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INDUSTRY PROFILE
Cement Industry in India:
South India Industries Limited. Madras, produced cement for the first time in
India in1904. This unit, which had an installed capacity of 30 tones/day since the
partial decontrol in 1989. The cement industry has witnessed spectacular progress
mainly due to the force economic liberalization and the jettisoning of price controls
and capacity restriction.
The foundation of a stable Indian cement industry was laid in 1914 2h3n
Indian Cement Company Limited started manufacturing cement at Porbander in
Gujarat. By the end of March 1988 there were 20 large and 136 small cement plants
with a total installed capacity of 57 million tones.
In 1936, all the Cement companies (with exception of Song Valley Portland
Co. Ltd.) merged to form the Associated Cement Companies Ltd., this facilitated cost
education ads as well as uniformity in quality. By 1947 the installed capacity of the
industry rose to 2.2 million tones per annum.
After partition, five cement-producing units in the country went to Pakistan
and the total installed capacity of the eighteen units that remained in India was 1.5
million tones/annum. This increased to 3.8 million tones/annum 1950-51.
During sixty plan period, government approved 33 million tones to additional
capacity and about two third of this was expected to materialize during this plan
period target set intercept to additional capacity generation was realized with the
impulse given by the partial decontrol announced in 1982, several units looked up to
projects for expansion to capacity and modernization which contributed towards
increased production.
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Cement industry is under going rapid transformation due to the merges and
acquisitions over the past few years. Some half a dozen dominant players now
account for about half of the total output that there are still as many as 51 companiesand 117 cement plants in country.
A large number of small cement plants that come up during the 80s have
disappeared. The large and efficient players have effected cost reduction through use
of captive power bulk transportation, investing in port infrastructure and reduction of
work force.
For Indias industrial economy, the 90s have been a period of transition and
structural changes. Since the economic reforms in 1991 and the gradual opening up to
extension competition, the economic environment transformed dramatically.
Following the virtual dismantling of licensing and easing of production, pricing and
distribution controls, there has been transition form a controlled to a market-oriented
economy.
While this gave the industry of greater freedom of operation External
competition took away the high level of protection it enjoyed since independence.
Now cement industry has been facing problems with indigenous coal with
large scale open east mining affecting the quality of coal marked by high content and
non-uniform quality and it includes high price and transportation cost and loss of
weight in transit.
The focus of Mr. Jaswanth Singhs Union Budget 2003-04 in an infrastructure
development with a proposed investment of Rs. 60,000 crore through public and
private participation. A chunk of this investment (Rs. 40,000Cr) has been proposed
for development of 48 new Road projects involving 10,000 km with 25% of this mode
of cement and concrete which will result in double digital growth in cement industry.
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As on now India cement industry has been marked by significant growth in
last few years, ranking 2nd after China today with a production of 108.40 million tones
last fiscal, which is expected to touch the 113 million tones mark by the end of currentfiscal. The union budget 2003-04 has given a scope for it. It, in the words of senior
meaner, Cement manufacturers Association (CMA).
And only disappointing factor is the increase in excise duty already it is 24-
25% and will now increase by a further 4-5%. It must be released that already the
total tax at state and center amounts to one third of the price amounts to one third of
the price the consumers pay affecting the revenue of the cement companies.
Types of Cement in India:
The types of cement in India have increased over the years with the
advancement in research, development, and technology. The Indian cement industry
is witnessing a boom as a result of which the production of different kinds of cement
in India has also increased.
By a fair estimate, there are around 11 different types of cement that are being
produced in India. The production of all these cement varieties is according to the
specifications of the BIS.
Some of the various types of cement produced in India are:
Clinker Cement
Ordinary Portland Cement Portland Blast Furnace Slag Cement
Portland Pozzolana Cement
Rapid Hardening Portland Cement
Oil Well Cement
White Cement
Sulphate Resisting Portland Cement
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In India, the different types of cement are manufactured using dry, semi-dry,
and wet processes. In the production of Clinker Cement, a lot of energy is required. It
is produced by using materials such as limestone, iron oxides, aluminum, and siliconoxides. Among the different kinds of cement produced in India, Portland Pozzolana
Cement, Ordinary Portland Cement, and Portland Blast Furnace Slag Cement are the
most important because they account for around 99% of the total cement production
in India.
The Portland variety of cement i0s the most common one among the types of
cement in India and is produced from gypsum and clinker. The Ordinary PortlandCement and Portland Blast Furnace Slag Cement are used mostly in the construction
of airports and bridges. The production of while cement in the country is very less
for it is very expensive in comparison to grey cement. In India, while cement is
usually utilized for decorative purposes, marble foundation work, and to fill up the
gaps between tiles of ceramic and marble.
The different types of cement in India have registered an increase in
production in the last few years. Efforts must be made by the cement industry in
India and the government of India to ensure that the cement industry continues
innovation and research to come up with more and more varieties in the near future.
For more information click on following links.
Ordinary Portland Cement
Portland Pozzolana Cement
Portland Blast Furnace Slag Cement
Oil well Cement
Rapid Hardening Portland Cement
Sulphate Resisting Portland Cement
White Cement
Clinker Cement
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Ordinary Portland Cement:
Ordinary Portland Cement (OPC) is manufactured in the form of different
grades, the most common in India being Grade 53, Grade 43, and Grade - 33.
OPC is manufactured by burning siliceous materials like limestone at 1400 degreeCelsius and thereafter grinding it with gypsum.
Tata Chemicals Limited is a major producer of OPC Grade 43 and 53. The
value of each of these grades of cement has been briefly mentioned below:
Ordinary Portland Cement Grade 43: Having been certified with IS
8112:1989 standards, Grade 43 is in high demand in India and is largely used forresidential, commercial, and other building construction purposes. It has a
compressive strength of 560 kg per square cm. Today OPC 43 is most widely
available in Gujarat through an extensive distribution network.
Ordinary Portland Cement Grade 53: Having been certified with IS
12269:1987 standards, Grade 53 is known for its rich quality and is highly
durable. Hence it is used for constructing bigger structures like building
foundations, bridges, tall buildings, and structures designed to withstand
heavy pressure. Expert opinions and directions from technicians and
engineers are a must in this regard. With a good distribution network this
cement is available most abundantly in Gujarat.
As such, Ordinary Portland Cement is used for quite a wide range of
applications. Some of the Ordinary Portland applications are in pre-stressed
concrete, dry-lean mixes, durable pre-cast concrete, and ready mixes for
general purposes. The chemical components of Ordinary Portland Cement are
Magnesium (MgO), Allumina (AL203), Silica (SiO2), Iron (Fe2O3), and
Sulphur trioxide (SO3).
Some of the big names involved in OPC manufacture are Tata Chemicals,
Ultratech Cement, and ACC cement. Ordinary Portland Cement is in great
demand in India and will continue to be used in Indian infrastructural
upgradation and other constructions.
Portland Pozzolana Cement:
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Portland Pozzolana Cement is manufactured by blending pozzolanic materials,
OPC clinker, and gypsum either grinding them together or separately. Today
Portland Pozzolana Cement is widely in demand for industrial and residential
buildings, roads, dams, and machine foundations.
Pozzolana is an important ingredient in PPC which is commonly used in the
form of:
Fly ash
Volcanic ash
Silica fumes
Calcined clay
PPC is resistant to harsh water attacks and prevents the formation of calcium
hydroxide at the time of cement setting and hydration. It withstands aggressive
gases, thermal cracks, wet cracking etc. the BIS quality specifications for Pozzolana
materials used in PPC have been mentioned below:
Fly ash IS 3812: 1981
Calcined clay IS 1344:1981
PPC is used in heavy load infrastructure and constructions such as marine
structures, hydraulic structures, mass concreting works, plastering, masonry mortars,
and all applications of ordinary Portland Cement. One of the top Indian brands of
Portland Pozzolana is Shudh Cement manufactured by Tata Chemicals Limited.
Shudh cement has 5 percent of the market share and is available abundantly inGujarat, penetrating all 3- primary, secondary, and tertiary markets. Some of the
other big names in the Portland Pozzolana manufacture are Ultratech, Ambuja, ACC
cements, Star Cement, and Birla group Portland Pozzolana Cement is highly popular
in India and with many cement plants setting up jetties for transportation, initial costs
would gradually decrease as well.
