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Toyo Scaffold

Text of Toyo Scaffold

  • P.1/8 1st March 2013 / Rev 06

    TOYO SCAFFOLD (S.W.L. 25kN)

    It is the most widely used falsework system for its simplicity of assemblage, comparative light in weight, high

    strength and safety.

    Application

    Toyo Scaffolding can be applied to various outdoor and indoor uses; the scaffolding for outdoor building works, the

    shorings, supports, shatterings, towers and bleachers. The Basic unit is frame type. With the combination of Base

    Jack, cross brace, joint pins, steel tube & couplers, Toyo scaffolding can formulate a comprehensive falsework

    system as well as the access & rolling tower.

    Various sizes of the Toyos Steel Prop are also available for speedy propping work.

    20 605-606 Room 605-606, 6/F, Westlands Centre

    20 Westlands Road, Quarry Bay, Hong KongTel: (852) 2885 9633 Fax: (852) 2567 1611

    Email: [email protected]: http://www.canyonhk.com

    Access Tower External Scaffolding

    Toyo Scaffold System for Falsework

    Rolling Tower

    CANYON METAL SCAFFOLDING ENGINEERING LIMITED

    CANYON

  • P.2/8 1st March 2013 / Rev 06

    ASSEMBLE

    1. BASE JACK BASE JACKS are to be placed on wooden planks,

    the BASE JACKS are to be positioned at the

    dimensions of the FRAMES.

    2. FRAME Insert the FRAME firmly into the BASE JACKS.

    3. CROSS BRACE CROSS BRACE is to be diagonally snapped into the

    spring snap-locks attached to the FRAME.

    4. JOINT PIN Insert the JOINT PIN at each end of the FRAME, in

    same way assemble members one after another at

    every 4 pairs.

    Toyo Scaffold Support for Concrete Slab

    (under-construction)

    Location: Kowloon Station Development

    Toyo Scaffold Support for Flyover

    Location: Wing Tai Road Flyover and

    Improvements to Associated Road Junctions,

    Chai Wan

    CAN

    YON

  • P.3/8 1st March 2013 / Rev 06

    TECHNICAL DATA

    Toyo frames are manufactured from structural carbon steel with main load-bearing members having an

    outside diameter of 43mm and a wall thickness of 2.5mm

    LOAD TESTS

    Frame TFR-A1217B Catwalk TCA-TK6CG

    SAFE WORKING LOADS ON JACK COMPONENTS (Safety factor: 3.5)

    REDUCTION IN STRENGTH, DEPENDING UPON POSITIONS WHERE FRAME LOAD IS APPLIED

    Note: For load point, square pipe material 100 x 100 mm is recommended to use.

    MAXIMUM LEG LOADS (Safety factor: 2) 2,500 kg per leg Frame TFR-A1217B, TFR-A1215, TFR-A1215L, TFR-A1212L, TFR-A1209L, TFR-A1204L

    2,250 kg per leg Frame TFR-A1219

    1,800 kg per leg Frame TFR-A0922

    CANYON

  • P.4/8 1st March 2013 / Rev 06

    EXTERNAL WORKING PLATFORM

    External Working Platform (Wall Tie omitted for clarity)

    Example for the External Working Platform

    Toyo Scaffold Access for Installing Steel of

    Tipping Hall

    Location: Kai Tak Reclamation Area

    Toyo Scaffold External Working Platform forErection of Steel Reinforcement Contract: CC212 KCRC West Rail Tuen Mun

    Toyo Scaffold Access Working Platform Contract: Tai Wai (TDD Contract #ST 79/02)

    CANYON

  • P.5/8 1st March 2013 / Rev 06

    COMPONENTS

    FRAME FRAME FRAME FRAME

    Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg

    TFR-A1219 1,219 1,930 21.5

    TFR-A1217B 1,219 1,700 16.5 TFR-A1215 1,219 1,524 17.5

    TFR-A1215L 1,219 1,524 16.7

    FRAME

    END FRAME

    END FRAME

    END FRAME

    Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg

    TFR-A0922 914 2,250 20.1

    TFR-A1212L 1,219 1,219 15.0 TFR-A1209L 1,219 914 11.0

    TFR-A1204L 1,219 490 9.1

    ADJUSTABLE BASE JACK

    ADJUSTABLE U-HEAD JACK

    OUTRIGGER FRAME Code A B Wt.Kg Code A B Wt.Kg

    Code A B Wt.Kg

    OUTRIGGER FRAME

    TJK-78B 600 780 5.9 TJK-78H 600 780 6.7

    TSP-OR1017 1,000 1,745 12.4 Code A B C Wt.Kg TJK-60B 450 600 4.9 TJK-60H 450 600 5.5

    TSP-OR0910 900 1,084 7.8

    TFR-1811BL 1,2191,1881,830 19.3 TJK-40B 300 400 3.7 TJK-40H 300 400 4.2

    GUARDRAIL (GALVANIZED)

