TOYOTA PRIUS 2006-2009 HANDS FREE BLU …toyotaparts.sparkstoyota.com/install/PT923-00111Prius...TOYOTA PRIUS 2006-2009 HANDS FREE BLU LOGIC Preparation Issue A: 07/02/10 Page 1 of

TOYOTA PRIUS 2006-2009 HANDSFREEBLULOGICPreparation

Page1of13IssueA:07/02/10

Item2 Item3 Item5 Item6 Item7 Item8Item4

Part#:PT923-00111 NOTE:Partnumberofthisaccessorymaynotbethesameasthepartnumbershown.

Conflicts:JBLAudio,FactoryNavigation

KitContents:Forkitsmanufacturedonorafter19D0,installationkitswillincludeBLULogicSwitchDecal.Themanufacturingdatecodeisonthepartlabelofthepackagingboxandisprintedas“DDMY”.”PleasenotethatthismanufacturingdateisperToyotastandardsandisintheformatofDAY-DAY-MONTH-YEAR.Example:“31L8”dateonlabelmeans“31st,December,2008”.

HardwareContent

Item# QuantityReqd. Description

1 1 InterfaceModule2 1 MainPowerHarness3 1 BLULogicSwitch4 1 SwitchExtensionCable5 1 Microphone6 15 9.5”LockTies7 2 AdhesiveFoamPad8 1 Owner’sManual9 33cm 1/4”WireSplitLoom10 1 BLULogicDecal

AdditionalItems(mayberequired)


RecommendedSequenceofApplication


VehicleServiceParts(mayberequiredforreassembly)


LegendSTOP:Damagetothevehiclemayoccur.Donotproceeduntilpro-cesshasbeencompliedwith.

CAUTION:Aprocessthatmustbecarefullyobservedinordertoreducetheriskofdamagetotheaccessory/vehicle.

OPERATORSAFETY:Usecautiontoavoidriskofinjury.

TOOLS&EQUIPMENT:UsedinFigurestocalloutthespecifictoolsandequipmentrecommendedfortheprocess.

REVISIONMARK:Thismarkhighlightsachangeininstallationwithrespecttopreviousissue.

SAFETYTORQUE:Thismarkindicatesthattorqueisrelatedtosafety.

VIDEO:VideoAvailable;clicktoPlay

Item9

RecommendedToolsPersonal&VehicleProtection Notes

SafetyGoggles

SeatCovers

FloorCovers

SpecialTools

PanelClipRemoval SST#00002-06001-01

Sockets 10mm

Screwdriver Phillips,#2

SideCutters

File SmallFineRoundFile

TorqueWrench 36in-lbf(4.07N.m)

InstallationTools Notes

MaskingTape VDCSupplied

FoamTape VDCSupplied

SpecialChemicals Notes

Cleaner VDCApprovedCleaner

GeneralApplicability

Note:

Item10

Item1



TableofContents

I. Preparation............................................................................................................................................... 1-21. TableOfContents..................................................................................................................................22. ContentLocation....................................................................................................................................3

II. Procedure ...............................................................................................................................................4-111. VehiclePreparation................................................................................................................................42. VehicleDisassembly..............................................................................................................................53. BLULogicSwitchInstallation..............................................................................................................84. InterfaceModuleInstallation.................................................................................................................95. FinalizingtheInstallation....................................................................................................................106. ApplyBLULogicDecaltoSwitch......................................................................................................12

III.Checklist....................................................................................................................................................131. AccessoryFunctionChecks.................................................................................................................132. VehicleFunctionChecks......................................................................................................................13

AccessoryInstallationPractice(readbeforeinstallation)Caremustbetakenwheninstallingthisaccessorytoensuredamagedoesnotoccurtothevehicle.Theinstallationofthisaccessoryshouldfollowapprovedguidelinestoensureaqualityinstallation.

Theseguidelinescanbefoundinthe“AccessoryInstallationPractices”document.

Thisdocumentcoverssuchitemsas:• VehicleProtection(useofcoversandblankets,cleaningchemicals,etc.)• Safety(eyeprotection,checkingtorqueprocedure,etc.)• VehicleDisassembly/Reassembly(panelremoval,partstorage,etc.)• ElectricalComponentDisassembly/Reassembly(batterydisconnection,connectorremoval,etc.)

PleaseseeyourToyota/Scion/Lexusdealerforacopyofthisdocument.



