Toyo Scaffold CMS-201207-R05.pdf

P.1/8 1st July 2012 / Rev 05

TOYO SCAFFOLD (S.W.L. 25kN)

It is the most widely used falsework system for its simplicity of assemblage, comparative light in weight, high

strength and safety.

Application

Toyo Scaffolding can be applied to various outdoor and indoor uses; the scaffolding for outdoor building works, the

shorings, supports, shatterings, towers and bleachers. The Basic unit is frame type. With the combination of Base

Jack, cross brace, joint pins, steel tube & couplers, Toyo scaffolding can formulate a comprehensive falsework

system as well as the access & rolling tower.

Various sizes of the Toyo’s Steel Prop are also available for speedy propping work.

香港鰂魚涌華蘭路 20 號華蘭中心 605-606 室

Room 605-606, 6/F, Westlands Centre 20 Westlands Road, Quarry Bay, Hong Kong

Tel: (852) 2885 9633 Fax: (852) 2567 1611 Email: [email protected]

Website: http://www.canyonhk.com

Access Tower External Scaffolding

Toyo Scaffold System for Falsework

Rolling Tower

CANYON METAL SCAFFOLDING

ENGINEERING LIMITED

金金金金源源源源通通通通架架架架工工工工程程程程有有有有限限限限公公公公司司司司

P.2/8 1st July 2012 / Rev 05

ASSEMBLE

1. BASE JACK

BASE JACKS are to be placed on wooden planks,

the BASE JACKS are to be positioned at the

dimensions of the FRAMES.

2. FRAME

Insert the FRAME firmly into the BASE JACKS.

3. CROSS BRACE

CROSS BRACE is to be diagonally snapped into the

spring snap-locks attached to the FRAME.

4. JOINT PIN

Insert the JOINT PIN at each end of the FRAME, in

same way assemble members one after another at

every 4 pairs.

Toyo Scaffold Support for Concrete Slab

(under-construction)

Location: Kowloon Station Development

Toyo Scaffold Support for Flyover

Location: Wing Tai Road Flyover and

Improvements to Associated Road Junctions,

Chai Wan

P.3/8 1st July 2012 / Rev 05

TECHNICAL DATA

Toyo frames are manufactured from structural carbon steel with main load-bearing members having an

outside diameter of 43mm and a wall thickness of 2.5mm

LOAD TESTS

Frame TFR-A1217B Catwalk TCA-TK6CG

SAFE WORKING LOADS ON JACK COMPONENTS (Safety facto r: 3.5)

REDUCTION IN STRENGTH, DEPENDING UPON POSITIONS WHERE FRAME LOAD IS

APPLIED

Note: For load point, square pipe material 100 x 100 mm is recommended to use.

MAXIMUM LEG LOADS (Safety factor: 2)

2,500 kg per leg – Frame TFR-A1217B, TFR-A1215, TFR-A1215L, TFR-A1212L, TFR-A1209L, TFR-A1204L

2,250 kg per leg – Frame TFR-A1219

1,800 kg per leg – Frame TFR-A0922

P.4/8 1st July 2012 / Rev 05

EXTERNAL WORKING PLATFORM

External Working Platform (Wall Tie omitted for clarity)

Example for the External Working Platform

Toyo Scaffold Access for Installing Steel of

Tipping Hall

Location: Kai Tak Reclamation Area

Toyo Scaffold External Working Platform for

Erection of Steel Reinforcement

Contract: CC212 KCRC West Rail Tuen Mun

Toyo Scaffold Access Working Platform

Contract: Tai Wai (TDD Contract #ST 79/02)

P.5/8 1st July 2012 / Rev 05

COMPONENTS

FRAME

FRAME

FRAME

FRAME

Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg

TFR-A1219 1,219 1,930 21.5

TFR-A1217B 1,219 1,700 16.5

TFR-A1215 1,219 1,524 17.5

TFR-A1215L 1,219 1,524 16.7

FRAME

END FRAME

END FRAME

END FRAME

Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg

TFR-A0922 914 2,250 20.1

TFR-A1212L 1,219 1,219 15.0

TFR-A1209L 1,219 914 11.0

TFR-A1204L 1,219 490 9.1

ADJUSTABLE BASE JACK

ADJUSTABLE U-HEAD JACK

OUTRIGGER FRAME Code A B Wt.Kg Code A B Wt.Kg

Code A B Wt.Kg

OUTRIGGER FRAME

TJK-78B 600 780 5.9 TJK-78H 600 780 6.7

TSP-OR1017 1,000 1,745 12.4 Code A B C Wt.Kg TJK-60B 450 600 4.9 TJK-60H 450 600 5.5

TSP-OR0910 900 1,084 7.8

TFR-1811BL 1,219 1,188 1,830 19.3

TJK-40B 300 400 3.7

TJK-40H 300 400 4.2

GUARDRAIL (GALVANIZED)

