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    INDUSTRY PROFILE

    Cement Industry in India:

    South India Industries Limited. Madras, produced cement for the first time in

    India in1904. This unit, which had an installed capacity of 30 tones/day since the

    partial decontrol in 1989. The cement industry has witnessed spectacular progress

    mainly due to the force economic liberalization and the jettisoning of price controls

    and capacity restriction.

    The foundation of a stable Indian cement industry was laid in 1914 2h3n

    Indian Cement Company Limited started manufacturing cement at Porbander in

    Gujarat. By the end of March 1988 there were 20 large and 136 small cement plants

    with a total installed capacity of 57 million tones.

    In 1936, all the Cement companies (with exception of Song Valley Portland

    Co. Ltd.) merged to form the Associated Cement Companies Ltd., this facilitated cost

    education ads as well as uniformity in quality. By 1947 the installed capacity of the

    industry rose to 2.2 million tones per annum.

    After partition, five cement-producing units in the country went to Pakistan

    and the total installed capacity of the eighteen units that remained in India was 1.5

    million tones/annum. This increased to 3.8 million tones/annum 1950-51.

    During sixty plan period, government approved 33 million tones to additional

    capacity and about two third of this was expected to materialize during this plan

    period target set intercept to additional capacity generation was realized with the

    impulse given by the partial decontrol announced in 1982, several units looked up to

    projects for expansion to capacity and modernization which contributed towards

    increased production.

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    Cement industry is under going rapid transformation due to the merges and

    acquisitions over the past few years. Some half a dozen dominant players now

    account for about half of the total output that there are still as many as 51 companiesand 117 cement plants in country.

    A large number of small cement plants that come up during the 80s have

    disappeared. The large and efficient players have effected cost reduction through use

    of captive power bulk transportation, investing in port infrastructure and reduction of

    work force.

    For Indias industrial economy, the 90s have been a period of transition and

    structural changes. Since the economic reforms in 1991 and the gradual opening up to

    extension competition, the economic environment transformed dramatically.

    Following the virtual dismantling of licensing and easing of production, pricing and

    distribution controls, there has been transition form a controlled to a market-oriented

    economy.

    While this gave the industry of greater freedom of operation External

    competition took away the high level of protection it enjoyed since independence.

    Now cement industry has been facing problems with indigenous coal with

    large scale open east mining affecting the quality of coal marked by high content and

    non-uniform quality and it includes high price and transportation cost and loss of

    weight in transit.

    The focus of Mr. Jaswanth Singhs Union Budget 2003-04 in an infrastructure

    development with a proposed investment of Rs. 60,000 crore through public and

    private participation. A chunk of this investment (Rs. 40,000Cr) has been proposed

    for development of 48 new Road projects involving 10,000 km with 25% of this mode

    of cement and concrete which will result in double digital growth in cement industry.

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    As on now India cement industry has been marked by significant growth in

    last few years, ranking 2nd after China today with a production of 108.40 million tones

    last fiscal, which is expected to touch the 113 million tones mark by the end of currentfiscal. The union budget 2003-04 has given a scope for it. It, in the words of senior

    meaner, Cement manufacturers Association (CMA).

    And only disappointing factor is the increase in excise duty already it is 24-

    25% and will now increase by a further 4-5%. It must be released that already the

    total tax at state and center amounts to one third of the price amounts to one third of

    the price the consumers pay affecting the revenue of the cement companies.

    Types of Cement in India:

    The types of cement in India have increased over the years with the

    advancement in research, development, and technology. The Indian cement industry

    is witnessing a boom as a result of which the production of different kinds of cement

    in India has also increased.

    By a fair estimate, there are around 11 different types of cement that are being

    produced in India. The production of all these cement varieties is according to the

    specifications of the BIS.

    Some of the various types of cement produced in India are:

    Clinker Cement

    Ordinary Portland Cement Portland Blast Furnace Slag Cement

    Portland Pozzolana Cement

    Rapid Hardening Portland Cement

    Oil Well Cement

    White Cement

    Sulphate Resisting Portland Cement

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    In India, the different types of cement are manufactured using dry, semi-dry,

    and wet processes. In the production of Clinker Cement, a lot of energy is required. It

    is produced by using materials such as limestone, iron oxides, aluminum, and siliconoxides. Among the different kinds of cement produced in India, Portland Pozzolana

    Cement, Ordinary Portland Cement, and Portland Blast Furnace Slag Cement are the

    most important because they account for around 99% of the total cement production

    in India.

    The Portland variety of cement i0s the most common one among the types of

    cement in India and is produced from gypsum and clinker. The Ordinary PortlandCement and Portland Blast Furnace Slag Cement are used mostly in the construction

    of airports and bridges. The production of while cement in the country is very less

    for it is very expensive in comparison to grey cement. In India, while cement is

    usually utilized for decorative purposes, marble foundation work, and to fill up the

    gaps between tiles of ceramic and marble.

    The different types of cement in India have registered an increase in

    production in the last few years. Efforts must be made by the cement industry in

    India and the government of India to ensure that the cement industry continues

    innovation and research to come up with more and more varieties in the near future.

    For more information click on following links.

    Ordinary Portland Cement

    Portland Pozzolana Cement

    Portland Blast Furnace Slag Cement

    Oil well Cement

    Rapid Hardening Portland Cement

    Sulphate Resisting Portland Cement

    White Cement

    Clinker Cement

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    Ordinary Portland Cement:

    Ordinary Portland Cement (OPC) is manufactured in the form of different

    grades, the most common in India being Grade 53, Grade 43, and Grade - 33.

    OPC is manufactured by burning siliceous materials like limestone at 1400 degreeCelsius and thereafter grinding it with gypsum.

    Tata Chemicals Limited is a major producer of OPC Grade 43 and 53. The

    value of each of these grades of cement has been briefly mentioned below:

    Ordinary Portland Cement Grade 43: Having been certified with IS

    8112:1989 standards, Grade 43 is in high demand in India and is largely used forresidential, commercial, and other building construction purposes. It has a

    compressive strength of 560 kg per square cm. Today OPC 43 is most widely

    available in Gujarat through an extensive distribution network.

    Ordinary Portland Cement Grade 53: Having been certified with IS

    12269:1987 standards, Grade 53 is known for its rich quality and is highly

    durable. Hence it is used for constructing bigger structures like building

    foundations, bridges, tall buildings, and structures designed to withstand

    heavy pressure. Expert opinions and directions from technicians and

    engineers are a must in this regard. With a good distribution network this

    cement is available most abundantly in Gujarat.

    As such, Ordinary Portland Cement is used for quite a wide range of

    applications. Some of the Ordinary Portland applications are in pre-stressed

    concrete, dry-lean mixes, durable pre-cast concrete, and ready mixes for

    general purposes. The chemical components of Ordinary Portland Cement are

    Magnesium (MgO), Allumina (AL203), Silica (SiO2), Iron (Fe2O3), and

    Sulphur trioxide (SO3).

    Some of the big names involved in OPC manufacture are Tata Chemicals,

    Ultratech Cement, and ACC cement. Ordinary Portland Cement is in great

    demand in India and will continue to be used in Indian infrastructural

    upgradation and other constructions.

    Portland Pozzolana Cement:

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    Portland Pozzolana Cement is manufactured by blending pozzolanic materials,

    OPC clinker, and gypsum either grinding them together or separately. Today

    Portland Pozzolana Cement is widely in demand for industrial and residential

    buildings, roads, dams, and machine foundations.

    Pozzolana is an important ingredient in PPC which is commonly used in the

    form of:

    Fly ash

    Volcanic ash

    Silica fumes

    Calcined clay

    PPC is resistant to harsh water attacks and prevents the formation of calcium

    hydroxide at the time of cement setting and hydration. It withstands aggressive

    gases, thermal cracks, wet cracking etc. the BIS quality specifications for Pozzolana

    materials used in PPC have been mentioned below:

    Fly ash IS 3812: 1981

    Calcined clay IS 1344:1981

    PPC is used in heavy load infrastructure and constructions such as marine

    structures, hydraulic structures, mass concreting works, plastering, masonry mortars,

    and all applications of ordinary Portland Cement. One of the top Indian brands of

    Portland Pozzolana is Shudh Cement manufactured by Tata Chemicals Limited.

    Shudh cement has 5 percent of the market share and is available abundantly inGujarat, penetrating all 3- primary, secondary, and tertiary markets. Some of the

    other big names in the Portland Pozzolana manufacture are Ultratech, Ambuja, ACC

    cements, Star Cement, and Birla group Portland Pozzolana Cement is highly popular

    in India and with many cement plants setting up jetties for transportation, initial costs

    would gradually decrease as well.

    Portland Blast Furnace Slag Cement:

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    In recent years, there has been a significant growth in the production of

    Portland Blast Furnace Slag Cement and its sales have also increased considerably

    over the last few years. This has given a major boos to the Indian cement industry.

