Tm9-2320-208-34p M-38A1

TECHNICAL MANUAL}

No. 9-2320-208-34P

*TM 9-2320-208-34P

HEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON 25, D.C. , 22 July 1966

Figure Page

45

1,2 93,4 105,6 11

137 158 179 19

10 2111 2312 2513 2714 2915 3116 3317 35

18 3719 39

20 4021 4322 45

23 4624 47

25 4926 5227 5828 61

6429 6930 7031 7332 74

33,34 75, 77

DS and GS Maintenance Repair Parts and Special Tool Lists

TRUCK, UTILITY: lf4-TON 4x4M38Al AND M38A1C, AND

TRUCK, AMBULANCE: FRONT LINE

lf4-TON, 4x4, M170

VISUAL GUIDE TO CONTENTS _SECTION I. INTRODUCTION _

Truck, utility: 74'-ton, 4 x 4, M38A1-left front and right rear view ~

Truck, utility: 74'-ton, 4 x 4, M38A1C-Ieft front and right rear view _Truck, ambulance: front line, 74'-ton, 4 x 4, M170-left front and right rear view _

II. DIRECT AND GENERAL SUPPORT REPAIR PARTSGroup 01. Engine

0100 Engine assembly and shipping container . _0101 Engine block and related parts--exploded view _0101 Cylinder head and related parts--exploded view _0102 Crankshaft and related parts--exploded view _0103 Flywheel assembly--exploded view . _0104 Piston, connecting rod and related parts--exploded view _0105 Valves, springs, rocker arms, and related parts--exploded view . _0105 Camshaft and related parte-e-exploded.view _0106 Engine oil pan--exploded view . . _0106 Upper vent system--exploded view _0106 Oil pump assembly--exploded view . _0106 Oil filter assembly--exploded view _

02. Clutch assembly0200 Clutch assembly--exploded view _0202 Clutch linkage . _

03. Fuel system0301 Carburetor assembly-exploded view _0302 Fuel pump assembly--exploded view _0304 Air cleaner assembly--exploded view - .. .

05. Cooling system0501 Radiator and related parts--exploded view . _. - __ ' _0504 Water pump assembly--exploded view _

06. Electrical system .0601 Generator (Auto-Lite)--exploded view - - - - - - - - - _0601 Generator (Delco-Remy)--exploded view - . . _. --- - _0602 Regulator (Auto-Lite)--exploded view _0602 Regulator (Delco-Remy) - - - - - _0602 Regulator alternator . - - _0603 Starter assembly--exploded view - -- - - - - - - - - - _0605 Distributor assembly--exploded view - - - - _0609 Right service, blackout tail and stoplight assembly--exploded view. _0609 Service headlight assembly--exploded view - - - - - _0613 Chassis wiring . ~ - - - - - - _

-This manual supersedes ORD 8 SNl G758, 26 March 1956. ORD 9 SNl G758. 24 September 1956. and SM 9-4-5180-JI6-38.12 De,cember 1957.

1

TM 9-2320-20S-34P

SECTION II. DIRECT AND GENERAL SUPPORT REPAIR PARTS-ContinuedGroup 07. Transmission

0700 Transmission assembly _0701 Transmission shafts-exploded view _0701 Transmission main drive gear, assembly-partial exploded view _0701 Transmission main shaft assembly-exploded view _0704 Transmission top cover assembly-exploded view _

08. Transfer assembly0800 Transfer assembly _0801 Power transfer assembly-partial exploded view _0803 Transfer front bearing retainer and shifter shafts-exploded view _

09. Propeller and propeller shafts0900 Front propeller shaft and related parts-exploded view _

10. Front axel1000 Front axle assembly _1002 Front axle differential and related parts-exploded view _1004 Steering knuckle and universal joint-exploded view _

11. Rear axle1100 Rear axle assembly _1102 Rear axle differential and related parts-exploded view _

12. Brakes1201 Handbrake and related parts-exploded view _1202 Service brake assembly-exploded view ' _1204 Wheel cylinders-exploded view _1204 Brake master cylinder-exploded view _1206 Mechanical brake system _

14. Steering1401 Steering assembly _

1401 Steering tie-rod and related parts-exploded view _1401 Steering controls-exploded view _

18. Body, cab, and hull1801 Windshield assembly-exploded view _1801 Fenders and hood _1806 Seat (driver) _1806 Seat (passenger)-exploded view _1806 Seat (rear)-exploded view _1808 Stowage, racks, boxes, and straps _

20. Winch and power takeoff2001 Winch assembly-exploded view _2001 Winch frame-exploded view _2004 Power take off assembly-exploded view _

21. Bumper and guards2101 Bumpers, brackets, and guards _

22. Miscellaneous body, chassis or hull, and accessory items2201 Canvas items and attaching parts ' _2202 Windshield wiper motor and related parts-exploded view _

33. Special purpose kits3303 Hot-water personnel heater kit-exploded view _3305 Deep water fording kit, _3307 Radio power feed kit- _

47. Speedometer _4701 Speedometer equipment _

SECTION III. DIRECT AND GENERAL SUPPORT TOOLS AND EQUIPMENTGroup 26. Tools and test equipment

2604 Special tools _

SECTION IV. INDEXESAlphabetical Index _

Federal Stock Number Index _Ordnance and Manufacturer's Part Number Index _

2

Figure Page

35 7836 8037 8238 8539 87

40 8941 9042 92

43 95

44 9645 9846 101

47 10248 104

49 10750 10951 11052 11353 114

54 11755 11756 118

57 12258 12559 12760 12961 13162 133

63 13764 13865 140

66 142

67 14568 147

69 148150

70 156157

42 92

71,72 158,161

163169175

TM 9-2320-208-34P

BUMPER AND GUARDGROUP 2100

PAGE 95

BRAKESGROUP 1200

PAGE 72

FUEL SYSTEMGROUP 0300

PAGE 27

WINCH ,ASSEMBLYGROUP 2000

PAGE 91

COOLING SYSTEM

GROUP 0500PAGE 30

]=:!:!::~~:;:5;:~::::':=f-rrf::ftf---{--lFRONT AXLEGROUP 1000PAGE 65

TRANSMISSION ASSEMBLY./.-4~---4f-t-+----1 GROUP 0700

PAGE 53

ELECTRICAL SYSTEMGROUP 0600PAGE 12

4

Visual guide to contents. ORO E64924

1M 9-2320-208-34P

SECTION I

INTRODUCTION

1. General

a. This manual is an illustrated list of repair partsand special tools authorized for field maintenance(general and direct support) of the subject materiel.

b. For direct support maintenance, this list contains all items authorized for initial stockage fordirect support maintenance and for supply supportto organizational maintenance. For allowancefactors for those items, see TM 9-230G-223-34P.

c. For general support maintenance, this list contains items authorized for initial stockage for generalsupport maintenance. For allowance factors forthese items, see TM 9-2300-223-34P.

d. The nonsupply items are not stocked for issueand are contained herein for identification only.They are not allocated in the maintenance columns.

e. For prices of Ordnance items listed herein, seethe appropriate supply manual of the SM 9-2-series,Stock List of All Items Price List . Prices of itemsthat are the responsibility of technical services otherthan Ordnance may be obtained from the appropriate type-2 supply manuals for those services.

f. Additional applications of items in this manualare listed in the supply manuals of the SM 9-3-series,Stock List of Repair Parts.

