TOOLS NEWS B111A ;Indexable End Mill for Deep Shoulder Milling SPX

B111A

SPX

NEW

Indexable End Mill for Deep Shoulder Milling2010.7 Update

Shell type

addition!

Offers low cutting resistance for heavy machining & deep shoulder millingy Wavy cutting edge geometry

WH breaker breaks the chips into fine pieces.

y The straight edge type JM breaker produces a smooth surface finish.

1

SPXa

a

0

112

225

337

450

562

674SPX

SPX

y

y

Indexable End Mill for Deep Shoulder Milling

Features

Cutting performance

Insert

Reduced impactwhen enteringthe workpiece.

Lower cuttingresistance

Chip BreakingLow Cutting Resistance

Principal forceBack force

Feed force

ConventionalPrincipal forceFeed forceBack force

Power requirement: 3.8HPConventional- WH Breaker

- WH Breaker

Power requirement: 4.2HP

Cut

ting

resi

stan

ce ( l

b)

Bottom faceFlank face

<Bottom cutting edge> <Peripheral cutting edge>

Prevents chip packing and damage to the tool body without hindering the overall tool rigidity.

The high clamping and positional rigidity of the inserts prevents damage to the cutting edge even under the harshest conditions.

High clamping rigidity

Chip cross section

The wavy cutting edge gradually engages the workpiece.

Uses the same cutting edge theory as a solid type roughing end mill.

Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting Edge

WH Breaker

Wavy cutting edge type


JM Breaker

Straight cutting edge type

Flank face

3 face clamping

Spiral relief cut

<Cutting conditions>Workpiece : Ductile cast ironCutting speed : 330 SFMFeed per tooth : .008 IPTDepth of cut : 1.969 inchWidth of cut : .197 inchDry cutting

2

y

SPX

a

a

D1 L1 D4 L2 ap JPMX190412-oo

MPMX120412-oo

SPMX120408-oo

SPX4R05016WNES 4R05024WNS 4R05034WNM 4R05044WNL

SPX4R3224CAT50NS 4R3234CAT50NM 4R3244CAT50NL

a

a

a

a

a

a

a

2

2

2

2

2

2

2

24

34

44

16

24

34

44

4

4

4

4

4

4

4

2.000

2.000

2.000

1.969

1.969

1.969

1.969

11.000

13.000

15.000

7.091

8.661

10.630

12.598

─

─

─

2.000

2.000

2.000

2.000

7.000

9.000

11.000

3.937

5.512

7.480

9.449

4.300

6.200

8.100

2.835

4.331

6.181

8.071

2

2

2

2

2

2

2

2

2

2

2

2

2

2

20

30

40

12

20

30

40

TKY25DTS55SPMX120408-WHMPMX120412-WHJPMX190412-WH

SPMX120408-JMMPMX120412-JMJPMX190412-JMMK1KS

90°L1

L2ap

øD4

øD1

90°

L1

CAT50

L2

ap

øD1

Shank Type


Light Alloy Cast Iron Stainless Steel Hardened SteelCarbon SteelAlloy Steel

a : Inventory maintained. (10 inserts in one case)

(Max. Depth of Cut)

Straight shank (Combination type)

CAT50 shank

(Max. Depth of Cut)

Order Number

Numberof Teeth Dimensions (inch) Number of Insert


Stra

ight

Sha

nk(C

ombi

natio

n)C

AT5

0S

hank

Type

Sto

ck

Botto

m

Tota

l

* Clamp Torque (lbf-in) : TS55=66

Right hand tool holder only.

Numb

er of

Flute

Spare Parts

HolderInsert

Clamp Screw Wrench

SPX

*

Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting EdgeAnti-seizure

Lubricant

3

SPX

D1 L1 D9 L7 D8 W1 L8 ap

2.5003.000

3.5003.500

1.3391.654

.219

.2812.2802.280

.539

.669.375.500

1.0001.250

JPMX140412-oo

MPMX120412-oo

SPMX120408-oo

SPX4UR2524CA22A 4UR0324DA22A

a

a

44

2424

44

22

22

2020

R

&2.500"&3.000"