    The Slag Cement of the Portland Blast Furnace is a type of cement tat is

    hydraulic and is manufactured in a blast furnace where iron ore is reduced to iron. The

    molten slag which is tapped is quickly drenched with water, and then grounded to a

    fine powder. This fine powder that is produced is commonly known as the Portland

    Blast Furnace Slag Cement.

    The manufacture of Portland Blast Furnace Slag Cement requires 75% lessenergy than that needed for the production of the Portland cement. The low cost of

    production of Portland Blast Furnace Slag Cement makes it cheaper than Portland

    cement. It is for this reason that in recent years, the sales of Portland Blast Furnace

    Slag Cement have increased.

    Portland Blast Furnace Slag Cement has a typical light color and an easier

    Finish ability. Its concrete workability is better and it has a higher flexural and

    compressive strength. It is resistant to chemicals and also has more hardened

    consistency. This is the reason that Portland Blast Furnace Slag Cement is used in the

    construction of dams, bridges, buildings complexes, and pipes.

    The various raw materials required for the production of Portland Blast

    Furnace Slag Cement are:

    Limestone

    Iron Ore

    Iron Scrap

    Coke

    The Major companies producing Portland Blast Furnace Slag Cement in India

    are:

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    JK Cement

    Grasim Industries and Ultra Tech

    ACC

    India Cement Ltd

    Gujarat Ambuja Cement Ltd

    The Major Countries where Portland Blast Furnace Slag Cement is exported

    from India are:

    South Africa

    UAE

    Srilanka

    Nepal

    Bangladesh

    Australia

    Doha-Qatar

    The production and use of Portland Blast Furnace Slag Cement have increased

    over the years. The Indian government has undertaken several investments in the

    production of the Portland Blast Furnace Slag Cement so that its quality and

    durability can be improved.

    Oil Well Cement:

    Oil well cement as the name suggest, is used for the grouting of the oil wells,

    also known as the cementing of the oil wells. This is done for both, the off-shore and

    on-shore oil wells.

    As the number of oil wells in India is increasing steadily, the sales of Oil Well

    Cement have also increased. This has boosted the Indian cement industry to a large

    extent.

    Oil well Cement is manufactured from the clinker of Portland cement and also

    from cements that have been hydraulically blended. Oil well Cement can resist high

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    pressure as well as very high temperatures. Oil Well Cement sets very slowly

    because it has organic Retarders which prevent it from setting too fast. It is due to

    all these characteristics that it is used in the building of the oil wells where the

    pressure is around 20,000 PSI and the temperature is around 500 degreesFahrenheit.

    There are 3 grades of Oil Well Cements. Grades O is ordinary and is used

    commonly. HSR is high sulphate resistant. Each grade is used where it is applicable

    at a particular range of oil well sulphate environments, temperatures, pressures, and

    depths. Oil Well Cement has proved to be very beneficial for the petroleum industry

    due to its characteristics. For it is duet o the Oil Well Cement that the oil wellsfunction properly.

    The various raw materials required for the production of Oil Well Cement are:

    Limestone

    Iron Ore

    Coke

    Iron Scrap

    The Major companies manufacturing Oil Well Cement in India are:

    ACC

    Gujarat Ambuja

    India Cement Ltd.,

    Grasim Industries and Ultra Tech

    JK Cement

    Rapid Hardening Portland Cement:

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    Rapid Hardening Portland Cement (RHPC) is a type of cement that is used for

    special purpose when a faster rate of early high strength is require. RHPC has a

    higher rate of strength development than the Normal Portland Cement (NPC).

    The Rapid Hardening Portland Cements better strength performance isachieved by increasing the refinement of the product. This is the reason that its use

    in increasing in India.

    Rapid Hardening Portland Cement is manufactured by fusing together

    limestone (which has been finely grounded) and shale, at extremely high temperatures

    to produce cement clinker. To this cement clinker, gypsum is added in small

    quantities and then finely grounded to produce Rapid Hardening Portland Cement. It

    is usually manufactured using the dry process technology.

    Rapid Hardening Portland Cement is used in concrete masonry manufacture,

    repair work which is urgent, concreting in cold whether, and in pre-cast production of

    concrete. Rapid Hardening Portland Cement has proved to be a boon in the places

    where quick repairs are required such as airfield and highway pavements, marine

    structures, and bridge decks.

    The Rapid Hardening Portland Cement should be stored in a dry place, or else

    its quality deteriorates due to premature carbonation and hydration. As the Indian

    cement industry produces Rapid Hardening Portland Cement in large quantities, it is

    able to meet the domestic demand and also export to other countries. The cement

    industry in India exports cement mainly to the West Asian countries.

    The raw materials required for the manufacture of Rapid Hardening Portland

    Cement are:

    Limestone

    Shale

    Gypsum

    Coke

    The major companies producing Rapid Hardening Portland Cement in India

    are:

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    ACC

    Gujarat Ambuja

    JK Cement

    Grasim Industries

    Indian Cement Ltd.

    Sulphate Resisting Portland Cement:

    Sulphate Resisting Portland Cement (SRC) is a type of Portland cement in

    which the quantity of tricalcium alumiante is less than 5%. It can be used for

    purposes wherever Portland Pozzolana Cement, Slag, Cement, and Ordinary Portland

    Cement are used.

    The use of Portland Sulphate Resisting Cement has proved beneficial,

    particularly in conditions where there is a risk of damage to the concrete from

    sulphate attack. The use of Sulphate Resisting Portland Cement is recommended in

    places where the concrete is in contact with the soil, ground water, exposed to

    seacoast, and sea water. In all these conditions, the concrete is exposed to attack

    from sulphates that are present in excessive amounts, which damage the structure.This is the reason that the use of the Sulphate Resisting Portland Cement have

    increased in India.

    The Sulphate Resisting Portland Cement should be kept in a place which s dry

    otherwise through premature hydration and carbonation the quality of cement

    deteriorates. The cement industry in India manufacturers Sulphate Resisting Portland

    Cement in large quantities so that it is able to meet the domestic demand and alsoexport to other countries as well. The Indian cement industry exports cement chiefly

    to the West Asian Countries.

    The various uses of Sulphate Resisting Portland Cement are:

    Underground and basements structures

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    Works in coastal areas

    Piles and foundations

    Water and sewage treatment plants

    Sugar, chemical, and fertilizers factories

    Petrochemical and food processing industries

    The raw materials required for the production of Sulphate Resisting Portland

    Cement are:

    Coke

    Limestone

    Iron Ore

    Iron Scrap

    The major companies manufacturing Sulphate Resisting Portland Cement in

    India are:

    ACC

    JK Cement

    Indian Cement Ltd

    Grasim Industries

    Gujarat Ambuja

    Sulphate Resisting Portland Cement has proved beneficial for construction

    purposes in India due to its climatic conditions. The cement industry in India must

    take steps in order to ensure that its quality is improved and to ensure that it is readily

    available in the market.

    The Sulphate Resisting Portland Cement should be stored in a dry place, or

    else its quality deteriorates due to premature carbonation and hydration. As the

    Indian cement industry produces Sulphate Resisting Portland Cement in large

    quantities, it is able to meet the domestic demand and also export to other countries.

    The cement industry in India exports cement mainly to the West Asian Countries.

    White Cement:

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    White Cement has registered growth in production and sale in India in the

    last few years. The White Cement sector has been growing at the rate of 11% per

    year. This has given the Indian Cement Industry a major boost.

    White Cement is much like the ordinary grey cement except that it is whit in

    color. In order to get this color of the White Cement, its method of production is

    different from that of the ordinary cement. However, this modification in its

    production method makes White Cement far more expensive then the ordinary

    cement.

    The production of White Cement requires exacts standards and so it is aproduct which is used for specialized proposes. White Cement is produced at

    temperatures that hover around 1450 1500 degrees Celsius. This temperature is

    more than what is required by the ordinary grey cement. As more energy is required

    during the manufacture of White Cement, it goes to make it more expensive than the

    ordinary grey cement.

    White Cement is used in architectural projects the sue of white cement has

    been specified. It is used in decorative works and also wherever vibrant colors are

    desired. White Cement is used to fill up the gaps between marble and ceramic tiles

    for a smoother and more beautiful finish.

    The various raw materials required for the production of White Cement are:

    Limestone

    Sand

    Iron Ore

    Nickel

    Titanium

    Chromium

    Vanadium

    The major companies producing White Cement in India are;

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    ACC

    JK Cement

    Gujarat Ambuja Cement Ltd.,

    India Cement Ltd

    Grasim Industries and Ultra Tech

    The major countries where White Cement is exported from India are:

    UAE

    Australia

    South Africa

    Srilanka

    Doha Qatar

    Bangladesh

    Nepal

    Clinker Cement:

    Clinker Cement has registered a growth over the last few years in India. The

    Indian cement industry is growing at a rapid pace and this has given major boost to

    the production and sale of Clinker Cement in India.

