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Product Data Sheet TopGard Concrete Bollard Cap TopGard takes you from this... ...to this... Faster Less Material Less Labor Uniform Shape Class A finish No punch list TopGard concrete bollard caps provide a low cost alternative to traditional bollard hand finishing. TopGard caps provide a class A form finish in half the conventionally. With as much as 50o/o labor savings and no punch list Top Gard is a product made by contractors § for contractors. The TopGard cap is comprised of a proprietary 5000 psi fiber reinforced concrete mix design. This proprietary mix provides a finish unachievable by any traditional method. By utilizing the patent-pendi ng wet set design the Top Gard cap can be installed in as little as 10 seconds. The TopGard cap can also be retrofitted to existing bollards to eliminate the mistakes left behind by traditional methods. Available in 4", 6" and 8" diameters . See other side for Installation Guide and Retrofitting Procedure. TopGard LLC 1125 Brookside Ave. Suite D Indianapolis, IN 46204 P: 317-525-0700 F: 317-917-2220 www.topgardcap.com [email protected]

TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

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Page 1: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

Product Data Sheet

TopGard Concrete Bollard Cap

TopGard takes you from this...

...to this... • Faster • Less Material • Less Labor • Uniform Shape • Class A finish • No punch list

TopGard concrete bollard caps provide a low cost alternative to traditional bollard hand finishing.

TopGard caps provide a class A form finish in half the

conventionally. With as much as 50o/o labor savings and no punch list Top Gard is a product made by contractors §

for contractors.

The TopGard cap is comprised of a proprietary 5000 psi fiber reinforced concrete mix design. This proprietary mix provides a finish unachievable by any traditional method. By utilizing the patent-pendi ng wet set design the Top Gard cap can be installed in as little as 10 seconds.

The TopGard cap can also be retrofitted to existing bollards to eliminate the mistakes left behind by traditional methods.

Available in 4", 6" and 8" diameters .

See other side for Installation Guide and Retrofitting Procedure.

TopGard LLC 1125 Brookside Ave. Suite D Indianapolis, IN 46204

P: 317-525-0700 F: 317-917-2220 www.topgardcap.com [email protected]

Page 2: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard
Page 3: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

THE DIFFERENCE Substitution Request – Similar Job Information Proposed Substitute Product: TopGard Concrete Bollard Caps for hand-finished bollard caps

Second Harvest Foods Orlando FL

Full Tilt Constructors

St. Vincent’s Hospital Indianapolis IN

Brasfield & Gorrie

Amazon.com Project

Deleware Lithko Contracting

Republic Waste Mgmt Indianapolis IN

Nicosia

“We will never hand finish another bollard, ever again!”

Full Tilt Constructors

“By using TopGard we were able to demobilize two days

early from our project” TWC Construction

Cabela’s Louisville KY

Lithko Contracting

Page 4: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

Case Study • Manufacturing Plant in Louisville, KY with 200 6” pipe bollards • Contractor used TopGard Bollard Caps and also used TopGard Funnels to fill the bollards

Using TopGard products provided the following benefits: • Overall 10% + cost savings • 90% reduction in labor hours • No cleanup • No rework • No second day of material & labor to finish tops • Better finished product - perfect ACI Class A finish every time

SUMMARY: TopGard provides: • A better product • In less time • At a lower cost

Results for 60 bollards Using Traditional Methods

Using TopGard caps & funnels

Set, Fill & Cap 20 hours 3 hours

Cleanup 8 hours 0 hours

Rework (10%) 2 hours 0 hours

Total Hours 30 hours 3 hours

Labor Cost/Hr $35 $35

Total Labor Cost $1,050 $105

Cost of Concrete to Finish Tops $100 $0

TopGard Cost $0 $900

Total Cost $1,150 $1,005

Page 5: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

Product Specification

Provide pipe bollard cap finish capable of achieving a class A formed finish with a symmetrically domed profile utilizing a minimum of 5000 psi fiber reinforced cementitous material.

Approved products: TopGard by TopGard LLC, www.topgardcap.com, 317-525-0700

Concrete Bollard

Caps

Page 6: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

REPORT OF TESTS OF 2" CUBES Report Number: 1

Service Date: 3/13/2013 611 Lunken Park Dr.

