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ADDENDUM NO. 3 TO THE PROJECT MANUAL FOR B.J. THOMAS WATER TREATMENT FACILITY CONTRACT NO. 2 INSITE PROJECT No. 19035.00 DWSRF PROJECT No. FS010265-01 CURRY, ALABAMA APRIL 2020 PREPARED BY: InSite Engineering, LLC 5800 FELDSPAR WAY HOOVER, ALABAMA 35244 PHONE: 205-733-9696 FAX: 205-733-9697 Copyright 2020

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Page 1: TO THE PROJECT MANUAL FOR B.J. THOMAS WATER …thecreelcompany.com/pdf/2020/4/Addendum-No--3.pdf · 1. Sluice Gates and Operators – AWWA C561, latest edition 1.3 QUALITY ASSURANCE

ADDENDUM NO. 3 TO THE

PROJECT MANUAL FOR

B.J. THOMAS WATER TREATMENT FACILITY

CONTRACT NO. 2

INSITE PROJECT No. 19035.00 DWSRF PROJECT No. FS010265-01

CURRY, ALABAMA

APRIL 2020

PREPARED BY:

InSite Engineering, LLC 5800 FELDSPAR WAY

HOOVER, ALABAMA 35244 PHONE: 205-733-9696

FAX: 205-733-9697

Copyright 2020

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5800 Feldspar Way Phone 205.733.9696 Hoover, Alabama 35244 Fax 205.733.9697

www.inisteengineering.org

ADDENDUM NO. 3 OWNER: CURRY WATER AUTHORITY PROJECT: B. J. THOMAS WATER TREATMENT FACILITY INSITE PROJECT No.: 19035.00 DWSRF PROJECT No.: FS010265-01 The Contractor shall incorporate the following changes into the Contract Documents and include the cost of all changes listed herein in his proposed contract prices. The Contractor must acknowledge receipt of this Addendum on Page 1 of the Bid Form. The above referenced Contract Documents are hereby amended as described below:

Changes to Specifications: A3.1 Section TABLE OF CONTENTS: Add the following to the Table of Contents: “134000……..METAL CARPORT COVERS………………………….….2 400559…….SLIDE AND WEIR GATES………………………...………6 407113…….ELECTROMAGNETIC FLOW METER…………...………6” A3.2 Section 001116 – INVITATION TO BID: In Paragraph 1.2.A, change the Bid Time to:

“2:00 P.M. local standard time”. Date and location remains the same. A3.3 Section 002113 – INSTRUCTIONS TO BIDDERS: In Paragraph 1.1.A, change the Bid

Time to: “2:00 P.M. local standard time”. Date and location remains the same.

A3.4 Section 017000 – EXECUTION AND CLOSEOUT REQUIREMENTS: Delete Paragraph 1.6.A in its entirety.

A3.5 Section 017419 - CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL:

Delete this section in its entirety. A3.6 Section 105113 – METAL LOCKERS: Under Paragraph 2.2.A, add Duralife Lockers as

an approved manufacturer. A3.7 Section 112300 – CHEMICAL FEED PUMPS: Delete Paragraph 1.3.B in its entirety. A3.8 Section 112300 – CHEMICAL FEED PUMPS: Delete Paragraph 2.7.A in its entirety. A3.8 Section 112300 – CHEMICAL FEED PUMPS: Replace Paragraph 2.8.A.1.B with the

following: “(2) Spare Elements for Each Pump”. A3.9 Section 134000 – METAL CARPORT COVERS – Add the attached Section 134000. A3.10 Section 331413 – PUBLIC WATER UTILITY DISTRIBUTION PIPING - Under

Paragraph 2.12.A.1, add M&H Valve Company as an approved manufacturer.

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ADDENDUM NO. 3 CURRY WATER AUTHORITY B.J. THOMAS WATER TREATMENT FACILITY APRIL 17, 2020 Page 2 of 2

A3.11 Section 400559 – WEIR GATES (ADDENDUM NO.3) – Add the attached Section

400559. A3.12 Section 400562 – PLUG VALVES - Under Paragraph 2.0.Manufacturers.1, add M&H

Valve Company as an approved manufacturer. A3.13 Section 400562 – PLUG VALVES - Under Paragraph 2.0.Manufacturers.2, add M&H

Valve Company as an approved manufacturer. A3.14 Section 407113 – ELECTROMAGNETIC FLOW METER (ADDENDUM NO.3) – Add

the attached Section 407113. Changes to Drawings A3.15 Add Sheet FL-1 – OVERALL SITE FENCE LAYOUT. A3.16 Sheet RWSI-1 – RAW WATER PUMP STATION SITE GRADING, DRAINAGE,

AND EROSION CONTROL PLAN: Replace Sheet RWSI-1 with Sheet RWSI-1 attached. This sheet has been revised to show grading and elevations.