    The cement industry in India is highly technologically intensive and as a

    result, the quality of clinker cement that is produced in India is of a very high grade

    and is often considered among the best in the world. The production of Clinker

    Cement requires a lot of energy because it needs to be manufactured at the

    temperature of around 1400-1450 degree Celsius.

    The various raw materials required for the production of Clinker Cement are:

    Iron Ore

    Bauxite

    Clay

    Limestone

    Quartz

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    Clinker Cement in India is produced in such large quantities that it is able to

    meet the domestic demand and is also exported. In 2001-2002, 1.76 million tons of

    clinker cement were exported. In 2002-2003, that figure stood at 3.45 million tons,

    and in 2003-2004, 5.64 million tons of clinker cement was exported from India. Thisshows that the export of clinker cement from India has been increasing gradually but

    steadily.

    Clinker Cement is usually ground with calcium sulphate so that it becomes

    Portland cement. It is also ground with other ingredients to produce Pozzolanic

    Cement, Blast Furnace Slag Cement, and Silica Fume Cement. If Clinker Cement is

    kept in a dry condition, it can be stored for a long period of time without any loss of

    its quality. It is for this reason that Clinker Cement is preferred in the construction ofhouses, bridges, and complexes.

    The major companies producing Clinker Cement in India are:

    ACC

    Gujarat Ambuja Cement Ltd.

    JK Cements

    Grasim Industries and Ultra Tech India Cements Ltd.

    COMPANY PROFILE

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    ESTABLSHMENT

    Lanco Industries Limited (LIL) was incorporated on 1st Novermber, 1991 by

    Lanco Group of Companies to manufacture Pig Iron using Korf (German)

    Technology and Cement. The unit is located at Rachaguneri Village on Tirupati - /Srikalahasthi road which i0s about 30 kms from Tirupati and 10 kms from

    Srikalahasthi. The installed capacity of Pig Iron was 90,000 TPA and with similar

    capacity 90,000 TPA for cement.

    The LANCO Group of companies was seeded in 1998. When it is started,

    founded by two young technocrats it was with a vision and solution to aspire for

    youth and synergies that would make LANCO a leader in the core sector.

    The study foundation of the company is constituted of a dynamic term of

    managers; young technocrats who are in turn fortified with the expertise of a term of

    highly experienced professionals. Three youthful technocrats Sri L.Rajagopal, Sri

    L.Madhusudhan Rao and Sri G.Bhaskar Rao over the last decade have partnered and

    promoted all the ventures of LANCO Group.

    LOCATION

    LANCO Industries limited is a rural based factory sprawling over many areas

    of land with deep resources and congenial soil. It is located in RACHAGUNNERI

    Village near TIRUPATHI. Nearly 50% of the consumption of electrical power is

    supplied by APSEB, Government of Andhra Pradesh and other 50%of power is

    maintained by the company owned DG sets and power plants. Since it is a rural area

    labor potential is available an also company is enjoying the subsidies from state

    Government.

    The LANCO group is a diversified multifaceted conglomerate, with business

    interests in pig iron, cement, power graded castings, spun pipes, real estate

    development, information technology a past from infrastructure use development

    prompted by entrepreneurial skills and the agenda to put the group on the global

    corporate map during the next 10 years.

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    LANCO Industries limited established in the year of 1993. As ISO 9002

    company, it had set up a state of the art, integrated manufacturing facility for pig iron

    through mini blast. Furnace route conforming to the latest international technology

    with initial capacity of 1,00,000 TPA. Its quality products of SG-Grade pig iron arebeing supplied to foundries in the south. As a forward integration, it has utilized the

    slag produced in the pig iron manufacturing of 90,000 TPA. The uninterrupted power

    requirement for the energy intensive plant is being met through 2.5 mw co-generation

    power plant.

    LANCO CONSTRUCTIONS LIMITED

    This group company was established in the year 1993 and has executed mostdemanding and difficult projects in the field of civil construction engineering on

    schedule essaying repute as a world class construction company in a very short time

    span. The company is mainly executing prestigious work in the fields of irrigation,

    pipeline projects compared several housing complexes roads, irrigation canals,

    bridges and industrial complexes at LANCO diverse dimensions of growth is

    achieved through converging rays of vision rays of vision creating dimensions.

    KALAHASTI CASTING LIMITED

    Establish in 1997 and strategically located in alone proximity to the mini blast

    furnace of the pig iron plants it has a clear economics mileage over other castings

    sites. The molten metal from the blast cone is directly loosed as basic raw material to

    produce graded castings. Cast iron span pipes and iron spun gradually expanded

    further to meet the scaring demand of the products. The UPS to the pipe plant will be

    met through 10 MW capture power plant.

    PIG IRON DIVISION

    Established in the year of 1993.An ISO-9002 Company, with a state of the art,

    integrated manufacturing facility for pig iron through mini blast furnace route

    conforming to the latest international technology with initial capacity of 1,00,000

    TPA and subsequently expanded and modernized to 1.75 LTPA. Its quality products

    of SG-Grade pig iron are being supplied to foundries in the southern India. The

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    uninterrupted power requirement for the energy intensive plant is being met through a

    2.5 MW co-generation power plant.

    CEMENT DIVISIONEstablished in the year of 1996 the basic raw materials is slag produced in the

    pig iron manufacturing process to install the cement plant with a capacity of 90,000

    TPA.

    SPUN PIPE DIVISION

    Established in 1997 and strategically located in lose proximity to the mini

    blast furnace of the pig iron plant, it has a clear economic mileage over other castings

    sites. The molten metal from the blast furnace is directly used as basic raw material to

    produce graded castings, cast iron pipes and ductile iron pipes with a capacity of

    90,000 TPA.

    COKE OVEN DIVISIONEstablished in 2005 the basic raw materials for the mini blast furnace , the

    coke oven plant capacity of 9,000 plant.

    POWER PLANT DIVISIONIt has proposed to setup a power plant of 12 MW. Power plant will be setup in

    the existing land coke oven plant.

    Waste heat of flue gas from coke oven will be utilized in waste heat recovery

    boiler to produce steam.

    Steam produced in the above process will be utilized to run on T.G. Set for

    generating power.

    Power generated from the power plant will be used for in house

    consumption and balance power will be fed into the APSEDB grid.

    If a firm wants to increase its profitability, it must also increase its risk. If it is

    to decrease risk, it must decrease its profitability. The trade off between these

    variables is that regardless of how the firm increases its profitability through the

    manipulation of working capital. The consequence is a corresponding increase in risk

    as measured by the level of working capital.

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    Working capital in simple terms is the amount of funds which business

    concerns have to finance its day-to-day operations. It can also be regarded as that

    proportion of companys total capital which is employed in short-term operations.

    ABOUT LANCO

    With its headquarters in Hyderabad, US$500 million asset based LANCO

    Group is one of the leading business houses in India. It has operations in the United

    Sates as well. LANCO is diversified into Power Generation, Power Trading

    Information Technology, Engineering and Construction, Property Development and

    Manufacturing.

    Power Generation: Thermal Power

    Wind Power

    Biomass Power

    Hydro Power

    Information Technology

    Civil Construction:

    Water Infrastructure Road and Building

    IT Parks

    Property Development

    Manufacturing:

    Pig Iron

    Slag Cement

    Ductile Iron Spun Pipes

    Metallurgical Coke

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    FOUNDER & CHAIRMAN

    L.Rajagopal, a technocrat-turned industrialist, is the Founder Chairman of

    LANCO Group Established in 1989, the Groups activities range from Power

    Generation, Engineering and Construction, Manufacturing to Information

    Technology. Under his dynamic leadership, the Groups capacity outlay has touched

    US$450 million and his recognized as one of the leading players in the infrastructure

    sector in India.

    Service to Society:

    In additional to his entrepreneurial spirit, Rajagopal has a strong sense of

    social responsibility. He established LANCO Institute of General Humanitarian Trust

    (LIGHT) a Charitable Trust, in 200 to reach out to the needy and has been involved

    in various philanthropic activities.

    Member of Parliament:

    After one-and a-half decades of outstanding contribution to the industry,

    Rajagopal chose to enter public life in 2003. he contested the recent elections to the

    Lower House of Parliament from Vijayawada constituency and won a landslide

    victory. As a member of Parliament his avowed mission is to make a difference in

    public life.