HSCUF50028 62528

D1

NEW

D1 L1 D9 L7 D8 W1 L8 ap

6380

8585

2638

68

5858

1317

9.512.7

25.4(1.000″)31.75(1.250″)

JPMX140412-oo

MPMX120412-oo

SPMX120408-oo

SPX4R06324CA058A 4R08024DA058A

s

s

44

2424

44

22

22

2020

R

&63mm&80mm

HSC12070 16065

D1

NEW

D1 L1 D9 L7 D8 W1 L8 ap

6380

8585

2840

78

5858

1317

12.414.4

2732

JPMX140412-oo

MPMX120412-oo

SPMX120408-oo

SPX4-063A24A058RA -080A24A058RA

s

s

44

2424

44

22

22

2020

R

&63mm&80mm

HSC12070 16065

D1

NEW

a s

øD8

L1

L7 L8

øD1

ap

øD9

W1

øD8

L1

L7 L8

øD1

ap

øD9

W1

øD8

L1

L7 L8

øD1

ap

øD9

W1

: Inventory maintained.(10 inserts in a case) : Inventory maintained in Japan.

yShell Type



(Note) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can't be used.

Geometry

Order NumberDimensions (inch)

Number of InsertBottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting Edge

Numberof TeethSt

ock

Botto

m

Flut

es

Tota

l

Clamping BoltOrder Number

Light Alloy Cast Iron Stainless Steel Hardened SteelCarbon SteelAlloy Steel

The bore diameter (D9) is equivalent to a metric size.

METRIC StandardFor metric arbors

(Max. Depth of Cut)

yShell Type



Geometry

Order NumberDimensions (mm)


Numberof TeethSt

ock

Botto

m

Flut

es

Tota

l


METRIC StandardFor inch arbors

(Max. Depth of Cut)

yShell Type



Geometry

Order NumberDimensions (mm)


Numberof TeethSt

ock

Botto

m

Flut

es

Tota

l


(Max. Depth of Cut)

4

M

M

M

a a

a a

a a

.500 ─ .187 .047.750

─ .500 .187 .031─

─ .500 .187 .047─

ReS1D1L2L1VP

15TF

VP20

RT

a a .500 ─ .187 .047.563

M

M

M

M

M

a a

a a

a a

.500 ─ .187 .047.750

─ .500 .187 .031─

─ .500 .187 .047─

a a .500 ─ .187 .047.563

NEW

NEW

NEW

NEW

TKY25DTS55SPMX120408-WHMPMX120412-WHJPMX140412-WH

SPMX120408-JMMPMX120412-JMJPMX140412-JMMK1KS

S111°

86°

Re

L1

L2

S111°

D1

Re

86°

D1 S111°

90°

Re

S111°

D190°

Re

S111°

86° D1

Re

S111°

Re

86° L1

L2

GeometryOrder Number

Dimensions (mm)

Inserts

Type

* Only for use with a shell type holder.

* Clamp Torque (N • m) : TS55=7.5.

*

*

Shape

Coated

Botto

m C

uttin

g Ed

ge A

Botto

m C

uttin

g Ed

ge B

Perip

hera

l Cut

ting

Edge

Botto

m C

uttin

g Ed

ge A

Botto

m C

uttin

g Ed

ge B

Perip

hera

l Cut

ting

Edge

Cla

ss

Wav

y C

uttin

g E

dge

Type

(WH

Bre

aker

) S

traig

ht C

uttin

g E

dge

Type

(JM

Bre

aker

)Spare Parts

HolderInsert

Clamp Screw Wrench

SPX

*

Bottom Cutting Edge A Bottom Cutting Edge B Peripheral Cutting EdgeAnti-seizure

Lubricant

JPMX190412-WH

140412-WH

SPMX120408-WH

MPMX120412-WH

JPMX190412-JM140412-JM

SPMX120408-JM

MPMX120412-JM

5

P

K

S

M

ae ap fzvc

<4D1

<2D1

<4D1

<2D1

<4D1

<2D1

<4D1

<2D1

<4D1

<4D1

<4D1

<4D1

<4D1

<2D1

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

.006─.010

.006─.010

.006─.010

.006─.010

.004─.008

.004─.008

.004─.008

.004─.008

.006─.016

.004─.010

.006─.014

.004─.008

.003─.005

.003─.005

180─350HB

<180HBVP15TF

WHVP15TF

JMVP15TF

WHVP15TF

JMVP15TF

WHVP15TF

JMVP20RT

WHVP20RT

JMVP15TF

WHVP15TF

JMVP15TF

WHVP15TF

JMVP20RT

WHVP20RT

JM

395(330─460)

