TML Technik GmbH - dkki-co. · PDF file© 2006 TML Technik GmbH Slag Raking Machines ... © 2006 TML Technik GmbH Electric Arc Furnace ... Usage of a large range of attachments on

TML Technik GmbHTML Technik GmbH

© 2006 TML Technik GmbH

Products for The Metallurgical IndustryProducts for The Metallurgical Industry



History of TMLHistory of TML

1993 Founding of TML Technik GmbH through over takingthe telescopic excavator “UNIDACHS” division of the Wieger company of Neuss

1997 Take over of Leonard GmbH

2005 Take over of MPT Masterpiece Technology



Location: Monheim/RhineLocation: Monheim/Rhine



FacilityFacility

TML Technik is located in Monheim/Rhine. The facility has 5 productionworkshops linked to the office building on over12.000m²



Development & Designhighly qualified and trained design engineers

Qualitycertified according to DIN EN ISO 9001/2000

Materialsfrom high quality suppliers, incl. certificates

Productionin 5 Workshops with 7 Crane units

EngineeringEngineering



The use of modern technology in every department secures qualityand boosts efficiency. In design and development, we utilise thelatest types of 3D-CAD design and development programs. All work carried out is finally checked by modern test procedures.

DesignDesign



Manufacturing

Certification for welding according to DIN 18800, Part 7

Welding technology

Certificate for welding quality according to DIN EN 729-2.

Authorization to carry out the welding quality procedure according to DIN 8560 und DIN EN 287, armoured-plate – military use

ProductionProduction



Products for applications in metallurgical industryProducts for applications in metallurgical industry

Telescopic excavatorsTelescopic stroke: 2000 – 5500 mm, weight 9,5 - > 40,0 t

Telescopic rotary boomsTelescopic stroke: 3000 – 5500 mm, weight 6,5 – 12,0tSlag raking machinesStroke: 4000 – 10000 mm, deslagging force up to 3,5 t

Charging machinesCharging capacity up to 3,0 tTap Hole Drilling Machines

Tools & Attachments for TML products

Crust Breakers for electrolysis



Products for applications in refractory industryProducts for applications in refractory industry

Mixing and Conveying Units

Continuous Mixer Units

Compulsory Mixer

Piston Pumps

Rotary Head Manipulator

Dry Gunite Machines

Tundish Spray Units

Complete Systems



Debricking Machine “UNIDACHS”Debricking Machine “UNIDACHS”



R-Series:Telescopic stroke 2000 – 2500 mm; Weight 8,5 – 12,0 t

S-Series:Telescopic stroke 3000 – 3500 mm; Weight 13,0 – 19,0 t

L-Series:Telescopic stroke 3200 – 4000 mm; Weight 23,0 – 27,0 t

M-Series:Telescopic stroke 3200 – 4000 mm; Weight 28,0 – 32,0 t

H-Series:Telescopic stroke 4500 – 5500 mm; Weight 34,0 - > 40,0 t

Debricking Machine UNIDACHS Debricking Machine UNIDACHS ––Model OverviewModel Overview--