Portland Blast Furnace Slag Cement:
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In recent years, there has been a significant growth in the production of
Portland Blast Furnace Slag Cement and its sales have also increased considerably
over the last few years. This has given a major boos to the Indian cement industry.
The Slag Cement of the Portland Blast Furnace is a type of cement tat is
hydraulic and is manufactured in a blast furnace where iron ore is reduced to iron. The
molten slag which is tapped is quickly drenched with water, and then grounded to a
fine powder. This fine powder that is produced is commonly known as the Portland
Blast Furnace Slag Cement.
The manufacture of Portland Blast Furnace Slag Cement requires 75% lessenergy than that needed for the production of the Portland cement. The low cost of
production of Portland Blast Furnace Slag Cement makes it cheaper than Portland
cement. It is for this reason that in recent years, the sales of Portland Blast Furnace
Slag Cement have increased.
Portland Blast Furnace Slag Cement has a typical light color and an easier
Finish ability. Its concrete workability is better and it has a higher flexural and
compressive strength. It is resistant to chemicals and also has more hardened
consistency. This is the reason that Portland Blast Furnace Slag Cement is used in the
construction of dams, bridges, buildings complexes, and pipes.
The various raw materials required for the production of Portland Blast
Furnace Slag Cement are:
Limestone
Iron Ore
Iron Scrap
Coke
The Major companies producing Portland Blast Furnace Slag Cement in India
are:
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JK Cement
Grasim Industries and Ultra Tech
ACC
India Cement Ltd
Gujarat Ambuja Cement Ltd
The Major Countries where Portland Blast Furnace Slag Cement is exported
from India are:
South Africa
UAE
Srilanka
Nepal
Bangladesh
Australia
Doha-Qatar
The production and use of Portland Blast Furnace Slag Cement have increased
over the years. The Indian government has undertaken several investments in the
production of the Portland Blast Furnace Slag Cement so that its quality and
durability can be improved.
Oil Well Cement:
Oil well cement as the name suggest, is used for the grouting of the oil wells,
also known as the cementing of the oil wells. This is done for both, the off-shore and
on-shore oil wells.
As the number of oil wells in India is increasing steadily, the sales of Oil Well
Cement have also increased. This has boosted the Indian cement industry to a large
extent.
Oil well Cement is manufactured from the clinker of Portland cement and also
from cements that have been hydraulically blended. Oil well Cement can resist high
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pressure as well as very high temperatures. Oil Well Cement sets very slowly
because it has organic Retarders which prevent it from setting too fast. It is due to
all these characteristics that it is used in the building of the oil wells where the
pressure is around 20,000 PSI and the temperature is around 500 degreesFahrenheit.
There are 3 grades of Oil Well Cements. Grades O is ordinary and is used
commonly. HSR is high sulphate resistant. Each grade is used where it is applicable
at a particular range of oil well sulphate environments, temperatures, pressures, and
depths. Oil Well Cement has proved to be very beneficial for the petroleum industry
due to its characteristics. For it is duet o the Oil Well Cement that the oil wellsfunction properly.
The various raw materials required for the production of Oil Well Cement are:
Limestone
Iron Ore
Coke
Iron Scrap
The Major companies manufacturing Oil Well Cement in India are:
ACC
Gujarat Ambuja
India Cement Ltd.,
Grasim Industries and Ultra Tech
JK Cement
Rapid Hardening Portland Cement:
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Rapid Hardening Portland Cement (RHPC) is a type of cement that is used for
special purpose when a faster rate of early high strength is require. RHPC has a
higher rate of strength development than the Normal Portland Cement (NPC).
The Rapid Hardening Portland Cements better strength performance isachieved by increasing the refinement of the product. This is the reason that its use
in increasing in India.
Rapid Hardening Portland Cement is manufactured by fusing together
limestone (which has been finely grounded) and shale, at extremely high temperatures
to produce cement clinker. To this cement clinker, gypsum is added in small
quantities and then finely grounded to produce Rapid Hardening Portland Cement. It
is usually manufactured using the dry process technology.
Rapid Hardening Portland Cement is used in concrete masonry manufacture,
repair work which is urgent, concreting in cold whether, and in pre-cast production of
concrete. Rapid Hardening Portland Cement has proved to be a boon in the places
where quick repairs are required such as airfield and highway pavements, marine
structures, and bridge decks.
The Rapid Hardening Portland Cement should be stored in a dry place, or else
its quality deteriorates due to premature carbonation and hydration. As the Indian
cement industry produces Rapid Hardening Portland Cement in large quantities, it is
able to meet the domestic demand and also export to other countries. The cement
industry in India exports cement mainly to the West Asian countries.
The raw materials required for the manufacture of Rapid Hardening Portland
Cement are:
Limestone
Shale
Gypsum
Coke
The major companies producing Rapid Hardening Portland Cement in India
are:
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ACC
Gujarat Ambuja
JK Cement
Grasim Industries
Indian Cement Ltd.
Sulphate Resisting Portland Cement:
Sulphate Resisting Portland Cement (SRC) is a type of Portland cement in
which the quantity of tricalcium alumiante is less than 5%. It can be used for
purposes wherever Portland Pozzolana Cement, Slag, Cement, and Ordinary Portland
Cement are used.
The use of Portland Sulphate Resisting Cement has proved beneficial,
particularly in conditions where there is a risk of damage to the concrete from
sulphate attack. The use of Sulphate Resisting Portland Cement is recommended in
places where the concrete is in contact with the soil, ground water, exposed to
seacoast, and sea water. In all these conditions, the concrete is exposed to attack
from sulphates that are present in excessive amounts, which damage the structure.This is the reason that the use of the Sulphate Resisting Portland Cement have
increased in India.
The Sulphate Resisting Portland Cement should be kept in a place which s dry
otherwise through premature hydration and carbonation the quality of cement
deteriorates. The cement industry in India manufacturers Sulphate Resisting Portland
Cement in large quantities so that it is able to meet the domestic demand and alsoexport to other countries as well. The Indian cement industry exports cement chiefly
to the West Asian Countries.
The various uses of Sulphate Resisting Portland Cement are:
Underground and basements structures
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Works in coastal areas
Piles and foundations
Water and sewage treatment plants
Sugar, chemical, and fertilizers factories
Petrochemical and food processing industries
The raw materials required for the production of Sulphate Resisting Portland
Cement are:
Coke
Limestone
Iron Ore
Iron Scrap
The major companies manufacturing Sulphate Resisting Portland Cement in
India are:
ACC
JK Cement
Indian Cement Ltd
Grasim Industries
Gujarat Ambuja
Sulphate Resisting Portland Cement has proved beneficial for construction
purposes in India due to its climatic conditions. The cement industry in India must
take steps in order to ensure that its quality is improved and to ensure that it is readily
available in the market.
The Sulphate Resisting Portland Cement should be stored in a dry place, or
else its quality deteriorates due to premature carbonation and hydration. As the
Indian cement industry produces Sulphate Resisting Portland Cement in large
quantities, it is able to meet the domestic demand and also export to other countries.
The cement industry in India exports cement mainly to the West Asian Countries.
White Cement:
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White Cement has registered growth in production and sale in India in the
last few years. The White Cement sector has been growing at the rate of 11% per
year. This has given the Indian Cement Industry a major boost.
White Cement is much like the ordinary grey cement except that it is whit in
color. In order to get this color of the White Cement, its method of production is
different from that of the ordinary cement. However, this modification in its
production method makes White Cement far more expensive then the ordinary
cement.
The production of White Cement requires exacts standards and so it is aproduct which is used for specialized proposes. White Cement is produced at
temperatures that hover around 1450 1500 degrees Celsius. This temperature is
more than what is required by the ordinary grey cement. As more energy is required
during the manufacture of White Cement, it goes to make it more expensive than the
ordinary grey cement.
White Cement is used in architectural projects the sue of white cement has
been specified. It is used in decorative works and also wherever vibrant colors are
desired. White Cement is used to fill up the gaps between marble and ceramic tiles
for a smoother and more beautiful finish.
The various raw materials required for the production of White Cement are:
Limestone
Sand
Iron Ore
Nickel
Titanium
Chromium
Vanadium
The major companies producing White Cement in India are;
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ACC
JK Cement
Gujarat Ambuja Cement Ltd.,
India Cement Ltd
Grasim Industries and Ultra Tech
The major countries where White Cement is exported from India are:
UAE
Australia
South Africa
Srilanka
Doha Qatar
Bangladesh
Nepal
Clinker Cement:
Clinker Cement has registered a growth over the last few years in India. The
Indian cement industry is growing at a rapid pace and this has given major boost to
the production and sale of Clinker Cement in India.