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    COMMITTEE OF LANCO EXECUTIVES AND DIRECTORS (COLEAD) IS

    THE APEX REVIEW AND DECISION MAKING BODY OF LANCO

    GROUP:

    L.MADHUSUDHAN RAO : Chairman, LANCO Group of Companies

    G.BHASKAR RAO : Vice Chairman, Lanco Group of Companies

    L.SRIDHAR : Director, LANCO Group

    G.VENKATESH BABU : Joint Managing Director, LANCO Group

    J.SURESH KUMAR : Chief Financial Officer, LANCO Group

    P.PANDURANGA RAO : Director and Chief Executive Officer, LANCO

    Kondapalli Power Private Limited and ABAN

    Power Company Limited.

    D.V.RAO : Director and Chief Executive Officer LANCO

    Green Power Private Limtied.

    K.RAJA GOPAL : Director and Chief Executive Officer LANCO

    Amarkantak Power Private Limited

    D.N.REDDY : Director Operations, LANCO Infratech

    Limited

    K.K.V.NAGA PRASAD : Director and Chief Executive Officer Rithwik

    Energy Systems Limited and Clarion Power

    Corporation Limited.

    V.SREENIVAS : Director Corporate Affairs LANCO Group

    Limited

    M.N.RAVI SHANKAR : Executive Director LANCO Electric Utility

    Limited

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    GROUP OF COMPANIES

    POWER PROJECTS:

    With operational experience in gas, wind and biomass based power projects

    and a strong foothold in coal and hydropower generation, LANCO is emerging as a

    key player in the Indian Power Sector.

    INFORMATION TECHNOLOGY:

    LGS is a strategic initiative to provide world-class Information Technology

    Solutions to global customers, delivering them maximum business value through

    continuous innovation.

    CIVIL CONSTRUCTION:

    Power Projects, Industrial Structures, Institutional facilities, mass housing ,

    water supply projects, flyovers and bridges such varied operations serve to explicate

    the diversification roadmap of LANCO.

    PROPERTY DEVELOPMENT:

    Being a Pioneer in Civil Construction and Infrastructure Development,

    LANCO is venturing into Property Development with the winning of the bid for IT

    Parks cum-Commercial and Residential Complex in Hyderabad and Visakhapatnam

    of Andhra Pradesh.

    MANUFACTURING:

    Being one of the largest integrated foundries in India with Ductile Iron Spun

    Pipes, Metallurgical Coke, Pig Iron and Slag Cement as productions, LANCO has a

    towering presence in the Indian manufacturing sector.

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    LANCO GLOBAL SYSTEMS LTD (LGSL)

    ABOUT LGS

    Information Technology services is a strategic initiative of LANCO Group of

    Provide world-class Information Technology solutions to global customers, delivering

    them maximum business value through continuous innovation.

    IT solution and services are delivered to global customers through Lanco

    Global System Inc (LGSI) Headquartered in Atlanta, GA the US and Lanco Global

    Systems Limtied (LGSL) based in Hyderabad, India. The organization specializes in

    designing and implementing IT solutions and services aligned to business needs of

    customers.

    LGS delivers a portfolio of services and solutions that help clients embrace

    speed, transform their enterprises, respond quickly to opportunities, protect their

    physical and digital assets and go to market ahead of their competitors. The array of

    offering includes.

    Technology Strategy Consulting

    Application Development

    Conversion and Migration

    Tools / Technology Based Implementation Services

    Business Intelligences Solutions

    Application Management Services

    IT Infrastructure Services

    Optimized Offshore Solution Frameworks

    The varied services are backed by decades of experience of the Groups

    business in servicing clients worldwide in major industries, including Energy.

    Manufacturing and Engineering and Infrastructure Development.

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    The organizations Functional and Technical Strengths, Flexible Business

    Models, Human and Structural Capital are all focused on maximizing Business Value

    to customers worldwide.

    LANCO INSTITUTE OF GENERAL HUMANITARIANT TRUST

    (LIGHT):

    Beyond capital investments, the operations of any corporate do entail social

    costs as well as social benefits. Social responsibility begins with good governance,

    efficient utilization of resources and protection of stakeholder and consumer interests.

    It is for a successful corporate to take initiatives for social relevant activities and

    causes.

    It is this realization that has led LANCO Group to set up LANCO Institute of

    General Humanitarian Trust (LIGHT) in 2000, in a short time, the Trust has

    succeeded in making its presence felt in the social service sector through its various

    programmes.

    LANCO INFRATECH LTD:

    LANCO INFRATECH Limited was established in 1993 with an annualturnover of about Rs.200 crores (US $ 40 million). The company is a leader in

    infrastructure sector in roads, Water & also undertake large housing & industrial

    projects.

    Areas of Specialization:

    Mass Housing

    Institutional Buildings Industrial Structures

    Water Supply

    Flyovers and Bridges

    Roads

    Water Treatment Plant

    Sewage Treatment Plant

    Interiors

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    Infrastructural Developments

    Hydro / Thermal Power Projects

    Dams & Irrigation Projects

    Marine Works

    LANCO KONDAPALLI POWER PVT.LTD.,

    Lanco Kondapalli Power Project (IPP) located at Kondapalli Industrial

    Development Area near Vijayawada in Krishna District (A.P) India. The project cost

    is Rs.11,000 million (US$ 275 Million). The plant is 368.144 MW Combined Cycle

    Power Project operating Natural Gas.

    LKPPL is Co-promoted by NRG Energy Corporation USA, Common WealthDevelopment Corporation (CDC), UK & Dosan Heavy Industrial & Construction

    Company Ltd., (Korea).

    The Project has 2 Gas Turbines of GE Grame 9E., 2 Heat Recovery Stream

    Generators & 1 Stream Turbine.

    The company supplies Power to Transmission Corporation of Andhra Pradesh

    Limited (AP TRANSCO) & has entered into a Power Purchase Agreement (PPA) for15 years. The plant can also operate on liquid fuels like Naphtha, speed Diesel (HSD),

    etc.

    PROMOTERS & EQUITY PARTNERS:

    LANCO Kondapalli Power Pvt., Limited has set up the power project at

    Kondapalli Industrial Development Area (IDA), Krishna Dist in the State of Andhra

    Pradesh, India, at a cost of Rs.11,000 Millions (US$ 275 Millions at 1 USD = Rs.

    40). This power project is promoted by LANCO Group of India and is co-promoted

    by NRG Energy Inc., USA (Worlds 5th largest Power Generation Company). United

    Kingdom and Doosan Heavy Industries & Construction Co., Ltd (DOOSAN)

    (erstwhile HASNUNG), Korea are the other equity partners.

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    POWER DISTRIBUTION:Lanco Power Group is very serious of exploiting the lucrative emerging

    business opportunity of Distribution of Electric Power i.e., formation /takeover of

    Electric Utilities in India.The aggressively reforming state of Andhra Pradesh is on the way of

    privatization of all the four Power Distribution Companies in its fold.

    The Lanco Group with its rich experience in power sector, with first hand

    local knowledge, connections, and strong local presence in the state of Andhra

    Pradesh is advantageously positioned it self to take over the Distribution Companies.

    Lanco Group power division is interested to have tie up with experienced

    foreign partners to exploits this emerging and growing business opportunity.

    RITHWIK ENERGY SYSTEMS LTD:

    Rithwik Energy Sysems (RESL) is a 6 MW non-conventional power project

    using biomass as its fuel. The plant is located next to industrial complex of Lanco

    Industries near Sri Kalahasthi, Chittoor Dist, A.P. India

    The Biomass fuels used in this plant are:

    Woody Biomass

    Rice Husk

    Ground Shell

    The plant supplies power to AP Power Transmission Company (AP

    TRANSCO) through a power purchase agreement for 10 years.

    CLARION POWER CORPORATION LTD:

    Clarion Power Corporation Ltd. Is a 12 MW non-conventional power project

    using biomass as its fuel. The plant is located near Tangutur Village, Prakasham

    Dist, Andhra Pradesh, India.

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    The biomass fuels used in this plant is woody biomas like:

    Juliflora

    Casurina

    Subabul &

    Eucalyptus

    LANCO PROJECTS LTD:

    Lanco Projects commenced operations in 1995. The companys main focus is

    on building commercial & residential complexes in metros like Hyderabad, Bangalore

    & Chennai. It is also into developing shopping malls consisting of multiplexes

    bowling alleys, food courts and other family entertainment centers.LANCO INDUSTRIES LTD:

    Lanco Industries Ltd is a public limited company, listed on Mumbai Stock

    Exchange and Promoted by Lanco Group in 1993.

    The company is engaged in the manufacture of Pig Iron and Cement and is

    accredited with ISO 9002 Certification. Lanco Group has become second largest

    share holder in Lanco Industries Ltd., after strategic partner ship with Kolkata basedElectronic Steel Castings Limited in the year 2002.

    Manufacturing facility of LANCO Industries Ltd., is located near Sri

    Kalahasthi Chittoor Dist, Andhra Pradesh, India.