Telescopic Rotary BoomsTelescopic Rotary Booms

Debricking of electrolysis

Hot ladle de-skulling

Hot ladle de-skulling

Converter surface de-skulling



TML TECHNIK GMBH

Telescopic Rotary Booms STelescopic Rotary Booms S-- TNTN

Telescopic rotary boom S-version

Telescopic rotary boom TN-version



TML TECHNIK GMBH

Telescopic Rotary Booms K Telescopic Rotary Booms K -- TSTS

Telescopic rotary boom K-version

Telescopic rotary boom TS-version



Telescopic Rotary Boom Telescopic Rotary Boom ––Model OverviewModel Overview--

S-Series:Telescopic stroke 2.500 – 4.000 mm; Weight 8,5 – 10,0 t

TN-Series:Telescopic stroke 3.200 – 4.000 mm; Weight 8,5 – 10,0 t

K-Series:Telescopic stroke 2.500 – 4.000 mm; Weight 10,0 – 12,5 t

TS-Series:Telescopic stroke 3.200 – 4.500 mm; Weight 10,0 – 12,5 t



Slag Raking MachinesSlag Raking Machines

Slag raking of hot metal



Charging MachinesCharging Machines

Charging machine CM120



Steel Mill Loader LR632 B Steel Mill Loader LR632 B LitronicLitronic

Steel Mill Loader LR632



Crust BreakerCrust Breaker

Debricking of aluminium crust

Crust breaker CB7



Tap Hole Drilling MachinesTap Hole Drilling Machines

Tap hole drilling machine with refractory inserting tool

Tap Hole drilling machine on mobile undercarriage

Tap hole drilling machine on crawler undercarriage



Working areas within steel millsWorking areas within steel mills

Ladle shop – Torpedo ladlesHot ladle skull cleaning, ladle refractory lining de-bricking,removal of porous plug, refractory lining repair

Converter platformConverter mouth de-skulling, tap hole drilling, converterrefractory lining de-brickingBlast furnace runnersProfiling, refractory lining de-bricking, refractory lining repair

Electric-Arc-FurnaceRefractory lining de-bricking, slag gate cleaning, refractory lining repair

TundishCleaning and refractory removal, refractory lining repair



Ladle cleaningLadle cleaning

Hot ladle cleaning with ripper hook

Hot ladle cleaning with ripper hook and remote controlCleaning slag pots with ripper hook

De-skulling of torpedo ladles with pneumatic hammer



Video:Video: LadleLadle cleaningcleaning

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StopStop = = clickclickGo = Go = clickclick



Removal of Porous PlugRemoval of Porous Plug

Pushing of P/P



Video:Video: RemovalRemoval of Porous Plugof Porous Plug





Converter ServiceConverter Service

Hot converter mouth cleaning with ripper hook

De-skulling of converter cone / neck

Hot converter mouth cleaning with ripper hook



Video:Video: ConverterConverter ServiceService





Electric Arc FurnaceElectric Arc Furnace

Arc-Furnace de-bricking with pneumatic hammer



Tap Hole DrillingTap Hole Drilling

Furnace debricking with pneumatic hammer

Converter Tap Hole Sleeve removal and inserting of new sleeve



Tap Hole Drilling Tap Hole Drilling ––VideoVideo--





Blast Furnace Runner ServiceBlast Furnace Runner Service

Blast furnace runner cleaning and de-bricking with remote controlled 200 R



TML Ladle and Converter Refractory Repair MachineTML Ladle and Converter Refractory Repair Machine



TundishTundish



Tools & AttachmentsTools & Attachments

Tap hole drilling attachment Single ripper hook

BucketQuick coupling

Boom Extension

Porous Plug pushing tool

Double ripper hook



Efficiency & CostsEfficiency & Costs

Production Increasethrough working in extremely hot condition

Energy Savingthrough reduced ladle heating periods

Refractory and Ladle Savingthrough longer life of refractories

Time Savingthrough being able to work precise



Adaptation to the working area

• through range of different models• through variable reach• through low building height• through customer specific solutions

Usage of a large range of attachments on one machine

• Ripper hook for skull removal• Ripper tooth for P/P• Tap hole drill • Pneumatic hammer • Hydraulic hammer

FlexibilityFlexibility



Mixing and conveying unitsB260, B6 and B8 Vessel System

With the Vessel Systems, as compact mixing and conveying unit, it is possible to handle monolithic castables from big-bags (bags) with a grain size from 8mm up to 16mm. Capacity from 400Kg up to 1t/charge.

The units are used at blast furnace runners, ladles, tundishes, rotary kiln melting ovens etc.

B6/B8 Feeding with big-bags, with manual or automatized control.

B260 Vessel System

With the Vessel System, as compact mixing and conveying unit, it is possible to handle monolithic castables from bags up to 8mm grain size.



Refractory Units for unshaped materials

MPT Masterpiece Technology is specialized on machines and facilities for unshapedRefractory materials.In accordance to the problems to be solved and the application we have the needed system.The units are field approved, rugged and wear resistance. Our systems are leading to cost Saving.