The cement industry in India is highly technologically intensive and as a
result, the quality of clinker cement that is produced in India is of a very high grade
and is often considered among the best in the world. The production of Clinker
Cement requires a lot of energy because it needs to be manufactured at the
temperature of around 1400-1450 degree Celsius.
The various raw materials required for the production of Clinker Cement are:
Iron Ore
Bauxite
Clay
Limestone
Quartz
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Clinker Cement in India is produced in such large quantities that it is able to
meet the domestic demand and is also exported. In 2001-2002, 1.76 million tons of
clinker cement were exported. In 2002-2003, that figure stood at 3.45 million tons,
and in 2003-2004, 5.64 million tons of clinker cement was exported from India. Thisshows that the export of clinker cement from India has been increasing gradually but
steadily.
Clinker Cement is usually ground with calcium sulphate so that it becomes
Portland cement. It is also ground with other ingredients to produce Pozzolanic
Cement, Blast Furnace Slag Cement, and Silica Fume Cement. If Clinker Cement is
kept in a dry condition, it can be stored for a long period of time without any loss of
its quality. It is for this reason that Clinker Cement is preferred in the construction ofhouses, bridges, and complexes.
The major companies producing Clinker Cement in India are:
ACC
Gujarat Ambuja Cement Ltd.
JK Cements
Grasim Industries and Ultra Tech India Cements Ltd.
COMPANY PROFILE
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ESTABLSHMENT
Lanco Industries Limited (LIL) was incorporated on 1st Novermber, 1991 by
Lanco Group of Companies to manufacture Pig Iron using Korf (German)
Technology and Cement. The unit is located at Rachaguneri Village on Tirupati - /Srikalahasthi road which i0s about 30 kms from Tirupati and 10 kms from
Srikalahasthi. The installed capacity of Pig Iron was 90,000 TPA and with similar
capacity 90,000 TPA for cement.
The LANCO Group of companies was seeded in 1998. When it is started,
founded by two young technocrats it was with a vision and solution to aspire for
youth and synergies that would make LANCO a leader in the core sector.
The study foundation of the company is constituted of a dynamic term of
managers; young technocrats who are in turn fortified with the expertise of a term of
highly experienced professionals. Three youthful technocrats Sri L.Rajagopal, Sri
L.Madhusudhan Rao and Sri G.Bhaskar Rao over the last decade have partnered and
promoted all the ventures of LANCO Group.
LOCATION
LANCO Industries limited is a rural based factory sprawling over many areas
of land with deep resources and congenial soil. It is located in RACHAGUNNERI
Village near TIRUPATHI. Nearly 50% of the consumption of electrical power is
supplied by APSEB, Government of Andhra Pradesh and other 50%of power is
maintained by the company owned DG sets and power plants. Since it is a rural area
labor potential is available an also company is enjoying the subsidies from state
Government.
The LANCO group is a diversified multifaceted conglomerate, with business
interests in pig iron, cement, power graded castings, spun pipes, real estate
development, information technology a past from infrastructure use development
prompted by entrepreneurial skills and the agenda to put the group on the global
corporate map during the next 10 years.
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LANCO Industries limited established in the year of 1993. As ISO 9002
company, it had set up a state of the art, integrated manufacturing facility for pig iron
through mini blast. Furnace route conforming to the latest international technology
with initial capacity of 1,00,000 TPA. Its quality products of SG-Grade pig iron arebeing supplied to foundries in the south. As a forward integration, it has utilized the
slag produced in the pig iron manufacturing of 90,000 TPA. The uninterrupted power
requirement for the energy intensive plant is being met through 2.5 mw co-generation
power plant.
LANCO CONSTRUCTIONS LIMITED
This group company was established in the year 1993 and has executed mostdemanding and difficult projects in the field of civil construction engineering on
schedule essaying repute as a world class construction company in a very short time
span. The company is mainly executing prestigious work in the fields of irrigation,
pipeline projects compared several housing complexes roads, irrigation canals,
bridges and industrial complexes at LANCO diverse dimensions of growth is
achieved through converging rays of vision rays of vision creating dimensions.
KALAHASTI CASTING LIMITED
Establish in 1997 and strategically located in alone proximity to the mini blast
furnace of the pig iron plants it has a clear economics mileage over other castings
sites. The molten metal from the blast cone is directly loosed as basic raw material to
produce graded castings. Cast iron span pipes and iron spun gradually expanded
further to meet the scaring demand of the products. The UPS to the pipe plant will be
met through 10 MW capture power plant.
PIG IRON DIVISION
Established in the year of 1993.An ISO-9002 Company, with a state of the art,
integrated manufacturing facility for pig iron through mini blast furnace route
conforming to the latest international technology with initial capacity of 1,00,000
TPA and subsequently expanded and modernized to 1.75 LTPA. Its quality products
of SG-Grade pig iron are being supplied to foundries in the southern India. The
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uninterrupted power requirement for the energy intensive plant is being met through a
2.5 MW co-generation power plant.
CEMENT DIVISIONEstablished in the year of 1996 the basic raw materials is slag produced in the
pig iron manufacturing process to install the cement plant with a capacity of 90,000
TPA.
SPUN PIPE DIVISION
Established in 1997 and strategically located in lose proximity to the mini
blast furnace of the pig iron plant, it has a clear economic mileage over other castings
sites. The molten metal from the blast furnace is directly used as basic raw material to
produce graded castings, cast iron pipes and ductile iron pipes with a capacity of
90,000 TPA.
COKE OVEN DIVISIONEstablished in 2005 the basic raw materials for the mini blast furnace , the
coke oven plant capacity of 9,000 plant.
POWER PLANT DIVISIONIt has proposed to setup a power plant of 12 MW. Power plant will be setup in
the existing land coke oven plant.
Waste heat of flue gas from coke oven will be utilized in waste heat recovery
boiler to produce steam.
Steam produced in the above process will be utilized to run on T.G. Set for
generating power.
Power generated from the power plant will be used for in house
consumption and balance power will be fed into the APSEDB grid.
If a firm wants to increase its profitability, it must also increase its risk. If it is
to decrease risk, it must decrease its profitability. The trade off between these
variables is that regardless of how the firm increases its profitability through the
manipulation of working capital. The consequence is a corresponding increase in risk
as measured by the level of working capital.
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Working capital in simple terms is the amount of funds which business
concerns have to finance its day-to-day operations. It can also be regarded as that
proportion of companys total capital which is employed in short-term operations.
ABOUT LANCO
With its headquarters in Hyderabad, US$500 million asset based LANCO
Group is one of the leading business houses in India. It has operations in the United
Sates as well. LANCO is diversified into Power Generation, Power Trading
Information Technology, Engineering and Construction, Property Development and
Manufacturing.
Power Generation: Thermal Power
Wind Power
Biomass Power
Hydro Power
Information Technology
Civil Construction:
Water Infrastructure Road and Building
IT Parks
Property Development
Manufacturing:
Pig Iron
Slag Cement
Ductile Iron Spun Pipes
Metallurgical Coke
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FOUNDER & CHAIRMAN
L.Rajagopal, a technocrat-turned industrialist, is the Founder Chairman of
LANCO Group Established in 1989, the Groups activities range from Power
Generation, Engineering and Construction, Manufacturing to Information
Technology. Under his dynamic leadership, the Groups capacity outlay has touched
US$450 million and his recognized as one of the leading players in the infrastructure
sector in India.
Service to Society:
In additional to his entrepreneurial spirit, Rajagopal has a strong sense of
social responsibility. He established LANCO Institute of General Humanitarian Trust
(LIGHT) a Charitable Trust, in 200 to reach out to the needy and has been involved
in various philanthropic activities.
Member of Parliament:
After one-and a-half decades of outstanding contribution to the industry,
Rajagopal chose to enter public life in 2003. he contested the recent elections to the
Lower House of Parliament from Vijayawada constituency and won a landslide
victory. As a member of Parliament his avowed mission is to make a difference in
public life.
