Technical Series - Edition 3 - ENTotally Integrated Power
Technical Series Edition 3 Modeling of systems for Uninterrup-
tible Power Supply (UPS) in SIMARIS® design for application in data
centers
2
Technical Series Edition 3
Technical Series Edition 3
Modeling of systems for Uninterruptible Power Supply (UPS) in
SIMARIS® design for application in data centers
1. Basics
Uninterruptible power supply to the servers is of funda- mental
importance for data centers in order to have those available
24 hours a day and 365 days a year. To achieve this goal,
the power supply must be thoroughly planned. This includes the
coordination between the components to be used, taking into account
that the selection and inte- gration of UPS systems in the power
supply concept is essential in this process.
AAA
The characteristic value describes the depen- dency of the UPS
output supply in normal ope- ration in case of change of voltage
and fre- quency at the input AC supply.
"VFD" (Voltage and Frequency Dependent): UPS systems with VFD
classification must pro- tect the load against power failure.
In this case, the UPS output is influenced by changes of the input
AC voltage and the fre- quency, and it is not suitable for assuming
additional correction functions which may arise from the
application of an autotransformer.
"VI" (Voltage Independent): Like UPS systems with VFD, UPS systems
with VI classification must protect the load against power failure,
and also additionally ensure the supply in case of
• undervoltage permanently applied to the input
• overvoltage permanently applied to the input.
The output of a UPS with VI classification depends on the frequency
of the AC voltage input, and the output voltage must remain within
the prescribed limit voltage values.
"VFI" (Voltage and Frequency Dependent): UPS systems with VFI
classification are inde- pendent of (mains) supply voltage and fre-
quency fluctuations, and must protect the load against negative
effects of such fluctuations without discharging the energy storage
system.
i Designation code: AAA BB CCC
e.g.: VFI SS 111 (highest classification)
Meaning of the code elements:
BB
Characteristic values dependent on the voltage curve. A difference
is made between the following operating modes:
• Normal or bypass operation (first character) • Energy storage
operation (second character)
"S": The voltage curve is sinusoidal. In case of linear and
non-linear reference load (the exact specification can be found in
IEC 62040-3), the total harmonic distortion is lower than
8 %. The curve shape is defined as sinusoidal.
"X": The curve shape is only sinusoidal in case of linear load. In
case of non-linear refe- rence load, the curve shape is no longer
sinusoidal, as the total harmonic distortion exceeds the limit
value of 8 %.
"Y": The voltage curve is not sinusoidal, neither for linear nor
for non-linear reference loads. The limit value of 8 % is
exceeded in both cases.
In accordance with the IEC 62040-3 standard
(DIN EN 62040-3; VDE 0558 Part 530), UPS
manufacturers can designate their devices according to the
classification described therein. The assessment criteria are shown
hereafter as an excerpt:
CCC
Characteristic values for the dynamic behavior of the UPS output
voltage:
• First numeral: in case of change of the operating mode • Second
numeral: in case of linear load step in normal or battery
operation
(specification for the worst case) • Third numeral: in case of
non-linear load step in normal or battery operation
(specification for the worst case)
"1": required operating behavior for sensitive, critical loads. The
UPS output voltage remains within the limit values of curve 1 (see
IEC 62040-3) in this section.
"2": permissible operating behavior for most of the critical loads.
The UPS output voltage remains within the limit values of curve 2
(see IEC 62040-3) in this section.
"3": permissible operating behavior for most of the general IT
loads, e.g. switched-mode power supplies. The UPS output voltage
remains within the limit values of curve 3 (see IEC 62040-3)
in this section.
3
Technical Series Edition 3
With SIMARIS design, electrical networks can be dimen- sioned with
minimum input effort on the basis of real products – from the
medium-voltage level down to the power consumer (which in the case
of a data center means down to the rack where the ICT equipment
(ICT: Informa- tion and Communication Technology) is supplied with
power). This reduces your efforts for the overall planning of the
power distribution a lot, and thus the time for selecting and
dimensioning the electrical equipment – with a high level of
planning security.
When UPS systems are integrated for planning the power
distribution, the functionality is structured in SIMARIS design,
both • as a load for selecting the components of the infeed
(transformers, generators, cables, busbars, switching
devices)
• and as a power source to depict the effects on the downstream
network regarding the maximum short-cir- cuit currents in case of
transformer infeed, as well as the minimum short-circuit currents
in case of inverter opera- tion mode.
Following the standard EN 50600-2-2, Clause 6.3.2, the functional
elements of a power distribution system must be selected in
accordance with the selectivity and short- circuit withstand
strength requirements in all operating modes and during different
operating phases.
To supply the connected loads, the • supply via the UPS • supply
via a UPS bypass must be considered. Infeed takes places either
through a supply network (e.g. primary infeed for VFI operation and
secondary supply in case of internal bypass operation of the UPS),
or through an additional supply (e.g. generator).