    LANCOs one-of-its kind integrated Pig Iron Smelting and Cement Plant sets

    the trend in the countrys modern day technological innovations. This plant hascapacity of 90,000 TPA, producing quality Foundry & SG grade Pig Iron.

    Supplying to major foundries all over India.

    LANCO Industries Ltd., Consists of Pig Iron division with State of the Mini

    Blast Furnace with a production capacity to 90,000 TPA of Portland slag cement.

    The resultant slag from the Pig Iron Plant is used for manufacture of cement

    through a down stream process, with capacity of 90,000 TPA.

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    SALIENT FEATURES:

    Power Generation through D.G.Sets

    Well connected by major rail & road.

    Modern vertical shaft kiln

    Nearness to Chennai & Bangalore Markets

    Value addition of B.F.Slag A by product from MBF

    High energy conservation through slag drying waste gases from MBF

    Usage of coke fines available from MBF

    Own fleet for fast transportation.

    LANCO CEMENT

    Lanco Cement is the result of a unique blend of slag and clinker with the

    following destructive characteristics.

    Progressively increasing later stage strength.

    100% no leakage & no honey combing on application.

    Low heat of hydration, very low pore volume in concrete, high

    impermeability, resulting in structures of high strength & long life.

    Crack free structure & walls, result of low thermal stresses and absence of

    differential volume change.

    Super resistance to sulphate in concrete, resultant low corrosion, less alkali

    aggregate reaction, and final outcome of long lasting super finish surfaces.

    East workability with high concentration of fines.

    MANUFACTURING PROCESS CEMENT:

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    Cement is manufactured at LIL to profitably make use of the slag from the

    MBF. Hence a mini cement manufacturing facility has been conceived. Out of

    various processes available for mini cement plants, Vertical Shaft Kiln (VSK)

    process is found to be more viable & economical, hence it is more popular.

    Accordingly VSK process has been chosen.Crushing and Grinding:

    Limestone obtained from the mine in boulders form of 8 to 10 inch size is

    crushed in crushers to 10 mm size. The same, along with coke fines (15 to 20% of

    clinker), clay and iron ores are fed into a raw mill (usually a ball mill) & ground into

    power & stored in silos. Chemical composition of all materials & size distribution are

    checked at every stage.

    Nodulizing:

    In VSK technology of cement manufacturing, nodulizing is the most important

    step. Nodulization means agglomeration of all uniform small size particles to form

    large nodules. Since fuel is inter ground in the raw meal, for uniform sintering

    (clinkering) nodulization is very important & critical. Nodulization is done in a

    specially designed dish revolving at an angle. Ground rawmeal is fed to the dish

    which is revolving & water is sprayed to convert the powder into globules called

    nodules. Perfect nodulization is achieved by having proper size of fuel, size of dish,

    angle of inclination of dish & the spread of water jets sprayed.

    Clinkering:

    Nodules made, called the black meal, are fed into the vertical shaft kiln. The

    nodules are converted into clinker by sintering of the meal by blowing control air

    supplies by root blower. Clinker thus made is stacked in hoppers, using belt

    conveyors.

    Slag Drying:

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    Usually, the slag coming out of slag granulation plant of a blast furnace or

    MBF has a moisture content of 20 to 25%. It needs to be dried before grinding. A

    rotory dryer is installed for this purpose which uses hot flue gas from the air

    preheaters of MBF.

    Cement Grinding:

    Clinker, gypsum & slag are fed into the cement mill (ball mill), after passing

    through proper weighing & feeding mechanism. The grinding steel balls grind the

    cement to required fineness. Over size materials will return for regrinding. Gypsum

    is added in the range of 23 to 3% to regulate the setting property of cement.

    Packing:

    The cement stored in silos is packed in bags of 50 Kgs using an automatic

    double sprouted packing machine.

    Quality Control:

    Tests are carried out at every stage for required chemical & physical

    properties such as composition, strength, fuel value, setting properties, nodulization,

    roundness etc. Cement is manufactured to national standards.

    Dust Control:

    Since fine material is handled after crushing, bag dust filters are installed at

    raw mill grinding, slag drying, clinker transporting, cement grinding & cement

    packing.

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    MISSION & VISION

    MISSION:

    We aim to be world class committed to customer satisfaction and to encourage

    the spirit of leadership amongst our dedicated team by creating a healthy

    environment for continuous growth, profit and prosperity.

    VISION:

    We are in the business of manufacturing pipes for conveying safe drinking

    water and other fluids for domestic and overseas market.

    We will maintain our dominant position in the domestic pipe market and

    enhance our presence in the overseas market by setting up multi-locational units as

    per business potential.

    For sustained growth we intend to venture into related business in the area of

    Suitable horizontal and vertical integration projects.

    Turnkey projects

    Engineering & Consultancy

    Build own-operate-transfer projects and diversify into new areas of business

    including infrastructure related projects.

    We will achieve the above through:

    Continuous technological up-gradation & adsorption of new technology

    Effective team based working

    Continuous training & human resources development

    Developing ancillary unit

    Cost competitiveness

    REVIEW OF LITERATURE

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    INTRODUCTION:The term Working Capital refers to firms investment in short term assets such

    as short-term securities, accounts receivables and inventories.

    Working capital is the fund available for meeting the Day-to-day requirements

    of an enterprise.

    CONCEPTS OF WORKING CAPITAL:

    There are two concepts of Working Capital. They are:

    Gross Working Capital.

    Net Working Capital.

    GROSS WORKING CAPITAL:

    It refers to firms investment in total current (or) circulating assets. This

    concept focuses attention on two aspects of current assts management.

    Optimum Investment in Current Assets.

    Financing of Current Assets.

    NET WORKING CAPITAL:

    The term Net Working Capital has been defined in two different ways:

    1. It is the excess of current assets over current liabilities.

    Net Working Capital can be Positive (or)Negative:

    A Positive Net Working Capital will arise when Current Assets

    exceeds Current Liabilities.

    A Negative will arise when current liabilities exceed Current assets.

    2. It is that portion of firms Current Assets which is financed by long-term

    funds.

    KINDS OF WORKING CAPITAL:

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    Working Capital can be classified under the following heads:

    Permanent of Regular and Variable Working Capital:

    The need for current assets arises because of the operating cycle. The

    operating cycle is a continuous process, and therefore, the need for current assets isfelt constantly. But the magnitude of current assets needed is not always same it

    increases over time. However, there is always a minimum level of current assets,

    which is continuously required by the firm to carry on its business operations. This

    minimum level of current assets is refereed to as permanent of fixed working capital.

    Depending upon changes in production and sales, the need for working capital, over

    and above permanent working capital, will fluctuate.

    Short-term or Temporary or Variable Working Capital is the amount of

    working.

    Capital which is required to meat the seasonal demand and some special

    exigencies. Variable working capital can be further classified as seasonal working

    capital and special working capital. Most of the enterprises have to provide additional

    working capital to meet the seasonal an special needs. The capital required to meet

    the seasonal needs of the enterprise is called seasonal working capital. Special

    working capital is that part of working capital which is required to meet special

    exigencies.

    Permanent working capital stables over time, while temporary working capital

    fluctuate according to the volume of production and sales. But permanent working

    capital need not be fixed always; when the firm is continuously growing fixed

    capital needs may also increase. The position with regard to the permanent working

    capital and variable working capital can be shown with the help of the following

    figures.

    33

    Temporary

    AmountofW

    orking

    Time

    Permanent

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    Balance Sheet Working Capital:

    The balance sheet Working Capital is calculated from the items appearing in

    the balance sheet. Gross Working Capital is represented by current assets, and the

    excess of current assets over current liabilities represents net working capital.

    Cash Working Capital:

    34

    Temporary

    A

    mountofWorking

    Time

    Permanent and Temporary Working

    Permanent

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    Cash Working Capital is calculated form the items appearing in the profit and

    loss account. It shows the real flow of money or value at a particular time and is

    considered to be the most realistic approach in working capital management.

    Negative Working Capital:

    When current liabilities exceed current assets, such a situation is termed a

    deficit of Working Capital. Kennedy and MuMullen observe. A working Capital

    deficit exists if current liabilities exceed current assets.

    Nature of Working Capital:

    Working Capital Management is connected with its problems that arise inattempting to manage the current assets, the current liabilities and the interrelation

    ship that exists between them the term current assets refer to those assets, which in

    the ordinary course of business can be converted into cash with in one year with the

    undergoing of the firm. The major.

    Current Assets are: Cash, Marketable Securities, Accounts receivables, Inventory,

    prepaid expenses etc.Current Liabilities are: Accounts payable, bills payable, Bank overdraft, out

    standing expenses etc.

