • Fax: +1 502 736 5202
All reasonable steps have been taken to ensure the accuracy of this publication, however due to a policy ofcontinual product development we reserve the right to change specifications without notice.
Plant performance figures given in this brochure are for illustration purposes only and will vary depending uponvarious factors, including feed material gradings and characteristics.
Information relating to capacity or performance contained within this publication is not intended to be, nor willbe, legally binding.
Photographs may show some machines fitted with optional extras.
For further information, please check with your Dealer or Terex Pegson Limited.
Crusher Assembly with wall-mounted cylinders (Refers to XR400 only)
UK Patent no. GB2387342B, International (PCT) No. WO 03/086633. Patents pending in China, Europe and US.
Publication No: Track Jaw/Mar/07/Issue: 4
FINANCIAL SERVICES
TRACKEDJAW RANGE
THE RIGHT CHOICE
Terex Pegson, world leaders in crushing technology, are renowned for
producing high performance jaw crushers that are suitable for quarries,
recycling and contractors.
By putting the customer at the heart of our business we have developed
a series of track mounted Jaw crushers that are reliable, economical
and productive.
We are committed to maximising uptime and productivity and this is
supported by a worldwide network of dealers.
Length: 13.12m
Width: 2.4m
Height: 3.2m
Weight: 27.2 tonnes (Std. plant weight)28.8 tonnes (Std. plant with dirt conveyor & magnet)
HA Weight: 27.8 tonnes29.4 tonnes (HA plant with dirt conveyor & magnet)
Advantages4 Well proven high performance
900mm x 600mm "M" series single toggle jawcrusher
4 Aggressive crushing action giving high outputeven at tight settings
4 Heavy duty fabricated chassis and track frame4 Easily transported4 Stepped self-cleaning grizzly with optional
underscreen4 Fully skirted product conveyor4 Grizzly by-pass and fines chute4 Optional dirt conveyor & magnetic separator4 Hydraulically folding Hardox feed hopper4 Optional radio remote control4 Dust suppression sprays fitted as standard
METROTRAK + METROTRAK HA
mm mtph
40* 100*50 11563 13075 145100 160
Unit Components
MAGNET - OPTIONALSuspended self-clearing magnetoverband, fitted with endless beltto discharge metal content to theside of the plant.
5 PLANT CONTROL BOXContaining plant and engine controls.(Metrotrak HA only).
HYDRAULICADJUSTMENT -OPTIONALHydraul ic adjustment ofc rushe r se t t i ng i s nowavailable on the Metrotrak HA.
GRIZZLY FEEDERStepped deck grizzly feederwith optional underscreen.
PLANTDIRT/SIDECONVEYOR - OPTIONALTroughed beltconveyor withhydraulic foldingmechanism.
* Recycling onlyThis crusher has been designed to work with feed materials having a 10% fines value not exceeding 390kN.
PERFORMDESIGNED TO
Closed Side Setting Typical Plant Output
With the end user in mind, Terex Pegsonhave developed the Metrotrak, a compacthigh performance machine that will achievea rapid return on investment.Designed with a track mounted undercarriage the unitcan be easily moved on to site and set-up quickly toachieve crushing capacities of up to 160 mtph.
The standard equipment on this machine includes apowerful diesel engine, a vibrating grizzly feeder, largecapacity feed hopper and a product dischargeconveyor.
Transport Dimensions
RADIO REMOTE CONTROL - OPTIONAL4
Crusher type: Terex Pegson "M" series toggle jaw
Size: 900 x 600mmFeeder: 800 x 3800mmFeed Hopper: Hydraulic folding hardox feed hopperHopper length: 4mHopper width: 1.8mCapacity: Up to 3.6m3
Powerpack: Caterpillar 3126, 119kW at 1800rpm at sea level.
This function is available in approvedcountries to control the tracking functionand stop/start the feeder on all jaw plants.
XA400SPREMIERTRAK TECHNOLOGY
POWERDESIGNED FOR
The ground breaking XA400S is a high performance primary jaw crushing plant that is easyto set-up, versatile and engineered for quarrying, demolition and mining applications thatrequire high production capacities.Built with a hydraulic setting adjustment system, at the press of a button the jaw size can be altered enabling thesize of the product to be quickly changed. This system greatly reduces machine down time, which would result inexpensive delays to the operator.