Code A Wt.Kg

COUPLING PIN

JOINT PIN

BASE BAR TGR-2677 2,677 4.7

Code Wt.Kg Code Wt.Kg Code A Wt.Kg TGR-1829 1,829 2.9

TPN-B20C 0.6

TPN-A20J 0.6

TPT-BB1219 1,219 3.2

TGR-1219 1,219 2.2

P.6/8 1st July 2012 / Rev 05

COMPONENTS

SWIVEL CASTOR

WALL TIE

BASE PLATE Code A Wt.Kg

SWIVEL JACK CASTOR Code A Wt.Kg

Code A B Wt.Kg TWH-150C 150 5.4 Code A B Wt.Kg TWT-WA03 380 ~ 760 2.5

TWH-2060P TJK-A15BP 140 105 0.9

TWH-200C 200 5.5

(Pu) wheel 200 600 9.2

TWT-WA04 330 ~ 520 1.7

TOEBOARD

Code A B Wt.Kg

TTB-TK4FG 1,219 240 4.7

OPEN-TOP CATWALK

Code A B Wt.Kg

TCA-6OPA 1,829 530 21.8

SCAFFOLD TUBE

Code A DIA. Wt.Kg

TST-1M 1,000 48.3 2.7

TST-2M 2,000 48.3 5.5

TST-3M 3,000 48.3 8.2

TST-4M 4,000 48.3 11.0

TST-5M 5,000 48.3 13.7

TST-6M 6,000 48.3 16.4

CATWALK

Code A B Wt.Kg

TCA-TK6CG 1,829 500 16.1

TCA-1250 1,219 500 10.3

STEEL PLANK

Code A B Wt.Kg

TSK-2000 2,000 250 8.53

TSK-3000 3,000 250 12.36

TSK-4000 4,000 250 16.40

ADJUSTABLE STEP

Code A B Wt.Kg

TCA-TAS6 600 250 4.6

STAIRCASE GUARDRAIL

Code A B C Wt.Kg

TGR-SC4526 1,981 793 1,065 4.9

COUPLER

Code Size (mm) Wt. Kg

TCP-K1 42.7 ~ 48.6 Right-angle

0.7

TCP-K3 42.7 ~ 48.6 Swivel

0.7

TCP-R1 60.5 x 48.6 Right-angle

0.8

TCP-R3 60.5 x 48.6 Swivel

0.8

CROSS BRACE (GALVANIZED)

Code A B C Wt.Kg

TCB-X1812 1,829 1,219 2,198 4.2

TCB-X1512 1,524 1,219 1,952 3.7

TCB-X1212 1,219 1,219 1,724 3.3

TCB-X1809 1,829 914 2,045 4.0

TCB-X1509 1,524 914 1,777 3.4

TCB-X1209 1,219 914 1,524 2.9

TCB-X1806 1,829 610 1,928 3.7

TCB-X1506 1,524 610 1,642 3.2

TCB-X1206 1,219 610 1,363 2.6

TCB-X0906 914 610 1,099 2.2

TCB-X0606 610 610 863 1.6

CANTILEVER BRACEKET

Code A B Wt.Kg

TFR-0504 600 414 4.0

STAIRCASE (GALVANIZED)

(* Step Depth 190mm)

Code A B C Wt.Kg

TSC-4525G TSC-4525GB

1,829 1,829

1,725 1,725

420 420

18.7 22.3

TSC-4526G *TSC-4526GA *TSC-4526GB

1,829 1,829 1,829

1,955 1,955 1,955

420 420 420

20.7 23.6 24.0

TSC-9526GB 1,829 2,000 930 59.6

STAIRCASE GUARDRAIL

Code A B C Wt.Kg

TGR-SC4526A 950 793 1,000 3.5

P.7/8 1st July 2012 / Rev 05

ROLLING TOWER / ACCESS TOWER

Our rolling tower (or access tower) is specially designed to comply the “Code of Practice for Metal Scaffolding

Safety” published by the Occupational Safety & Health Branch, Labour Department in June 2001.

Our Standard combination of rolling towers of platform height ranged from 2.3 Meters to 7.15 Meters, which

assembled by Toyo Scaffolds.

Application

The Rolling Tower supplied is for lightweight work for a structure that can readily be moved from place to

place, which serve as the most commonly used as a working platform or temporary access either in

construction site or external decoration works.

Technical Specification

Tower Models Platform Height Tower Height

TRL2318S 2.307M 3.246M

TRL3218S 3.246M 4.185M

TRL4318S 4.322M 5.261M

TRL5218S 5.201M 6.140M

TRL6218S 6.217M 7.156M

TRL7118S 7.156M 8.095M

Loading capacity for each catwalk (1829mm Long x 500mm Wide) to be as follows:

a) Uniformly Distributed Load of 400kg, or

b) Point load of 200kg

Our Professional Engineers are willing to help and provide you more information about the towers & can tailor

made to your special requirements.

P.8/8 1st July 2012 / Rev 05

TOYO’S STEEL PROP

TOYO’S STEEL PROP (Galvanized) enhances the speed and

economy of your construction.

HOW TO USE � Set the pin into the hole of inner tube.

� Adjust the height by sliding the screw position.

� Props must be absolutely vertical or they lose their load-bearing

characteristics. ADVANTAGES 1) Easy to erect and dismantle;

2) Easy to relocate the location and fixed;

3) Less storage area required.

Safe Load

(Safety Factor 2.0) Model Height

Closed (B)

Height

Extended (A) Closed Extended

Weight

TSP-TS60G 1,850mm 3,050mm 2.3 ton 2.3 ton 12.6 kg




APPLICATION

TOYO’S STEEL PROP can be applied in the situation as the low

support load required and the area is too small, not allowed to use

Frame Type Support. It’s also commonly used for reprop in

construction project

Recent Housing Society

“SoUk” Estate Renovation

Program used our

galvanized Steel Prop for

Temporary support

Documents

Toyo Scaffold CMS-201207-R05.pdf