TOYOINK Products for Future Printing

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5. ULUSLARARASI MATBAA TEKNOLOJİLERİ SEMPOZYUMU5. INTERNATIONAL TECHINOLOGIE SYMPOSIUM FÜR DRUCK

5th INTERNATIONAL PRINTING TECHOLOGIES SYMPOSIUMİSTANBUL ÜNİVERSİTESİ - İSTANBUL - 04-05 KASIM / NOVEMBER 2016

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Toyo Matbaa Murekkepleri　 TOYO PRINTING INKS CO. KOJI WADA 5 NOV 2016

TOYOINK Products for Future Printing

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US automobile industry $ 1.1tr

Copyright © 2011 TOYO INK CO., LTD. All Rights Reserved. 1

Printing Industry $ 898 b

Packaging $ 301 b

Newspapers &

Magazines $ 111 b

Labels $ 35 b

Printing market overview at present

Source: Smithers Pira

Global music industry $ 15 b

Growth forecast of 2% annual (to 2020) Mainly driven by packaging and emerging economies

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Declining

Continuous growth:


0,00

50,00

100,00

150,00

200,00

250,00

300,00

350,00

US$ Billions

Printing market by products

-  Low migration ink for food packaging (driven by B.O., not by printers, converters or country regulations)

-  Inks for flexible packaging. -  Energy curing inks. -  Narrow web & labels inks.

Source: Smithers Pira

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Trend and Future Printing

•  Y2016Drupa

Conventional moving to Digital Digitalization is integrating to Packaging Printing

•  Offset Printing machinery digital support •  Ink Jet Reincarnation

•  Evolution of the digital packaging progress


Why not a mainstream?

Productivity? Quality? Cost?

Co-existance Co-prosperity Conventional&Digital

Aim should be clear !!

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Americas Area

USA Canada Mexico Brazil

Europe Area

Belgium Germany France

U.K. Baltic area

China Area

(Shanghai) (Beijing) (Tianjin) (Dalian)

(Jiangmen) (Shenzhen)

(Zhuhai) (Hong Kong)

Asia Oceania Area

Singapore Malaysia Thailand Indonesia

Philippines Vietnam

Toyo Ink SC Holdings

Toyo Ink Toyo Color Toyo Chem

Main Structure of Toyo Ink Group

Taiwan Korea UAE

Turkey India

Australia New Zealand

Toyo Morton Toyo ADL

Toyo FPP and more

Copyright © 2014 TOYO INK CO., LTD. All Rights Reserved

The largest printing ink supplier in China and Asian countries

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Trends for printing industry in the future•  Environmental trends

•  VOC emissions reduction •  Carbon foot print reduction •  Bio-based materials

•  Energy-saving trends •  UV technologies

•  LED •  Highly reactive UV inks

•  EB technologies •  Food packaging innovations

•  Low migration •  Shelf-life prolongation •  Barrier coatings

•  UV, oxygen, moisture, scavenging •  Other areas

•  Printed electronics •  Universal Design

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VOC emissions reduction Changing from solvent-based to water-based Changing from gravure to flexo

※Volatile Organic Compounds Carbon foot print reduction

Changing priting methods Changing lamination methods

Bio-based materials

Vegetable oils Rice inks Soy inks


Environmental trends

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Biomass ink

Toluene type ink

TolueneMEK-free type ink

・PRTR Law・Health & Hygiene Law

Water-based inks

- CO2 emissions reduction

Toluene-MEKfree ink＋solvent burning/recovery

・VOC regulations

Shallow plates, high-density inks

Toluene-free

VOC emissions reduction

CO2 emissions reduction

・VOC regulations

Development policy of Toyo Ink

Ink according to various regulations (European regulation)

-  According to Swiss Ordinance, EU regulation

-  Less concerns about safety and security

According to European regulations

8 Copyright © 2011 TOYO INK CO., LTD. All Rights Reserved.

•  VOC regulations•  Improvement of

working environment•  Water-based

orientation for end-users

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Benefits

•  It can be a countermeasure for VOC emission regulations (revised Air Pollution Control Law) VOC treatment equipment is not required in Japan if emission concentration is lower than 700 ppmC

•  Relaxation the regulation on the Fire Service Act (inventory)•  Huge reduction on fire risks

•  Improvement on the printing work environment (Workers)•  Low environmental impact (LCA, CO2 emissions) •  Since there are less static electricity problems, there are less printing

problems•  Less amount of residual solvents in the packaging materials

No residual solvents other than water-alcohol　à «clean packaging»

•  Improvement of print quality (fine resolution on sophisticated images, ink stability on highlight areas)

Challenges

•  Worst drying properties due to slow drying. → Less productivity (printing speed) → Improvement of drying capacity is required (raise on energy costs) → Shallow cylinder is required

•  Wettability of film decreases since surface tension of water is higher.•  Since water resistance is lower, range of applications is limited.