    Code A Wt.Kg

    COUPLING PIN

    JOINT PIN

    BASE BAR TGR-2677 2,677 4.7

    Code Wt.Kg Code Wt.Kg Code A Wt.Kg TGR-1829 1,829 2.9

    TPN-B20C 0.6

    TPN-A20J 0.6 TPT-BB1219 1,219 3.2

    TGR-1219 1,219 2.2

    CANYON

  • P.6/8 1st March 2013 / Rev 06

    COMPONENTS

    SWIVEL CASTOR

    WALL TIE

    BASE PLATE Code A Wt.Kg

    SWIVEL JACK CASTOR Code A Wt.Kg

    Code A B Wt.Kg TWH-150C 150 5.4 Code A B Wt.Kg TWT-WA03 380 ~ 760 2.5

    TWH-2060PTJK-A15BP 140 105 0.9

    TWH-200C 200 5.5 (Pu) wheel

    200 600 9.2 TWT-WA04 330 ~ 520 1.7

    TOEBOARD

    Code A B Wt.Kg

    TTB-TK4FG 1,219 240 4.7

    OPEN-TOP CATWALK

    Code A B Wt.Kg

    TCA-6OPA 1,829 530 21.8

    SCAFFOLD TUBE

    Code A DIA. Wt.Kg

    TST-1M 1,000 48.3 2.4

    TST-2M 2,000 48.3 4.8

    TST-3M 3,000 48.3 7.2

    TST-4M 4,000 48.3 9.6

    TST-5M 5,000 48.3 12.0

    TST-6M 6,000 48.3 14.4

    CATWALK

    Code A B Wt.Kg

    TCA-TK6CG 1,829 500 16.1

    TCA-1250 1,219 500 10.3

    STEEL PLANK

    Code A B Wt.Kg

    TSK-2000 2,000 250 6.8

    TSK-3000 3,000 250 10.4

    TSK-4000 4,000 250 13.3

    ADJUSTABLE STEP

    Code A B Wt.Kg

    TCA-TAS6 600 250 4.6

    STAIRCASE GUARDRAIL

    Code A B C Wt.Kg

    TGR-SC4526G 1,981 793 1,065 4.9

    COUPLERCode Size (mm) Wt. Kg

    TCP-K1 42.7 ~ 48.6Right-angle 0.7

    TCP-K3 42.7 ~ 48.6Swivel 0.7

    TCP-R1 60.5 x 48.6Right-angle 0.8

    TCP-R3 60.5 x 48.6Swivel 0.8

    CROSS BRACE (GALVANIZED)

    Code A B C Wt.Kg

    TCB-X1812 1,829 1,219 2,198 4.2

    TCB-X1512 1,524 1,219 1,952 3.7

    TCB-X1212 1,219 1,219 1,724 3.3

    TCB-X1809 1,829 914 2,045 4.0

    TCB-X1509 1,524 914 1,777 3.4

    TCB-X1209 1,219 914 1,524 2.9

    TCB-X1806 1,829 610 1,928 3.7

    TCB-X1506 1,524 610 1,642 3.2

    TCB-X1206 1,219 610 1,363 2.6

    TCB-X0906 914 610 1,099 2.2

    TCB-X0606 610 610 863 1.6

    CANTILEVER BRACEKET

    Code A B Wt.Kg

    TFR-0504 500 414 4.0

    STAIRCASE (GALVANIZED)

    (* Step Depth 190mm)

    Code A B C Wt.Kg

    TSC-4525G TSC-4525GB

    1,8291,829

    1,7251,725

    420420

    18.722.3

    TSC-4526G *TSC-4526GA*TSC-4526GB

    1,8291,8291,829

    1,9551,9551,955

    420420420

    20.723.624.0

    TSC-9526GB 1,829 2,000 930 59.6

    STAIRCASE GUARDRAIL

    Code A B C Wt.Kg

    TGR-SC4526GA 1030 793 1,000 3.5

    CANYON

  • P.7/8 1st March 2013 / Rev 06

    ROLLING TOWER / ACCESS TOWER

    Our rolling tower (or access tower) is specially designed to comply the Code of Practice for Metal Scaffolding

    Safety published by the Occupational Safety & Health Branch, Labour Department in June 2001.

    Our Standard combination of rolling towers of platform height ranged from 2.3 Meters to 7.15 Meters, which

    assembled by Toyo Scaffolds.

    Application

    The Rolling Tower supplied is for lightweight work for a structure that can readily be moved from place to

    place, which serve as the most commonly used as a working platform or temporary access either in

    construction site or external decoration works.

    Technical Specification

    Tower Models Platform Height Tower Height

    TRL2318S 2.307M 3.246M

    TRL3218S 3.246M 4.185M

    TRL4318S 4.322M 5.261M

    TRL5218S 5.201M 6.140M

    TRL6218S 6.217M 7.156M

    TRL7118S 7.156M 8.095M

    Loading capacity for each catwalk (1829mm Long x 500mm Wide) to be as follows:

    a) Uniformly Distributed Load of 400kg, or

    b) Point load of 200kg

    Our Professional Engineers are willing to help and provide you more information about the towers & can tailor

    made to your special requirements.

    CANYON

  • P.8/8 1st March 2013 / Rev 06

    TOYOS STEEL PROP

    TOYOS STEEL PROP (Galvanized) enhances the speed and economy of your construction. HOW TO USE Set the pin into the hole of inner tube. Adjust the height by sliding the screw position. Props must be absolutely vertical or they lose their load-bearing

    characteristics. ADVANTAGES 1) Easy to erect and dismantle; 2) Easy to relocate the location and fixed; 3) Less storage area required.

    Safe Load (Safety Factor 2.0) Model

    Height Closed (B)

    Height Extended (A)

    Closed Extended

    Weight

    TSP-TS60G 1,850mm 3,050mm 2.3 ton 2.3 ton 12.6 kg

    TSP-TS70G 2,150mm 3,350mm 2.3 ton 2.3 ton 13.8 kg

    TSP-TS75G 2,290mm 3,600mm 2.3 ton 2.3 ton 13.8 kg

    TSP-TS90G 2,700mm 3,900mm 2.3 ton 2.0 ton 16.0 kg

    APPLICATION TOYOS STEEL PROP can be applied in the situation as the lowsupport load required and the area is too small, not allowed to useFrame Type Support. Its also commonly used for reprop inconstruction project

    Recent Housing SocietySoUk Estate RenovationProgram used ourgalvanized Steel Prop forTemporary support

    CANYON