2. Illustration and Text Relationship

a. Illustrated supply items are keyed by numbersto their text listing. In all cases, the illustration andits listing will be on the same or the facing page.

b. Nonillustrated supply items, if any, are listedunder the text of the illustrated assembly to whichthey are most closely related.

c. Nonsupply items are not listed in the text butwill be identified by name, part number in a legendon the illustration and the identifying key numberwill be encircled to indicate nonsupply status.

3. Requisition Notes

a. If the item requisitioned is not furnished, of ifother action is necessary, the nature of the actiontaken by the supplying agency will be indicated bystandard symbols on prescribed forms.

b. When requisitioning an item, the requestingagency will order the listed item. However, thesupplying agencies will take necessary action to issuethe exhaust stock item until stock is exhausted,

whether it be an individual item, kit, set, or assembly.

c. Special purpose kits, i.e., winterization, etc.,must be requisitioned separately, since they are notfurnished with each vehicle. Supply lead time shouldalso be considered when placing requisitions forthese special kits so they may be on hand whenneeded.

4. Explanation of Columns

a. Illustrations. This column indicates the figurenumber of the illustration that depicts the item:When more than one item appears on the illustration, the item number is also indicated.

b. Source, Maintenance, and Recoverability Code.This column lists a code that indicates the selectionstatus and source of supply of the repair part, thelowest category of maintenance to install or manufacture the repair part, and the recoverability andexpendability aspects of the repair part. An exampleof this code is P-o-R. The "P" indicates that theitem is a mission stockage list repair part procuredand stocked on a national program basis, the "0"indicates the repair part is authorized to organizational maintenance, and the "R" indicates that therepair part is an expendable, recoverable item.When repair parts supply responsibility has beenassigned to a materiel agency other than Ordnance,the basic number of a supplying materiel agency islisted in column 2a, for example, "11" for a Signalmateriel item. Refer to paragraph 10 for an explanation of all codes appearing in this manual.

c. Federal Stock Number. This column lists theFederal stock number assigned by the CatalogingDivision, Armed Forces Supply Support Center.

d. Description. The Federal item's name (shownin capital letters) and any additional descriptionrequired for supply operations are listed in thiscolumn. All dimensions listed are in inches unlessotherwise specified. For further identification, themateriel control or manufacturer's part number isparenthetically listed at the end of each nomenclature.

e. Unit of Issue. The unit of issue column lists theactual unit of issue for each item (ea, Ig, ft, etc.).

f. Quantity Incorporated in Unit. The quantityshown in this column indicates the number of itemsrequired for the particular use indicated. This

5

1M 9-2320-208-34P

quantity does not reflect the total quantity of thepart required for the vehicle since it may have otherfunctional uses.

g. 15-Day Field Maintenance Allowance Per 100Major Items. No quantities are listed in these columns. Refer to TM 9-2300-223-34P, ConsolidatedAuthorized Stockage Lists, for allowance factors ofitems to be stocked. If an item appears herein and isnot listed in TM 9-2300-223-34P, it can be requisitioned for immediate use or stockage in accordancewith AR 711-16.

5. How To Find Parts

Parts may be located if one of the following identifying factors is known All references list the pagenumbers on which the assembly or part may befound.

a. Major Component, Assembly, or Location.Refer to Visual Guide to Contents on pages

b. Function, Use, or Location. Refer to the tableof contents which lists the titles of illustrations andnonillustrated items. The nonillustrated items, ifany, are listed with closely related illustrated assemblies or components.

c. Nomenclature (basic noun name). Refer to thealphabetical index on page 000

d. Federal Stock Number. Refer to the Federalstock number index on page 000

e. Ordnance or Manufacturer's Part Number Index.Refer to the ordnance or manufacturer's part number index on page 000

6. Attaching Parts

In some cases, nonillustrated, attaching and/orclosely related items are listed indented directlybeneath the items to which they pertain.

7. Pertinent PublicationsThe following publications pertain to this vehicle

and its components.LO 9-2330-208-12

Lubrication Order for Truck, Ambulance: frontline, U-ton, 4 x 4, M170 and Truck, utility:U-ton, 4 x 4, M38A1 and M38A1C.

TM 9-8014Operator and Organizational MaintenanceManual for Truck, Ambulance: front line, Uton, 4 x 4, M170 and Truck, utility: U-ton,4 x 4, M38A1 and M38AlC.

6

TM 9-8015-1Ordnance Maintenance Manual for Engine(Willys-Overland Model MD) and clutch forU-ton, 4 x 4, utility truck M38Al.

TM 9-8015-2Ordnance Maintenance Manual for Powertrain, body and frame for U -ton, 4 x 4, utilitytruck M38A1 and U-ton, 4 x 4 front line ambulance M170.

TM 9-2320-208-20PDirect and General Support MaintenanceManual for Truck, Ambulance: front line,U-ton, 4 x 4, M170 and Truck, utility: U-ton,4 x 4, M38A1 and M38A1C.

8. Special Information

a. When requisitioning repair parts kits, the useris cautioned to note that many kit components areavailable for issue separately. When a kit component is available separately, it will be listed underthe kit entry with a separate Federal Stock Number,issue, and allowance data.

b. Installation of special purpose kits is authorizedunder criteria defined in SB 9-16 for winterizationkits, SB 9-155 for the deepwater fording kit, andSB 11-131 for the 100-ampere generator kit whencertain radio equipment is authorized. When requisitioning these special purpose kits, the user iscautioned to take into consideration supply leadtime. Refer to the appropriate vehicle modifications required to the vehicle prior to application ofthe kits.

c. Whenever an illustration appears in this manual without certain items being designated by anumber callout, this means that these items areapplied only at organizational maintenance level.Items of such will appear in TYI 9-2~20-208-20P.