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COMMITTEE OF LANCO EXECUTIVES AND DIRECTORS (COLEAD) IS
THE APEX REVIEW AND DECISION MAKING BODY OF LANCO
GROUP:
L.MADHUSUDHAN RAO : Chairman, LANCO Group of Companies
G.BHASKAR RAO : Vice Chairman, Lanco Group of Companies
L.SRIDHAR : Director, LANCO Group
G.VENKATESH BABU : Joint Managing Director, LANCO Group
J.SURESH KUMAR : Chief Financial Officer, LANCO Group
P.PANDURANGA RAO : Director and Chief Executive Officer, LANCO
Kondapalli Power Private Limited and ABAN
Power Company Limited.
D.V.RAO : Director and Chief Executive Officer LANCO
Green Power Private Limtied.
K.RAJA GOPAL : Director and Chief Executive Officer LANCO
Amarkantak Power Private Limited
D.N.REDDY : Director Operations, LANCO Infratech
Limited
K.K.V.NAGA PRASAD : Director and Chief Executive Officer Rithwik
Energy Systems Limited and Clarion Power
Corporation Limited.
V.SREENIVAS : Director Corporate Affairs LANCO Group
Limited
M.N.RAVI SHANKAR : Executive Director LANCO Electric Utility
Limited
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GROUP OF COMPANIES
POWER PROJECTS:
With operational experience in gas, wind and biomass based power projects
and a strong foothold in coal and hydropower generation, LANCO is emerging as a
key player in the Indian Power Sector.
INFORMATION TECHNOLOGY:
LGS is a strategic initiative to provide world-class Information Technology
Solutions to global customers, delivering them maximum business value through
continuous innovation.
CIVIL CONSTRUCTION:
Power Projects, Industrial Structures, Institutional facilities, mass housing ,
water supply projects, flyovers and bridges such varied operations serve to explicate
the diversification roadmap of LANCO.
PROPERTY DEVELOPMENT:
Being a Pioneer in Civil Construction and Infrastructure Development,
LANCO is venturing into Property Development with the winning of the bid for IT
Parks cum-Commercial and Residential Complex in Hyderabad and Visakhapatnam
of Andhra Pradesh.
MANUFACTURING:
Being one of the largest integrated foundries in India with Ductile Iron Spun
Pipes, Metallurgical Coke, Pig Iron and Slag Cement as productions, LANCO has a
towering presence in the Indian manufacturing sector.
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LANCO GLOBAL SYSTEMS LTD (LGSL)
ABOUT LGS
Information Technology services is a strategic initiative of LANCO Group of
Provide world-class Information Technology solutions to global customers, delivering
them maximum business value through continuous innovation.
IT solution and services are delivered to global customers through Lanco
Global System Inc (LGSI) Headquartered in Atlanta, GA the US and Lanco Global
Systems Limtied (LGSL) based in Hyderabad, India. The organization specializes in
designing and implementing IT solutions and services aligned to business needs of
customers.
LGS delivers a portfolio of services and solutions that help clients embrace
speed, transform their enterprises, respond quickly to opportunities, protect their
physical and digital assets and go to market ahead of their competitors. The array of
offering includes.
Technology Strategy Consulting
Application Development
Conversion and Migration
Tools / Technology Based Implementation Services
Business Intelligences Solutions
Application Management Services
IT Infrastructure Services
Optimized Offshore Solution Frameworks
The varied services are backed by decades of experience of the Groups
business in servicing clients worldwide in major industries, including Energy.
Manufacturing and Engineering and Infrastructure Development.
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The organizations Functional and Technical Strengths, Flexible Business
Models, Human and Structural Capital are all focused on maximizing Business Value
to customers worldwide.
LANCO INSTITUTE OF GENERAL HUMANITARIANT TRUST
(LIGHT):
Beyond capital investments, the operations of any corporate do entail social
costs as well as social benefits. Social responsibility begins with good governance,
efficient utilization of resources and protection of stakeholder and consumer interests.
It is for a successful corporate to take initiatives for social relevant activities and
causes.
It is this realization that has led LANCO Group to set up LANCO Institute of
General Humanitarian Trust (LIGHT) in 2000, in a short time, the Trust has
succeeded in making its presence felt in the social service sector through its various
programmes.
LANCO INFRATECH LTD:
LANCO INFRATECH Limited was established in 1993 with an annualturnover of about Rs.200 crores (US $ 40 million). The company is a leader in
infrastructure sector in roads, Water & also undertake large housing & industrial
projects.
Areas of Specialization:
Mass Housing
Institutional Buildings Industrial Structures
Water Supply
Flyovers and Bridges
Roads
Water Treatment Plant
Sewage Treatment Plant
Interiors
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Infrastructural Developments
Hydro / Thermal Power Projects
Dams & Irrigation Projects
Marine Works
LANCO KONDAPALLI POWER PVT.LTD.,
Lanco Kondapalli Power Project (IPP) located at Kondapalli Industrial
Development Area near Vijayawada in Krishna District (A.P) India. The project cost
is Rs.11,000 million (US$ 275 Million). The plant is 368.144 MW Combined Cycle
Power Project operating Natural Gas.
LKPPL is Co-promoted by NRG Energy Corporation USA, Common WealthDevelopment Corporation (CDC), UK & Dosan Heavy Industrial & Construction
Company Ltd., (Korea).
The Project has 2 Gas Turbines of GE Grame 9E., 2 Heat Recovery Stream
Generators & 1 Stream Turbine.
The company supplies Power to Transmission Corporation of Andhra Pradesh
Limited (AP TRANSCO) & has entered into a Power Purchase Agreement (PPA) for15 years. The plant can also operate on liquid fuels like Naphtha, speed Diesel (HSD),
etc.
PROMOTERS & EQUITY PARTNERS:
LANCO Kondapalli Power Pvt., Limited has set up the power project at
Kondapalli Industrial Development Area (IDA), Krishna Dist in the State of Andhra
Pradesh, India, at a cost of Rs.11,000 Millions (US$ 275 Millions at 1 USD = Rs.
40). This power project is promoted by LANCO Group of India and is co-promoted
by NRG Energy Inc., USA (Worlds 5th largest Power Generation Company). United
Kingdom and Doosan Heavy Industries & Construction Co., Ltd (DOOSAN)
(erstwhile HASNUNG), Korea are the other equity partners.
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POWER DISTRIBUTION:Lanco Power Group is very serious of exploiting the lucrative emerging
business opportunity of Distribution of Electric Power i.e., formation /takeover of
Electric Utilities in India.The aggressively reforming state of Andhra Pradesh is on the way of
privatization of all the four Power Distribution Companies in its fold.
The Lanco Group with its rich experience in power sector, with first hand
local knowledge, connections, and strong local presence in the state of Andhra
Pradesh is advantageously positioned it self to take over the Distribution Companies.
Lanco Group power division is interested to have tie up with experienced
foreign partners to exploits this emerging and growing business opportunity.
RITHWIK ENERGY SYSTEMS LTD:
Rithwik Energy Sysems (RESL) is a 6 MW non-conventional power project
using biomass as its fuel. The plant is located next to industrial complex of Lanco
Industries near Sri Kalahasthi, Chittoor Dist, A.P. India
The Biomass fuels used in this plant are:
Woody Biomass
Rice Husk
Ground Shell
The plant supplies power to AP Power Transmission Company (AP
TRANSCO) through a power purchase agreement for 10 years.
CLARION POWER CORPORATION LTD:
Clarion Power Corporation Ltd. Is a 12 MW non-conventional power project
using biomass as its fuel. The plant is located near Tangutur Village, Prakasham
Dist, Andhra Pradesh, India.
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The biomass fuels used in this plant is woody biomas like:
Juliflora
Casurina
Subabul &
Eucalyptus
LANCO PROJECTS LTD:
Lanco Projects commenced operations in 1995. The companys main focus is
on building commercial & residential complexes in metros like Hyderabad, Bangalore
& Chennai. It is also into developing shopping malls consisting of multiplexes
bowling alleys, food courts and other family entertainment centers.LANCO INDUSTRIES LTD:
Lanco Industries Ltd is a public limited company, listed on Mumbai Stock
Exchange and Promoted by Lanco Group in 1993.
The company is engaged in the manufacture of Pig Iron and Cement and is
accredited with ISO 9002 Certification. Lanco Group has become second largest
share holder in Lanco Industries Ltd., after strategic partner ship with Kolkata basedElectronic Steel Castings Limited in the year 2002.
Manufacturing facility of LANCO Industries Ltd., is located near Sri
Kalahasthi Chittoor Dist, Andhra Pradesh, India.