A3.17 On ALL Structural Drawings, Replace “FINAL REVIEW SET” in PROJECT INFO in

the border with “ISSUED FOR BIDDING”. A3.18 Sheet PT-S1 – PRE-TREATMENT STRUCTURAL BASIN PLANS: Replace Sheet PT-

S1 with Sheet PT-S1 attached. This sheet has been revised to reflect the “T/FTG/SLAB Elevation for the Pre-Treatment Basin and the T/WALL Elevation for the Flocculator Influent Channel.

Other Clarifications See the attached document “Bid Period Questions – Addendum 3 – April 17, 2020” for responses and clarifications of questions asked and answered since Addendum No. 2.

END OF ADDENDUM NO. 3

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QUESTIONNO. QUESTION RESPONSE/CLARIFICATIONQ3.1 Canyouclarifythefullextentoftheproposedchainlinkfence.Referencingsheet8,

OV-1itappearsthefencecontinuestotheSouthwest,howeverdoesnotshowwhereitstopsorcloses.

SeeSheetFL-1(issuedinAddendumNo.3)forfencelocation.

Q3.2 Itwasmentionedatthepre-bidmeetingthatsomeorallofthefencearoundtheexistingwatertowerwillhavetoberemoved.Alsothattemporaryfencingwillhavetobeinstalled.Wedonotseetheexistingfenceonthedrawings.Pleaseclarifytheextentoffenceremovalandtemporaryfence.

SeeSheetFL-1(issuedinAddendumNo.3)forfencelocation.

Q3.3 CanEPAForms6100-3and6100-4fromtheSRFSGCs,whichbothaddresspotentialDBEsubs,beturnedinpostbid.Thesedocumentsaredifficulttoputtogetheronabiddayduetotimeconstraints.

Yes.Makesuretodocument(phonelogs,emails,etc.)yoursolicitationefforts.

Q3.4 WecannotfindanyfinishgradesfortheRWPumpStationSite.Canyouprovide? Yes.SeeSheetRWSI-1(reissuedinAddendumNo.3)Q3.5 Referencingplansheet121detailA.ThetopofslabiscalledouttobeEL658inthe

centerhoweverTopofftg/slabiscalled656onthecorners.Whichiscorrect?SeeSheetPT-S1(reissuedinAddendumNo.3)

Q3.6 Referencingplansheet121DetailB.TopofthewalliscalledouttobeEL673andEL675attheflocculatorinfluentchannel,differenceof2’.Section7onsheet125showsadimensionof2’-6”.Whichiscorrect?

SeeSheetPT-S1(reissuedinAddendumNo.3)

Q3.7 SpecSection0170001.6SaysOwnerpaysforHVACTest&Balanceafterinstall,Section2305001.3.D.8saystheHVACcontractoristoprovideit.Pleaseclarify.

TheHVACcontractorshallberesponsibleforallHVACtestingandbalancing.

Q3.8 WilltheOwnerprovideallchemicalsforinitialStartupandplantoperation? TheOwnerwillsupplychemicalsforinitialstart-up.Q3.9 ReferencetheRollUpDoorattheRawWaterPumpStationshownonDrawingRW-1.

Detail3onDT-7appearstorequireaSteelBeamHeadersizedatW8x24with12”bearingoneachside.DrawingRW-S3appearstoshowthesameBeamasW16x45.Pleaseconfirmsizeandbeamdetailrequiredandalsoadviseifembedplatesarerequiredordoesthebeamfastendirectlytotheblock

BeamshallbeW16x45asshownonSheetRW-S3.

Q3.10 PleaseprovideaspecificationorManufacturerfortheMetalCanopiesoverthePlateSettlers

SeeSpecificationSection134000-MetalCarportCovers.(IssuedinAddendumNo.3)

Q3.11 ReferencetheRollUpDoorsattheProcess/ControlBuildingshownonDrawingPC-1.Detail3onDT-7appearstorequireaSteelBeamHeadersizedatW8x24with12”bearingoneachside.PleaseclarifytheOHDHeaderDetailsatthePEMBR.O.FramingandalsoattheMetalStudWall

ThePEMBManufacturershallberesponsibleforthedesignofthesteelbeamheadersfortherollupdoorsattheProcess/ControlBuildingintheirdesign.

