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1 - Classification: Internal 2010-09-02 TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System

TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

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Page 1: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

1 - Classification: Internal 2010-09-02

TORDIS SSBI

Acoustic Condition Monitoring

Trond Bertmand

Leading Advisor Subsea Production Control System

Page 2: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

2 - Classification: Internal 2010-09-02

Remote Condition Monitoring by use of Acoustic and Electrical field sensors

Page 3: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

3 - Classification: Internal 2010-09-02

Tordis IOR Monitoring Module

6 x Underwater Electromagnetic Field Sensor

17 x Acoustic Sensor

Page 4: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

4 - Classification: Internal 2010-09-02 Slide 4 of 31

Concept – Remote Sensing

• No Cabling to monitored objects

• No structure mounting of sensors

• Large area and numerous objects monitored with an

array of centrally positioned sensors

• No direct interface to monitored object

• Monitoring system can be replaced without intervention

on monitored objects

Page 5: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

5 - Classification: Internal 2010-09-02

Page 6: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

6 - Classification: Internal 2010-09-02

Tordis Muliphase Pump,

Measurements

ACOUSTIC SIGNATURE

ELECTRIC FIELD SIGNATURE

Page 7: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

7 - Classification: Internal 2010-09-02

Mechanical imbalance and errors

• Different types of errors, appears at known bands of frequency orders for groups of equipment;

Page 8: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

8 - Classification: Internal 2010-09-02

Supplier independent CM

Page 9: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

9 - Classification: Internal 2010-09-02

120

110

112

113

115

117

118

135

45

60

75

90

105

120

411

1.5

-1.5

-1.0

-0.5

0.0

0.5

1.0

02:000:00

160

150

140

160

150

140

SPL[dB rel uPa]

Naxys AS - Naval Technology

Elapsed time (min:sec)

|SPL|[dB rel uPa]

Bearing[Degrees]

1 2 3 4 5 6

0:16 02:08

CM can be more than single point measurements • Sequence of events during pump shut in

CM can be more than single point

measurements

Page 10: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

Summary monitoring experience

− Topside Server Software is ‘prototype’ delivered by Naxys

− Lacking read only acsess

− HMI on new systems is important to ensure utilisation

− As long pumps operate as expected, operators do not interfere (or learn)

• Operation related information is available elswhere

• Current status: not in use

• More focus on Naxys expected in 2012 when replacing pipelines and

rerouting production from field

− Regarded as valuable supplement to basic pump/motor monitoring,

especially with respect to fault finding and potentially preventive maintenance

− High speed communication interface is an absolute requirement

10 - Classification: Internal 2010-09-02

Page 11: TORDIS SSBI Acoustic Condition Monitoring · TORDIS SSBI Acoustic Condition Monitoring Trond Bertmand Leading Advisor Subsea Production Control System . 2 - Classification: Internal

11 - Classification: Internal 2010-09-02

Glenn Harveland

www.statoil.com

Thank you