    The goal of working capital management is to manage the firms current

    assets, and liabilities in such a way that a satisfactory level of working capital is

    maintained. This is so because if the firm cannot maintain a satisfactorily level of

    working capital, it is likely to become and may even be forced into bankruptcy. The

    current assets should be large enough to cover its current liabilities in order to ensurea reasonable margin of safety. Each of the current assets must be managed efficiently

    in order to maintain the liquidity of the firm while not keeping too high a level of any

    one of them. Each of the short-term sources of financing must be continuously

    managed to ensure that they are obtained and used in the best possible way.

    Therefore the main theme of the theory of working management.

    The basic ingredients of the theory of working capital management may be

    said to include its definition, need, and optimum level of current assets. The trade off

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    between profitability and risk, which is associated with the level of current assets and

    liabilities, financing, mix strategies and so on.

    NEED FOR WORKING CAPITAL:

    The need for working capital cannot be over emphasized. Every business

    needs some amount of working capital. The need for working capital arises due to the

    time gap between production and realization of cash from sales. There is an operating

    cycle involved in the sales and realization of cash. There are time gaps in purchase

    of raw materials and production; production and sales; sales and realization of cash.

    Thus, working capital is needed for the following purposes:

    1. For the purchase of raw materials, components spare.

    2. To pay wages and salaries.

    3. To incur day-to-day expense and overhead costs such as fuel, power and office

    expenses etc.,

    4. To meet the selling costs as packing and advertising etc.

    5. To provide credit facilities to the customers.6. To maintain the inventories of raw materials, work in progress, stores and

    spare and finished stock.

    CONCEPT OF OPERATING CYCLE:

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    Operating cycle is a process of investing cash in raw materials and converting

    them into semi finished goods them finished goods then into receivable through sale

    and transforming receivable into cash as illustrated in the following diagram:

    The operating cycle of a manufacturing company involves 3 phases:

    1. Acquisition of Resources: Such as raw material, labor, power etc.

    2. Manufacturing of the Product: Conversion of raw material into work into

    work in progress into finished goods.

    3. Sale of the Product: Time required t convert raw material into finished foods

    and to convert receivable into cash determines the amount of working capital

    required Time.

    FACTORS DETERMINING WORKING CAPITAL

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    Cash

    Raw Material

    Work in Process

    Receivables

    Finished Goods

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    Nature of Industry: Based on the size of the industry, a company requires assets.

    Small companies have smaller amounts of inventory and have smaller proportions of

    cash than large companies.

    Demand of Industry: Creditors want that their demands be taken care of as the

    fluctuating nature of demand of the industry.

    Cash requirements: Cash is one of the current assets, which is essential for

    successful operating of the production cycle. Hence, cash should be utilized

    properly.

    Nature of business: Working capital requirements very much demand upon the

    general nature or type of business.

    Time: The level of working capital is depending upon the time required to

    manufacturing goods. If the time is longer, the size of working capital will increase.

    Volume of Sales: The volume of sales and size of working capital are directly related

    to each other. As volume of sales increases, investment in working capital increases.

    Inventory Turnover: A better inventory control will help the firm reduce its

    working capital requirements.

    Receivable Turnover: Prompt collection of receivables and good facilities for

    settling payables results into low working capital requirements.

    Business Cycle: Working capital requirements increase when the business is doing

    well or on a use and less during periods of depression.

    Attitude of Risk: The greater the amount of working capital, the lower the risk of

    liquidity.

    Size of the firm: Bigger firms, with many sources of funds, may need less working

    apital as compared to their total assets or sales.

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    Operational and Financial Efficiency: Working capital turnover is improved with

    better operational and financial efficiency of a firm with more turnover, working

    capital requirements can be reduced.

    Seasonal fluctuation: Seasonal fluctuations increase or decrease the working capital

    requirement.

    Inflation: As inflation uses, working capital size is increased in order for firms to

    achieve better cash inflows.

    TYPES OF WORKING CAPITAL

    Working capital can be divided into two categories on the basis of time.

    1. Permanent (or) Fixed Working Capital

    2. Temporary (or) Variable Working Capital

    Working Capital

    Permanent (or) Fixed Temporary (or) Variable

    1. PERMANENT WORKING CAPITAL

    This refers to that minimum amount of investment in all current assets which

    is required at all times to carry out minimum level of business activities. In other

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    words, it represents the current assets required on a continuing basis over the entire

    year.

    A. Regular Working Capital:

    It is the minimum amount of working capital required to ensure circulation of

    current assets from cash to inventories, from inventories to receivables and

    receivables to cash and so on.

    B. Reserve Working Capital:

    It is the excess amount over the requirement for the regular working capital

    which may be provided for contingencies that may arise at unstated periods such asstrikes, arise in prices, depression etc.,

    2. TEMPORARY WORKING CAPITAL

    The amount of working capital keeps on fluctuating from time to time on the

    basis of business activities. In other words, it represents additional current assets

    required at different times during the operating year.

    A. Seasonal Working Capital

    The capital require to meet the seasonal needs of the enterprise is called

    seasonal working capital.

    B. Special Working Capital

    Special working capital is that part of working capital which is required to

    meet special exigencies such as launching of extensive marketing companies for

    conducting research etc.,

    ESTIMATION OF WORKING CAPITAL REQUIREMENTS

    Estimation of working capital requirements is not an easy task and a large

    number of factors have to be considered before starting this exercise. For a

    manufacturing organization, the following factors have to be taken into consideration

    while making an estimate of working capital requirements.

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    1. Total cost incurred on materials, wages and overheads.

    2. The length of time for which raw materials are to remain in stores before they

    are issued for production.3. The length of the production cycle or work-in-process, i.e., the time taken for

    conversion of raw materials into finished goods.

    4. The length of sales cycle during which finished goods are to be kept waiting

    for sales.

    5. The average period of credit allowed to customers.

    FINANCING OF WORKING CAPITAL

    The working capital requirements of a concern can be classified as:

    a. Permanent of Fixed working capital requirements.

    b. Temporary or Variable Working Capital requirements.

    The various sources for the financing of working capital are as follows:

    SOURCES OF WORKIING CAPITAL

    Permanent or Fixed Temporary or Variable

    ESTIMATION OF CURRENT ASSETS

    Raw Material Inventory: The investment in raw materials inventory is estimated

    on the basis of the following formula.

    Budgeted Cost of Raw Material Average InventoryProduction Per Unit Holding Period (Month/Days)

    _____________________________________________________________________

    41

    1. Shares2. Debentures3. Public Deposits4. Plugging back of profits5. Loans from Financial

    Institutions

    1. Commercial Banks2. Trade Credits3. Installment Credit4. Advances Accounts

    receivable credit

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    12 Months / 365 Days

    Work in Process (W-I-P) Inventory: The relevant costs to determine work-in-

    progress, inventory are the proportionate share of cost of raw materials and

    conversion cost labour charges and manufacturing overheads excluding depends.

    Budgeted Production Estimated work- in-progress Average Time

    (Units) Cost per Unit Work-in-Progress

    Inventory (Month / Days)

    ___________________________________________________________________

    12 Months / Days

    Finished Goods Inventory: Working Capital Required to finance the finished goods

    inventory is given by the following equation.

    Budgeted Cost of goods Product Finished Goods

    Production (Units) Per Unit (Excluding Depression) Holding Period (Month/days)

    _____________________________________________________________________

    12 Months / 365 Days

    Debtors: The Working Capital tied up in debtors should be estimated in relation to

    total price (excluding depression) symbolically.

    Budgeted Cost of Sales Average Debt Collection

    Credit Sales Per unit excluding Period (Months / Days)

    Depression____________________________________________________________________

    12 Months / 365 Days

    Cash and Bank Balances

    A part from working capital needs for financing inventories and debtors,

    firms also find it useful to have some minimum cash balances with them. It is

    different to lay down the exact procedure of determining such an amount this would

    primarily be based on the motives for holding cash balances of the business firm,

    attitude of management towards risk, the access to the borrowing sources in time of

    need and past experience, and so on.

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    DESTIMATION OF CURRENT LIABILITIES

    The working capital needs of business firms are met through. The current

    liabilities (Other than Bank Credit) arising in the ordinary course of business. Theimportant current liabilities, in this context are creditors, wages and overheads.

    Trade Creditors

    Budgeted Yearly Raw Material Credit Period allowed

    Production Requirement per unit by Creditors (Months / Days)

    _____________________________________________________________________12 Months / 365 Days

    Direct Wages

    Budgeted Yearly Direct Labour Average time lay in

    Production Cost per unit Payment of wages (Month / Days)

    _____________________________________________________________________12 Months / Days

    The average credit period for the payment of wages approximates to a half-a-

    month in the case of monthly wage payment.

    CONSTITUENTS OF WORKING CAPITAL

    Working Capital has two constituents i.e.,

    1. Current Assets and

    2. Current Liabilities

    CURRENT ASSETSCurrent assets refer to those assets, which are easily convertible into cash

    within a year.