Q3.12 PleaseconfirmadditionalgratingsupportbeamswillberequiredattheeightareasofremovablegratingshownonDrawingPT-1

Contractortoensurethattheentryopeningsaresupportedsufficientlybysupportbeams.

Q3.13 IsAluminumGratingacceptableforuseattheexteriorChemicalFillareashownonDrawingPC-S1

No,thegratingshallbeaMoldedgratinglikeFibergrate/Chemgrate.

Q3.14 AreallPipeBollardsshowntobe8”perDetail7onDT-4 Yes.Q3.15 AretheRoofHatches/CurbsattheRawWaterPumpStation(4EA)andProcess

Building(3EA)tofollowtheslopeoftheroofingorbeadjustedinorderfortheRoofHatchestomountinthehorizontal?

TheyshouldbemountedinthehorizontalasshownonSheetRW-A2,Detail8.

B.J.THOMASWATERTREATMENTFACILITY

INSITEPROJECTNO.19035.00

BIDPERIODQUESTIONS-ADDENDUM3-APRIL17,2020

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METAL CARPORT COVERS (ADDENDUM NO. 3) 134000 - 1

SECTION 134000 –METAL CARPORT COVERS (ADDENDUM NO. 3)

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes prefabricated carports.

1.2 SUBMITTALS

A. Make submittals in accordance with Section 013300.

1.3 QUALITY ASSURANCE

A. Manufacturer shall have a minimum of 10 years of experience in the manufacture and supply of prefabricated carport structures.

B. Installer shall have a minimum of 5 years experience installing prefabricated carport structures. Installation shall be in accordance with manufacturers approved shop drawings.

C. Include high wind and snow load certifications.

1.4 DELIVERY, STORAGE AND HANDLING

A. Handle, store and protect all materials in accordance with the manufacturer’s recommendations.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Steel tubing, square, 12 ga. , hot dip galvanized with 20-year rust through warranty.

B. Metal Sheeting, 26 ga. With 20-year rust through warranty.

C. Include center and corner braces.

D. Color to match existing structures.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install all equipment in accordance with manufacturer’s written directions, including anchorage.

B. Verify that cover is installed straight, plumb, and true.

C. Clean suite and remove excess material.

END SECTION 134000

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METAL CARPORT COVERS (ADDENDUM NO. 3) 134000 - 2

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SLIDE AND WEIR GATES (ADDENDUM NO. 3) 400559 - 1

SECTION 400559 – SLIDE AND WEIR GATES (ADDENDUM NO. 3)

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following: 1. Sluice Gates 2. Stop Logs

B. Related Sections include the following: 1. Division 5 Section “Pipe and Tube Railings for metal pipe and tube handrails and

railings. 2. Division 5 Section “Miscellaneous Metals” for ladders, stairs, stair nosings, treads, etc.

C. The equipment provided under this section shall be fabricated, assembled, erected, and placed in proper operating condition in full conformity with the drawings, specifications, engineering data, instructions and recommendations of the equipment manufacturer unless exceptions are noted by the engineer.

D. Gates and operators shall be supplied with all the necessary parts and accessories indicated on the drawings, specified or otherwise required for a complete, properly operating installation and shall be the latest standard product of a manufacturer regularly engaged in the production of water control gates.

E. Governing Standards 1. Sluice Gates and Operators – AWWA C561, latest edition

1.3 QUALITY ASSURANCE

A. The manufacturer shall have experience in the production of substantially similar equipment, and shall show evidence of satisfactory operation in at least 50 installations. The manufacturer's shop welds, welding procedures and welders shall be qualified and certified in accordance with the requirement of the latest edition of ASME, Section IX.

B. Gates shall be shop inspected for proper operation before shipping.

C. The manufacturer shall be ISO 9001 : 2000 certified.

1.4 SUBMITTALS

A. The manufacturer shall submit for approval by the purchaser, drawings showing the principal dimensions, general construction and materials used in the gate and lift mechanism.