ContentLocation

1 InterfaceModule2 WiredMicrophone3 BLULogicSwitch

TOYOTA PRIUS 2006-2009 HANDSFREEBLULOGICProcedure


1. VehiclePreparation

a. Applyparkingbrake.b. Placeremovedvehiclecomponentsona

protectiveblanket.c. Usingtheprotectiveblanket,coverfront

seat,sideoftheshiftleverandcenterconsole.

d. RemoverearNO.2floorboard(Fig.1-1).

1.Unlockthetwo(2)washertankcoverknobs,andthenremovetherearfloorboard.

Fig. 1-1

f. RemoverearNO.3floorboard.

1.Detachthetwo(2)toprearclawsbypullingthetopofthepanelout(Fig.1-3).

2.Liftuptherearofthepaneltodetachthelowerrearclaw.

3.Nowdetachthelastclawlocatedonthefrontofthepanel.

e. Removereardeckfloorbox(Fig.1-2).

1.Usinghands,carefullyremovethereardeckfloorboxfromthevehicle.

Fig. 1-2

Fig. 1-3



g. DisconnectNegativebatterycable.

1.Loosenthenutwitha10mmratchet/socketanddisconnectthenegativebat-terycable(Fig.1-4).

CAUTION:Donottouchthepositivetermi-nalwithanytoolduringinstallation.

2. VehicleDisassembly

a. Removeleftairventassembly.

1.Usingyourhandsorappropriatepanelremovaltool,disengagetheclipsandremovetheleftairvent(Fig.1-5).

NOTE:Applyprotectivetapetoanypryareaifusingpanelremovaltool.

b. Removelowerkneeandleftswitchpanelassembly.

1.RemovetwoPhillipsscrewscircledinFigure1-6.

NOTE:Lowerkneepanelandleftswitchpanelwillcomeoutinonepiece.

10mmRatchet/Socket

PhillipsScrewdriver

Fig. 1-4

Fig. 1-5

Fig. 1-6

PanelRemovalTool



2.Usinghandsorappropriatepanelremovaltool,disengagetheleftswitchpanel(Fig.1-7).

3.Disconnectallconnectorsandremove.


c. RemoveSTARTbuttonbezelabovesteeringcolumn.

1.Usingyourhandsorappropriatepanelremovaltool,disengagetheclipsandremovethebezel(Fig.1-8).


2.DisconnectharnessfromSTARTbut-tonandremove.

d. Removetheshifterbezel/left-centerairvent.

1.Usingyourhandsorappropriatepanelremovaltool,disengagetheclipsandremove(Fig.1-9).



PanelRemovalTool

Fig. 1-7

Fig. 1-9

Fig. 1-8

PanelRemovalTool

PanelRemovalTool



PhillipsScrewdriver

e. Removeright-centerairvent.

1.Openuppergloveboxdoor.

2.Usingyourhandsorappropriatepanelremovaltool,disengagetheclipsandremove(Fig.1-10).


g. RemoveMFD(Multi-FunctionDisplay)unit.

1.Removetwo(2)boltsoneithersideoftheMFDusinga10mmratchet/socket(Fig.1-12).

2.Usehandstodisengageclipsandre-leaseMFD.


f. Removelowerstoragepocketcoveras-sembly.

1.Removetwo(2)Phillipsscrewsfromeithersideofcover.

2.Usehandstodisengageclipsandre-movecoverassembly(Fig.1-11).

Fig. 1-10

Fig. 1-11

Fig. 1-12

PanelRemovalTool

10mmSocket/Ratchet



10mmSocket/Ratchet h. Removetheradioassembly.

1.Usinga10mmsocket/ratchet,removethefour(4)radioboltscircledinFig.1-13.

2.Gentlypullouttheradioassembly.

NOTE:Becarefulnottoputtoomuchten-sionontheradioconnectionswhenpullingouttheradio.

3.Unplugallconnectorsandremove.

3. BLULogicSwitchInstallation

a. Routetheswitchextensioncable.

1.RoutetheswitchextensioncableupfromleftofthesteeringcolumnandattachtoDashLightDimmerharnessandElectronicPowerSteering(EPS)moduleharnessasshown(Fig.1-14).

NOTE:SwitchextensionplugshouldbeaboutthesamelengthastheDashSimmerHarnesspointedoutbytheredarrow.