LANCOs one-of-its kind integrated Pig Iron Smelting and Cement Plant sets
the trend in the countrys modern day technological innovations. This plant hascapacity of 90,000 TPA, producing quality Foundry & SG grade Pig Iron.
Supplying to major foundries all over India.
LANCO Industries Ltd., Consists of Pig Iron division with State of the Mini
Blast Furnace with a production capacity to 90,000 TPA of Portland slag cement.
The resultant slag from the Pig Iron Plant is used for manufacture of cement
through a down stream process, with capacity of 90,000 TPA.
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SALIENT FEATURES:
Power Generation through D.G.Sets
Well connected by major rail & road.
Modern vertical shaft kiln
Nearness to Chennai & Bangalore Markets
Value addition of B.F.Slag A by product from MBF
High energy conservation through slag drying waste gases from MBF
Usage of coke fines available from MBF
Own fleet for fast transportation.
LANCO CEMENT
Lanco Cement is the result of a unique blend of slag and clinker with the
following destructive characteristics.
Progressively increasing later stage strength.
100% no leakage & no honey combing on application.
Low heat of hydration, very low pore volume in concrete, high
impermeability, resulting in structures of high strength & long life.
Crack free structure & walls, result of low thermal stresses and absence of
differential volume change.
Super resistance to sulphate in concrete, resultant low corrosion, less alkali
aggregate reaction, and final outcome of long lasting super finish surfaces.
East workability with high concentration of fines.
MANUFACTURING PROCESS CEMENT:
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Cement is manufactured at LIL to profitably make use of the slag from the
MBF. Hence a mini cement manufacturing facility has been conceived. Out of
various processes available for mini cement plants, Vertical Shaft Kiln (VSK)
process is found to be more viable & economical, hence it is more popular.
Accordingly VSK process has been chosen.Crushing and Grinding:
Limestone obtained from the mine in boulders form of 8 to 10 inch size is
crushed in crushers to 10 mm size. The same, along with coke fines (15 to 20% of
clinker), clay and iron ores are fed into a raw mill (usually a ball mill) & ground into
power & stored in silos. Chemical composition of all materials & size distribution are
checked at every stage.
Nodulizing:
In VSK technology of cement manufacturing, nodulizing is the most important
step. Nodulization means agglomeration of all uniform small size particles to form
large nodules. Since fuel is inter ground in the raw meal, for uniform sintering
(clinkering) nodulization is very important & critical. Nodulization is done in a
specially designed dish revolving at an angle. Ground rawmeal is fed to the dish
which is revolving & water is sprayed to convert the powder into globules called
nodules. Perfect nodulization is achieved by having proper size of fuel, size of dish,
angle of inclination of dish & the spread of water jets sprayed.
Clinkering:
Nodules made, called the black meal, are fed into the vertical shaft kiln. The
nodules are converted into clinker by sintering of the meal by blowing control air
supplies by root blower. Clinker thus made is stacked in hoppers, using belt
conveyors.
Slag Drying:
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Usually, the slag coming out of slag granulation plant of a blast furnace or
MBF has a moisture content of 20 to 25%. It needs to be dried before grinding. A
rotory dryer is installed for this purpose which uses hot flue gas from the air
preheaters of MBF.
Cement Grinding:
Clinker, gypsum & slag are fed into the cement mill (ball mill), after passing
through proper weighing & feeding mechanism. The grinding steel balls grind the
cement to required fineness. Over size materials will return for regrinding. Gypsum
is added in the range of 23 to 3% to regulate the setting property of cement.
Packing:
The cement stored in silos is packed in bags of 50 Kgs using an automatic
double sprouted packing machine.
Quality Control:
Tests are carried out at every stage for required chemical & physical
properties such as composition, strength, fuel value, setting properties, nodulization,
roundness etc. Cement is manufactured to national standards.
Dust Control:
Since fine material is handled after crushing, bag dust filters are installed at
raw mill grinding, slag drying, clinker transporting, cement grinding & cement
packing.
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MISSION & VISION
MISSION:
We aim to be world class committed to customer satisfaction and to encourage
the spirit of leadership amongst our dedicated team by creating a healthy
environment for continuous growth, profit and prosperity.
VISION:
We are in the business of manufacturing pipes for conveying safe drinking
water and other fluids for domestic and overseas market.
We will maintain our dominant position in the domestic pipe market and
enhance our presence in the overseas market by setting up multi-locational units as
per business potential.
For sustained growth we intend to venture into related business in the area of
Suitable horizontal and vertical integration projects.
Turnkey projects
Engineering & Consultancy
Build own-operate-transfer projects and diversify into new areas of business
including infrastructure related projects.
We will achieve the above through:
Continuous technological up-gradation & adsorption of new technology
Effective team based working
Continuous training & human resources development
Developing ancillary unit
Cost competitiveness
REVIEW OF LITERATURE
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INTRODUCTION:The term Working Capital refers to firms investment in short term assets such
as short-term securities, accounts receivables and inventories.
Working capital is the fund available for meeting the Day-to-day requirements
of an enterprise.
CONCEPTS OF WORKING CAPITAL:
There are two concepts of Working Capital. They are:
Gross Working Capital.
Net Working Capital.
GROSS WORKING CAPITAL:
It refers to firms investment in total current (or) circulating assets. This
concept focuses attention on two aspects of current assts management.
Optimum Investment in Current Assets.
Financing of Current Assets.
NET WORKING CAPITAL:
The term Net Working Capital has been defined in two different ways:
1. It is the excess of current assets over current liabilities.
Net Working Capital can be Positive (or)Negative:
A Positive Net Working Capital will arise when Current Assets
exceeds Current Liabilities.
A Negative will arise when current liabilities exceed Current assets.
2. It is that portion of firms Current Assets which is financed by long-term
funds.
KINDS OF WORKING CAPITAL:
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Working Capital can be classified under the following heads:
Permanent of Regular and Variable Working Capital:
The need for current assets arises because of the operating cycle. The
operating cycle is a continuous process, and therefore, the need for current assets isfelt constantly. But the magnitude of current assets needed is not always same it
increases over time. However, there is always a minimum level of current assets,
which is continuously required by the firm to carry on its business operations. This
minimum level of current assets is refereed to as permanent of fixed working capital.
Depending upon changes in production and sales, the need for working capital, over
and above permanent working capital, will fluctuate.
Short-term or Temporary or Variable Working Capital is the amount of
working.
Capital which is required to meat the seasonal demand and some special
exigencies. Variable working capital can be further classified as seasonal working
capital and special working capital. Most of the enterprises have to provide additional
working capital to meet the seasonal an special needs. The capital required to meet
the seasonal needs of the enterprise is called seasonal working capital. Special
working capital is that part of working capital which is required to meet special
exigencies.
Permanent working capital stables over time, while temporary working capital
fluctuate according to the volume of production and sales. But permanent working
capital need not be fixed always; when the firm is continuously growing fixed
capital needs may also increase. The position with regard to the permanent working
capital and variable working capital can be shown with the help of the following
figures.
33
Temporary
AmountofW
orking
Time
Permanent
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Balance Sheet Working Capital:
The balance sheet Working Capital is calculated from the items appearing in
the balance sheet. Gross Working Capital is represented by current assets, and the
excess of current assets over current liabilities represents net working capital.
Cash Working Capital:
34
Temporary
A
mountofWorking
Time
Permanent and Temporary Working
Permanent
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Cash Working Capital is calculated form the items appearing in the profit and
loss account. It shows the real flow of money or value at a particular time and is
considered to be the most realistic approach in working capital management.
Negative Working Capital:
When current liabilities exceed current assets, such a situation is termed a
deficit of Working Capital. Kennedy and MuMullen observe. A working Capital
deficit exists if current liabilities exceed current assets.
Nature of Working Capital:
Working Capital Management is connected with its problems that arise inattempting to manage the current assets, the current liabilities and the interrelation
ship that exists between them the term current assets refer to those assets, which in
the ordinary course of business can be converted into cash with in one year with the
undergoing of the firm. The major.
Current Assets are: Cash, Marketable Securities, Accounts receivables, Inventory,
prepaid expenses etc.Current Liabilities are: Accounts payable, bills payable, Bank overdraft, out
standing expenses etc.