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SLIDE AND WEIR GATES (ADDENDUM NO. 3) 400559 - 2

PART 2 - PERFORMANCE

2.1 LEAKAGE

A. Sluice Gate 1. Sluice gates shall be substantially watertight under the design head conditions. Under the

design seating head, the leakage shall not exceed 0.05 U.S. gallon per minute per foot (0.60 l/min per meter) of seating perimeter. Under the design unseating head, the leakage for heads of 20 feet (6m) or less shall not exceed 0.1 U.S. gallon per minute per foot (1.25 l/min per meter) of perimeter. For unseating heads greater than 20 feet (6m), the allowable leakage shall not exceed the rate per foot (meter) of perimeter specified by the following equations: a. Maximum allowable leakage

Liters per minute per meter of perimeter : = 1.25 + (0.1025 x (unseating head in meters - 6.1))

Gallons per minute per foot of perimeter : = 0.10 + (0.0025 x (unseating head in feet - 20))

2.2 DESIGN HEAD

A. Downward Opening Weir Gate 1. The weir gates shall be designed to withstand the design head shown in the schedule.

2.3 SEAL PERFORMANCE TEST

A. Sluice Gate 1. The gate's sealing system should have been tested through a cycle test in an abrasive

environment and should show that the leakage requirements are still obtained after 25,000 cycles with a minimum deterioration.

PART 3 - PRODUCTS

3.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Waco 2. Golden Harvest 3. Whipps 4. Waterman 5. Hydrogate 6. Orbinox 7. Fontaine-Aquanox

3.2 SLUICE GATES

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SLIDE AND WEIR GATES (ADDENDUM NO. 3) 400559 - 3

A. General Design 1. Gates shall be either self-contained or non self-contained of the rising stem, non-rising or

telescopic stem configuration as indicated on the Drawings.

B. Wall Thimble 1. The wall thimble shall be stainless steel and supplied by the gate manufacturer. Refer to

the gate schedule for type and applicable locations. Material thickness should be according to the manufacturer's recommendations and be of sufficient resistance to handle the operating forces.

C. Frame 1. The gate frame shall be constructed of structural members or formed plate welded to

form a rigid one-piece frame. The frame shall be of the flange back design suitable for mounting on a concrete wall (CW), concrete wall with extra-wide flange (CWX), round manhole (RM), round manhole with extra-wide flange (RMX), a wall thimble (WT), or a standard flange (SF). The guide slot shall be made of UHMWPE (ultra high molecular weight polyethylene).

2. The frame configuration shall be of the flush-bottom type and shall allow the replacement of the top and side seals without removing the gate frame from the concrete or wall thimble.

D. Slide 1. The slide shall consist of a flat plate reinforced with formed plates or structural members

to limit its deflection to 1/720 of the gate's span under the design head.

E. Guides and Seals 1. The guides shall be made of UHMWPE (ultra high molecular weight polyethylene) and

shall be of such length as to retain and support at least two thirds (2/3) of the vertical height of the slide in the fully open position.

2. Side and top seals shall be made of UHMWPE (ultra high molecular weight polyethylene) of the self-adjusting type. A continuous compression cord shall ensure contact between the UHMWPE guide and the gate in all positions. The sealing system shall maintain efficient sealing in any position of the slide and allow the water to flow only in the opened part of the gate.

3. The bottom seal shall be made of resilient neoprene set into the bottom member of the frame and shall form a flush-bottom.

F. Operators and Stem 1. Stem and Couplings

a. The operating stem shall be of stainless steel designed to transmit in compression at least 2 times the rated output of the operating manual mechanism with a 40 lbs (178 N) effort on the crank or handwheel.

b. The stem shall have a slenderness ratio (L/r) less than 200. The threaded portion of the stem shall have machined cut threads of the Acme type.

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SLIDE AND WEIR GATES (ADDENDUM NO. 3) 400559 - 4

c. Where a hydraulic, pneumatic or electric operator is used, the stem design force shall not be less than 1.25 times the output thrust of the hydraulic or pneumatic cylinder with a pressure equal to the maximum working pressure of the supply, or 1.25 times the output thrust of the electric motor in the stalled condition.

d. For stems in more than one piece and with a diameter of 1¾ inches (45 mm) and larger, the different sections shall be joined together by solid bronze couplings. Stems with a diameter smaller than 1¾ inches (45 mm) shall be pinned to an extension tube. 1) The couplings shall be grooved and keyed and shall be of greater strength

than the stem. e. Gates having a width greater than two times their height shall be provided with two

lifting mechanisms connected by a tandem shaft.