Benefits and challenges of water-based ink (vs. solvent-based ink)

Copyright © 2011 TOYO INK CO., LTD. All Rights Reserved.

In order to improve the work environment, there is an increasing demand for VOC reduction, therefore an expectation for higher demand of water-based inks in the future.

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Toyo Ink proposal

v  Concentration： Collaboration proposal for high-concentration ink TW201 Series and plate materials.

v  Color gamut：Color management proposal (5 colors + «Chiarossier»)

v  Productivity： W&H Miraflex + High speed TW021 series proposal

v  Environment：Proposal of low VOC emissions by water based flexo inks　

Ink type Printability Productivity (m/min)

Environmental impact

ToyoInkoilbasedgravure Verygood 150～300 Average

ToyoInkwaterbasedgravure Verygood 120～230 G ood

C om petitorswaterbasedflexo Notgood 150～200 G ood

Toyo Ink water based flexo Good 150〜300 Very good

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Solvent based gravure

Water based gravure

Water based flexo

58％down

85％down

Solvent based gravure

＋Dry lamination

adhesives

Water based gravure

＋Solvent-free adhesives

Water based flexo

＋Solvent-free adhesives

15％down

44％down

Concentration of VOC emissions during printing process

CFP value is calculated based on the emissions of CO2 during the processes of plate making, ink production, printing, lamination and bag manufacturing.

VOC emissions concentration （ppmC） CO2 emissions amount（g/1bag）

1200

508

180

12.1

10.3

6.8

Results of VOC and CO2 emissions reduction by water based printing


Amount of CO2 emissions during the manufacturing of 1 bag of «sasa-mask»

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Product name

With the advantage of our own developed resin (water based urethan-acrylic) and our synthesis technology, we created a high level water based gravure ink. Combined with solvent-free adhesives, «clean packaging» can be implemented.

Film reverse

Snack, boil and retort packages

Bread, Rice balls (onigiri) Candy packaging

TreatedOPP,PET,

NY

Film surface

TreatedOPP

AQUAECOL Suitable for snack, boil

or retort packages Adhesives

（DL,NSDL,water based）

AQUAFRONTE High properties

(heat resistant, abrassion) Printability

PaperCoated & Uncoated

paperAQUABRIGHT

High concentration Printability

Suitable for post-process

Candy packagingGeneral paper packaging

Application areas Ink features Target

applications

Toyo Ink water based gravure ink lineup

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Product name

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Using the know-how from, gravure water based ink, high properties can be achieved. Combined with CTP pre-press, high level of reproducibility can be reached. Combination of water based ink and solvent-free adhesives enable the production of «clean packaging».

Film reverse

Snack packagesBoil-retort packages

Bread, rice balls (onigiri), Candy packages

Sanitary related（paper diapers and non food related）

TreatedOPP,PET,

NY

Film surface

TreatedOPP

BreathablePE

AQUALIONA Suitable for laminationBoil, retort（up to120℃）

Adhesives （DL,NSDL,Water based）

AQUAGRACE High properties

（heat resistant, abrassion）Printability

AQUADURAN High properties

（heat resistant, abrassion）High speed printability

Thin paper

Thin paper Chemical

fiber paperAQUAPAPIA

High concentration, printability

heat resistant


General paper packaging

Application areas Ink feature Target

applications

Toyo Ink water based flexo ink lineup.

Snack packagesBoil-retort packages


Sanitary related（paper diapers and non food related）

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Advantages of PU resin based inks


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Bio-based inks


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LED and highly reactive UV inks

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Electron Beam (Flexo)

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Future Direction 　

Toluene base Ink

Cost Merit Conventional

Air Pollution Control Law PRTR Law (Pollutant Release and Transfer Register Law)

Non- Toluene based Ink

Water based Ink

Revised Air Pollution Control Law Improvement for Working place End-user’s Policy

Shallow depth cylinder + High concentrate Ink

Revised Air Pollution Control Law (Voluntary activity) Reduction VOC usage

Biomass Ink

Reduction of CO2 emission

Inks which are complied with Swiss Ordinance

National User’s requirement

Non- Toluene based Ink + Solvent recycle type

(mono-solvent, limited number of solvent)

Revised Air Pollution Control Law

Combine withDigital

Documents

TOYOINK Products for Future Printing