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TOOLS developed in Task 1.1 TOOLS developed in Task 1.1 High Fidelity Aerodynamic Design Tools High Fidelity Aerodynamic Design Tools INCAS Catalin Nae M. Victor Pricop Aerodynamic Design of Small Commercial Aircraft, CESAR Prague, 18-19 March 2009

TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

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Page 1: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

TOOLS developed in Task 1.1TOOLS developed in Task 1.1High Fidelity Aerodynamic Design ToolsHigh Fidelity Aerodynamic Design Tools

INCASCatalin NaeM. Victor Pricop

Aerodynamic Design of Small Commercial Aircraft, CESARPrague, 18-19 March 2009

Page 2: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Task 1.1 Task 1.1 –– High Fidelity Aerodynamic Design Tools High Fidelity Aerodynamic Design Tools

CESAR Project M12M6 M24

Task 1.1 Definition Evaluation Development Integration

ST 1.1.1

Baseline configuration definition

M18

Tools evaluation

ST 1.1.2 Tools development

Tools for CESAR project

Page 3: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

SubSubTask Task 1.1.11.1.1 –– Baseline models definitions and CFD tools evaluationBaseline models definitions and CFD tools evaluation

AW-1 HL-TAF-TBaseline

CADDMU

AC-1Low speed

Baselinedefinition

BaselineWT

Models3D a/c 3D wing 2D airfoils 2D high lift Models

AC 2ReferenceDatabaseAC-2

High speed AW-2 HL-LAF-L

WP1 WP2 WP5CESAR objectives

Special interest IDS(WP5)p

WP5 Output (WP5)

Page 4: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

SubSubTask Task 1.1.11.1.1 –– Baseline models definitions and CFD tools evaluationBaseline models definitions and CFD tools evaluation

Objectives

• To provide reference configurations (for airfoils, wing and full 3D a/c, CAD format)• To identify a set of specific tools tailored and evaluated for the specific requirements of

CESAR project• To enable tools integration in WP5.1.

Achievements

Reference configurations for:

• AW-1 - 3D configuration for wing for AC-1 (INCAS and VZLU)• AW-2 - 3D configuration for wing for AC-2 (DLR)AW 2 3D configuration for wing for AC 2 (DLR)• HL-L - high lift system for laminar wing (VZLU and FOI)• HL-T - high lift system for turbulent wing (IoA and INCAS)

Specific tools evaluated:Specific tools evaluated:

• High lift tools for small a/c configurations• VLM tools for full 3D analysis of small a/c configurations• Propeller simulation tool for global analysis of small a/c configurationPropeller simulation tool for global analysis of small a/c configuration

Page 5: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

SubSubTask Task 1.1.1.1. 2 2 –– Tools adaptation in order to meet specific needsTools adaptation in order to meet specific needs

TConcept IDE Sketch

WP5

TOOL

Geometry CADDMU

Mesh

LS Flow

Analysis CFD

VLM

PropulsionSpecial

Data s/x

Propulsion

Drag

IT toolsWP1

Page 6: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

SubSubTask Task 1.1.1.1. 2 2 –– Tools adaptation in order to meet specific needsTools adaptation in order to meet specific needs

Objectives

• To provide a highly efficient package of tools for aerodynamic analysis, tailored for the specific requirements of small a/cspecific requirements of small a/c

• Tools for aerodynamic data sharing and exchange.• To adapt and improve specific tools to be used for aerodynamic analysis and global design

process

Achievements

• CFD tools adaptation for small a/c analysis. • Code tuning for laminar and turbulent flow analysis• Reference grids for CFD analysesReference grids for CFD analyses • CAD tools for complex geometry (using CATIA environment)• Optimization tool tailoring for specific need in CESAR project• Evaluation of special tools for specific analysis (VLM, propeller)

Page 7: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

SubSubTask Task 1.1.11.1.1 –– Baseline models definitions and CFD tools evaluationBaseline models definitions and CFD tools evaluation

Baseline configurations for CESAR projectBaseline configurations for CESAR project

Page 8: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

SubSubTask Task 1.1.1.1. 2 2 –– Tools adaptation in order to meet specific needsTools adaptation in order to meet specific needs

Adapted tools for CESAR projectp p j

Page 9: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

SubSubTask Task 1.1.1.1. 2 2 –– Tools adaptation in order to meet specific needsTools adaptation in order to meet specific needs

CFD to Experiment toolPropeller tool

CFD_to_Experiment tool

CAD_to_CFD tool

Page 10: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– VLM ToolsVLM Tools

Page 11: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– VLM Tools (cont.)VLM Tools (cont.)

Page 12: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– VLM Tools (cont.)VLM Tools (cont.)

Comparisons with Cessna 172 data

Comparison with wt data in SKY project

Comparisons with Cessna 172 data

Page 13: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– MSES CodeMSES Code

Page 14: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– CFD Tools CFD Tools –– 2D2D1.6

091

1.11.21.31.41.5

0.30.40.50.60.70.80.9

Exp. DLRDxUNSp - turb

00.10.2

-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10

DxUNSp turb.DxUNSp - Free tran.

1.21.31.41.51.6

0 50.60.70.80.9

11.1 Exp. DLR

DxUNSp - turb.

DxUNSp - Free tran.

00.10.20.30.40.5

0 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09D2UNSp – k-eps model & tran 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09D2UNSp k eps model & tran

Page 15: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– CFD Tools CFD Tools –– 2D2D

D2UNSp – k-eps model & tran

Page 16: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– DRMR ToolDRMR Tool

Y Y

Y c

n n m m m n

lkk l

k

n

l

m

, ( , , , ..., , , , , ..., ,..., , ,..., )

,

1 2 2

00

Page 17: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– Propeller Modeling ToolPropeller Modeling Tool

Page 18: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– Sensitivity Analysis Tool using RSM CodeSensitivity Analysis Tool using RSM Code

Page 19: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– CAD ToolsCAD Tools-Parametric generic models for AC1 and AC2CATIA V5 S i t 2 4K li h-CATIA V5 Scripts, 2.4K lines each

-Topology is the same for AC1 and AC2 – in the current stage-Analytic formulations for airfoils, fuselage shape, fairingsNo windshield engine nacelles landing gear fairing for AC1(easy to add)-No windshield, engine nacelles, landing gear fairing for AC1(easy to add)

-No control surfaces-No interactive (tree) parameters – possible, but difficult

Page 20: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– CAD ToolsCAD Tools

Page 21: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– CAD ToolsCAD Tools

• Simplification of geometry• Reduced number of patches• Clean, analytic curves• NO SPLINES• Points: from thousands to

dozens

Page 22: TOOLS developed in Task 1.1TOOLS developed in Task 1.1 High … · -CATIAV5S i t 24Kli hCATIA V5 Scripts, 2.4K lines each-Topology is the same for AC1 and AC2 – in the current stage-Analytic

Examples Examples –– CAD ToolsCAD Tools

CATIA h b id f hiCATIA hybrid surface meshing-one day for a configuration

Next step is to reconfigure surface patches to enable easier and betterNext step is to reconfigure surface patches, to enable easier and better meshing.