BLULogicwiretiesinFigure1-14andtheremainderoftheseinstructionswillbeshowninyellow.

2.ContinueundertheEPSModulebracketsecuringittotheEPSharnessandplasticcrossbracecircledinFig.1-15).

Fig. 1-15

Fig. 1-14

Fig. 1-13

SideCutters

SideCutters



SideCutters

3.Continueroutingtheswitchwiretowardstheopeningoftheradiocav-ityandunderthecenterairvent(Fig.1-16).

NOTE:Cuthalfofthewiresplitloomandapplyittotheswitchwireundertheairvent.Securewireloomwithtape.

4.SecureswitchwiretofactoryharnesswithwiretiescircledinFig.1-16.

5.Cutoffanyexcesswireties.

b. Securethemoduleinthecavitybehindthelowerpocketassembly.

1.Securethetwo(2)leftwiretiestotheharness(highlightedinorange)leftoftheradioopening(Fig.1-18).

2.Useanotherwiretietoattachmod-uletothesmallHVACtube/ductasmarkedbythecircleinFig.1-18.

NOTE:DONOTcrushtheHVACtube/duct.

4. InterfaceModuleInstallation

a. MountInterfaceModule.

1.Applyhalfastripofadhesivefoampadtothebottomrightofthemoduletopreventanyrattlesthatmayoccur(Fig.1-17).

NOTE:DONOTcovertheventonthemodule.

DONOTremovetheprotectivefoamwrap-pingonthemodule.

2.Preloadthree(3)wiretiestothemod-ule’smountingholes(InsertImage).

Fig. 1-16

Fig. 1-17

Fig. 1-18



5. MicrophoneInstallation

a. Routemicrophonewire.

1.Usetheotherhalfofthewiresplitloomandapplyittothemicrophonewireleavingaminimalof1-2inchesofwireexposed.Securewireloomwithtape.

2.RoutebehindMFDcrossbraceandsecuretobraceusingawiretie(Fig.1-19).

6. Finalizingtheinstallationa. Connectmainharnesstointerfacemod-

ule.

NOTE:TheRedconnectorisconnectedtothematchingRedconnectoronthemodule.

1.Connectmicrophoneandswitchwiretointerfacemodule(highlightedinorange).

2.Bundleexcessmicrophonewireandswitchwireandsecureittothemainwireharness(Fig.1-20).

b. Connectmainpowerharnesstomatch-ingvehicle’sradioharness(Fig1-21).

NOTE:AVC-LAN(12pin)connectormaynotbepresentonthevehicle’sharness.Wiretiethisconnectortotheharnessunconnect-

ed,butALWAYSconnecttheAVC-LAN(12pin)connectorintotheradio.

IfAVC-LAN(12pin)connectorispresentonvehicleharness,connecttojumperpro-videdwithBLULogicunit.

NOTE:Ifanyotheraccessoriesareinstalledthatconnecttotheheadunit,BLULogicshouldbetheunitthatplugsintotheradiofirst.

1.Bundleexcessmainharnessandsecuretofactoryradioharness.

2.Reinstallradio,MFD,lowerstoragepocketcoverandright-centerairvent.

Fig. 1-21

Fig. 1-20

Fig. 1-19



c. Mountthemicrophone.

1.Usingasmallfineroundfile,slowlyremovematerialfromthetoprightcor-neroftheleftcenterairventassemblytocreateawiregrooveapproximately1.5mmdeepforthemicrophonewire(Fig.1-22)

Fig. 1-22

Fig. 1-24

SmallFineRoundFile

Fig. 1-23

NOTE:Groovelocationisontheupperrighthandcorneroftheleftcenterventas-semblyimmediatelyadjacenttothetoprightlockingtab(Fig.1-23)

2.Removeanysharpedges.

3.CleantheShifterbezel/leftcenterairventwithVDCapprovedcleaner.

4.Reinstalltheleftcenterairventassem-bly.

NOTE:Makesurethatthemicrophonewireispositioninsidethemicrophonewiregroove.

5.Gentlypullonthemicrophonewiretoconfirmthatthewireisnotbeingpinchedorcut.

6.Mountthemicrophoneonthetoprightcorneroftheairventbezel.

NOTE:Mountthemicrophonetominimizetheamountofexposedwirevisibletothecustomer.0-8mmofexposedwirewhenthebezelisinstalledisacceptable(Fig.1-24).



d. MountBLULogicSwitch.