G. Stem Guides 1. Stem guides shall be fabricated from type 304L (or 316L) stainless steel. The guide shall

be equipped with an UHMWPE bushing. Guides shall be adjustable and spaced in accordance with the manufacturer's recommendation. The L/r ratio shall not be greater than 200.

H. Stem Cover 1. Rising stem gates shall be provided with a clear polycarbonate stem cover. The stem

cover shall have a cap and condensation vents and a clear mylar position indicating tape. The tape shall be field applied to the stem cover after the gate has been installed and positioned.

I. Lifting Mechanism 1. Manual operators of the types listed in the schedule shall be provided by the gate

manufacturer. 2. All bearings and gears shall be totally enclosed in a weather tight housing. The pinion

shaft of crank-operated mechanisms shall be constructed of stainless steel and supported by roller or needle bearings.

3. Each manual operator shall be designed to operate the gate under the maximum specified seating and unseating heads by using a maximum effort of 40 lbs (178 N) on the crank or handwheel, and shall be able to withstand, without damage, an effort of 80 lbs (356 N).

4. The crank shall be removable and fitted with a corrosion-resistant rotating handle. The maximum crank radius shall be 15 inches (381 mm) and the maximum handwheel diameter shall be 24 inches (610 mm).

J. Yoke 1. Self-contained gates shall be provided with a yoke made of structural members or formed

plates. The maximum deflection of the yoke shall be 1/360 of the gate's span.

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SLIDE AND WEIR GATES (ADDENDUM NO. 3) 400559 - 5

K. Materials

PART MATERIAL

Frame, yoke, stem guides, slide, stem extension Stainless steel ASTM A-240 type 304L or 316L

Guides, Side and Bottom Seals, stem guide liner

Ultra high molecular weight polyethylene (UHMWPE) ASTM D-4020

Compression cord Nitrile ASTM D2000 M6BG 708, A14, B14, E014, E034

Threaded stem Stainless steel ASTM A-276 type 303 MX or 316

Fasteners ASTM F593 and F594 GR1 for type 304 and GR2 for type 316

Pedestal, handwheel and crank Tenzaloy aluminum

Gasket (between frame and wall) EPDM ASTM 1056

Stem cover Polycarbonate ASTM D-3935

Lift nut, couplings Manganese bronze ASTM B584 UNS-C86500

L. Schedule

Gate Identification Rapid Mix

Flocculator Influent Channel

Flocculator

Train

Settling Basin

Influent Channel

Gate Type Downward Opening Weir

Upward Opening Slide

Upward Opening Slide

Size Width x Height 48” x 48” 24” x 24” 36” x 24” 24” x 48”

Operating Floor El-evation 675.50 675.50 673.00 673.00

Invert Elevation 670.50 658.00 669.00 669.00

Head (Seating; Unseating) Seating Seating Seating Seating

Mounting Face Mounted Face Mounted Face Mounted Embedded

Actuator Electrically Actuated Manual Manual Pull Gate

Quantity 2 3 2 3

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SLIDE AND WEIR GATES (ADDENDUM NO. 3) 400559 - 6

PART 4 - EXECUTION

4.1 INSTALLATION, GENERAL

A. Gates and appurtenances shall be handled and installed in accordance with the manufacturer's recommendations.

4.2 FIELD TESTS

A. Following the completion of each gate installation, the gates shall be operated through at least two complete open/close cycles. If an electric or hydraulic operator is used, limit switches shall be adjusted following the manufacturer's instructions.

B. Gates should be checked for leakage by the contractor (refer to the “Performance” section for approval criteria).

END SECTION 4005559

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 1

SECTION 407113 – ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3)

PART 1 - GENERAL

1.1 SCOPE

A. This section describes the requirements for a flow sensor.

B. Under this item, the contractor shall furnish and install the flow measurement equipment and accessories as indicated on the plans and as herein specified

1.2 QUALITY ASSURANCE

A. Referenced Standards and Guidelines - Complies with applicable portions of ANSI/AWWA Standards and NSF/ANSI Standard 61, Annex G. There are currently no AWWA standards that specifically address electromagnetic metering:

