TQM_-Intro.ppt

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    Total Quality

    ManagementProtik Kumar Sarkar ID-03-12-22-038Kafi Mahmood Nahin

    ID-03-12-22-082Sithartho Kumar GoshamiID-03-12-22-036

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    Introduction

    Total Made up of the whole(or)Complete.

    Quality Degree of Excellence aproduct or service provides to thecustomer in present and future.Management Act , art, or manner of handling , controlling, directing, etc.

    TQM is the art of managing the whole toachieve excellence.

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    "TQM is a management approach for an organization,centered on quality, based on the participation of all itsmembers and aiming at long-term success throughcustomer satisfaction, and benefits to all members of the organization and to society."Definition

    TQM is composed of three paradigms:Total : Organization wideQuality : With its usual Definitions, with all its

    complexities (External Definition) Management : The system of managing with steps likePlan, Organise, Control, Lead, Staff, etc.

    http://en.wikipedia.org/wiki/Qualityhttp://www.webdictionary.co.uk/definition.php?query=qualityhttp://en.wikipedia.org/wiki/Managementhttp://en.wikipedia.org/wiki/Managementhttp://www.webdictionary.co.uk/definition.php?query=qualityhttp://en.wikipedia.org/wiki/Quality
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    DefinitionTotal Quality Management (TQM ) isa management strategy aimed atembedding awareness of quality in allorganizational processes.

    http://en.wikipedia.org/wiki/Managementhttp://en.wikipedia.org/wiki/Awarenesshttp://en.wikipedia.org/wiki/Qualityhttp://en.wikipedia.org/wiki/Qualityhttp://en.wikipedia.org/wiki/Awarenesshttp://en.wikipedia.org/wiki/Management
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    ExplanationTQM requires that the companymaintain this quality standard in all

    aspects of its business.This requires ensuring that thingsare done right the first time and thatdefects and waste are eliminatedfrom operations.

    http://en.wikipedia.org/w/index.php?title=Quality_standard&action=edithttp://en.wikipedia.org/w/index.php?title=Quality_standard&action=edit
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    Evolution of quality Era

    1900 1920 1940 1960 1980 1990 2000

    Craftsman

    Foreman

    Inspection

    SQC

    TQC

    TQM

    TQC &CWQC

    Evolution

    Years

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    vo u on o qua y eans ocus1975 1980 1985 1990 1995 2000

    Operation Customers Innovations

    Quality of Work life

    QualityCircle

    Productivity

    EmployeeInvolvement

    Quality

    EmployeesEmpowerment

    TotalQuality

    Self DirectedTeams

    TQC/TQM

    Self Directed/Managed

    Teams

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    Five Pillars of TQM

    ProductProcesses

    OrganizationLeadershipCommitment

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    Five Pillars of TQM

    ProductProcesses

    OrganizationLeadershipCommitment

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    TQM

    A management approach centeredon quality, based on company-

    wide participation and aimed atlong term success throughcustomer satisfaction (ISO)

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    TQM

    Based on company-wideparticipation

    TQM involves everyone in anorganization -every function andevery activity

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    Evolution of Quality

    1200-1799

    Guilds of

    Medieval Europe

    1800-1899Product

    Orientation

    1900-1940

    Process

    Orientation

    1941-1945Quality duringWorld War II

    1946-Present

    Birth of Total

    Quality

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    Guilds of Medieval Europe(1200-1799)

    Craftsmen across Europe organized into unions calledGuildsGuilds were responsible for developing strict rules for product and service quality

    Inspection committees enforced the rules by identifyingflawless goods with a special mark

    A second quality mark came from the craftsmenthemselves

    Primary Focus: Product Inspection

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    Product Orientation(1800-1899)

    US quality practices in the 1800swere shaped by several different

    production methods:CraftsmanshipThe Factory SystemThe Taylor System

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    Craftsmanship

    Early 19 th century- the approachtended to follow the craftsmanship

    model in the European countriesMasters maintained a form of quality control by inspecting goodsbefore sale

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    The Taylor SystemIn the late 19 th century US broke from European traditionand adopted a new management approach by Taylor Taylors goal was to increase productivity withoutincreasing the no. of skilled craftsmenHe achieved this by assigning factory planning tospecialized engineers and using displaced workers andsupervisors to execute the engineers plansThis new approach led to remarkable rises in productivity

    BUT

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    The Taylor System

    Workers once again stripped of their dwindling power and the new

    emphasis was on productivitywhich had an adverse effect onquality

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    Product Orientation(1800-1899)

    Primary Focus: ProductInspection

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    Process Orientation(1900-1940)

    Beginning of the 20th

    century marked theinclusion of processes in quality practicesShewhart recognized that industrial processesyield data.

    He determined that this data can be analyzedusing statistical techniques to see if a process isstable or in control or if is being affected byspecial causes that should be fixed.

    His concepts are referred to as StatisticalQuality Control (SQC) Primary Focus: Product Inspection & SQC

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    Quality during World War II(1941-1945)

    After World War II had started, US enacted legislation to help gear the civilian economy to military production

    At that time contracts were awarded to manufacturers whosubmitted the lowest bid. Products were inspected upon deliveryThe armed forces inspected virtually every unit of product to ensurethat it was safe for operationTo ease this problem, the armed forces began to utilize samplinginspection to replace unit-by-unit inspectionThey adopted sampling tables and published them in a militarystandard Mil-Std-105They also helped their suppliers improve their quality by sponsoringtraining courses in Shewharts SQC techniques Primary Focus: Sampling Inspection & SQC

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    Birth of Total Quality(1946-Present)

    After World War II, major Japanesemanufacturers converted from producing militarygoods for internal use to civilian goods for tradePoor response from the world market

    Japan started exploring new ways of thinkingabout quality (Deming and Juran)Rather than relying purely on product inspection,total quality focused on improving all

    organizational processes through the peoplewho used them

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    Birth of Total Quality(1946-Present)

    Juran, at a conference of theEuropean organization for quality

    control in Sweden made thefollowing prediction

    The Japanese are headed for worldquality leadership and will attain itin the next two decades becauseno one else is moving at the samepace

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    Americas Response

    Initially US clung to its assumption that Japanesesuccess was price related and responded with strategiesaimed at reducing domestic production costs andrestricting imports. This did not prove beneficial

    By the end of the 1970s US reached a major qualitycrisis.They started to think if Japan can.. Why cant we? CEO of top US organizations then took an initiative