The XA400S also benefits from being designed with an aggressive crushing action and high swing jaw, whichencourages material to enter the crushing chamber. These plants are fitted with Terex Pegson’s direct drive systemthat has already been proved as being extremely fuel efficient and will achieve substantial savings on running costs.
Other features include a product conveyor which can be raised and lowered hydraulically, giving class leadingclearances under the crusher and engine. This conveyor has also been extended to produce a greater dischargeheight for stockpiling material and is available with an optional deflector plate to prolong the life of the belt and toassist in recycling applications.
Advantages
4 High performance jaw crushing plant
4 High throughput capacities up to 400 mtph
4 Aggressive crushing action with high swing jaw
4 Very low fuel consumption, typically only 22litres/hour depending on application, due tohighly efficient HFO direct drive system
4 Hydraulic adjustment of crusher setting
4 Excellent under crusher access for removal ofwire with hydraulic tilting conveyor system
4 Heavy duty fabricated chassis and track frame
4 Hydraulic folding feed hopper, with boltlessfixing system
4 Optional dirt conveyor, magnet and radioremote control
4 Optional big hopper for loading shovel feedfrom rear
mm mtph
50* 160*63* 180*75 230100 290125 350
Crusher type: Single toggle jaw with hydraulic adjustment & release
Size: 1100 x 700mm
Feeder: 1.06m x 4.08m
Feed Hopper: Boltless hydraulic folding hopper
Hopper length: 4.9m
Hopper width: 2.41m
Capacity: Up to 10m3
Powerpack: Caterpillar C-9 Tier 3; 172kW at 1600rpm at sea level.
Unit Components
* Recycling onlyThis crusher has been designed to work with feed materials having a 10% fines value not exceeding 390kN.
Closed Side Setting Typical Plant Output
Length: 15.36m
Width: 2.8m
Height: 3.42m
Weight: 44.5 tonnes (Basic plant)
Weight: 45.1 tonnes (Plant with dirt conveyor & magnet)
Transport Dimensions
315mm thickHardox wearresistant feedhopper.
3Image showsnew cartridgestyle bearingsfor easier majorservice work
5The XA400S can be operated from a wheel loader or excavatorusing an optional radio remote control unit.
EFFICIENCY
XR400SPREMIERTRAK TECHNOLOGY
DESIGNED FOR
The XR400S is the perfect choice for recycling on primary applications. The hydraulicrelease jaw crusher fitted to this plant will sense an overload and open when requiredto protect the crusher against serious damage when uncrushables up to 200mm cubeenter the crushing chamber. The huge benefit of wonderful clearance under the crusherand power pack is further improved when the conveyor is lowered at the push of abutton.Attention to detail on any plant is the secret of a good design and features like the tunnel under the crusherwith minimal snagging points, clean crusher entry, low running cost and high performance all indicate theattention to detail that has been applied to the plant.
The high discharge height conveyor, without a complicated and troublesome joint, easy set-up hopper andminimal operator demands are all designed to keep this plant working and generating maximum profit for itsowner.
The plant is available with a number of options including magnet, side conveyor, radio remote, flipper plateand extra large hopper to further enhance this excellent plant's capabilities.
Advantages4 High output and excellent reduction capacity4 Excellent under crusher access for the removal of wire
with hydraulic tilting conveyor system4 Very low fuel consumption, typically only 22 litres/hour
depending on application, due to the highly efficientHFO direct drive system
4 Hydraulic oil & filter changes only required every 2000hours
4 Aggressive crushing action with high swing jaw4 Hydraulic crusher overload system ideal for
applications with uncrushable material in feed up to200mm cube in feed
4 3.9m high product conveyor that can be easily loweredfor transport
4 Hydraulic crusher setting adjustment and unblockingfacility
4 Hydraulic folding feed hopper, with boltless fixingsystem
4 Optional dirt conveyor, magnet and radio remotecontrol
4 Optional big hopper for loading shovel feed from rear
mm mtph
50* 160*
63* 180*
75 230
100 290
125 350
Unit Components
* Recycling only - minimum settings depend on feed material type and conditions.
Closed Side Setting Typical Plant Output
Length: 15.36m
Width: 2.8m
Height: 3.42m
Weight: 44.5 tonnes ( Basic plant)
Weight: 45.1 tonnes (Plant with dirt conveyor and magnet)
Transport Dimensions
5The photograph demonstrates the dirt conveyor depositingnatural fines on to a stockpile.