9. Abbreviations and Symbolsa. Abbreviations.

adj adjust (able) (ing)aI-alloy aluminum alloyal-oxide, ______________ aluminum oxidealloy-S alloy steelamp ampere(s)amp-hr , ampere hour(s)anld annealedanodic-fin. anodic-finishapprox approximate(ly)assy .. assembly(ies)b-hd button headbdg-hd binding headblk black

blunt-pt , blunt poin tbr brassbrg t brightbtry batterybz bronze

cand-bay-base _________ candelabra bayonet basecap. capacitycd- or zn-pltd cadmium or zinc-platedcd-pltd cadmium platedcham chamfer (ed)CI cast ironck countersunkck-hd countersunk headc/I, center linecop. eoppercp____________________ candle powercr-plt d chromium platedcross-recese-fil-hd cross-recess fil1ister headcross-recess-oval-hd cross-re cess oval headcross-recess-pan-hd, ____ cross-rec ess pan headcrown-hd crown headetd coated

dble doubledbl e-fil ,., double filamentdeg degree(s)dia diam eterdld drill eddld-f'/c-pin drilled for cot ter pindld- sq-hd drilled squa re headea each

ext-strong , ____________ extra st rongext-teeth external teeth (lockwasher):F____________________ Fahrenh eitFed FederalFed Spec, _____________ Federal Specificatio nfig., __________________ figure (s)fiL filament(s)fil-hd fillister headfin. finishfl flat

fl-ck-hd, ______________ flat countersunk headfl-pt, flat pointgal , gallon(s)gimlet-pt. _____________ gimlet pointglvd galvanizedh height, highhd head

hdls headlesshex hexagon (al )hex-hd hexagon headhex-socke t hexagon socke thv-duty heav y du tyhyd hydrauli cid , ___________________ inside diame terins insulated , insulati ng, insulatorint-ext-teeth, __________ int ernal-exte rnal teethint-teeth ______________ internal teethIb pound (s)Ig____________________ length (long)lh left handIht left-hand threa d

TM 9-2320-20B-34P

Ikg lockinglow-ea rb-S low carbo n steelIt light (weight)lubr , lubrica tor , lubrica ting, lubricationmach machin emax maximummed medium

med-car b-S, ___________ medium carbon st eelML __________________ malleabl e ironmin miniature, minimum, minutemin- bay-base, _________ mini ature bayonet basemm millimeter (s)mtg mounting(s)mt l, metalNC National Coarse Threadneg negativeNF___________________ National Fine Threadni, ___________________ nickelni-alloy-S _____________ nickel alloy steelni-pltd nickel platedNo. number(s)nom __________________ nominalnon-rvrs ______________ nonreversibleNPT National T aper Pipe ThreadsNPTF National Taper Pip e Threads (Dry-

seal)NS National Special Threadod olive dr ab , outside diameter (di-

mension )oval-hd _______________ oval he ad01. ounce(s)p-bz phosphor bronzepan-hd pan headph os-ctd ______________ phosphate coatedpltd platedpos positivepsi. pounds per square inchrd-end round endrd-hd round headrect rect angularreg regularretn retainingrh , right handrtc ratchetS steel

sec section (s)sgle-cond single conductorsgle-contact , __________ single contactsgle-end single endsgle-fil , single filamentshk sha nksh- met sheet metalsh-met-thd sheet metal thread (s)slt d slot te dsltd-hd slot te d headsp-gr specific grav itysq squa resq-dr ive squa re drivesq-end squa re endsq-hd squ are headsq-socket squ ar e socket

7

1M 9-2320-208-34P

std standardstght , straightsyn-ru synthetic rubbertapd taperedtee-hdL tee handletemp temperaturethd thread(ed)(s)thk thickjness)tnd-bz tinned bronzetnd-cop. tinned coppertubr tubularUNC Unified National CoarseUNF Unified National Finev voltswd widew/_ __________________ withw/o withoutwtrprf waterproofedx by(as in 2 x 4)zn zinc

zn-dichromate-fin. ___ ___ zinc dichromate finishzn-pltd zinc plated

b. Symbols.** Indicates items available as part of kit or set.t As required* Item available separately.

10. Explanation of Codes

a. Source Code.P-Applies to repair parts which are high mortality parts;

procured by materiel control agencies stocked in and supplied from the Army depot system, and authorized for useat indicated categories of maintenance.

C-Applies to repair parts authorized for local procurement.If not obtainable from local procurement, such repairparts will be requisitioned through normal supply channels with a supporting statement of nonavailability fromlocal procurement.

M-Applies to repair parts which are not procured or stockedbut are to be manufactured by using units at indicatedmaintenance echelons.

PI-Applies to repair parts which are low mortality parts;procured by materiel control agencies and authorized forinstallation at indicated categories of maintenance.

b. Maintenance Code.o Organizational MaintenanceF Field Maintenance Direct SupportH Field Maintenance General Support

8

c. Recoverable Code.R-Indicates a repair part or assembly that is expendable and

recoverable and is economically repairable and, whenavailable, is furnished by supply on an exchange basis andwhich may be placed in "ready for issue" condition by oneor more of the refinishing, cleaning, replating, anodizing,adjusting, welding, etc., processes.

11. Manufacturers' Symbols

16764 Delco-Remy Division of General Motors Corp.,Anderson, Indiana

18970 E. A. Laboratories, Inc., Brooklyn, N.Y.

19728 Electric Auto-Lite Co., Toledo, Ohio

24617 General Motors Corp., Detroit, Michigan

35510 Leece Neville Co., Cleveland, Ohio

58275 Studebaker Division of Studebaker Packard Corp.,South Bend, Indiana

65909 Willys Motors Inc., Toledo, Ohio

71500 Carter Carburetor Division of ACF Industries, Inc.,St. Louis, Mo.

77220 Perfect Circle Co., Hagerstown, Indiana

80244 General Service Administration, Washington, D.C.

96906 Military Standards

12. Suggestions and Recommendations

The direct reporting. by the individual user oferrors, omissions, and recommendations for improving this manual is authorized and encouraged. DAForm 2028 (Recommended Changes to DA Publications) will be used for reporting these improvementrecommendations. This form will be completedusing pencil, pen, or typewriter, and forwardeddirect to Commanding General, U.S. Army TankAutomotive Center, ATTN: Sl\10TA-~IS,Warren,Mich., 48090.

13. Special Tool Kits For Ordnance Personnel

Special tools required by Ordnance organizationsfor maintenance of the major item are issued asrequired. Applicable tool kits are listed in sectionIII.

iIL-_., _......

Figure 1. Truck, utility: ~~-ton, 4 z 4, M38A 1- lejtjront view, top up .

1M 9-2320-20S-34P

ORD E64925,. - -~!

ORD E64926

Figure 2. Truck, utility: ~~-ton, 4 z 4, M38A 1-right rear view, top down.

9

TM 9-2320-208-34P

Figure 3. Truck, utility : !i-ron, 4 z 4, M38A 1C-left front view.

ORO E64927

ORO E64928

10Figure 4. Truck, utility: !i-ton, 4 x 4, M38A IC-left rear view.

r ---;---- - -)

JI

TM 9-2320-20S-34P

- ---- -----------l......_ •••••-.;::-""CIl__ ,

~.

O~D E64929

Figure 5. Truck, ambulance: front line, 74-ton, 4- z 4, MnO-left front view, top up .