395(330─460)

260(230─395)

260(230─395)

260(200─330)

260(200─330)

260(230─395)

260(230─395)

330(260─395)

330(260─395)

260(200─330)

260(200─330)

130(115─165)

130(115─165)

<300HB

<200HB

<350HB

y

P

K

S

M

ae ap fzvc

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<1.969

<1.575

<1.575

<1.181

<.394

<.394

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

.004─.010

.004─.006

.004─.010

.004─.006

.004─.010

.004─.006

.004─.010

.004─.006

.006─.010

.004─.008

.006─.010

.004─.008

.003─.005

.003─.005

180─350HB

<180HBVP15TF

WHVP15TF

JMVP15TF

WHVP15TF

JMVP15TF

WHVP15TF

JMVP20RT

WHVP20RT

JMVP15TF

WHVP15TF

JMVP15TF

WHVP15TF

JMVP20RT

WHVP20RT

JM

200(165─395)

200(165─395)

200(165─330)

200(165─330)

165(130─260)

165(130─260)

200(165─395)

200(165─395)

165(130─260)

165(130─260)

130(115─260)

130(115─260)

115(100─165)

115(100─165)

<300HB

<200HB

<350HB

y

(inch) (inch)(SFM)

(inch) (inch)(SFM)


Cutting Conditions for Shoulder Milling (Number of effective flutes is 2.)

Work Material HardnessWidth of Cut Depth of Cut Feed per Tooth

Mild Steel

(IPT)

Cutting Speed

Cutting Conditions for Slot Milling


Titanium Alloy

(IPT)

Cutting Speed

(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated.

(Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated.(Note 2) For tools with a cutting edge length of 7.87″ or more, please reduce the cutting speed and table feed by 10-20% and the width of cut by 50%.(Note 3) If the cutting angle between the tool and workpiece exceeds 90º when machining corners ,Reduce the cutting speed and table feed by 10-20% and ae by 50%. Also if possible, set a radius cutting path for corners.

Carbon SteelAlloy Steel

Cast Iron

Ductile Cast Iron

Titanium Alloy

Stainless Steel

Alloy Tool Steel

TensileStrength<350MPa




InsertGrade/Breaker

Mild Steel


Cast Iron

Ductile Cast Iron

Stainless Steel

Alloy Tool Steel

InsertGrade/Breaker

Recommended Cutting Conditions ( Shank Type)

6

P

K

S

M

ae ap fzvc

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<0.5D1

>0.5D1

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

<.394

.006─.012

.006─.010

.006─.012

.006─.010

.004─.010

.004─.006

.004─.010

.004─.008

.010─.016

.010─.016

.006─.012

.006─.010

.008─.014

.008─.014

.006─.012

.006─.012

.003─.004

.003─.004

180─350HB

<180HB VP15TFJM

VP15TFJM

VP15TFJM

VP20RTJM

VP15TFWH

VP15TFJM

VP15TFWH

VP15TFJM

VP20RTJM

395(330─460)

395(330─460)

395(260─425)

330(260─395)

330(200─360)

260(200─330)

460(330─490)

395(330─460)

395(260─425)

330(260─395)

395(260─425)

330(260─395)

330(200─360)

260(200─360)

330(200─395)

260(200─395)

150(115─165)

150(115─165)

<300HB

<200HB

<350HB

y

P

K

S

M

ae ap fzvc

<0.25D1

<0.25D1

<.394

<.394

<0.25D1

<0.6D1

<0.25D1

<0.6D1

<0.25D1

<0.5D1

<0.25D1

<0.5D1

<0.25D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

D1

.006─.010

.006─.010

.004─.008

.004─.006

.004─.010

.004─.008

.004─.008

.004─.006

.004─.010

.004─.008

.004─.008

.004─.006

.002─.004

180─350HB

<180HB VP15TFJM

VP15TFJM

VP15TFJM

VP20RTJM

VP15TFWH

VP15TFJM

VP15TFWH

VP15TFJM

VP20RTJM

395(330─460)