1. Flow measurement function complies with Industry Standards.

a. ANSI B16.5 Class 150 RF b. AWWA Class B c. NEMA 4X/6P (IP66/IP67) d. CSA

1.3 SUBMITTALS

A. The following information shall be included in the submittal for this section: 1. Outline dimensions, conduit entry locations and weight. 2. Customer connection and power wiring diagrams. 3. Data sheets and catalog literature for microprocessor-based transmitter and

transducer. 4. Interconnection drawings. 5. Installation and operations manual 6. List of spare parts 7. Complete technical product description including a complete list of options provided 8. Any portions of this specification not met must be clearly indicated or the supplier and

contractor shall be liable to provide all additional components required to meet this specification

1.4 SYSTEM DESCRIPTION

A. Electromagnetic flow meter is intended for fluid metering in industries including water, wastewater, food and beverage, pharmaceutical and chemical. Measures fluid flow of water or fluids which are highly corrosive, very viscous, contain a moderate amount of solids, or require special handling. No moving parts are in the flow stream. Amplifier

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 2

can be integrally mounted to the detector or can be remote-mounted. Unit is ideally suited for measuring dynamic, non-continuous flow. In applications where a minimum and/or maximum flow rate must be tracked and monitored, the unit provides pulse signals that can be fed to dedicated batch controllers, PLCs and other more specialized instrumentation.

1.5 DEFINITIONS

A. Amplifier – Device used for increasing the power of a signal. It does this by taking energy from a power supply and controlling the output to match the input signal shape but with larger amplitude.

B. ANSI – (American National Standards Institute) A private non-profit organization that oversees the development of voluntary consensus standards for products, services, processes, systems, and personnel in the United States. The organization also coordinates U.S. standards with international standards so that American products can be used worldwide.

C. AWWA – (American Water Works Association) An international non-profit professional organization founded to improve water quality and supply.

D. Detector Coils – Also called an “induction loop”, an electromagnetic communication or detection system which uses a moving magnet to induce an electrical current in a nearby wire.

E. Electrode – An electrical conductor used to make contact with a nonmetallic part of a circuit (e.g. a semiconductor, an electrolyte or a vacuum).

F. Modbus RTU – a serial communications protocol published by Modicon (now Schneider Electric) in 1979 for use with its programmable logic controllers (PLCs). This is used in serial communication & makes use of a compact, binary representation of the data for protocol communication.

G. NEMA – (National Electrical Manufacturers Association) Is the 'Association of Electrical Equipment and Medical Imaging Manufacturers' in the United States. Its approximately 450 member companies manufacture products used in the generation, transmission, distribution, control, and end use of electricity. These products are used in utility, industrial, commercial, institutional, and residential applications.

H. NSF International – An independent, accredited organization that develops standards, and tests and certifies products and systems. They provide auditing, education and risk management solutions for public health and the environment.

I. PLCs – (Programmable Logic Controller) A digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or light fixtures. PLCs are used in many industries and machines.

J. PTFE – (Polytetrafluoroethylene) A synthetic flouropolymer of tetrafluoroethylene that finds numerous applications. The best known brand name of PTFE is Teflon by DuPont Co.

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 3

K. Serial Communications – In telecommunication and computer science, serial communication is the process of sending data one bit at a time, sequentially, over a communication channel or computer bus. This is in contrast to parallel communication, where several bits are sent as a whole, on a link with several parallel channels.

PART 2 - PRODUCTS

2.1 APPROVED MANUFACTURERS

A. Badger

B. Flomotion

C. McCrometer

D. Or Pre-Approved Equivalent

2.2 OPERATING CONDITIONS

A. System Components 1. Metering Tube (Detector)

a. Consists of stainless steel tube lined with a non-conductive material.

Energized detector coils around tube create a magnetic field across the diameter of the pipe. As a conductive fluid flows through the magnetic field, a voltage is induced across two electrodes; this voltage is proportional to the average flow velocity of the fluid.

2. Signal Amplifier

a. Consists of unit which receives, amplifies, and processes the detector’s analog signal. Signal is converted to both analog and digital signals that are used to display rate of flow and totalization. Processor controls zero-flow stability, analog and frequency outputs, serial communications and a variety of other parameters. Integrated LCD display indicates rate of flow, forward and reverse totalizers and diagnostic messages. Display guides user through programmable routines.