The goal of working capital management is to manage the firms current
assets, and liabilities in such a way that a satisfactory level of working capital is
maintained. This is so because if the firm cannot maintain a satisfactorily level of
working capital, it is likely to become and may even be forced into bankruptcy. The
current assets should be large enough to cover its current liabilities in order to ensurea reasonable margin of safety. Each of the current assets must be managed efficiently
in order to maintain the liquidity of the firm while not keeping too high a level of any
one of them. Each of the short-term sources of financing must be continuously
managed to ensure that they are obtained and used in the best possible way.
Therefore the main theme of the theory of working management.
The basic ingredients of the theory of working capital management may be
said to include its definition, need, and optimum level of current assets. The trade off
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between profitability and risk, which is associated with the level of current assets and
liabilities, financing, mix strategies and so on.
NEED FOR WORKING CAPITAL:
The need for working capital cannot be over emphasized. Every business
needs some amount of working capital. The need for working capital arises due to the
time gap between production and realization of cash from sales. There is an operating
cycle involved in the sales and realization of cash. There are time gaps in purchase
of raw materials and production; production and sales; sales and realization of cash.
Thus, working capital is needed for the following purposes:
1. For the purchase of raw materials, components spare.
2. To pay wages and salaries.
3. To incur day-to-day expense and overhead costs such as fuel, power and office
expenses etc.,
4. To meet the selling costs as packing and advertising etc.
5. To provide credit facilities to the customers.6. To maintain the inventories of raw materials, work in progress, stores and
spare and finished stock.
CONCEPT OF OPERATING CYCLE:
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Operating cycle is a process of investing cash in raw materials and converting
them into semi finished goods them finished goods then into receivable through sale
and transforming receivable into cash as illustrated in the following diagram:
The operating cycle of a manufacturing company involves 3 phases:
1. Acquisition of Resources: Such as raw material, labor, power etc.
2. Manufacturing of the Product: Conversion of raw material into work into
work in progress into finished goods.
3. Sale of the Product: Time required t convert raw material into finished foods
and to convert receivable into cash determines the amount of working capital
required Time.
FACTORS DETERMINING WORKING CAPITAL
37
Cash
Raw Material
Work in Process
Receivables
Finished Goods
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Nature of Industry: Based on the size of the industry, a company requires assets.
Small companies have smaller amounts of inventory and have smaller proportions of
cash than large companies.
Demand of Industry: Creditors want that their demands be taken care of as the
fluctuating nature of demand of the industry.
Cash requirements: Cash is one of the current assets, which is essential for
successful operating of the production cycle. Hence, cash should be utilized
properly.
Nature of business: Working capital requirements very much demand upon the
general nature or type of business.
Time: The level of working capital is depending upon the time required to
manufacturing goods. If the time is longer, the size of working capital will increase.
Volume of Sales: The volume of sales and size of working capital are directly related
to each other. As volume of sales increases, investment in working capital increases.
Inventory Turnover: A better inventory control will help the firm reduce its
working capital requirements.
Receivable Turnover: Prompt collection of receivables and good facilities for
settling payables results into low working capital requirements.
Business Cycle: Working capital requirements increase when the business is doing
well or on a use and less during periods of depression.
Attitude of Risk: The greater the amount of working capital, the lower the risk of
liquidity.
Size of the firm: Bigger firms, with many sources of funds, may need less working
apital as compared to their total assets or sales.
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Operational and Financial Efficiency: Working capital turnover is improved with
better operational and financial efficiency of a firm with more turnover, working
capital requirements can be reduced.
Seasonal fluctuation: Seasonal fluctuations increase or decrease the working capital
requirement.
Inflation: As inflation uses, working capital size is increased in order for firms to
achieve better cash inflows.
TYPES OF WORKING CAPITAL
Working capital can be divided into two categories on the basis of time.
1. Permanent (or) Fixed Working Capital
2. Temporary (or) Variable Working Capital
Working Capital
Permanent (or) Fixed Temporary (or) Variable
1. PERMANENT WORKING CAPITAL
This refers to that minimum amount of investment in all current assets which
is required at all times to carry out minimum level of business activities. In other
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Regular SpecialSeasonalReserve
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words, it represents the current assets required on a continuing basis over the entire
year.
A. Regular Working Capital:
It is the minimum amount of working capital required to ensure circulation of
current assets from cash to inventories, from inventories to receivables and
receivables to cash and so on.
B. Reserve Working Capital:
It is the excess amount over the requirement for the regular working capital
which may be provided for contingencies that may arise at unstated periods such asstrikes, arise in prices, depression etc.,
2. TEMPORARY WORKING CAPITAL
The amount of working capital keeps on fluctuating from time to time on the
basis of business activities. In other words, it represents additional current assets
required at different times during the operating year.
A. Seasonal Working Capital
The capital require to meet the seasonal needs of the enterprise is called
seasonal working capital.
B. Special Working Capital
Special working capital is that part of working capital which is required to
meet special exigencies such as launching of extensive marketing companies for
conducting research etc.,
ESTIMATION OF WORKING CAPITAL REQUIREMENTS
Estimation of working capital requirements is not an easy task and a large
number of factors have to be considered before starting this exercise. For a
manufacturing organization, the following factors have to be taken into consideration
while making an estimate of working capital requirements.
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1. Total cost incurred on materials, wages and overheads.
2. The length of time for which raw materials are to remain in stores before they
are issued for production.3. The length of the production cycle or work-in-process, i.e., the time taken for
conversion of raw materials into finished goods.
4. The length of sales cycle during which finished goods are to be kept waiting
for sales.
5. The average period of credit allowed to customers.
FINANCING OF WORKING CAPITAL
The working capital requirements of a concern can be classified as:
a. Permanent of Fixed working capital requirements.
b. Temporary or Variable Working Capital requirements.
The various sources for the financing of working capital are as follows:
SOURCES OF WORKIING CAPITAL
Permanent or Fixed Temporary or Variable
ESTIMATION OF CURRENT ASSETS
Raw Material Inventory: The investment in raw materials inventory is estimated
on the basis of the following formula.
Budgeted Cost of Raw Material Average InventoryProduction Per Unit Holding Period (Month/Days)
_____________________________________________________________________
41
1. Shares2. Debentures3. Public Deposits4. Plugging back of profits5. Loans from Financial
Institutions
1. Commercial Banks2. Trade Credits3. Installment Credit4. Advances Accounts
receivable credit
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12 Months / 365 Days
Work in Process (W-I-P) Inventory: The relevant costs to determine work-in-
progress, inventory are the proportionate share of cost of raw materials and
conversion cost labour charges and manufacturing overheads excluding depends.
Budgeted Production Estimated work- in-progress Average Time
(Units) Cost per Unit Work-in-Progress
Inventory (Month / Days)
___________________________________________________________________
12 Months / Days
Finished Goods Inventory: Working Capital Required to finance the finished goods
inventory is given by the following equation.
Budgeted Cost of goods Product Finished Goods
Production (Units) Per Unit (Excluding Depression) Holding Period (Month/days)
_____________________________________________________________________
12 Months / 365 Days
Debtors: The Working Capital tied up in debtors should be estimated in relation to
total price (excluding depression) symbolically.
Budgeted Cost of Sales Average Debt Collection
Credit Sales Per unit excluding Period (Months / Days)
Depression____________________________________________________________________
12 Months / 365 Days
Cash and Bank Balances
A part from working capital needs for financing inventories and debtors,
firms also find it useful to have some minimum cash balances with them. It is
different to lay down the exact procedure of determining such an amount this would
primarily be based on the motives for holding cash balances of the business firm,
attitude of management towards risk, the access to the borrowing sources in time of
need and past experience, and so on.
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DESTIMATION OF CURRENT LIABILITIES
The working capital needs of business firms are met through. The current
liabilities (Other than Bank Credit) arising in the ordinary course of business. Theimportant current liabilities, in this context are creditors, wages and overheads.
Trade Creditors
Budgeted Yearly Raw Material Credit Period allowed
Production Requirement per unit by Creditors (Months / Days)
_____________________________________________________________________12 Months / 365 Days
Direct Wages
Budgeted Yearly Direct Labour Average time lay in
Production Cost per unit Payment of wages (Month / Days)
_____________________________________________________________________12 Months / Days
The average credit period for the payment of wages approximates to a half-a-
month in the case of monthly wage payment.
CONSTITUENTS OF WORKING CAPITAL
Working Capital has two constituents i.e.,
1. Current Assets and
2. Current Liabilities
CURRENT ASSETSCurrent assets refer to those assets, which are easily convertible into cash
within a year.
