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011003 HNi. To infinity and beyond!. Eco-Marathon. T-Rex. 011003 HNi. Eco-Marathon in a nutshell: - PowerPoint PPT Presentation
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To infinity and beyond!To infinity and beyond!
011003 HNi
Eco-MarathonEco-Marathon
Records:Eco-Marathon in a nutshell:• The principle of the race is to use as little fuel as possible during the race on
a given distance to be covered within a given time according to the regulations. The results are given by measuring the fuel consumed during the attempt.
• The only fuels that may be used are commercial unleaded 98-octane fuel or - diesel. These fuels are supplied by the organizers. Fuel must be used alone with no additives; only the power produced in the engine by its combustion with air can be used for propulsion, with the exception of factors considered natural, such as wind and gradient. All intentional changes to the aerodynamic form of the vehicle during the race are prohibited
• Two Eco-Marathon competition classes:– Open class: General structural regulations– Basic class: General structural regulations + additional limitations:
• Materials of the carrying structures: steel, aluminium, plywood, wood, use of any fibre material is forbidden
• Bodywork (non carrying structure): glass fibre, wood, plastic, steel, aluminium, fabrics• Engine: factory made origin,modification of factory made parts is allowed, electronic control
systems with feedback are not allowed
• International competitions: (Nogaro (F), Bryssel (B), Rockingham (GB), Suzuka (J), Nokian Tyres Ltd test track (FIN)), over 600 competing teams all over the world
Open class WR:
3962km/lFancy Carol (J)Hiroshima (J), 2003
Basic class WR:
2204km/lBS Mileage Marathon (FIN)Nogaro (F), 2002
Diesel WR:
2572km/lOptima Racing (F)Nokian Tyres Ltd test track (FIN), 2001
Basic class FR:
2204 km/lBS Mileage Marathon (FIN)Nogaro (F) 2002
Diesel FR:
2455km/lBS Mileage Marathon (FIN)Nokia (FIN), 2003
011003 HNi
BS Mileage MarathonBS Mileage Marathon
Mission BS Mileage Marathon was founded in 1996. It's headquarters are
located in Lempäälä Finland.
The aim of the team is to built and develop eco-marathon vehicles to be as economic as possible and to thrive as well as possible in international races in basic class category.
In addition to the everyday work the team promotes its co-operative partners and offers an opportunity for the members for creative inventions and problem solving, as well as for applying the learned skills in demanding technical applications.
BS Mileage MarathonIisakinkuja 3 AFIN - 37560 LempääläFINLAND
Tel. +358 3 316 0551 http://www.saunalahti.fi/~fmmc/BSMM
2455 km/l0,407dl/100 km
BS03 'Velociraptor'
1561km/l0,641dl/100km
BS02 'T-Rex'1200km/l0,833dl/100km
BS02a1071km/l
0,933dl/100kmBS01c
642km/l1,557dl/100km
BS01b479km/l
2,087dl/100kmBS01a
1726km/l0,579dl/100km
BS02 'T-Rex'
2245km/l0,445dl/100km
BS02 'T-Rex'
0
500
1000
1500
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1996 1997 1998 1999 2000 2001 2002 2003
km/l
011003 HNi
Eco-Marathon competitionEco-Marathon competition
Case: CIRCUIT PAUL RICARD - LE CASTELLET• Six 3208m laps, total race distance 19248m • Total time 48’00’’, average speed 25km/h• Height difference 16m• 25 accelerations
Driving technique: The competitors must complete a given distance (usually 15-20km) at a minimum average speed of 25 km/h or 20 km/h
(only in France). Switching off the engine and rolling on neutral are allowed during the race.