B. Operational Requirements 1. Electromagnetic Flow Meter

a. The flow meter system shall operate with a pulsed DC excitation frequency,

and shall produce a signal output that is directly proportional and linear

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 4

with the volumetric flow rate of the liquid flowing through the metering tube. The metering system shall include a metering sensor tube (detector), a signal amplifier, and the necessary connecting wiring. The metering system shall have the ability to incorporate a meter mounted or remote mounted amplifier.

b. Engineering Units:

1) The signal amplifier shall be program selectable to display the

following units of measure: U.S. gallons, imperial gallons, million gallons (U.S.), cubic feet, cubic meters, liters, hector-liters, oil barrels, pounds, ounces or acre feet.

c. Operating Principle: Electromagnetic Induction d. Metering Tube (Detector)

1) The metering tube (detector) shall be constructed of 316 stainless

steel, and rated for a maximum allowable non-shock pressure and temperature for steel pipe flanges, according to ANSI B16.5.

2) The metering tube (detector) shall be available in line size from ¼'' [6 mm] to 54'' [1400 mm].

3) The metering tube (detector) end connections shall be carbon steel or 316 stainless steel flanged, according to ANSI B16, Class 150 and AWWA Class B standards.

4) The insulating liner material of the metering tube (detector) shall be made of a hard rubber elastomer and NSF-listed for meter sizes 4” and above, in conformance with manufacturer’s recommendation for the intended service or an NSF-listed meter option with PTFE liner.

5) The metering tube (detector) shall include two self-cleaning measuring electrodes. The electrode material shall be corrosion resistant and available in Alloy C or 316 stainless steel.

6) The metering tube (detector) shall include a third “empty pipe detection” electrode located in the upper portion of the inside diameter of the flow tube in order to detect an empty pipe condition when the flow tube is running partially empty. Empty pipe detection that is not activated until the pipe is 50% empty is not acceptable.

7) The metering tube (detector) housing shall be constructed of carbon steel, welded at all joints, and rated to meet NEMA 4X/6P (IP66/IP67) ratings.

8) For remote amplifier applications, the metering tube (detector) junction box enclosure shall be constructed of cast aluminum (powder-coated paint) and shall meet NEMA 4X/6P (IP66/IP67) ratings.

9) When installed in non-metallic or internally lined piping, the metering tube (detector) shall be provided with a pair of corrosion resistant

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 5

grounding rings. The grounding ring material shall be 316 stainless steel.

10) Fluid Temperature Range a) For meter-mounted amplifier applications, the fluid temperature

range shall be -4°F to 212°F [-20°C to 100°C] at a maximum ambient temperature of 122°F [50°C] for the PTFE liner material.

e. Signal Amplifier

1) The signal amplifier shall be microprocessor based, and shall energize the

detector coils with a digitally controlled pulsed DC. The excitation frequency shall be program selectable for the following: 1Hz, 3.75Hz, 7.5Hz, or 15Hz. (factory optimized to pipe size and application).

2) The signal amplifier electrical power requirement shall be 85-265VAC, 45-65Hz. The power consumption shall not exceed 15W.

3) The signal amplifier shall have an ambient temperature rating of -4°F to 140°F [-20°C to 60°C].

4) The signal amplifier shall include non-volatile memory capable of storing all programmable data and accumulated totalizer values in the event of a power interruption.

5) Automatic zero stability, low flow cut-off, empty pipe detection and bi-directional flow measurement shall be inherent capabilities of the signal amplifier.

6) All signal amplifier outputs shall be galvanically isolated to 250 volts. 7) The signal amplifier and remote junction enclosures shall be

constructed of cast aluminum (powder-coated paint) and shall meet NEMA 4X/6P (IP66/IP67) ratings.

8) Outputs: The signal amplifier shall provide a total of four digital outputs, one analog output and one digital input. a) Up to four open collector digital outputs, program selectable

from the following: Forward pulse, reverse pulse, AMR pulse, flow set point, empty pipe alarm, flow direction, reset output, error alarm and 24V supply.

b) Up to two active digital (24 Volt) outputs, program selectable from the following: Forward pulse, reverse pulse, AMR pulse, flow set point, empty pipe alarm, flow direction, preset output, error alarm and 24V supply.

c) Up to two AC solid-state relay outputs, program selectable from the following: Frequency output, flow set point, empty pipe alarm, flow direction, preset amount and error alarm.

d) One digital input, program selectable from the following: Remote reset, batch reset and positive return to zero.

e) Advanced protocol support using Modbus/RTU.