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    Examples of Current Assets Are:

    1. Cash in Hand

    2. Bills Receivable

    3. Cash & Bank Balances4. Short-term loans and advances

    5. Sundry Debtors

    6. Inventories of Stocks

    a. Raw Materials

    b. Work-in-Progress

    c. Stores and Spares

    d. Finished Goods7. Temporary Investments of Surplus funds

    8. Prepaid Expenses

    9. Accrued Incomes

    CURRENT LIABILITIES

    Current Liabilities are those liabilities, which are due to payable within a year.

    EXAMPLES OF CURRENT LIABILITIES

    1. Bills Payable2. Sundry Creditors (or) Accounts Payable

    3. Accrued (or) Outstanding Expenses

    4. Short-term loans, Advances and Deposits

    5. Dividends payable

    6. Bank overdrafts

    7. Provision for taxation if it does not amount to appropriation of profits.

    RECEIVABLES MANAGEMENT

    CONCEPT AND MEANING

    Trade credit arises when a firm sells its products or services on credit and does

    receive cash immediately. It is an essential marketing tool. Acting as a bridge for

    the movement of goods through production and distribution stages to customers. A

    firm grants trade credit to protect its sales from the competitors and attract the

    potential customers to buy its products as favorable terms. Trade credit policy

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    creates receivable or book debts, which the firm is expected to collect in near future.

    The book debts or receivable arising out of credit has three characteristics.

    1. It involves as element of risk, which should be carefully analyzed.2. It is based on economic value.

    3. It implies futurity the customers from whom receivables have to be collected

    in the near future are called debtors and represents the firms claim or asset.

    Credit Policy: Nature and Goals

    A firms investment in accounts receivables depends on

    a. The volume of credit sales.

    b. The collection period

    The volume of credit sales is a function of the firms total sales and the

    percentage of credit sales to total sales. Total sales depends on market size, market

    share, product quality, intensity of competition, economic condition etc., There is one

    way in which the financial manager can affect the volume of credit sale and

    collection period consequently investment in account receivables. That is through

    the changes in credit policy. The term credit policy is used to refer to the combination

    of three decision variables.

    1. Credit standards are criteria to decide the types of customers to whom goods

    could be sold on credit.

    2. Credit terms specify duration of credit and terms of payments of customers.

    3. Credit efforts determine the actual collection period.

    Optimum Credit Policy: A cost benefit analysis

    The firms operation profit is minimized for the given levels of revenue. But

    it is not necessarily the optimum credit policy. It is one which maximizes firms

    value. The value of the firm is maximizes when the incremental rate of return of an

    investment. The incremental rate of return can be calculated as increment operation

    profit divided by the incremental investment in receivables. Note that the required rate

    of return is not to the borrowing rate. Higher the risk of investment higher the rate

    returns.

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    The sum we state that the goal of firms credit policy is to maximize the value

    of the firm to achieve the goal. The evaluation of investment in accounts receivables

    should involved in the following 4 steps: Estimation of incremental operating profit.

    Estimation of incremental investment in accounts receivables.

    Estimate the incremental rate of return of investment.

    Comparison of the incremental rate of return with the required rate of return.

    Credit Policy Variables:

    In establishing an optimal credit policy, the financial manager must consider

    the important decision variables. Which influences the levels of receivables as stated

    in the preceding section. The major controllable decision variables include the

    following.

    Credit Standards

    Credit Terms

    Collection Policy and Procedure

    CASH MANAGEMENT

    CONCEPT AND MEANING

    Cash is the important current assets for the operation. Its efficient

    management is crucial to the solvency of the business because cash is the focal point

    of funds flow in a business. It is referred to as Life Blood of a Enterprise.

    There are 2 primary reasons for a firm to hold cash:

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    1. To meet the needs of day-to-day transactions.

    2. To protect the firms against uncertainties.

    While cash serves these functions, it is an idle resources which has an opportunitycost. The liquidity provided by case holding is at the expense of profits sacrificed by

    foregoing alternative investment opportunities. Hence, the financial manager should

    carefully plan and control cash.

    MOTIVES OF HOLDING CASH

    There are 4 primary motives for maintaining cash balances.

    1. Transaction Motive: This refers to the holding of cash to meet routine cashrequirements to finance the transactions, which a firm carries on in the

    ordinary course of business to accomplish its objectives. They may be cash

    payments for purchases, wages, inters, taxes, and individual etc. This motive

    refers to the holding of cash to meet anticipated obligations whose timing is

    not perfectly synchronized with cash receipts.

    2. Precautionary Motive: The cash balance held in reserve for random and

    unforeseen fluctuations in cash flows are called are called as precautionarybalances. Eg: Bills may be presented for settlement earlier than expected,

    sharp increased in cost of raw materials, floods, strikes, failure of important

    customers.

    3. Speculative Motive: It refers to the desire of a firm to take advantage of

    opportunities which present themselves at unexpected movements and which

    are typically outside the normal course of business. It represents appositive

    and aggressive approach. Firms aim to exploit profitable opportunities an

    keep cash in reserve to do so. Eg: Make purchase at favorable prices buying

    securities when interest rates are expected to decline in order to speculate on

    interest rate movements.

    4. Compensating Motive: It is compensating banks for providing certain

    services loans. Banks provide a variety of services to business firms such as

    clearance of cheque, supply of credit information while for some of these

    services banks charge a commission. Usually clients are required to maintain

    a minimum balance of cash at the bank.

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    Compensating balances are also required by some loan agreement between a

    Bank & its Customers.

    CASH MANAGEMENT MODELS:

    The financial manager need not necessarily follow cash management models

    exactly but a familiarity with them provides an insight into the normative framework

    as to how cash management should be conducted.

    1. BAUMOL MODEL: The purpose of this model is to determine the minimum

    cost amount of cash that a financial manger can obtain by converting securities tocash, considering the cost of conversion & the counter balancing cost of keeping

    idle cash balances which otherwise could be invested in securities.

    The total cost associated according to this model has 2 elements.

    1. Cost of converting marketable securities into cash.

    2. The lost opportunity cost.

    The optimal conversion amount = 2BT/IWhere T = Projected cash requirement during planning period.

    B = Cost of conversion into cash per lot / transaction.

    I = Interest rate that could be earned per planning period.

    This model is not able to realistically reflect to the actual situation in any firm.

    Also, the model is concerned with only transaction balances and not precautionary

    balances. The model can only be used in certainty and regularity conditions.

    2. MILLER - ORR MODEL: The objective is to determine the optimum cash

    balance level, which minimizes the cost management. This model assumes that cash

    balances randomly fluctuate between an upper bound (H) and a lower bound (O).

    When cash balances hit:

    (1) Upper bound, the firm has too much cash and should buy enough marketable

    securities to bring cash balances back to optimal bound (Z).

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    (2) Lower bound, (zero), the financial manager should sell / convert securities

    into cash to return to optimal bound.

    So, the optimal cash balance (z) can be

    Z = 32br2 / 4i

    R2 = the variance of daily changes in cash balance.

    I = lost opportunity costs.

    B = fixed cost per conversion.

    Thus, there are economics of scale in cash management and the 2 basic cost ofconversion and interest that have to be minimized.

    This model also specifies the optimum upper boundary as 3 times optima; cash

    balance level (h=3z).

    FACTS OF CASH MANAGEMENT

    Cash management is concerned with the managing on

    a. Cash flows into and out of the firm.b. Cash flows with in the firm and

    c. Cash balance held in the at a point of time & financing deficit or investing

    surplus cash.

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    Business Operations

    Information andControl

    CashPayments

    CashCollection

    DeficitSurplus BorrowInvest

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    CASH MANAGEMENT CYCLE

    The cash management cycle as shown in the above figure. It can be

    represented by the sales generation cash, with has to be disbursed out. The surplus

    cash has to be invested while deficit has to borrow. Cash management seeks to

    accomplish this cycle at a minimum cost. At the same time, it also seeks to achieve

    liquidity and control. Cash management assumes more important that the current

    assets because cash is the most significant and the less productive asset that a firm

    hold. It is significant because it is used to pay the firms obligations. However cash is

    unproductive. Unlike fixed assets or inventories, it does not produce goods for sale.

    Therefore the aim of cash management is to maintain adequate control over cash

    position to keep the firm sufficiently liquidity and to use excess cash in one profitable

    way.

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    NEED FOR THE STUDY

    Working capital is considered to be lifeblood of a business organization.

    Success and failure of a business depends on the management of firms working

    capital.

    The study is on internal financing pattern of the working capital management

    which deals with determining size of working capital needs to achieve certain long-

    term operating goals. Therefore an analysis is to be made to know the reasons & find

    out the measures to be taken to make successful.

