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8/6/2019 Toyota 2.00
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TOYOTA
Moving Forward
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HISTORY Sakichi Toyoda and Kiichiro Toyoda established Toyota Motor Co.,
Ltd.
Company hits a financial crisis
Toyota Motor Sales Co., Ltd. is formed
Crown becomes the first passenger car to be made in Japan andexported to USA
First overseas vehicle plant is established in Brazil
First Asian vehicle plant outside Japan is established in Thailand
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HISTORY Toyota Motor Co., Ltd. and Toyota Motor Sales Co., Ltd. merged to
form Toyota Motor Corporation
Toyota launches LEXUS (a luxury car brand) in USA
Toyota sets up an assembling plant as a joint venture with GeneralMotors in California
Toyota Motor Manufacturing USA commences operations
Toyota Motor Manufacturing UK initiates commercial production
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HISTORY
Toyota launches the mass production of Prius, the first hybrid car
Toyota takes majority shareholding in Diahatsu Motor Company
Sichuan Toyota Motor Co. starts operations in China
Toyota Motor Manufacturing France becomes operative
Toyota acquires majority stake in Hino Motor Ltd.
Toyota produces 6.78 million vehicles to overtake Ford Motor Co.to become worlds 2nd largest automaker after General Motor Co.
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HISTORY
Toyota acquires minorityshareholding in ISUZU Motor Ltd.
Toyota achieves a global sales of8.808million vehicles to beatGeneral Motor Co. and become
the worlds largest automobilemanufacturer
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MISSION & VISION
Mission
to provide safe & sound journey. Toyota is developing various newtechnologies from the perspective of energy saving and diversifyingenergy sources. Environment has been first and most important issuein priorities of Toyota and working toward creating a prosperoussociety and clean world
Vision to be the most respected and successful enterprise, delightingcustomers with a wide range of products and solutions in theautomobile industry with the best people and the best technology".
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CORPORATE PROFILE
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TOYOTA
Yaris Corolla
Matrix
Ca ry
Trious Avalon
Si nna
RAV4 Venza
Hig Landor
FJ Cruiser
4Runner Sequoia
LandCruiser
Prius Ca ry
y rid
Hig Landor
y rid
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LEXUS
Is
Es
Gs
Ls
Rx
Gx
Lx
Ct
Hs
Rx
Gs
Ls
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DAIHATSU
Materia Terrious Srion
Copen Coure Gran Max
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MANUFACTURING FACILITIES
51 manufacturing plants in 26 countries excluding Japan
GeographicalDistributionNorthAmerica
Canada
United States
LatinAmerica
Argentina
Brazil
Mexico Venezuela
Europe
Czech
Republic
France
Poland Portugal
Turkey
UnitedKingdom
Russia
Africa
Kenya
South Africa
Asia
China
Taiwan
India
Indonesia Malaysia
Pakistan
Philippines
Thailand
Vietnam
Oceania
Australia
MiddleEast
Bangladesh
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REGIONAL HEADQUARTERS
North America
United States Toyota MotorNorth America
Toyota MotorEngineering &
ManufacturingNorth America
Europe
Belgium Toyota Motor
Europe
Asia
Singapore Toyota Motor
Asia Pacific
Thailand
Toyota MotorAsia PacificEngineering &Manufacturing
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SIGNIFICANCE F GEOGRAPHICAL
DISTRIBURTION
Access to cheaper inputs
Low labor costs due to local workforce
Easy access to respective target markets
Strong supply chain and distribution links
Competitive advantage of low cost producer
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LEAN PROD
UC
TION
Jidoka
Automation
Human involvement
Incase of problem, equipment stops,avoiding defective production lot
Just-in-time
Preceding process gives enough outputto run continuous flow in proceedingprocesses
Elimination of higher inventory levels,reducing inventory cists
Quickest andmost effectivemanufacturingof vehicle, and
faster deliveryto the customer
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TOYOTAS OPERATIONS
Low cost, highvariety and rapid
adjustment tochanges incustomers
desires
Right sizingmachines for
actual volumeneeded
Introducingself
monitoring toensure quality
Lining up machines inprocess sequence to
ensure that each stepproduces according to
next steps requirement
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SUPPLYCHAINMANAGEMENT
System designed to minimize supply chain
costs while maintaining;
Quality On time delivery
Reasonable level of service
Customer satisfaction
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Integrated SupplyChainManagement
RAWMATERIALSUPPLIERS
1ST & 2ND
TIRESUPPLIERS
MANUFACTURING PLANTS
WAREHOUSE
DEALER
ENDCUSTOMER
INTERNATIONAL
COLLABORATION
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FlowofSupplyChain
OVERSEASNETWORK
(EXIM)
PARTS/SERVICE
CENTERS
COMPONENTSSUPPLIER
GROUPRAW
MATERIAL
SUPPLIERS
WAREHOUSE
DISTRIBUTOR
ASSEMBLY
PLANT
DEALER
CUSTOMER
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INVENTORYMANAGEMENT SYSTEM
Use of Just In Time (JIT) allows lower cost
Advantages of JIT;
Elimination of unnecessary activities Elimination of in-plant inventory
Elimination of in-transit inventory
Elimination of poor supplier
JIT at Toyota; Use of pull system to move inventory
Reduction in setup time
Reduction in lot size
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QUALITY TESTS
Performance testing at low temperatures toensure that equipment failure is eliminated
Low TemperatureDurability Test
Testing of car at high temperatures to ensurethat vehicle delivers in extreme conditionsigh TemperatureDurability Test
Drive test in rough roads to check the comfortand handling in unexpected circumstances
Rough RoadDurability Test
Testing of vehicles performance in poorweather to ascertain passenger safety
Flooded RoadDurability Test
Testing of vehicles safety in case of accidentsCrash test
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SAFETY TECHNOLOGIES
Avoid dangerous situations
Prediction of frontal collision damage
After crash safety measures
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PEEK INTO THE FUTURE
Alternative Fuel
Cars running on electric batteries
Cars running on solar energy
Cars running on bio fuel
Fuel Efficiency
Development on new mechanics that require minimum fuelconsumption
Greener Environment
Adopting ways to make Administrative and production operationsenvironment friendly
Developing technologies to manufacture greener cars
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