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Examples of Current Assets Are:
1. Cash in Hand
2. Bills Receivable
3. Cash & Bank Balances4. Short-term loans and advances
5. Sundry Debtors
6. Inventories of Stocks
a. Raw Materials
b. Work-in-Progress
c. Stores and Spares
d. Finished Goods7. Temporary Investments of Surplus funds
8. Prepaid Expenses
9. Accrued Incomes
CURRENT LIABILITIES
Current Liabilities are those liabilities, which are due to payable within a year.
EXAMPLES OF CURRENT LIABILITIES
1. Bills Payable2. Sundry Creditors (or) Accounts Payable
3. Accrued (or) Outstanding Expenses
4. Short-term loans, Advances and Deposits
5. Dividends payable
6. Bank overdrafts
7. Provision for taxation if it does not amount to appropriation of profits.
RECEIVABLES MANAGEMENT
CONCEPT AND MEANING
Trade credit arises when a firm sells its products or services on credit and does
receive cash immediately. It is an essential marketing tool. Acting as a bridge for
the movement of goods through production and distribution stages to customers. A
firm grants trade credit to protect its sales from the competitors and attract the
potential customers to buy its products as favorable terms. Trade credit policy
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creates receivable or book debts, which the firm is expected to collect in near future.
The book debts or receivable arising out of credit has three characteristics.
1. It involves as element of risk, which should be carefully analyzed.2. It is based on economic value.
3. It implies futurity the customers from whom receivables have to be collected
in the near future are called debtors and represents the firms claim or asset.
Credit Policy: Nature and Goals
A firms investment in accounts receivables depends on
a. The volume of credit sales.
b. The collection period
The volume of credit sales is a function of the firms total sales and the
percentage of credit sales to total sales. Total sales depends on market size, market
share, product quality, intensity of competition, economic condition etc., There is one
way in which the financial manager can affect the volume of credit sale and
collection period consequently investment in account receivables. That is through
the changes in credit policy. The term credit policy is used to refer to the combination
of three decision variables.
1. Credit standards are criteria to decide the types of customers to whom goods
could be sold on credit.
2. Credit terms specify duration of credit and terms of payments of customers.
3. Credit efforts determine the actual collection period.
Optimum Credit Policy: A cost benefit analysis
The firms operation profit is minimized for the given levels of revenue. But
it is not necessarily the optimum credit policy. It is one which maximizes firms
value. The value of the firm is maximizes when the incremental rate of return of an
investment. The incremental rate of return can be calculated as increment operation
profit divided by the incremental investment in receivables. Note that the required rate
of return is not to the borrowing rate. Higher the risk of investment higher the rate
returns.
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The sum we state that the goal of firms credit policy is to maximize the value
of the firm to achieve the goal. The evaluation of investment in accounts receivables
should involved in the following 4 steps: Estimation of incremental operating profit.
Estimation of incremental investment in accounts receivables.
Estimate the incremental rate of return of investment.
Comparison of the incremental rate of return with the required rate of return.
Credit Policy Variables:
In establishing an optimal credit policy, the financial manager must consider
the important decision variables. Which influences the levels of receivables as stated
in the preceding section. The major controllable decision variables include the
following.
Credit Standards
Credit Terms
Collection Policy and Procedure
CASH MANAGEMENT
CONCEPT AND MEANING
Cash is the important current assets for the operation. Its efficient
management is crucial to the solvency of the business because cash is the focal point
of funds flow in a business. It is referred to as Life Blood of a Enterprise.
There are 2 primary reasons for a firm to hold cash:
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1. To meet the needs of day-to-day transactions.
2. To protect the firms against uncertainties.
While cash serves these functions, it is an idle resources which has an opportunitycost. The liquidity provided by case holding is at the expense of profits sacrificed by
foregoing alternative investment opportunities. Hence, the financial manager should
carefully plan and control cash.
MOTIVES OF HOLDING CASH
There are 4 primary motives for maintaining cash balances.
1. Transaction Motive: This refers to the holding of cash to meet routine cashrequirements to finance the transactions, which a firm carries on in the
ordinary course of business to accomplish its objectives. They may be cash
payments for purchases, wages, inters, taxes, and individual etc. This motive
refers to the holding of cash to meet anticipated obligations whose timing is
not perfectly synchronized with cash receipts.
2. Precautionary Motive: The cash balance held in reserve for random and
unforeseen fluctuations in cash flows are called are called as precautionarybalances. Eg: Bills may be presented for settlement earlier than expected,
sharp increased in cost of raw materials, floods, strikes, failure of important
customers.
3. Speculative Motive: It refers to the desire of a firm to take advantage of
opportunities which present themselves at unexpected movements and which
are typically outside the normal course of business. It represents appositive
and aggressive approach. Firms aim to exploit profitable opportunities an
keep cash in reserve to do so. Eg: Make purchase at favorable prices buying
securities when interest rates are expected to decline in order to speculate on
interest rate movements.
4. Compensating Motive: It is compensating banks for providing certain
services loans. Banks provide a variety of services to business firms such as
clearance of cheque, supply of credit information while for some of these
services banks charge a commission. Usually clients are required to maintain
a minimum balance of cash at the bank.
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Compensating balances are also required by some loan agreement between a
Bank & its Customers.
CASH MANAGEMENT MODELS:
The financial manager need not necessarily follow cash management models
exactly but a familiarity with them provides an insight into the normative framework
as to how cash management should be conducted.
1. BAUMOL MODEL: The purpose of this model is to determine the minimum
cost amount of cash that a financial manger can obtain by converting securities tocash, considering the cost of conversion & the counter balancing cost of keeping
idle cash balances which otherwise could be invested in securities.
The total cost associated according to this model has 2 elements.
1. Cost of converting marketable securities into cash.
2. The lost opportunity cost.
The optimal conversion amount = 2BT/IWhere T = Projected cash requirement during planning period.
B = Cost of conversion into cash per lot / transaction.
I = Interest rate that could be earned per planning period.
This model is not able to realistically reflect to the actual situation in any firm.
Also, the model is concerned with only transaction balances and not precautionary
balances. The model can only be used in certainty and regularity conditions.
2. MILLER - ORR MODEL: The objective is to determine the optimum cash
balance level, which minimizes the cost management. This model assumes that cash
balances randomly fluctuate between an upper bound (H) and a lower bound (O).
When cash balances hit:
(1) Upper bound, the firm has too much cash and should buy enough marketable
securities to bring cash balances back to optimal bound (Z).
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(2) Lower bound, (zero), the financial manager should sell / convert securities
into cash to return to optimal bound.
So, the optimal cash balance (z) can be
Z = 32br2 / 4i
R2 = the variance of daily changes in cash balance.
I = lost opportunity costs.
B = fixed cost per conversion.
Thus, there are economics of scale in cash management and the 2 basic cost ofconversion and interest that have to be minimized.
This model also specifies the optimum upper boundary as 3 times optima; cash
balance level (h=3z).
FACTS OF CASH MANAGEMENT
Cash management is concerned with the managing on
a. Cash flows into and out of the firm.b. Cash flows with in the firm and
c. Cash balance held in the at a point of time & financing deficit or investing
surplus cash.
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Business Operations
Information andControl
CashPayments
CashCollection
DeficitSurplus BorrowInvest
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CASH MANAGEMENT CYCLE
The cash management cycle as shown in the above figure. It can be
represented by the sales generation cash, with has to be disbursed out. The surplus
cash has to be invested while deficit has to borrow. Cash management seeks to
accomplish this cycle at a minimum cost. At the same time, it also seeks to achieve
liquidity and control. Cash management assumes more important that the current
assets because cash is the most significant and the less productive asset that a firm
hold. It is significant because it is used to pay the firms obligations. However cash is
unproductive. Unlike fixed assets or inventories, it does not produce goods for sale.
Therefore the aim of cash management is to maintain adequate control over cash
position to keep the firm sufficiently liquidity and to use excess cash in one profitable
way.
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NEED FOR THE STUDY
Working capital is considered to be lifeblood of a business organization.
Success and failure of a business depends on the management of firms working
capital.
The study is on internal financing pattern of the working capital management
which deals with determining size of working capital needs to achieve certain long-
term operating goals. Therefore an analysis is to be made to know the reasons & find
out the measures to be taken to make successful.