Report Date: 3/13/2013 Cincinnati, Ohio 45226

Client Project Top Gard, LLC Laboratory Testing

1125 Brookside Ave.

Cincinnati, Ohio 45226

Indianapolis, IN 46202

Services:

Reported To:

Contractor:

Report Distribution:

CT0001, 6-30-11, Rev.9 Page 1 of 1

Date Made 1/10/2013 Mix Data

Cube Group No. 1 Cement Brand Type

No. of Cubes in Set 6 Fine Agg. - Source

Type of Mix 5000 AE

Specified Strength 5000 psi @ 28 days

Left Plant Time Sampled Type of Mixing

Mixing Time Batch Size

Weather Indoors Temp. ° Batch Weights - SSD or Scale

Temperature ° Cement

Furnished By Mixed in plant Fine Agg.

Truck No. Plant mixed Ticket No. Water

Information From David Bisard

Cubes Made By Terracon Admixture

Cubes Made By Others Top Gard Sampled from

Field Cure Laboratory Type of Mold Plastic

LABORATORY RESULTS

Tested by: MD MD MD MD MD MD

Client Sample No. 1 2 3 4 5 6

Laboratory No. 336 337 338 339 340 341

Age to be Tested, Days 7 7 28 28 56 56

Date Received 1/15/2013 1/15/2013 1/15/2013 1/15/2013 1/15/2013 1/15/2013

Date Tested

Age When Tested, Days 7 7 28 28 58 58

Condition Good Good Good Good Good Good

Total Load, Lbs. 28,530 29,266 31,431 33,429 37,603 33,301

Unit Load, PSI 7130 7320 7860 8360 9400 8330

ASTM C-31, C-109, C-143, C-172, C-173, C-231 As a mutual protection to clients, the public and ourselves all reports are submitted as the confidential property of clients and authorization for

publication of statements, conclusions or extracts from or regarding our reports is reserved pending our written approval.

Page 7: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

REPORT OF FREEZE-THAW TEST Report Number: 2

Service Date: 3/13/2013 611 Lunken Park Dr.

Report Date: 3/13/2013 Cincinnati, Ohio 45226

Client Project Top Gard, LLC Laboratory Testing

1125 Brookside Ave.

Cincinnati, Ohio 45226

Indianapolis, IN 46202

Services:

Reported To:

Contractor:

Report Distribution:

CT0001, 6-30-11, Rev.9 Page 1 of 1

Terracon has completed freeze-thaw testing of three pre-cast Top Gard samples provided to Terracon’s Cincinnati, Ohio laboratory on November 27, 2012. Two of the three samples (Sample ID 9962A and 9962B) were 6-1/2” diameter and 2-1/4” tall, where the third (Sample ID 9962C) was 4-1/2” diameter and 1-1/4” tall. The concrete mix is reportedly air entrained 5000 psi design strength with 3/8” maximum aggregate size. Freeze-thaw testing was performed in general accordance with ASTM C-666 Method A. Samples were subjected to a total of 307 cycles, and were periodically removed for evaluation, consisting of visual rating and measurements of weight loss to assess durability. The table below summarizes the test results and corresponding rating.

Sample ID No. of Freeze-Thaw Cycles

Initial Weight (grams)

Final Weight (grams)

% Weight Loss

9962A 307 2130.0 2115.0 0.7%

9962B 307 1995.3 1992.0 0.2%

9962C 307 520.1 517.0 0.6%

The average weight loss for the samples is 0.5%, which is considered to be representative of concrete that exhibits a high resistance to freeze-thaw damage. Based on the results, this concrete is considered highly durable in environments where freeze-thaw conditions exist in the presence of saturating moisture.

Page 8: TopGard Concrete Pipe Bollard Caps - provide a low cost … · 2014. 11. 13. · TopGard concrete bollard caps a low cost alternative to traditional bollard hand finishing. TopGard

Ontario

Over 90 store locations including Canada and Hawaii. Visit http://www.topgardcap.com/store-locator/ for the location nearest you.