: ORD E64930 IL _

Figure 6. Truck, ambulance: front line, 74~ton, 4- x 4, lUnO-right rear view, top l ip.

11

1M 9-2320-208-34P

SECTION IIDIRECT AND GENERAL SUPPORT REPAIR PARTS

(I) (2) (3) (4) (5) (6) (7) (8)

Illustration Source. maint and 15-daymaint alw 0recoverability code per 100 ~equip ....

"-(a) (b) (a) (b) (c) (d) Unit Qty (a) (h)..'"Federal stock No. Description of inc .~e .. t' issue in ..-g o :.= unit cc c :E '<ijFig . Item " :! Dir Cen Eo.

., cNo. No. ' j:; ., .£., <>

sup BUp ...-.s ~ c> :-0"0

ljoZ" " ' ca~ c

~0

~ "~

m ~

01-ENGINE

0100-ENGINE ASSEMBLY ANDSHIPPING CONTAINER

(NONILLUSTRATED)

P F R 2805-649-8552 ENGINE: w/container, llSsy shipping and ea 1storage (5?02361).

Composed of:1 CONTAINER, metal (8723200)1 ENGINE, w/accessories (8328393)

C F -- -- 2590-699-9016 CABLE: stay, assy (8328043)______ ___ _______ ea 1KZ P F --- - 5310-696-5177 NUT, ASSEMBLED WASHER: hex, ext-teeth ea 2

lock washer, S, cd- or zn-pltd, %, 24NF-2B,% w, 2'!-M thk (271193).

C F -- - - 2805-397-9008 GASKET SET: valve grind (8328395) ________ ea tComposed of:

p 0 -- -- 2910-291-6964 1 GASKET, carburetor insulator (t,.)(8329828)

p 0 -- - - 2805-307-8857 1 GASKET, cylinder head (*) (65909-807036)

1 GASKET, exhaust manifold center(65909-648935)

2 GASKET, exhaust manifold ends(65909-648795)

C 0 - --- 5330-360-7970 1 GASKET, exhaust pipe flange (*)(65909-634814)

C 0 -- -- 5330-360-7418 1 GASKET, valve compartment cover(*) (65909-630305)

C 0 ---- 5330-291-9013 4 GASKET, valve compartment coverscrew and rocker arm cover stud (-tr)(8329873)

C 0 ---- 2805-Q40-2543 1 GASKET, rocker arm cover (tr ) (65909-648798)

C 0 -- -- 2805-360-7927 1 GASKET, vent body to valve com-partment cover (*) (7371272)

C 0 -- -- 2930-699-9021 1 GASKET, thermostat housing (tr)(8328456)

C H -- -- 2805-025-6979 GASKET SET: engine overhaul (8328394)____ ea tComposed of:

p 0 -- -- 2805-307-8857 1 GASKET, cylinder head (t,.) (8328463)p 0 -- -- 5330-360-7970 1 GASKET, exhaust pipe flange (tr)

(7048792)C 0 -- -- 2930-699-9021 1 GASKET, water outlet elbow (tr)

(8328456)

13

1M 9-2320-208-34P

(1 ) (2) (3 ) (4) (5) (6) (7) (8)

15-dayIllustration Source. maint and maint alw 0recoverability code per 100 ~equip~

--- "'"(0 ) (b ) (a) (b) (c) (d) Unit Qty (a) (b) "-eFederal stock No. Description of inc 'S~ issue in .." ~-e " unitCJ c0 c~ .;CJ

"Fig. Item Oi c 0- Dir Gen E",No. No. .;::"

,,- " sup sup c;"S~" >2 !:: c> 0",co.. " 'a~ CJ<lJ <lJ

~0 ;:;J " l::l00 ~

01-ENGINE-Continued

OIOO-ENGINE ASSEMBLY A NDSHIPPING CONTAINER

(NON IL L US T RA TED)- Cont inued

C 0 - --- 5330-360-7918 1 GASKET, valve spring eover (*)(7388108)

C 0 - - -- 2805-040-2543 1 GASKET, valve rocker eover (* )(8329716)

C 0 ---- 5330-291-9013 4 GASKET, valve cover & rocker coverstud (*) (8329873 )

2 GASKET, exhaust manifold (end)(8329750)

1 GASKET, exhaust manifold (center)(8329751)

C 0 - - -- 2910-291-6964 1 GASKET, carburetor insulator (td(8329828)

C 0 - - -- 2805-360-7927 1 GASKET, ventilator to valve cover (*)(7371272)

C F - - - - 2805-360-7941 1 GASKET, gear cover (*) (7371159)C F - --- 2805-737-5028 1 SEAL, crankshaft front end oil (*)

(7375028)C H - - -- 2805-737-2560 2 SEAL, crankshaft rear bearing (upper &

lower) (*) (7372560)2 PACKING, crankshaft bearing cap-

rear (7371281)1 GASKET, cylinder block-front (774-

1427)1 GASKET, oil pan (7371283)1 GASKET, drain plug (7376904)1 GASKET, oil float support (7371267)

C F - - -- 2805-360-7950 1 GASKET, oil pump to cylinder block(*) (7372587)

1 GASKET, oil pump cover (7744324)P 0 - - -- 2930-354-3772 1 GASKET, water pump to cylinder block

(* ) (7411250)C 0 - - -- 2910-576-4259 2 GASKET, fuel pump to cylinder block

(*) (5261672)

01Ol-ENGINE BLOCK ANDRELATED PARTS (fig . 7)

7 5 ---- C F - - -- 2805-737-5028 SEAL: oil covero -o, gasket set , 2805-025-6979 ell. 1(7375028).

7 15 -- -- C F - - -- 2805-040-1876 GASKET: cylinder block to engine rear end en 1plate (8328049).

7 19 ---- C F - - -- 2805-040-1875 GASKET: engine rear end plate to hell housing ell. 1(8328048).

14

1M 9-2320-208-34P

(l ) (2) (3\ (~) (5) (6) (7) (8)

15-dayIllu st ration Source. maint and maint alw

2:recoverability code pe r 100equip ..

'"Q,

(a) (b ) (a) (b ) (e) (d) Unit Qt y (a) (h ) '"""Fed eral stock No D escrip ti on of inc '~

'" '" ~issue in

"-e unit0 "" = :0 ';;01F ig. Item "i = e Dir Gen SQ,

No. No. 'C '" $- '" sup sup ..,.~

=~:- 0"

~ e 0 Q,C'

" .~ '" "01- ",<U

::E 0 ::E '" 0ta ~

Ol-ENGINE-Continued

01Ol-ENGINE BWCK ANDRELATED PARTS (jig. 7)-Continued

NONnLUSTRATED ITEM

Xl H - --- 2510-040-2486 REINFORCEMENT: engine rear end plate, ea 1right (8328484).