3CRUSHER INOVERLOADPOSITION.Photograph shows jawsfully open in overloadposition with standard jawplates.
3 JAW PLATESJaw in closed positionand fitted with multi toothjaw plates for recyclingapplications.
Crusher type: Single toggle Jaw with hydraulic adjustmentand release
Size: 1100 x 700mmFeeder: 1.06m x 4.08mFeed Hopper: Boltless hydraulic folding hopperHopper length: 4.9mHopper width: 2.41mCapacity: Up to 10m3
Powerpack: Caterpillar C-9 Tier 3; 172kW at 1600rpm at sea level.
3HIGH JAW GUARDThis assists the entry oflarge material into thecrusher mouth.
Crusher Assembly with wall-mounted cylindersUK Patent no.GB2387342B, International (PCT) No. WO 03/086633.Patents pending in China, Europe and US.
XR400S HYDRAULIC RELEASE SYSTEM
XA400S HYDRAULICADJUST SYSTEM
Features & Benefits4 Protects crusher from damage if uncrushable material
up to 200mm3 enters the feed mouth. This is ideal forrecycling applications and eliminates the need for anoperator on the maintenance platform
4 Setting changes do not require drawback rodadjustments
4 Jaw stock is supported both sides4 Even stress distribution4 Easy blockage clearance4 Chamber can be cleared with jaw stationary by
opening and closing cylinders4 Strong frame construction4 No welding in critical areas4 Cylinders mounted in line with side plates4 Cartridge construction to aid build/service & improve
sealing4 New overlap jaw protects jawstock/Pitman and new
one piece fixed jaw support4 Improved manganese liner retention4 Revised eccentric shaft arrangement for lower stresses
The Terex Pegson XR hydraulic release system protectsthe machine from damage due to tramp metal up to200mm3 and is ideal for recycling applications.
The toggle beam is free to slide within a slot in the side wallsof the crusher and the cylinders continuously act on the rearof the beam, pushing it forwards against a shim pack at thefront. As crushing force is applied through the toggle plate,there is no movement of the toggle beam until the pre-loadis exceeded as a result perhaps of uncrushable materialentering the chamber.
Should this occur, the pressure will be discharged permittingthe toggle beam to be pushed back under no load until theuncrushable material is cleared.
This system ensures that the cylinders see no live load,giving maximum seal life and crushing efficiency.
Terex Pegson's XR hydraulic release system is ideal for usein recycling and medium-hard stone crushing applications.
Features & Benefits4 Quick and easy setting adjustment
4 Setting changes do not require drawback rod
adjustments
4 Jawstock is supported both sides giving even
stress distribution
4 Strong frame construction
4 No welding in critical areas
4 Cylinders mounted in line with side plates
4 Cartridge construction to aid build/service &
improve sealing
4 New overlap jaw protects jawstock/Pitman and
new one piece fixed jaw support
4 Improved manganese liner retention
4 Revised eccentric shaft arrangement for lower
stresses
The Terex Pegson XA hydraulic adjust system providesthe ability to quickly adjust the machine setting withouthaving to alter the compression spring mechanism.
Based upon many common components of the HR system,the toggle beam is free to slide within a slot in the side wallsof the crusher with the assistance of small hydraulic cylindersoperated by the plant control system. Small shims areinserted in equal amounts each side behind the toggle beamto provide the required setting and the beam is then locked inposition by the mainframe and located with the adjustingcylinders.
The XA system is ideal for use in quarry and recyclingapplications with clean feeds and recycling applications withno tramp material and low rebar content.
Crusher Assembly with wall-mounted cylindersUK Patent no.GB2387342B, International (PCT) No. WO 03/086633.Patents pending in China, Europe and US.
Illustration shows bearing construction,active head and wedge arrangement forfixed jaw
• Flywheels and eccentric shaftarrangement
• Shims
• Toggle beam
• Fixed jaw
• Toggle plate
• Compression spring arrangement
• Adjustment cylinders
Illustration shows bearing construction,active head and wedge arrangement forswing jaw
• Flywheels and eccentric shaftarrangement
• Crusher body
• Hydraulic overload adjustmentcylinders
• Toggle beam
• Shims
• Toggle plate
• Compression springarrangement
• Cast steel swingjaw stock
• Fixedjaw
• Cheekplates
1180 PREMIERTRAK
DELIVERDESIGNED TO
Terex Pegson pioneered the development of the 1180 Premiertrakto produce a reliable large capacity jaw crusher that is suitable fora variety of quarrying and contract crushing applications.Behind the success of the 1180 Premiertrak is the “M” series S.H.D. single togglejaw crusher which has been designed to deliver unsurpassed crushingperformance on the toughest applications.