Fields/-Industry of application

B5-V Tundish Spraying System

• Iron and Steel plants• Non-ferrous metallurgical production• Cement plants• Glass production• Chemical plants• Waste Incinerator

Recycling unit BSR-1 B8 Mixing- and Conveying unit B260 Mixing- and Conveying unit



Tundish- Spray- Units for spraying of working line material

B5-V with vertical pumpThe compact B5-V, run and controlled by the spray operator. A cost saving system. The big-bags are fed into the dry mortar container and cut off there. The dry material is running down then steadily, supported by a fluidifying and/or a vibrator, into the continuous mixer. Here it is mixed continuously in the consistency chosen, feeding the vertical pump.

In the vertical-pump with variable drive is installed the wet mortar level probe. Thereby the unit is controlled automatically. The operator is starting and stopping the cpl. unit by opening or closing the air cock at the spray gun.

Capacity 45 l/min.

B1 the small, compact mixing pump for mixing and spraying. Feeding by bags.

Capacity 30 l/min.



Continuous mixer for direct casting or as pre-wettening unit at guniting

For continuously production of wet mortar from dry pre-mixed refractory material up to grain size of 16mm. Also as pre-wettening system for gunning machines.

BM60/BM100The continuous mixer is mounted on a frame with build on dry mortar hopper for manually feeding.

Capacity: BM 60 = 60 l/min BM100 =100 l/min.

BM100SThe continuous mixer for feeding directly from Container/ Silo with flange connection DN300.

Capacity 100 l/min.

BM150 S-BThe continuous mixer/pre-wettening unit is made for the continuous production of pre-wettened mortar from dry pre-mixed mortar.

Capacity 150 l/min.



Mixing and conveying units B260, B6 and B8 Vessel System

With the Vessel Systems, as compact mixing and conveying unit, it is possible to handle monolithic castables from big-bags (bags) from 8mm up to 16mm grain size. Capacity from 400kg up to 1t/charge.

The units can be used at blast furnace runners, ladles, tundishes, rotary kiln melting ovens etc.

B6/B8 Vessel systemwith automatic control

B6/B8 Vessel systemconveying alternatively via distribution

arm swivable 180°.

B260 Vessel Systemwith the Vessel System, as compact mixing and conveying unit, it is possible to handle monolithic castables from bags up to 8mm grain size.



Piston pumps for injection, casting and wet shotcreting

MBS 7080 / 500EWM

With hydr. high pressure S-valve double piston pump and build on mixer.

Capacity max. 5m³/h

Material pressure max. 160bar

With separate hydraulic power pack type HA50D diesel or with HA50E electric drive.

MBS 7080 / 1000DWM in modular design. Capacity 7m³/h shotcreting and 17-19t at casting.-Hydraulic power pack HA50D Diesel or electric drive HA45E-High pressure S-valve double piston pump-Double shaft mixer with 450 l volume-Wet material storage hopper 600 l with agitator for feeding from a separate mixer

Material pressure max. 160bar



Compulsory Mixer for homogenuous mixing for wet and dry mixing.

Double Shaft Mixer Type 1000DWM

Single Shaft Mixer Type 500EWM

These two especially for refractories developed mixers are mixing the material absolutely homogeneously. This is resulting in high quality and high lifetime of the refractories when installed.



Compact Frame Unit Type MSE

The Compact Frame Unit Type MSE is a cpl. unit for stapling, pre-wettening and spraying of dry mixed refractory material in combination with manipulators.

Rotary-Head Spray ManipulatorFor BF-Hot repair with surroundingtemperatures up to 400°C.



Dry spraying machines

WM 14/24 GUNITE MACHINE WITH VOLUMETRIC BATCHER SYSTEMFor refractory materials, with up to 4% pre-moisturing.

Double- Chamber-System Unit Type WMT

For dry guniting continuously. The feeding is done continuously by bags or from silo. The unit with continuous operation and lowest wear.

The WM MINI is a frequency controlled electric screw pump driven by an 1,5kW motor.

The screw pump can handle material up to 3mm grain size and can be used for - Grouting and injecting of refractory material

Injection machine

Dry spraying machines



ReferencesReferences



TML Technik GmbHDaimlerstrasse 14 – 1640789 Monheim am RheinGermany

Tel.: +49 2173 95750Fax: +49 2173 957540

Documents

TML Technik GmbH - dkki-co. · PDF file© 2006 TML Technik GmbH Slag Raking Machines ... © 2006 TML Technik GmbH Electric Arc Furnace ... Usage of a large range of attachments on