To be a front runner in Designing and Engraving Cylinders

Offering Best in Quality, Service, Graphic Excellence and

Cost Effec�ve Solu�ons with all facili�es of Designing,

Studio, Samplng, Prepress, Digital Proofing, Engraving,

Final Proofing for Flexible Packaging and Specialized

Prin�ng Industries at one stop.

The project is accomplished under the dis�nc�ve leader ship of Mr. Y.U.Reddy,

a well- known name in Rotogravure Cylinders Industry, who started first electronic

engraver in India and having more than 35 years of exper�se while working

as Technical leader and founder member of companies like Uflex (Cylinder Div.),

Paharpur 3P, Huhtamaki PPL, Afflatus, Accuprint and more.

VISIONVISIONVISION

OUR COMPANYOUR COMPANYOUR COMPANY

Mr. Y.U.Reddy (CEO)

The project is located at best upcoming Industrial Estate in Delhi NCR with

area of around 10000 sq yards. With all up to date facili�es, Highly

skilled and Dedicated work team we are commi�ed to offer high quality,

precise and performing products.

Crea�ng innova�ve packaging designs, with ar�s�c and technical aspects to meet product and market requirements.

Highly skilled experienced and dedicated designing team capable of catering packaging requirements of all kinds of Stock Keeping Units (SKUs)

With Design studio equipped with latest Scanner, Imaging and White ink based printers to get precise results on actual substrate at Designing Level.

In collabora�on with Esko, Fiery XF, Coral, Adobe, Epson, Artpro etc,

Equipped with Latest so�ware and hardware for 3D mock up, packaging layout, Color calibrated monitors and printers, Ink planning and saving program, white ink and metallic Ink digital output.

PREPRESSPREPRESSPREPRESS

DESIGNINGDESIGNINGDESIGNING

Digital Pre-press planning so�ware ARTPRO latest version

best in industry color separa�on, trapping, bar code

genera�on and pantone. Highly experienced and skilled

professionals equipped with color calibrated monitors for

precise hal�one results.

Specialized in Large cylinders of Texture jobs for Leather, Plywood,

Rexine and paper industry.

Color calibrated printers, Prin�ng on actual substrate with

actual imaging in white and metallic inks facilitate 99%

accurate prepress proofs saving expenditure on

test cylinders / jobs

CM

Y

K

ENGRAVINGENGRAVINGENGRAVING

The K5 Smart impresses with its high level of automa�on. The only manual steps are

inser�ng the cylinder and applying any lubrica�on required. All other steps can be automated

and are ac�vated using one-bu�on opera�on.

CAPACITYCAPACITYCAPACITYHollow cylinder Face width 400-2400 mm Circumference 400-1200mm Sha� cylinder Face

width 400-2400mm Circumference 400-1200 mm

The Hell K5 Smart XL is the clever all rounder and leader in cylinder engraving. Its extensive

features deliver fast, high-quality engraving results.

This innova�ve, volume-based cu�ng procedure delivers unique repeat accuracy in cylinder

engraving while also drama�cally reducing the amount of waste generated.

Quality /Composi�on of electropla�ng baths for Nickel, Copper & Chrome.

Copper hardness, finish and roughness

Straightness of cylinder from one end to other end of the cylinder.

Cell structure (Width/Wall/Depth) for each cylinder is checked to ensure correct reproducibility and consistency.

Checking and matching of each cylinder proof with the master sample artwork prior to dispatch.

Proper packing of cylinders to avoid any transit damage

Proof reading, shade matching as per customer requirement.

THE THE QUALITY CHECKSQUALITY CHECKS

THE QUALITY CHECKS

A dedicated team of designers for all crea�ve work with perfec�on.

One stop Designing Hub for all packaging development needs.

Advanced Scanner for reproduc�on, photo shoot, color calibrated monitors and printers.

Specialized so�-wares for Security Features, Ink management and 3D packaging mockup designing.

Exper�se in developing specialized applica�on designs for Vinyls, Leather, Plywood paper etc.,

Prime focus on accuracy and preprocessing with state-of-the-art white ink based printers to ensure the original crea�vity.

Exis�ng Capacity of producing 2500 cylinders per month, to be enhanced with adding 02 more engravers and One Laser Engraving Line.

Enhanced Capacity target to reach 4000 cylinders per month.

Latest Specialized so�-wares for Ink saving, Security and An� counterfeit images.

Capability to produce Hollow as well as sha�ed prin�ng & coa�ng cylinders.

Automa�c Copper and chrome pla�ng lines with suitable polishing machines to a�ain accuracy and metallurgy as per interna�onal standards.

Hell XL Smart Hybrid Engraver for rolls up to Circumference 1200mm and Length 2500mm.

04 Nos of Hell K 5 Engravers with high frequency

Two Proofing Machines, one for large cylinders up-to 2500 mm length.

Fully equipped Quality Assurance facility to maintain standard parameters of Raw Materials, Process and also final product at every step of manufacturing.

Independent Base Shell Manufacturing Plant with well-equipped machine shop to produce all types of shells with high precision and quality in minimum possible �me.

Design Studio at JMD MEGAPOLIS, SECTOR-48, GURUGRAM HARYANA

LOCATIONS AND FACILITIESLOCATIONS AND FACILITIESLOCATIONS AND FACILITIES

Cylinders manufacturing unit at BAWAL, REWARI HARYANA

WE ALSO DOWE ALSO DOWE ALSO DO

In house base Shell Manufacturing with all machining and balancing facili�es

Complete product packaging designing and planning

Color calibrated digital Outputs for Sampling, Mock Up and Color planning

High Security An� counterfeit features from unique so�ware and infrastructure

Ink saving projects with designing and planning so�ware.

CONTACTCONTACTCONTACT

BRANDS WE SERVEBRANDS WE SERVEBRANDS WE SERVE

EMERALD ROTOGRAVURE CYLINDERSEMERALD ROTOGRAVURE CYLINDERSEMERALD ROTOGRAVURE CYLINDERSA Unit of Yansefu Inks & Coa�ngs Pvt Ltd.

Design House and Head Office

143,FIRST FLOOR, JMD MEGAPOLIS SECTOR-48, SOHNA ROAD, GURUGRAM HARYANA

Ph : +91-124-4669958, M :+91-9949702159,9873278228,

Works

PLOT NO -20, SECTOR-5, IMT BAWAL, DISTT - REWARI (HR)-123501 M : +91-9985745597, Email :design@emeraldcyl.com