This versatile unit is suitable for primary operations and will achieve capacities ofup to 450mtph depending on the size and type of material being processed.
A variety of options are available including an 800mm wide dirt conveyor togetherwith a 75mm wide grizzly bar spacing for high fines applications.
Advantages
4 High output and excellent reduction capacity
4 High performance 1100 x 800mm S.H.Dsingle jaw crusher
4 Heavy duty fabricated chassis and trackframe
4 Fully skirted product conveyor with hydraulictail lift
4 Hydraulically folding hopper fitted asstandard
4 Two way dirt chute
4 Dust suppression sprays
4 Aggressive stroke with very high swing jaw
4 Oversize cartridge encased mainframebearings suitable for arduous applicationsand long life
4 Low fuel consumption due to high efficiencydrive system
4 Dust suppression sprays fitted as standard
mm mtph
90 285100 320125 375150 450
Unit Components
This crusher has been designed to work with feed materials having a 10% fines value not exceeding 550kN
Closed Side Setting Typical Plant Output
Length: 16.6m
Width: 2.97m
Height: 3.80m
Weight: 57.1 tonnes (Basic plant)
Weight: 58.8 tonnes (Plant withdirt conveyor and magnet)
Transport Dimensions
5 CHASSISThe chassis has a heavy duty “I”section fabrication to withstandrugged environments.
3FEED ENTRYHigh swing jawand aggressivemotion improvesfeed entry intot h e c r u s h i n gchamber.
5 JAW PLATESThe crusher jaw plates have beendesigned to give long life and are easyto replace.
5 THE PERFECT COMBINATIONAn 1180 Premiertrak shown working as a primary crusher with a 1300Maxtrak in a quarry application.
Crusher type: Terex Pegson "M" super heavy duty single toggle jaw
Size: 1100 x 800mmFeeder: 1.06 x 4.26mFeed Hopper: Hydraulic folding feed hopperHopper length: 3.72mHopper width: 2.4mCapacity: Up to 9.1m3
Powerpack: Caterpillar C-13 ,385 HP (297 kW) at 2100 rpm at sea level.
S.H.D = super heavy duty.
Terex Pegson has developed a reputation for setting industry standardswith their product developments and the XA750 tracked jaw crusher is noexception. This robust high capacity crusher has been designed to meetthe challenges of large quarries, in pit operations and construction andrecycling sites. Operating as either a stand alone crusher, or primarycrusher feeding secondary or tertiary units it can deliver capacities of upto 750tph depending on type and composition of the feed material.The XA750 jaw crusher is one of the most advanced and efficient tracked crushing plants onthe market today. It offers substantial savings as its automated control system means it canbe a one man operation. Other benefits include an unrestricted feed opening to maintainhigh production capacities and prevent bridging; a hydraulic Closed Side Setting adjustmentwhich can be changed quickly at the push of a button and a hydraulic draw back rodretention system so downtime for maintenance is reduced.
XA750
CAPACITYDESIGNED FOR
The XA750 uses a Terex Jaques WJ3254 single toggle jawcrusher to produce high volume product with excellent reductionwhich can be stockpiled via a product conveyor to a dischargeheight of 4m. The product conveyor can be raised and loweredhydraulically for additional clearance.
As a standard feature the XA750 is powered by a Caterpillar C13Tier lll Acert diesel engine and uses a direct drive system toachieve greater power transmission, optimising fuel efficiency.This engine has low emission levels and coupled with the plantsunder belt dust suspression sprays, dust covers and noiselimitation features the XA750 meets and exceeds currentenvironmental legislation.