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SCOPE OF THE STUDY
The contests of the evaluation of current assets and current liabilities and their
percentage contribution in the total turnover. The yearly increase or decrease of
currents assets or current liabilities in the budget of LANCO industries limited is
being reviewed. From this one would be in a position to glance the performance of
current assets and current liabilities of the company.
This project greatly deals with the working capital requirements of LANCOcements LTD & emphasizes on the yearly composition of working capital in the total
turn over of the company. This also deals with key ratios to obtain a clearer picture
of different resources available and at the disposal of the organization, which will
enable one to give appropriation suggestion to the company to improve is
performance, if any.
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OBJECTIVES OF THE STUDY
The main objectives of the study of working capital management in LANCO
cements Ltd. are as follows:
To understand the structure of working capital.
To study the financial position the company.
To examine the overall working capital analysis of the firm.
To give suggestions to the company to improve its performance, if any.
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RESEARCH METHODOLOGY
Source of Data:
The data required for the project work is collected from the period 2007-2012.
Primary Data:First hand information was collected from experts of financial department, on
the basis of which actual position of the company is identified.
Secondary Data:The secondary data is collected from the following sources:
Annual financial reports of the company. Internal reports of the company.
Broachers and Books of the company.
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LIMITATIONS OF THE STUDY
Considering the information provided by the company to be true and the
correct the study works conducted.
Some of the needed secondary data were not provide by the company.
Primary Data is collected only in Finance and Accounts Department of the
LANCO Industries Limited.
The information available in the balance sheets has been taken from the
published Annual Reports, so it has its own limitation in form of non-
availability of information of exceptional transaction.
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DATA ANALYSIS & INTERPRETATION
STATEMENT OF CHANGES IN WORKING CAPITAL
Table: 4.1
Particulars 2007-08 2008-09 Changes in Working Capital
Increase Decrease
Current Assets (CA)Inventories 2752.55 1193.25 - 1559.29Sundry Debtors 2619.99 2011.67 - 608.32Cash and Bank Balances 1669.88 629.03 - 1040.85
Loans and advances 332.21 338.81 6.59 -Total Current Assets 7374.65 4172.77 - -Current Liabilities (CL)Current Liabilities 3536.64 2828.57 708.07 -Provisions 40.39 66.55 - 26.15Total Current Liabilities 3577.04 2879.51 - -Working Capital (CA-CL) 3797.61 1277.65 - -
Net Working Capital - 2519.95 2519.95 -3797.62 3797.62 3234.63 3234.63
Net Decrease in Working Capital 2519.95
INTERPRETATION:
From the above table is observed that the networking capital of the company
shows decreasing trend. The total current assets of the company have decreased from
Rs.7374.65 in 2007-2008 to Rs.4172.77 in 2008-09.
STATEMENT OF CHANGES IN WORKING CAPITAL
Table: 4.2
Particulars 2008-09 2009-10 Changes in Working Capital
Increase Decrease
Current Assets (CA)
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Inventories 1193.26 5294.05 4100.79 -Sundry Debtors 2011.67 4098.66 2086.99 -Cash and Bank Balances 629.04 447.49 - 181.55Loans and advances 338.81 1462.76 1123.95 -
Total Current Assets 4172.78 11302.96 - -Current Liabilities (CL)Current Liabilities 2828.58 5052.57 - 2223.99Provisions 66.55 527.72 - 506.17Total Current Liabilities 2895.13 5625.29 - -Working Capital (CA-CL) 1277.65 5677.67 - -
Net Working Capital 4400.02 - - 4400.025677.67 5677.67 7311.73 7311.73
Net increase in the working capital is 4400.02
INTERPRETATION:
From the above table is observed that the networking capital of the company
shows increasing trend. The total current assets of the company have increased from
Rs.4172.78 in 2008-09 to Rs.11302.96 in 2009-10.
But the bank balance decreased from Rs. 629.04 to Rs.447.49 i.e., 181.55.
The total current liabilities decreased from Rs.2828.58 to Rs.5052.57. The net
working capital increases Rs. 4400.02.
STATEMENT OF CHANGES IN WORKING CAPITAL
Table: 4.3
Particulars 2009-10 2010-11 Changes in Working Capital
Increase Decrease
Current Assets (CA)Inventories 5294.05 7075.18 1781.13 -Sundry Debtors 4098.66 7197.89 3099.23 -Cash and Bank Balances 447.49 247.72 - 199.77Loans and advances 1462.76 1616.75 153.99 -Total Current Assets 11302.96 16137.54 - -
Current Liabilities (CL)Current Liabilities 5052.57 8090.45 - 3037.88
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Provisions 527.72 586.14 - 13.42Total Current Liabilities 5625.29 8676.59 - -Working Capital (CA-CL) 5677.67 7460.95 - -
Net Working Capital 1783.28 - - 1783.28
7460.95 7460.95 5034.35 5034.5
Net increase in the working capital is 1783.28
INTERPRETATION:
From the above table is observed that the networking capital of the company
shows increasing trend. The total current assets of the company have increased from
Rs.11302.96 in 2009-10 to Rs.16137.54 in 2010-11.
But the bank balance decreased from Rs.447.49 to Rs.247.72 i.e., 199.77. The
total current liabilities increased from Rs. 5677.67 to Rs.8676.59. The net working
capital increases Rs.1783.28.
STATEMENT OF CHANGES IN WORKING CAPITAL
Table: 4.4
Particulars 2010-11 2011-12 Changes in Working Capital
Increase Decrease
Current Assets (CA)Inventories 7075.18 9194.08 2118.9 -Sundry Debtors 7197.89 6706.59 - 491.3Cash and Bank Balances 247.72 350.67 102.95 -Loans and advances 1616.75 2070.42 453.67 -Total Current Assets 16137.54 18321.76 - -Current Liabilities (CL)Current Liabilities 8090.45 9202.11 - 1111.66Provisions 586.14 354.42 231.72 -Total Current Liabilities 8676.59 9556.53 - -Working Capital (CA-CL) 7460.59 8765.23 - -
Net Working Capital 1304.48 - - 1304.48
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8765.23 8765.23 2907.24 2907.24
Net increase in the working capital is 1304.48
INTERPRETATION:
From the above table is observed that the networking capital of the company
shows increasing trend. The total current assets of the company have increased from
Rs.16137.54 in 2010-11 to Rs.18321.76 in 2011-12.
But the bank balance increased from Rs.247.72 to Rs.350.67 i.e., 102.95. The
total current liabilities increased from Rs.8676.59 to Rs.9556.53. The net working
capital increases Rs.1304.48.
THE STATEMENT SHOWING THE WORKING CAPITAL
FROM 2008-09 TO 2011-12TABLE: 4.5
YEAR INCREASE DECREASE
2008-09 - - 2519.952009-10 4400.02 -2010-11 1783.28 -2011-12 1304.48 -
GRAPH: 4.1
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INTERPRETATION:
The above diagram clearly shows that the net working capital of the LIL
showing an increase with a decreasing trend. As the net working capital for the year
2008-09 is -2519.95 it is decrease in the net working capital but for the years after
2008-09 the net working capital of the firm was increasing at a decreasing rate i.e.,4400.02, 1783.28, 1304.48 respectively for the years 2009-10, 2010-11, 2011-12.
1. CURRENT RATIO
The current ratio is a measure of the firms short-term solvency. It indicates
the availability of current assets in rupees for every one rupee of current liability. A
ratio of greater than one means that the firm has more current assets than current
claims against them.Current Ratio = Current Assets
Current Liabilities
TABLE: 4.6YEARS CURRENT
ASSETS
CURRENT
LIABILITIES
RATIO
2007-08 161.36 96.25 1.682008-09 183.22 95.57 1.92
2009-10 261.97 107.26 2.442010-11 266.16 100.3 2.65
CHANGES IN WORKING CAPITAL
-2519.95
4400.02
1783.28
1304.48
-3000
-2000
-1000
0
1000
2000
3000
4000
5000
2008-09 2009-10 2010-11 2011-12
YEARS
NWC
INCREASE
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2011-12 359.74 108.83 3.31
GRAPH: 4.2
INTERPRETATION:
The firms current ratio is almost 1:1 in years 2007-08, 2008-09. This refers
that the companys current assets are almost equal to current liabilities it is not a very
good position of short-term solvency. But in 2009-10 to 2011-12 the ratio is too low
then the standard ratio 2:1.
2. QUICK RATIO
Quick Ratio, also called acid-test ratio, establishes a relationship betwee