330(260─395)

260(200─330)

330(260─460)

260(200─330)

200(165─330)

260(200─330)

200(165─330)

260(200─330)

200(165─330)

260(200─330)

200(165─330)

130(115─165)

<300HB

<200HB

<350HB

y

(inch) (inch)(SFM)

(inch) (inch)(SFM)

Recommended Cutting Conditions ( Shell Type)Cutting Conditions for Shoulder Milling (Number of effective flutes is 4.)


Titanium Alloy

(IPT)

Cutting Speed

Cutting Conditions for Slot Milling


Titanium Alloy

(IPT)

Cutting Speed



Mild Steel


Cast Iron

Ductile Cast Iron

Stainless Steel

Alloy Tool Steel

InsertGrade/Breaker

Mild SteelCarbon Steel

Alloy Steel

Cast Iron

Ductile Cast Iron

Stainless Steel

Alloy Tool Steel

InsertGrade/Breaker





EXP-09-N045Printed in U.S.A. 07/10

Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP 76246 MexicoTEL. +52-442-221-6136/+52-442-221-6137/+52-442-221-6150 FAX. +52-442-221-6134

11250 Slater Avenue, Fountain Valley, CA 92708, U.S.ATEL. 714-352-6100 FAX. 714-668-1320Customer Service: (800)523-0800 Technical Support: (800)486-2341Chicago Branch Office: 1314B N.Plum Grove Rd., Schaumburg, Illinois 60173, U.S.A

TEL. 847-252-6300 FAX. 847-519-1732Toronto Branch Office: 6535 Millcreek Drive, Unit 63 & 64, Mississauga, Ontario, Canada L5N 2M2

TEL. 905-814-0240 FAX. 905-814-0245

Mitsubishi Carbide Home page : (Tools specifications subject to change without notice.)

SPXSPX4R05034WNM

33020.04.016

4.921.315─.394

SPX4R05034WNM

33017.52.014

1.969─3.937.197─.315

SPX4UR2524CA22A

41029.84.012

2.165.394─.591

SPX4UR2524CA22A

39519.09.008

1.969.197─.591

SPX4UR2524CA22A

1503.58.004

1.772.394─.984

SPX4UR2524CA22A

3959.52.004

1.772.394

For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or spanner. aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.

Application Examples

Dry

Cast iron Ductile cast iron

Press molds (Trim)

Dry Dry

Cast iron

Press molds


Press molds (Base)

Dry

Ductilecast iron

Titaniumalloy

Aerospace parts

Wet

Stainlesssteel

Machine parts

Wet

Machine parts

VP15TF / WH breaker VP20RT / WH breaker VP15TF / WH breaker

VP15TF / WH breaker VP20RT / JM breaker VP20RT / JM breaker

ToolGrade / Breaker

Cuttin

g Co

nditio

ns

Workpiece

Results

Coolant

Cutting Speed (SFM)Table Feed (IPM)Feed per Tooth (IPT)Depth of Cut (inch)Width of Cut (inch)

Component

ToolGrade / Breaker

Cuttin

g Co

nditio

ns

Workpiece

Results

Coolant

Cutting Speed (SFM)Table Feed (IPM)Feed per Tooth (IPT)Depth of Cut (inch)Width of Cut (inch)

Component

In comparison with the conventional product overall machining efficiency was doubled. Stable tool life due to effective chip control and low cutting resistance was also achieved.

In comparison to conventional product, SPX provided low cutting resistance and 3x higher productivity. This allowed for a reduction in processing time.

In comparison to conventional product, SPX provided low cutting resistance and 3x higher productivity. This allowed for a reduction in processing time.

In comparison to conventional product, SPX provided low cutting resistance and 4.8x higher productivity. This allowed for a reduction in processing time.

In comparison to a conventional product, SPX provided 1.5x better tool life. This allowed for a reduction in tool cost.

In comparison with the conventional product overall machining efficiency was increased by 70%.

Documents

TOOLS NEWS B111A ;Indexable End Mill for Deep Shoulder Milling SPX