N<:iN-SUPP[VlTEMS · .- - -----I' KEY

\ - NUT2- KEY6 - SLINGER7 - FITTING9 - PLATE

! \0 - BOLT

1

11 - SCREW12 - SCREW13 - GASKET

1

14 - BLOCK

. . 3 4

~.I ..1

16 -PLATE18 - SCREW21 - SCREW

'1 22- SCREW23 - BOLT

\i KEY ITEM

I 3 - PULLEY, 4 - COVER

I 8 - GASKET17 - WASHER

120 - HOUSIN._G _

PART NO.

76978641245497371161 .7'il2557737257842356912352012064777414278677621

83280471216611241281206408328311

15

GROUP

01020105010501030200

Figure 7. Engine block and related parts-exploded view.

ORO E64931

15

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and maint alw 0

recoverability code per 100 ~equip ..---- "'"(a) (b) (a) (b) (c) (d) Unit 9t y (a) (h) "-e

Federal stock No, Description of inC '~

" ".';> issue in ..

'" ~unit0 " d

"d 'OJ..

Fig, Item ] d .. Dir Gen "'"No. No. " .£-.; ~ sup sup ...~" e d> 0 0"

-:0 " 'co.! c ",0-

" ""~0

~ Aa: ~

OJ-ENGIN E-Continued

OJOJ-CYLINDER HEAD ANDRELATED PARTS (fig. 8)

8 8 - - -- C H - - -- 2805-535-6678 GUIDE, ENGINE POPPET VALVE: intake ell. 4valve (8329691).

16

NON-SUPPLY ITEMS

1M 9-2320-208-34P

- . . .~~ - . .--~ '--'

KEY ITEM

1 - PLUG2 - HEAD3 - NIPPLE4 - STUD5 - STUD6 - CONNECTOR7 - PLUG

PART NO.

lO38n86n43773728088329679178453137404103868

8

Figure 8. Cylinder head and related parts-exploded view.

II

'ORD E64932 i_. .... . • J

17

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

I5-dayIllustration Source. maint and rnaint alw 0

recoverability code per 100 ~equip ...---- "p,

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) ":=lFederal stock No. Description of mc Q,

" "$ issue in

'<l c

~unit ;;

0 0: 'Cd" "Fig. Item Ql 0: ... Dir Gen Sp,~(J "No. No. ] " :- sup sup ..,.-

~ 0::- 0 0=

= 'Cd~ o p,0'

" ""::s 0 ::s "00 p:: c

01-ENGINE-Continued

0102-CRANKSHAFT ANDRELATED PARTS (fig. 9)

9 2 ... - -- C F - - -- 2805-774-]414 SPACER: camshaft gear (7741414)___________ ea ]

9 5 -- -- C H - - -- 2805-661-5627 WASHER: thrust (7371160)_________________ ea 19 6 - - ... - C H - - -- 2805-360-7886 SHIM: front 0.002 (7371226)________________ ea t9 7 - - -- P R - - -- 2805-774-4473 CRANKSHAFT: w/dowel assy (7744473)_____ ea 19 8 - - -- P H - - -- 2805-423-3071 BEARING SET: standard (7371493) _________ ea 1

Composed of:9 8.1 - - -- ... _...- _... -- ... - -- --------------- 1 BEARING, center lower (7372565)9 8.2 ...--- ... - _... ...--- - - -- --------------- 1 BEARING, center upper (7372565)9 8.3 - --- ...... -- _...... - _... _... --------------- 1 BEARING, front lower (7372564)9 8.4 ...- -- ... _...- ...... -- - - -- --------------- 1 BEARING, front upper (7372564)9 8.5 - - -- ... _... - _......... ..._...... --------------- ] BEARING, rear lower (7372566)9 8.6 ...--- ... - -- ...... -- - - _... --------------- 1 BEARING, rear upper (7372566)7 3 _...... - P F - - ... - 2930-204-2252 PULLEY, GROOVE: drive, fan and generator ea 1

on crankshaft four groove (use w/alternator,2920-321-6364) (8699713).

7 3 ......... - C F ......... - 2805-737-2558 PULLEY, GROOVE: drive, fan and generator ea 1twin groove (7372558).

NONILLUSTRATED ITEMS

C H ............ 5306-360-4509 BOLT, MACHINE: bearing cap (7371227)____ ea 6C H _...-- 2805-737-2560 SEAL: oil, rear bearing, upper and lower ea 2

(7372560).

18

1M 9-2320-208-34P

Figure 9. Crankshaft and related parts- 10exp ded view.

19

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration

...~

(b) ~.~

Gensup

Dirsup

15-daymaint alw

per 100 §equip

Unit Qty (a)of inc

issue inunit

Descri ptionFederal stock No.(d)(c)(b)

Source, maint andrecoverability code

(a)(b)

ItemNo.

Fig.No.

(a)

01-ENGINE-Continued

0103-FLYWHEEL ASSEMBLY (fig. 10)

10

10

10

7

1 C

P

P

4 P

5 P

17 P

FF

F

F

F

F

2805-025-69765310-013-8549

____ 5310-011-4496

____ 5310-543-5653

____ 5310-639-8062

____ 2520-695-7243

GEAR: ring (8328046) ____ _ ____ ___ _ eaWASHER, LOCK: int-teeth, S, cd- or zn- ea

pltd Y2 screw size (flywheel mountingdowel screw) (138549).

NUT/PLAIN, HEXAGON: S, plain fin., eaY2-20UNF-2B, %' w, ~ thk (flywheelmounting dowel bolt) (114496).

NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, ea%-24UNC-2B, % w, 2\.M thk (flywheelmounting bolt) (120369).

WASHER, LOCK: ext-teeth S, cd- or zn-pltd, ea% screw size (flywheel mounting bolt)(138489).

WASHER: special, engine rear place lock- eawasher type, external teeth copper (A226060).

12

2

4

4

6


H 5305-012-2007

H 5305-017-2427

P

P

C

P

F

F

5306-274-0949

5310-012-0638

SCREW, CAP, HEXAGON HEAD: low-carb,S, cd- or zn-pltd, §{6-18UNC-2A x %'(122007).

SCREW, TAPPING, THREAD CUTTING:hex-hd, sltd-blunt-pt, S, cd- or zn-pltd, U-20x Y2 (172427).

BOLT MACHINE CAP: hex-hd, ~-18NC-2x !16 (7324841).

WASHER, LOCK: spl: 1, hd, S, cd- or znplated, §{6 screw size (120638).

ea

ea

ea

ea

2

4

6

6

20

NON-SUPPLY ITEMS

KEY ITEM · · .· .:PART NO.

2 - BOLT 7324840. 3 - FlYWHEa · 86770082 ~7· BOLT 7a1123

Figure 10. Flywheel aBsembly-exploded view.

1M 9-2320-208-34P

, ~ .

, KEY ITEM GIlOUP.- - ---. 6 - BEARING 0200

. . ' 4

.I .