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 6

f) One analog output programmable and scalable from the following: 0-10mA, 0-20mA, 2-10mA or 4-20mA. Voltage sourced and isolated. Max. loop resistance = 800 ohms.

f. Control and Programming

1) The signal amplifier shall be programmed via three function buttons.

The programming functions shall be available in a user-friendly, menu driven software through the four-line LCD interface. The signal amplifier shall accommodate the following languages: English, German, Czech, French or Spanish.

2) Programmable parameters of the amplifier include, but are not limited to: calibration factors, totalizer resets, unit of measure, analog and pulse output scaling, flow-alarm functions, language selection, low-flow cutoff, noise dampening factor and excitation frequency selection.

3) The signal amplifier shall have a programming option allowing entry of a selected numeric password value for tamper protection.

g. System Performance

1) The metering system shall operate over a flow range of 0.10 to 39.4

ft/s [0.03 to 12.0 m/s]. 2) The metering system shall perform to an accuracy ± 0.2 percent of

rate, +/- 1 mm/s velocity throughout the meter’s entire flow range. Meters that have varying accuracies based on varying velocities shall not be acceptable.

3) The metering system shall be capable of measuring the volumetric flow rate of liquids having an electrical conductivity as low as 5.0 micromhos per centimeter.

4) The system measuring repeatability shall be <0.10% of full scale. h. Indication

1) The signal amplifier shall include a four-line, 20-character, backlit LCD interface to display the following values: a) Flow rate in selectable rate units b) Forward totalizer in selectable volume units c) Reverse totalizer in selectable volume units d) Net totalizer in selectable volume units e) Error or alarm messages f) Software revision level

PART 3 - PRODUCTS

3.1 INSTALLATION

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 7

A. Follow manufacturer’s recommendation for installation. Installation will conform to the guidelines provided by the Installation & Operation Manual.

B. Straight pipe requirement shall be an equivalent of three diameters on the inlet (upstream) side, and two diameters on the outlet (downstream) side.

C. For best performance, place meter vertically, with liquid flowing upward and meter electrodes in a closed, full pipe:

3.2 CALIBRATION

A. Each meter shall be hydraulically calibrated in an ISO 9000-certified testing facility, which utilizes a computerized gravimetric testing method with a measuring uncertainty of 0.1%.

B. Each meter shall be provided with a calibration certificate indicating the measured error (percent deviation) at three different flows, respectively equivalent to 25%, 50% and 75% of the nominal flow rate for each size.

3.3 MANUFACTURER’S WARRANTY

A. The manufacturer shall warrant the Product to be free from defects in materials and workmanship appearing within the earlier of either: One (1) year after installation; or one (1) year and six (6) months after shipment from manufacturer.

END SECTION 407113

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ELECTROMAGNETIC FLOW METER (ADDENDUM NO. 3) 407113 - 8

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LINE BEARING DISTANCEL1 N 55°14'51" E 39.13'

L2 N 61°31'15" E 32.11'

L3 S 77°22'28" W 61.40'

L4 N 89°05'34" W 52.29'

L5 N 81°15'32" W 51.89'

L6 N 68°28'09" W 49.31'

L7 N 58°32'21" W 58.18'

L8 N 49°44'25" W 276.66'

L9 N 46°23'54" W 47.16'

L10 N 35°17'55" W 52.73'

L11 S 23°29'14" E 50.10'

L12 N 03°57'25" E 74.49'

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AERIAL POWER LINE

STORAGE TANKGALLON WATER

1,000,000EXISTING

GRAVEL DR

FENCE (TYP.)CHAIN LINK1

DT-5

PONDBACKWASH

PONDPOLISHING

FENCE (TYP.)CHAIN LINK

FENCE (TYP.)CHAIN LINK1

DT-5

1

DT-5

1

DT-5

6'-0"

TYP.

6'-0" TYP.

6'-0"

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6'-0" TYP.

6'-0"

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6'-0" TYP.

FENCE (TYP.)CHAIN LINK

FENCINGSTART TEMPORARY

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SCALE: 1"= 50'

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ADDENDUM No. 3 4/17/20

ADDENDUM No. 33

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551.38

551.90

552

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552.66

552.88

553

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553.23 553.27

553.19

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553.77

553.93

554

554.28 554.20

554.33

554.40

554.33

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N 1 454 947.55

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N 1 454 975.88

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N 1 454 989.42

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CONTRACT No. 2

CONTRACT No. 3

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