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    SCOPE OF THE STUDY

    The contests of the evaluation of current assets and current liabilities and their

    percentage contribution in the total turnover. The yearly increase or decrease of

    currents assets or current liabilities in the budget of LANCO industries limited is

    being reviewed. From this one would be in a position to glance the performance of

    current assets and current liabilities of the company.

    This project greatly deals with the working capital requirements of LANCOcements LTD & emphasizes on the yearly composition of working capital in the total

    turn over of the company. This also deals with key ratios to obtain a clearer picture

    of different resources available and at the disposal of the organization, which will

    enable one to give appropriation suggestion to the company to improve is

    performance, if any.

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    OBJECTIVES OF THE STUDY

    The main objectives of the study of working capital management in LANCO

    cements Ltd. are as follows:

    To understand the structure of working capital.

    To study the financial position the company.

    To examine the overall working capital analysis of the firm.

    To give suggestions to the company to improve its performance, if any.

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    RESEARCH METHODOLOGY

    Source of Data:

    The data required for the project work is collected from the period 2007-2012.

    Primary Data:First hand information was collected from experts of financial department, on

    the basis of which actual position of the company is identified.

    Secondary Data:The secondary data is collected from the following sources:

    Annual financial reports of the company. Internal reports of the company.

    Broachers and Books of the company.

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    LIMITATIONS OF THE STUDY

    Considering the information provided by the company to be true and the

    correct the study works conducted.

    Some of the needed secondary data were not provide by the company.

    Primary Data is collected only in Finance and Accounts Department of the

    LANCO Industries Limited.

    The information available in the balance sheets has been taken from the

    published Annual Reports, so it has its own limitation in form of non-

    availability of information of exceptional transaction.

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    DATA ANALYSIS & INTERPRETATION

    STATEMENT OF CHANGES IN WORKING CAPITAL

    Table: 4.1

    Particulars 2007-08 2008-09 Changes in Working Capital

    Increase Decrease

    Current Assets (CA)Inventories 2752.55 1193.25 - 1559.29Sundry Debtors 2619.99 2011.67 - 608.32Cash and Bank Balances 1669.88 629.03 - 1040.85

    Loans and advances 332.21 338.81 6.59 -Total Current Assets 7374.65 4172.77 - -Current Liabilities (CL)Current Liabilities 3536.64 2828.57 708.07 -Provisions 40.39 66.55 - 26.15Total Current Liabilities 3577.04 2879.51 - -Working Capital (CA-CL) 3797.61 1277.65 - -

    Net Working Capital - 2519.95 2519.95 -3797.62 3797.62 3234.63 3234.63

    Net Decrease in Working Capital 2519.95

    INTERPRETATION:

    From the above table is observed that the networking capital of the company

    shows decreasing trend. The total current assets of the company have decreased from

    Rs.7374.65 in 2007-2008 to Rs.4172.77 in 2008-09.

    STATEMENT OF CHANGES IN WORKING CAPITAL

    Table: 4.2

    Particulars 2008-09 2009-10 Changes in Working Capital

    Increase Decrease

    Current Assets (CA)

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    Inventories 1193.26 5294.05 4100.79 -Sundry Debtors 2011.67 4098.66 2086.99 -Cash and Bank Balances 629.04 447.49 - 181.55Loans and advances 338.81 1462.76 1123.95 -

    Total Current Assets 4172.78 11302.96 - -Current Liabilities (CL)Current Liabilities 2828.58 5052.57 - 2223.99Provisions 66.55 527.72 - 506.17Total Current Liabilities 2895.13 5625.29 - -Working Capital (CA-CL) 1277.65 5677.67 - -

    Net Working Capital 4400.02 - - 4400.025677.67 5677.67 7311.73 7311.73

    Net increase in the working capital is 4400.02

    INTERPRETATION:

    From the above table is observed that the networking capital of the company

    shows increasing trend. The total current assets of the company have increased from

    Rs.4172.78 in 2008-09 to Rs.11302.96 in 2009-10.

    But the bank balance decreased from Rs. 629.04 to Rs.447.49 i.e., 181.55.

    The total current liabilities decreased from Rs.2828.58 to Rs.5052.57. The net

    working capital increases Rs. 4400.02.

    STATEMENT OF CHANGES IN WORKING CAPITAL

    Table: 4.3

    Particulars 2009-10 2010-11 Changes in Working Capital

    Increase Decrease

    Current Assets (CA)Inventories 5294.05 7075.18 1781.13 -Sundry Debtors 4098.66 7197.89 3099.23 -Cash and Bank Balances 447.49 247.72 - 199.77Loans and advances 1462.76 1616.75 153.99 -Total Current Assets 11302.96 16137.54 - -

    Current Liabilities (CL)Current Liabilities 5052.57 8090.45 - 3037.88

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    Provisions 527.72 586.14 - 13.42Total Current Liabilities 5625.29 8676.59 - -Working Capital (CA-CL) 5677.67 7460.95 - -

    Net Working Capital 1783.28 - - 1783.28

    7460.95 7460.95 5034.35 5034.5

    Net increase in the working capital is 1783.28

    INTERPRETATION:

    From the above table is observed that the networking capital of the company

    shows increasing trend. The total current assets of the company have increased from

    Rs.11302.96 in 2009-10 to Rs.16137.54 in 2010-11.

    But the bank balance decreased from Rs.447.49 to Rs.247.72 i.e., 199.77. The

    total current liabilities increased from Rs. 5677.67 to Rs.8676.59. The net working

    capital increases Rs.1783.28.

    STATEMENT OF CHANGES IN WORKING CAPITAL

    Table: 4.4

    Particulars 2010-11 2011-12 Changes in Working Capital

    Increase Decrease

    Current Assets (CA)Inventories 7075.18 9194.08 2118.9 -Sundry Debtors 7197.89 6706.59 - 491.3Cash and Bank Balances 247.72 350.67 102.95 -Loans and advances 1616.75 2070.42 453.67 -Total Current Assets 16137.54 18321.76 - -Current Liabilities (CL)Current Liabilities 8090.45 9202.11 - 1111.66Provisions 586.14 354.42 231.72 -Total Current Liabilities 8676.59 9556.53 - -Working Capital (CA-CL) 7460.59 8765.23 - -

    Net Working Capital 1304.48 - - 1304.48

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    8765.23 8765.23 2907.24 2907.24

    Net increase in the working capital is 1304.48

    INTERPRETATION:

    From the above table is observed that the networking capital of the company

    shows increasing trend. The total current assets of the company have increased from

    Rs.16137.54 in 2010-11 to Rs.18321.76 in 2011-12.

    But the bank balance increased from Rs.247.72 to Rs.350.67 i.e., 102.95. The

    total current liabilities increased from Rs.8676.59 to Rs.9556.53. The net working

    capital increases Rs.1304.48.

    THE STATEMENT SHOWING THE WORKING CAPITAL

    FROM 2008-09 TO 2011-12TABLE: 4.5

    YEAR INCREASE DECREASE

    2008-09 - - 2519.952009-10 4400.02 -2010-11 1783.28 -2011-12 1304.48 -

    GRAPH: 4.1

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    INTERPRETATION:

    The above diagram clearly shows that the net working capital of the LIL

    showing an increase with a decreasing trend. As the net working capital for the year

    2008-09 is -2519.95 it is decrease in the net working capital but for the years after

    2008-09 the net working capital of the firm was increasing at a decreasing rate i.e.,4400.02, 1783.28, 1304.48 respectively for the years 2009-10, 2010-11, 2011-12.

    1. CURRENT RATIO

    The current ratio is a measure of the firms short-term solvency. It indicates

    the availability of current assets in rupees for every one rupee of current liability. A

    ratio of greater than one means that the firm has more current assets than current

    claims against them.Current Ratio = Current Assets

    Current Liabilities

    TABLE: 4.6YEARS CURRENT

    ASSETS

    CURRENT

    LIABILITIES

    RATIO

    2007-08 161.36 96.25 1.682008-09 183.22 95.57 1.92

    2009-10 261.97 107.26 2.442010-11 266.16 100.3 2.65

    CHANGES IN WORKING CAPITAL

    -2519.95

    4400.02

    1783.28

    1304.48

    -3000

    -2000

    -1000

    0

    1000

    2000

    3000

    4000

    5000

    2008-09 2009-10 2010-11 2011-12

    YEARS

    NWC

    INCREASE

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    2011-12 359.74 108.83 3.31

    GRAPH: 4.2

    INTERPRETATION:

    The firms current ratio is almost 1:1 in years 2007-08, 2008-09. This refers

    that the companys current assets are almost equal to current liabilities it is not a very

    good position of short-term solvency. But in 2009-10 to 2011-12 the ratio is too low

    then the standard ratio 2:1.

    2. QUICK RATIO

    Quick Ratio, also called acid-test ratio, establishes a relationship betwee