21

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

I5-dayIllustration Source, maint and maint alw 0

recoverability code - per ~OO ~equip ...--------------- --- '"'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-e

Federal stock No, Description of inc 'S

'" t' issue in ..-e '" := unit d0 "" ; ~

';Fig. Item ] " Dir Gen 8",

2l0l '"No. No. '" > sup sup ..,.-'" f "> 0 0"':i ",,,,

" ';.!l o ",,,,~

0~ '" CI00 ~

01-ENGINE-Continued

010J,-PISTON, CONNECTING RODAND RELATED PARTS (fig. 11)

11 1 - --- C H ---- 2805-625--6278 RING SET, PISTON: standard (5702260) ____ ea 1Composed of:

8 RAIL, oil ring chrome, No.3 groove(77220-LC302-Q-138-S)

4 RING, compression, No. 1 groove(77220-C2RR302-33-S143S)

4 RING, compression, No.2 groove4 SPACER, oil ring, No.3 groove (77220-

9-302-500)11 2 -- -- C H ---- 5306-275-1597 BOLT: lock, piston pin (7324840) ____________ ea 411 3 ---- P H - - -- 5310--637-9541 WASHER, LOCK: split, med, S, cd- or zn-pltd, ea 4

% screw size piston pin bolt (96906-35338-46).

11 4 ---- C F ---- 2805-569-8488 BOLT: connecting rod cap %-24NF-2 x 2>i ea 8(7744471).

11 5 ---- C H - - -- 2805-360-7917 ROD, CONNECTING, ENGINE: w/o bear- ea 2ing, (No.1 and 3) (7743751).

11 5 - - -- C H - - -- 2805-354-3784 ROD, CONNECTING, ENGINE: w/o bear- ea 2ing, assy No.2 and 4 (7743752).

11 6 ---- C F - - -- 5310-774-4472 NUT, PLAIN, HEXAGON: connecting rod ea 8cap bolt hex, S, %-24NF-3 (7744472).

11 7 ---- P F ---- 5310--010-7823 NUT, STAMPED: hex, 9-notch, S, cd- or zn- ea 8pltd, %-24NF, % w, 0.130 thk connectingrod cap bolt (107823).

11 8 ---- P F -- -- 2805-570-1528 BEARING SET: connecting rod (for one ea 1engine) standard (8330745).

Composed of:8 BEARING one half (65909-639862)

11 9 ---- C H ---- 2805-737-2873 PISTON, INTERNAL COMBUSTION: w/ ea 4pin, assy standard (7372873).

11 10 ---- C H - - -- 2805-262-9758 PIN: piston standard (7371144)______________ ea 4

22

1M 9-2320-208-34P---_ . .- ----------- _._- _._----- ._ --------- _.._-~

I

8

II-

6- -Q---..6

7--- ..... - ~ -i- 7i -L.. • .: • ••• --". • _ • __ . . ._ . __ ORD E64935 :

Figure 11. Piston and connecting rod and related parts-exploded view.

23

1M 9-2320-20B-34P

(1) (2) (3) (4) (5) (6) (7 ) (8)

15-dayIllustration Source. maint and maint alw 0reco verability code per 100 ~equip ..--- "'"(a) (b ) (a) (b ) (c) (d) Unit 9ty (a) (b) "-eFederalstock No. Description of me .~

">. issue in" ~ .,'" " unit <:0 <: :a ';;"Fig. It"m '" f Dir Cen S'"

(j <:,,- "No. No. .;::" ., ,, > sup sup .,.~

~ f <: > 0 0"

" .-" o g-i'"- "~0

~ ~ 0tn

01-ENGiNE-Continued

0105-VALVES, SPRINGS, ROCKERARMS, AND RELATED PARTS (fig . 12)

12 7 - - -- C F - --- 2805-391-3100 ARM: rocker, left, assy (8329710) ____________ ea 212 10 - - -- C F - - -- 5305-270-7331 SET SCREW: rocker arm shaft (8329719) ___ __ ea 212 13 - - -- C F - - - - 2805-391-3101 ARM : rocker , right, assy (8529711)__ _________ ea 212 15 - - -- C F - - -- 5305-392-4811 SCREW: adjusting, intake valve rocker arm ea 8

(8329718 ).12 16 - - -- C F ---- 2805-360-7922 LOCK: intake valve spring retainer used w ] ea 8

valve (7371238).12 17 - - -- C F - - - - 2805-386-3419 RETAINER: intake valve spring, upper ea 4

(8329693 ).12 18 - - -- P F - - -- 5330-050-1220 PACKING, PREFORMED: Osring, class B ea 4

material high flexibility , !16 thk, % id oil,valve spring retainer (501220).

12 19 - - -- C F - --- 2805-532-9075 SPRING: intake valve (8329695) _____________ ea 412 21 -- -- P F - - -- 2805-293-9701 VALVE POPPET: intake (8329697) __________ ea 412 22 - - -- C H - - -- 2805-391-309.'> TAPPET: intake valve (8330225) ____________ ea 412 23 - - -- C H - - - - 2805-737-2585 TAPPET: exhaust valve (7372585 ) ___________ ea 412 23 - - -- C H - - - - 2305-774-3569 TAPPET: exhaust valve , assy 0.004 oversize ea 4

(7743569).12 24 - - -- C F - - -- 5305-737-1258 SCREW: adjusting, exhaust valve (7371258) ___ ea 412 25 - - -- C F - - -- 2805-532-9041 ROTOCAP: assy used w/valve (8329518) ____ _ ea 412 26 -- -- C F - - -- 2805-397-9660 LOCK : exhaust valve spring retainer lower used ea 8

w/valve (8329519 ).12 27 - - -- C F - - - - 2805-263-4539 SPRING: exhaust valve (7371235) ___________ ea 412 28 - - -- C F - -- - 2805-293-9664 VALVE , POPPET ENGINE: exhaust used wi ea 4

lock 2805-397-9660 and rotocap (2805- 532-9041) (8329517).

12 29 - - -- C F - - -- 5307-207-5472 STUD, PLAIN: rocker arm shaft bracket ea 4(8329679).

7 4 - - -- C F - - -- 2805-737-2576 COVER: timing gear, assy (7372576) ___ ______ ea 17 8 - - -- C F - - - - 2805-360-7941 GASKET: cover (* * gasket set, 2805-025- ea 1

6979) (7371159).9 2 - --- C F - - -- 2305-774-1414 SPACER: camshaft gear (on crankshaft) ea 1

(7741414).


. C H - - -- 2805-532-9046 GUIDE: exhaust valve (8328126) ______ ______ ea 4C F - --- 2805-495-9547 RING: retaining, cover packing (7372579) _____ ea 1

24

TM 9-2320-208-34P

PART NO.