With SIMARIS design it is possible to verify – for the down- stream
network – the compliance with the electrotechnical conditions
according to the standard, such as the switch- off condition
according to IEC 60364-4-41 (DIN VDE 0100
Part 410), as well as the selectivity.
4
Technical Series Edition 3
In power distribution networks, UPS systems are installed to
protect critical consumers for which an interruption of the power
supply or failures of the supply quality would lead to serious
consequences such as data loss, production breakdown, or safety
problems. The purpose of use usually determines the functionality
of a UPS, and thus the associ- ated UPS classification. When the
UPS is integrated in the power distribution network, the
functionality of the UPS must be observed in order to avoid
malfunctioning and undesirable effects in case of fault or
operational changes.
UPS systems with double instrument transformers (mostly with UPS
classification VFI) offer the maximum safety by decoupling the load
supply from the UPS input (see Fig. 1), and are taken as a
basis for the following considerations.
The integration of a static UPS system in a concept for a power
supply network will be shown in the following by means of a
specific planning example, including the simu- lation of the UPS in
SIMARIS design.
Based on the assumption that the input for the static bypass is
supplied by the NPS busbar (transformer infeed, low-voltage main
distribution LVMD of the normal power
2. Integration of UPS systems in power distribution networks
-
Battery
supply NPS) and the rectifier input is supplied by the SPS busbar
(generator, LVMD of the safety power supply SPS), the resulting
conditions from the perspective of the UPS output side (main
distribution SD UPS) are shown in a simplified way in
Fig. 2.
The static bypass is supplied by the LVMD NPS (trans- former).
This considers the high short-circuit currents of a transformer
supply.
In double conversion operating mode, the UPS rectifier supply
through the LVMD SPS (generator) is decoupled from the
inverter output, which means that, in inverter operation, the fault
currents at the UPS output are exclusi- vely determined by the
inverter, and must be taken into account in accordance with the
manufacturer data.
Fig. 2: Supply of a short circuit on the output side by the
transformer through the bypass or/and through the inverter
5
3. Simulation of UPS systems in SIMARIS design
SIMARIS design offers various options for simulating UPS systems,
of which only the detailed simulation according to Fig. 3 is
represented. In this context, it must be observed that the UPS
function modes are simulated together via SIMARIS design elements
and the setting of various operating modes.
In Fig. 3, the essential components required for the func-
tionality of the UPS are identified by means of color boxes. The
red box marks the UPS as a symbol:
Yellow: Internal, static UPS bypass at one outgoing circuit-breaker
from the LVMD NPS to the UPS output
Green: Inverter as power source connected to the UPS output
Dark red: Rectifier as load for rectifier supply and battery
charging at the incoming distribution from the generator
busbar
2x2x
LV-S 1 Busbar 5 m LI-AM32005H-55
Coupling NPS/SPS Circuit-breaker In = 3.200 A
3WL12402NB711AA2/LSIN
S 1 Busbar 25 m LI-AM32005H-55
LV-CB Transformer Circuit-breaker In = 3,200 A
3WL12402NG611AA2/LSING
Transformer 1 Sn = 2,000 kVA / AN ukr = 6 % 20/0.4 kV Dyn5
4GX63643E
LVMD NPS
Generator switch Circuit-breaker In = 4,000 A
3WL12402NG711AA2/LSING
Generator 1 Pn = 1,800 kW Sn = 2,250 kVA Un = 400 V
Output switch to rectifier Circuit-breaker In = 2.500 A
3WL12322NG711AA2/LSING
S 2.1 Busbar 5 m LI-AM25005H-55
S 1.2 Busbar 5 m LI-AM25005H-55
Internal Bypass Circuit-breaker In = 2,500 A
3WL12322NB711AA2/LSING
UPS inverter output In = 1,732 A Un = 400 V
Dummy inv. output Circuit-breaker In = 2,500 A
3WL12252NG711AA2/LSING
UPS OUT
S 2 Busbar 10 m LI-AM40005H-55
MV-CB 5.1 Circuit-breaker CB-f NAR In (switch) = 630 A Trans.