Advantages
4 High performance Jaques WJ3254 single toggle jawcrusher with hydraulic adjust system
4 High throughput capacities of up to 750tph
4 Low running costs due to direct crusher drive andefficient plant control
4 Hydraulic draw back mechanism keeps jaw stock intension on toggle plate
4 Hydraulic live pre-screening unit,with a bolt incartridge style grizzly section (optional)
4 1300mm wide plain troughed main conveyor with adischarge height of 4m
4 Product conveyor can hydraulically raise and lowerfor transport and maintenance purposes
4 Modular design heavy duty chassis and trackframe. For ease of transport the plant can bedismantled into two parts. (Hopper/feeder module)
4 Hydraulic folding hopper with over centre struts anda wedgelock system
4 Optional 800mm wide side stockpile conveyor
Unit Components
Length: 18mWidth: 3.1m - 3.48m (DC Folded)Height: 4.1mWeight: 67 Tonnes (Basic plant) Plant with dirt conveyorFeeder module size: 2.5m(H) x 6.1m(L) x 3.1m(W)Feeder module weight: 15.25 tonnes
Transport Dimensions
5 PLANT DESIGNThe plant has been designed tobe separated into two modulesfor transportation if required.
Crusher type: Jaques WJ3254 Single toggle hydraulic adjust jaw
Feeder: 1350 x 3250mmPre-screen: 2285 x 1350mmFeed Hopper: Boltless hydraulic folding hopperHopper Length: 5.9mHopper Width: 3.8m at topCapacity: Up to 13m3
Powerpack: Caterpillar C13 Tier III Acert, 328kW (438Hp) at 1800rpm at sea level
5 FLIPPER PLATEA flipper plate sited under thejaw crusher extends the wearlife of the product conveyor.
5 EXTRA CLEARANCELarge clearance between enginecompartment and productconveyor has been created forrecycling applications.
5 BY PASS SHUTEThe by chute delivers materialfrom the pre-screen onto the dirtconveyor and/or productconveyor.
CRUSHER WEAR PARTS
WEAR PARTSGENUINE
Always use genuine Terex Pegson spare parts to ensure youachieve the best performance from any Terex Pegson crushingplant.Terex Pegson’s global dealer network will ensure you are provided with fast andeasy access to parts, when and where required, at competitive prices
Contact your dealer to obtain your genuine Terex Pegson parts.
Terex Pegson wear parts are manufactured from top quality material and meetoriginal design specification, giving you increased uptime and costeffectiveness of operation
18% Manganese18% manganese jaw plates is a proven all rounder for quarry and recyclingapplications. It is available in a choice of profiles to maximise performance acrossall applications and has been designed with an easy lifting system to facilitatechanges.
PremiumThis has been an industry standard for years and is suitable for most quarryingand recycling applications. It gives an excellent £$/per tonne crushed cost ratio.
SupertoothThe Supertooth jaw plate is ideal for quarrying applications as it offers reducedwear without compromising on strength or product shape.
MultitoothThe "sharper" profile makes the Multitooth jaw plate ideal for most recyclingapplications, particularly those involving concrete or asphalt.
Terex Pegson wear parts are quality products and will give you increased uptimeand cost effectiveness of operation. An illustration of a Supertooth jaw plate.Jaw plates
Jaw plates
Cheek plate
Jaw stockguard
Wedges
Wedges
An illustration of a Jaw crushing chamber.
Wedges
Jaw plates
Cheek plates
Jaw stock guards
COMBINATION PLANTS
STANDARDSETTING THE
Combinations of Terex Pegson tracked crushing plants can beused in multi stages together with tracked screens if required foraggregate processing applications. This eliminates the need forexpensive and inflexible static crushing plants.
AFTER SALESOur dealers are committed to supporting every aspect of your operation from supplyingproducts and spare parts to commissioning and servicing equipment. Their expertisewill help you to improve productivity and lower operating costs throughout the workinglife of your machine.
PARTSAt Terex Pegson we know the right parts can make the difference to the efficiency andperformance of your equipment so when you buy Terex Pegson parts you are can expect:4 Availability 4 Competitive prices 4 Warranty compliance4 Fast delivery 4 Specification compliance
FINANCIAL SOLUTIONSTerex Financial Solutions simplify capital equipment purchase by offering financearrangements and customised payment plans to suit your business requirements.(Available subject to status and location.)
WARRANTYSubject to our sales terms and conditions all new Terex Pegson crushing plants carry a12 month warranty.
5 1180 Premiertrak working with 1000SR to create three differentstockpiles of material.
5 A Metrotrak feeding a Powerscreen 600 Chieftain producingscreened aggregate.
5 XA400S with extended hoppers working with a 1300 Maxtrakachieves excellent throughput capacities.
5 The combination of an 1180 Premiertrak feeding a 4242SR offers highreduction ratios and excellent throughput.