)20368832998483298738329714n444721385388679542 ·86n4981249208329721WO-8022958330073

ORo ....J. _.._0. __ ' " ..__ . _J

NON-SUPPi.Y ITEMS

.!TIM1 - NUT2 - WASHER3 - GASKET4 - STUD5-. NUT

86 - pWASHER, LOCK

- LUG9 - SHAFT

11 - NUT12 - SPRING14 - BRACKET20 - ROO

26__t;J<ll

25424...?"':1.·23~1

21--1

F;gur"', V"", ' .e springs, rocker arms and . .related paris-exploded .mew.

liiiJ • f'i\ ~=. :-®\V 8 ~

a 3G2;";; . fi)4 .fiIl @' - .

~ '1 ~'0 ~'3.~~~.61i\Q]. -.:-JID11 12 T .~1& 18 1-::'5 If

\-

13 ail. 17

H n ~'8

. 1:'920

25

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source. maint and maint alw 0

recoverability code per 100 ~equip ...--- '"'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"

Federal stock No. Description of inc 1'" b issue in

'<l '" := unit..,

0 '" -=-= ~ 'il'" "Fig. Item <l -= ... Dir Gen =",No. No. ] '" "'- '" sup sup ..,.~..,'" :-e -=:- 0 06-

e " .;;~ '" ifr'"~

0~ '"'" ~ A

01-ENGINE-Continued

0105-CAMSHAFT AND RELATEDPARTS (fig. 13)

13 1 ---- P F - - -- 5305-012-2260 SCREW, CAP, HEXAGON HEAD: low- ea 1carb-S, cd- or zn-pltd, '!1&-14UNC 2A x 1%(122260).

13 2 - - -- P F -- -- 5310-013-6857 WASHER, LOCK: ext-teeth, S, cd- or zn-pltd, ea 1'!1& screw size (136857).

13 3 - - -- C F - - -- 5310-220-6496 WASHER, FLAT: plain (7741406)________ •__ ea 113 4 -- -- C F -- -- 2805-774-1415 GEAR, HELICAL: camshaft, drive (7741415)_ ea I13 5 - - -- C F -- -- 2805-774-1419 GEAR: camshaft, driven (7741419)___________ ea 113 6 -- -- P F -- -- 5306-042-3569 BOLT, ASSEMBLED WASHER: hex-hd, ea 6

ext-teeth lockwaser, S, cd- or zn-pltd,%-16UNC 2A x :Jicover (423569).

13 8 - - -- C H - - -- 2805-774-1407 SPACER: thrust plate (7741407)_____________ ea 113 9 -- -- C H -- -- 2805-661-9115 BEARING: bushing type, front (7744319)_____ ea 113 11 - --- P H -- -- 2805-391-3094 CAMSHAFT: assy (8329698)________________ ea 1

26

...--- - ----- - - - -

....

- - - - - - - ----- --- - - -- - -

TM 9-2320-208-34P

- -----_ . -. - - - -- -- - j

i

NON-SUPPLY ITEMS

KEY ITEM PART NO.--7 - PLATE 7371413

10 - KEY 124549

L- .

Figure 13. Camshaft and related parts-exploded view.

ORD E64937

27

iM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Sourcc, maint and15-day

maint alw§recoverability code per 100

equipl---

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) "Federal stock No. Description of mc 1.g ~ issue in8 ::l unit ...c

"c

~ .....Fig. Item ] c .. Dir Gen =",No. No. " S- ~ sup sup

l~e c~ 0.. " ... ,$ s)l J5 )l ll: Q

01-ENGINE-Continued

0106-ENGINE OIL PAN (fig. 14)

14 1 ---- P F -- -- 2805-361-7832 GASKET SET: oil pan (65909-AI538) ________ ea 1Composed of:

14 1.1 ---- -- -- ---- ---- 5330-543-6722 1 GASKET, drain plug (tc) (105456)14 1.2 ---- - --- ---- ---- --------------- 1 GASKET, oil pan (7371283)14 1.3 ---- ---- -- -- -- -- --------------- 1 GASKET, oil strainer support (7371267)14 2 -- -- C F - --- 2805-495-9558 SUPPORT: oil strainer float (7371264)________ ea 114 3 ---- P F -- -- 5306-045-1975 BOLT, ASSEMBLED WASHER: hex-hd, split ea 2

lockwasher, S, cd- or zn-pltd, %;-18UNC-2Ax ~ (451975).

14 4 ---- C F - --- 2805-495-9519 PAN: oil, assy (7371278)____________________ ea 114 5 ---- P F ---- 5306-283-0406 BOLT, ASSEMBLED WASHER: hex-hd, split ea 14

lockwasher, S, phos-ctd, %'6-18UNC-2A x %(9409101).

14 6 ---- P F ---- 5306-042-3563 BOLT, ASSEMBLED WASHER: hex-hd, ext- ea 6teeth lockwasher, S, cd- or zn-pltd, %'6-18UNC-2A x lYs (423563).

28

NON-SUPPLY ITEMS

KEY

7 - STRAINER, ASS'Y8 - COTTER PIN

PART NO.

7036578120123

TM 9-2320-208-34P

- - -.. ---.----------..-- ----.-- ----l~----t.3

32 1~~ , I'~rs 1'[13

; , _/1.1 _I

() "" ORO' E649~- - ~_ . . _ - - - --- - ---

Figure 14. Engine oil pan-exploded view.

29

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

15-dayIl1ustration Source. maint and maint alw 0

recoverability code per 100 sequip ..----------------- ------ '"."

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-eFederal stock No, Description of inc '~

" $> issue in-e '"

~unit

"'"0 c

" 'ilc

":Fig, Item " " Dir Gen 5.""'- '"No. No. 'C '" ... '" .. sup sup ~'3

~ l: "" 0 .,,0'

" ';;.!: " ",,,,;:;l 0 ;:;l '" 000 ~

01-ENGINE-Continued

0106-UPPER VENT SYSTEM (fig. 15)

15 I ---- C F -- -- 2805-040-2527 PIPE: oil filler, assy (8329683)_______________ ea 1

NONILLUSTRATED ITEM

C F - - -- 2805-040-2528 SPACER: oil filler pipe bracket (8329684)___-_ ea 1

30

t

G

".1::~.

NON'::SUPPLY ITEMS

KEY ITEM GROUP

2 - ELBOW 86775383 - LINE 8673356

Figure 15. Upper vent system---exploded view.

1M 9-2320-208-34P

ORO E64939

31

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and maint alw

~recoverability code per ~OOequip ..

---- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ~Federal stock No. Description of inc .~

" "t- issue in .,-e

" ::l unit =0 g~

.;"Fig. Item ] = Dir Gen =""No. No. " .£- 1: sup sup .,.~

.£ e =1: 0 og... " .;~ " 2-"::s c8 ::s " (.:lIl:l

01-ENGINE-Continued

0106-0IL PUMP ASSEMBLY (fig. 16)

16 1 -- -- C F R 2805-737-6907 PUMP: oil, assy (7376907) __________________ ell. 1P F - --- 5306-018-0091 BOLT, MACHINE: hex-hd, med-carb- S, ell. 2

cd- or zn-pltd, %-18UNC-2A x 2Yz (180-091).