current = 75/1A 7SJ8011
S 1.1 Busbar 5 m LI-AM20005H-55
External bypass CB 1 Circuit-breaker In = 2,000 A
3WL11202EB611AA2/LSIN
B 31.1 Busbar 50 m BD2A-3-630
CB 31.1a Circuit-breaker In = 630 A 3VA24635HN320AA0/LSI
UPS IN
TN-S Un = 400 V
Rectifier + Battery Inner zone In = 1,890 A Un = 400 V 3-poleDummy
bypass output
Circuit-breaker In = 2,500 A 3WL12322NB711AA2/LSIN
SD UPS
S 29.2 Busbar 25 m BD2A-3-800
UPS CB 2 Circuit-breaker - 3VA with LSI characteristics In = 800 A
3VA25805KQ320AA0/LSIG
S 24.1 Busbar 25 m BD2A-3-630
S 3 Busbar 5 m LI-AM20005H-55
UPS output Circuit-breaker In = 2,000 A
3WL11202EG711AA2/LSING
B 30.1 Busbar 25 m BD2A-3-400
CB 30.1a Circuit-breaker In = 400 A 3VA23405HN320AA0/LSI
UPS load 2
C/L 29.2 Cable/line 25 m Cu 1(3x240/240/120)
Fu-SD 29.2a Fuse Switch Disc. In = 300 A 3 x 3NA3250 Size 2
3NJ41333BF01 Size 2
S 4.2 Busbar 10 m BD2A-3-630
UPS CB 3 Circuit-breaker In = 630 A 3VA24635HN320AA0/LSI
Load SD SPS Dummy load In = 271 A Un = 400 V 3-pole
SD SPS
TN-S Un = 400 V
Load SD NPS Dummy load In = 451 A Un = 400 V 3-pole
SD NPS
MV-C/L 5.1 N2XS2Y 5 m XLPE 3 x 35
Total load 3 Inner zone In = 577 A Un = 400 V 3+N-pole
Total load 2 Inner zone In = 241 A Un = 400 V 3+N-pole
C/L 24.2 Cable/line 25 m Cu 1(3x240/240/120)
Fu-SD 24.2a Fuse Switch Disc. In = 300 A 3 x 3NA3250 Size 2
3NJ41333BF01 Size 2
Total load 1 Inner zone In = 241 A Un = 400 V 3+N-pole
UPS load 1
TN-S Un = 400 V
UPS CB 1 Circuit breaker - 3VA with ELISA characteristics In = 630
A 3VA24635HK320AA0/LI
External bypass CB 2 Circuit-breaker In = 2,000 A
3WL11202EB611AA2/LSIN
Fig. 3: Detailed simulation of UPS systems in SIMARIS design
Remark: Regarding the rectifier requirements, not only the battery
charging, but also the UPS losses in operation must be
considered.
Moreover, Fig. 3 shows the three types of power supply via the
corresponding sub-distributions: • Normal power supply NPS
(sub-distribution SD NPS) • Safety power supply SPS
(sub-distribution SD SPS) • Uninterruptible power supply
(sub-distribution SD UPS)
In addition, Fig. 3 shows a comparison between a molded- case
circuit-breaker 3VA with the ELISA tripping unit and a 3VA
circuit-breaker with an LSI tripping unit at the UPS
sub-distribution. The advantages of adjusting the ELISA tripping
characteristic to the one of a fuse are suggested. The example can
also be found in the enclosed SIMARIS design file. Please contact
your TIP partner at Siemens for more information.
6
Inverter Rectifier & battery loading
Fig. 4: Functional UPS simulation by determination of operating
modes in SIMARIS design
For the different functionalities of the UPS, individual operating
modes can be defined and calculated in SIMARIS design (Fig. 4): •
Normal UPS operation VFI :
Double conversion operating mode of the UPS via recti- fier and
inverter fed by the transformer
• Normal UPS operation VFI via generator : Double conversion
operating mode of the UPS via recti- fier and inverter fed by the
generator
• Internal bypass operation of the UPS : The rectifier and inverter
of the UPS are bypassed; the UPS sub-distribution MD UPS is
supplied through the transformer
• External bypass operation for UPS service purposes : The UPS is
isolated and all loads are supplied through the transformer.
UPSInternal bypass
Inverter Rectifier & battery loading
Operating mode : UPS in VFI double conversion operating mode,
infeed from transformer
Operating mode : UPS in VFI double conversion operating mode,
infeed from generator
Operating mode : Internal bypass operation, infeed from
transformer
Operating mode : External bypass operation, infeed from
transformer
7
Inverter Rectifier & battery charging
Transformer infeed NPS-SPS coupling Generator infeed External
bypass Feeder to internal bypass of UPS Feeder to UPS rectifier UPS
output feeder UPS distribution
Tab. 1: Observance of operating mode determination when
dimensioning with SIMARIS design
To illustrate the correlations between the operating modes and the
calculations in SIMARIS design, the different operating modes are
itemized in Tab. 1 and Tab. 2: • Tab. 1 shows the relevant circuits
for dimensioning in the
respective operating mode (illustration in Fig. 5)
Dimensioning of products and systems (x identifies operating modes
to be considered during dimensioning)
Circuit (see Fig. 5)
Operating mode
x x x x
External bypass operation
x x x x
• Tab. 2 shows the current paths for determining the selectivity
and the switch-off conditions, and assigns them to the respective
operating modes (illustration in Fig. 6).