Acceleration 1.8s, 20-33km/h
Acceleration 2.9s, 18-33km/h
Acceleration 3.9s, 20-36km/h
Acceleration 4.2s, 21-25km/h
Starting acceleration15s, 0-25km/h
= Uphill
011003 HNi
Technical factorsRollingresistance
Aerodynamics
Efficiency of thetransmission system
Contol-systems
Surfacequality
Shape
Referencearea
Tyres
Bearings
Wheelangles
Efficiency ofthe engine
Weight
Thermalefficiency
Mechanicalefficiency
Fuel saving - Technical factorsFuel saving - Technical factors
Good Eco-Marathon vehicle...• … has good rolling properties• … has an engine with high efficiency• … has low air resistance• … is light (1kg 0,5% of result)• … is result reliable
Efficiencycoefficient
011003 HNi
Human factors
Mistakes
Team
Product quality
Partners
Driver
Driving skills
Fuel saving - Human factorsFuel saving - Human factors
Good Eco-Marathon driver...• … is capable to drive constant performances• … ’sees’ profiles of the track and notices changing weather conditions• … is capable to make concrete adjustment suggestions based on driving• … have reserves of strenght - saves ’the last drop’ in strict competition situation
011003 HNi
BumpsCoarseness
Type of surface
Environmental factors
Climate Track
Profile
X Y
Temperature
AirTrack
Air humidity
Barometricpressure
Wind
Speed
DirectionSurface quality
Fuel saving - Environmental factorsFuel saving - Environmental factors
Optimal weather conditions:• Dry surface• Partly clouded• High barometric pressure• High air humidity• Calm• Air temperature 20-25°C
Record track:• Quite old, smooth tarmac surface• Small height differences - as constant
speed as possible• No tight corners, acceleration points on
the straights
011003 HNi
Factors affecting to fuel consumptionFactors affecting to fuel consumption
• Use of best components and materials
• Non-compromising design
• Automatization• Standardization• Quality of the tools• Training
• Minimization of the environmental factors by means of design
• Control systems
Technical factors Environmental factorsHuman factors
Automatization
dtv
dtvBgamvAcgfmbB
rwv
e
e
sin2
cos1 2
Fuel consumption Engine
TransmissionRolling resistance
Air resistance Ascent resistanceAccelerating power Braking resistance
011003 HNi
Air resistance vs.rollig resistanceAir resistance vs.rollig resistance
Air resistance and rolling resistance vs. the speed of the vehicle
0
10
20
30
40
50
60
70
80
90
0 10 20 30 40 50 60 70 80 90 100 110
Speed [km/h]
Res
ista
nce
[N]
Air resistance
Rolling resistance
011003 HNi
BS02 ’T-Rex’ (-99)BS02 ’T-Rex’ (-99)
General technical data
Layout One driving rearwheel, two steering front wheels
Chassis Self-carrying, D-box -type structure made of aluminium, 9,5kg
Bodywork Fully covering bodywork. Materials: glass fibre, balsawood(reinforcements), 7,5kg
Transmission Single stage, single speed chain transmission, centrifugal clutch oncrankshaft, freewheel on rearwheel
Tyres Michelin 44-406 Eco-Marathon, latex –inner tyres
Brakes Hydraulic bicycle brakes, double circuit system
Weight 66kg without driver
Engine
Type Yanmar L40AE-DE diesel engine, four strokeTechnical data Cylinder displacement: 199cm3, output: 2,5kW / 3000RPM,
compression ratio 22
Lubrication system Wet sump lubrication system, Shell Helix Ultra diesel 5W-40 oil
Fuel system Direct fuel injection, volume of the fuel system 30ml
Electric system 12V 16Ah lead gel battery, electric starter
011003 HNi
BS03 ’Velociraptor’ (-03)BS03 ’Velociraptor’ (-03)
General technical data
Layout One driving rearwheel, two steering front wheels
Chassis Self-carrying, D-box -type structure made of high strength steel, 8,5kg
Bodywork Fully covering bodywork. Materials: glass fibre, balsawood(reinforcements), 5,5kg
Transmission Single stage, single speed chain transmission, centrifugal clutch oncrankshaft, freewheel on rearwheel
Tyres Michelin Radial Eco-Marathon, tubeless
Brakes Hydraulic disc brakes, double circuit system
Weight 62kg without driver
Engine
Type Yanmar L40AE-DE diesel engine, four strokeTechnical data Cylinder displacement: 199cm3, output: 2,5kW / 3000RPM,
compression ratio 22
Lubrication system Wet sump lubrication system, Shell Helix Ultra diesel 5W-40 oil
Fuel system Direct fuel injection, volume of the fuel system 30ml
Electric system 12V 16Ah lead gel battery, electric starter
011003 HNi