1.Squeezethelockingtabstogetherandpushouttoremovetheupper,leftblankknock-out.

NOTE:Ifupperleftblankknock-outisoc-cupied,usenextavailableblank.

2.MountBLULogicswitchinplaceoftheblankknock-out(Fig.1-25).

NOTE:Solidwhitearrowshouldbepoint-ingup.

3.ConnecttheBLULogicswitchtotheswitchextensioncable.

4.Reinstallthelowerkneepanelandtheleftswitchpanel.

5.Reinstallleftairventassembly.

e. ReinstallNegativebatteryterminal.

1.Positionnegativebatteryterminalattheoriginalfactoryposition(tightenthenutto36in-lbs(4.07N.m).

CAUTION:Donottouchthepositivetermi-nalwithanytoolduringinstallation.

f. ReinstallNO3floorboard,RearFloorBoxandNO2floorboard.

g. Placetheowner’smanualintheglovebox.

Fig. 1-25

Fig. 1-26

7. ApplyBLULogicdecaltoBLULogicswitch.(OnlykitsmanufacturedonorafterthedatecodeonthefrontpagewillincludetheBLULogicdecal).

a. RemovetheprotectivebackingontheroundportionoftheBLULogicsticker(Fig.1-26).

b. ApplydecaltothecenteroftheswitchsothatthestickerhangstowardstherightasshowninFig.1-27.

NOTE:Photoshownmaynotmatchtheswitchinstallationlocationforthisvehicleandisforillustrativepurposes.

Fig. 1-27

TOYOTA PRIUS 2006-2009 HANDSFREEBLULOGICCHECKLIST–thesepointsMUSTbecheckedtoensureaqualityinstallation.


AccessoryFunctionChecks

Check: LookFor:

FactoryRadio TurnontheradioandverifythattheBLULogicModulewillmutetheaudio.Withtheradioon,pressthemiddlebuttonontheBLULogicswitchandverifythattheaudioismuted.

InterfaceKit

VerifytheproperconnectionoftheInterfacekitbypressingandholdingthemiddlebuttonontheswitchuntilyouhearone(1)beep.

NOTE:Pairingthemoduletoaphoneisnotrequired.Thisisthecustomers(ordealers)respon-sibility.

AudioOutput TurntheradiotoanAMorFMstationandthenturnthebalancetotheLandconfirmtheaudioiscomingfromtheleftfrontspeaker.Repeatfortherightfrontspeaker.

3ButtonSwitch Coverthe3ButtonSwitchwithyourhand(s)toverifythatallthreelightsontheswitchillumi-nate.

KitServiceInformation

Item: Location:

1 3-Ampin-lineFuse

ThefuseislocatedbehindtheHVACassembly.Toreplace,followStep1-13toaccessthefuselocation.

NOTE:Ifthefuseisblown,theHandsFreeBLULogicwillnotturnon.

VehicleFunctionCheckVehicleFunction VehicleFunctionDetail

AudioAM/FM VerifytheproperoperationofaudioAM/FM.

HazardSwitch Verifytheproperoperationofthehazardswitch.

HVAC Verifytheproperoperationoftheairconditioningsystem.

MirrorSwitch Verifytheproperoperationofthemirrorswitch.

STARTButton VerifytheproperoperationoftheSTARTButton.

HoodReleaseLatch VerifytheproperoperationoftheHoodReleaseLatch.

IP/ClusterDimmerKnob VerifytheproperoperationoftheIP/ClusterDimmerKnob.

Park/EVMode/Eco/PowerModeSwitch VerifytheproperoperationofthePark/EVMode/Eco/PowerModeSwitch.

SRSWarningLight ConfirmSRSwarninglightilluminatesforapproximately6secondswiththeignitionON,andthengoesout.

Makesureradioandinteriorlights(ifapplicable)areturnedoff.Installfuse(shortpin)forthefollowingfunctionchecks.

Turnoffallcomponentsincludingradioandinteriorlights.Removefuse(shortpin)afterfunctionchecksarecomplete.Checkwithyourdealer/porttofindoutifthisstepisrequired.

Documents

TOYOTA PRIUS 2006-2009 HANDS FREE BLU …toyotaparts.sparkstoyota.com/install/PT923-00111Prius...TOYOTA PRIUS 2006-2009 HANDS FREE BLU LOGIC Preparation Issue A: 07/02/10 Page 1 of