Fig. 5: Illustration of circuits for dimensioning during UPS
simulation
8
Transformer infeed - NPS distribution Transformer infeed - external
bypass - UPS distribution Transformer infeed - internal bypass -
UPS distribution Transformer infeed - NPS-SPS coupling - Rectifier
infeed Transformer infeed - NPS-SPS coupling - SPS distribution
Generator infeed - Rectifier infeed Generator infeed - SPS
distribution Inverter infeed - UPS distribution
Tab. 2: Observance of operating mode determination for
considerations of selectivity and switch-off conditions with
SIMARIS design
Fig. 6: Illustration of current paths for considerations of
selectivity and switch-off conditions during UPS simulation
Selectivity and switch-off conditions (x identifies current paths
to be observed)
UPS VFI operation via transformer
UPS VFI operation via generator
Internal bypass operation External bypass operation
Current paths (see Fig. 6)
x x x
4. Technical UPS data for simulation in SIMARIS design
For the example shown in here, manufacturer information for a
specific UPS with an apparent power of 1,200 kVA was taken as
a basis (see Tab. 3).
Tab. 3: Technical data for the example UPS1) (used in the enclosed
SIMARIS design file)
Rated value of the apparent power in kVA 1,200
Rated active power in kW 1,200
Rated voltage in V 400 (380/415 selectable, 3ph + N)
Rated frequency in Hz 50 (60 selectable)
Rated output current in A 1,731
Maximum input current in A 1,890
Maximum short-circuit current (short-circuit withstand strength of
the UPS) in A
3,877
Minimum short-circuit current (overload capability of the UPS2)) in
A 2,597 1) The UPS data corresponds to a Liebert® Trinergy™ Cube of
Vertiv™ with an apparent power of 1,200 kVA 2) Information of
Vertiv™: 150 % overload at rated output voltage for 1 min
5. Critical issues regarding the integration of UPS systems in
power supply networks
Regardless of the simulation of a UPS in SIMARIS design, the
following issues must be especially observed when integrating UPS
systems in power supply networks: • Faults on the SD UPS are
critical and must be avoided
preventively – using high-quality components (busbar trunking
systems including design verified connection; SIVACON S8 in
rootless design, ...)
• In inverter operation, faults on the SD UPS can be a problem
for switching off according to IEC 60364-4-41
(DIN VDE 0100 Part 410) if the fault currents are
almost as high as the rated currents. In case of 1-pole faults to
earth, high-quality circuit-breakers with G releases (e.g. Siemens
3WL circuit-breakers with ETU45B, ETU76B and 3VA circuit-breakers
with ETU550/560, ETU 850/860) can be the solution
• When switching off according to IEC 60364-4-43
(DIN VDE 0100 Part 430) and in order to implement
selectivity, it is advisable – due to the UPS short-circuit
behavior – to limit the rated currents of the switching devices in
the outgoing feeders of the SD UPS to 30 % of the UPS
rated output current
• For low-range UPS systems (< 100 kVA), RCDs can be
used for 1-pole faults to earth. In case of unfavorable design of
the SD UPS, an optimized calculation of the minimum
short-circuit currents under consideration of the regular UPS
behavior can be an advantage for the design
• In case of short circuit at the UPS output, the permissible load
of the static bypass must be compared with the information of the
UPS manufacturer
• If the UPS manufacturer uses a a semiconductor fuse for
protecting the static bypass, this must be observed in the
selectivity considerations
• When integrating the UPS systems in a TN-S system, the central
earthing point and the number of poles of the switching devices (3-
or 4-pole) must be defined, among others
• In case of UPS systems connected in parallel, a fault analysis in
the downstream distribution network can reveal a possible
additional protection requirement.
6. Sample file for SIMARIS design
Enclosed with the document you will find the SIMARIS design model
network (.sdx) with a static UPS system for integration in your own
projects. The file has been created with SIMARIS
design 10.
Further information as well as the SIMARIS suite, which allows you
to access planning tools such as SIMARIS design 10, can be found at
siemens.com/simaris.
Imprint
E-mail:
[email protected]
For the U.S. published by Siemens Industry Inc.
100 Technology Drive Alpharetta, GA 30005 United States
Subject to change without prior notice • 10/20 © Siemens 2020 • All
rights reserved
Subject to changes and errors. The information given in this
document only contains general descriptions and/or perfor- mance
features which may not always specifically reflect those described,
or which may undergo modification in the course of further
development of the products. The requested performance features are
binding only when they are expressly agreed upon in the concluded
contract.
SIMARIS® is a registered trademark of Siemens AG. Any unauthorized
use is prohibited. All other designations in this document may
represent trademarks whose use by third parties for their own
purposes may violate the proprie- tary rights of the owner.
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