P F -- -- 5306-576-0537 BOLT, MACHINE: hex-hd, S, cd- or lin- ea 1pltd, ~6-18UNC-2Axl (96906-35291-34).

P F - - -- 5310-012-0214 WASHER, LOCK: split, med, S, cd- or zn- ell. 3pltd, ~6 (120214) screw size (96906-35338-26).

16 11 -- -- C F - --- 2805-360-7950 GASKET: oil pump to cylinder block (** ell. 1gasket sets, 2805-025-6979 and 2805-040-2458) (7372587).

16 14 -- -- C F ---- 2805-641-7404 GASKET: relief valve spring retainer (7371270)_ ell. 116 16 -- -- C F ---- 2805-360-4522 PLUNGER: oil pressure relief valve (7371275)_ ell. I

NONILLUSTRATED ITEM

C F ---- 2805-360-4524 SHIM: oil pressure relief valve spring (7371268)_ ell. t

32

NON-SUPPLY ITEMS

NON-SUPPLY ITEMS

KEY ITEM PART NO.- --

KEY ITEM

2 - BOLT3- COVER4 - GASKET5 - ROTOR6 - ROTOR7 - PIN8 - SHAFT

PART NO.

180018774433277443248673952EAT-ER46421EAT-ER90419-H/16EAT-ER6303

9 - BODY10 - GEAR12- PIN13- RETAINER15- SPRING

. EAT-ER3675774433314113873712718331246

TM 9-2320-208-34P

,ORO E64940 !

"_ .. - --_."- ~_ .._-j

Figure 16. Oil pump 1188embly-exploded view.

33

1M 9-2320-20B-34P

(I) (2) (3) (4) (5) (6) (7) (8)

Source , rnaint and15-day

Illu stration maint alw 0recoverability code per ~OO ~equip ..

----- ----- '"'"(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) '"""Federal stock No. Description of Inc .~

'" ~issue in

-e '" unit ...0 "" <: :E 'OJ" "Fig. Item Qi <: .. Dir Gen e",

No. No . '1: '" ~Qi '"> sup sup .... .-~ e => 0 0"

" ·d~ "",.,.

::s 0 ::s '" '" '"ta ~ Q

at-ENGINE-Continued

0106-0IL FILTER ASSEMBLY (fig· 17)

17 1 - --- P F R 2940-202-9653 FILTER, FLUID, PRESSURE: oil junior size ea 1W/0 clamps (540501).

NONILLUSTRATED ITEM

P F -- -- 5305-013-3053 SCREW, MACHINE: rd-hd, S, cd- or zn-pltd, ea 1~-20NC-2 x 1U sump (133053).

34

NON-SUPPLY ITEMS

TM 9-2320-208-34P

2 - SCREW3 - WASHER4 - CLAMP5 - BODY6 - GROMMET7 - COVER

PART NO.

133129116120FR-I02153FR-531 0-2FR-l009187529093

Figure 17. Oil filter assembly-exploded view.

ORO E64941

3S

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


recoverability code per ioo 8equip ..------------ ---- "'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "'0

Federal stock No. Description of inc .~

" t' issue in'0 " :.:: unit ...0 c.> "" ~ 'ilc.> ..

Fig. Item~ " Dir Gen S'"

No. No. " .2l-.; ~ sup sup ....~.2l ~ "> 0 0"",0'.. " .;;~ c.>

"")1 0 )1 " Clsn I:l::

02-CLUTCH

020o-CLUTCH ASSEMBLY (fig. 18)

18 1 -- -- C F - ~ -- 2520-737-2661 DISK: clutch, driven w/facing, assy (7372661)_ ea 118 2 - - -- P H ---- 2520-737-2663 PARTS KIT: repair, pressure plate (7372663)_ ea t

Composed of:18 2.1 - - -- - - -- - - -- - --- --------------- 3 CUP, pressure spring (65909-800728)18 2.2 - - -- - --- - --- - --- --------------- :3 PIN, pressure plate release lever (65909-

800040)18 2.3 - --- -- -- - --- ---- --------------- 3 LEVER, pressure plate release (65909-

649972)18 2.4 - - -- -- -- ---- ---- --------------- 3 CLIP, return (65909-801698)18 2.5 -- ... - - --- _...... - _... -- --------------- 3 RETAINER, auxiliary spring (65909-

802381)18 2.6 ...... -- -- ... - ...... _... _... -- --------------- :3 SPRING, auxiliary, pressure (65909-

802380)18 2.7 -- _... - - ...- - - ...... _... -- --------------- :3 SPRING, pressure (65909-649975)18 2.8 - _...- - - ... - _... _... _... -- --------------- :3 SCREW, adjusting (65909-649976)18 2.9 ... - _... - - -- ...- -- _......... --------------- 3 NUT, lock adjusting screw (65909-

649977)18 2.10 ... - ... - ... - _... ...... -- _......... --------------- 3 WASHER, adjusting screw (65909-

801641)7 20 ---- _...... - ...... -- - --- 2520-040-1889 HOUSING: bell assy (use w/engine, 2805-307- a 1

8853) (8328312).10 6 - --- C F ---- 3120-360-7986 BEARING: bushing type, pilot (7371368) _____ ea 1

36

1M 9-2320-208-34P

---- 'i

lodedview.Clutch a8sembly-expFigure 18.

37

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


recoverability code per ~OO s:equip ...

--------------- ---- "p,

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ""0Federal stock No, Description of inc .~

" E issue in"0 " unit

..,0 '" ~ "c " '0;

"Fig. Item -.; " ... Dir Gen Sp,,,- "No. No. ';;: " ..,,, ,. sup sup ..,.-" r: ",. 0 0"

-:< " .;;~ '" p,'"0 " ""~ w ~ ~ 0

02-CLUTCH-Continued

0202-CLUTCH LINKAGE (fig. 19)

19 2 -- -- C F - - -- 2520-736-8260 BRACKET: control tube on frame (7368260)__ ea 119 15 -- -- C F - - -- 2520-495-9555 FORK: release (7371338)____________________ ea 119 16 - - -- C F - - -- 2520-737-1365 CARRIER, CLUTCH: release bearing (737- ea 1

13(5).

NONILLUSTRATED ITEM

C F ---- 5307-495-9553 STUD: ball, release fork (7371339)___________ ea 1

38

TM 9-2320-208-34P

NON-SUPPLY ITEMS

PART NO.

9409103'124549737284073402378677304

KEY ITEM

10 - BOLT11 - KEY12 - BEARING13 - SHAFT14 - BAR

\"\

PART NO.

73728232711871234731203834514031203687371363181618

KEY .!.TIM.1 - LEVER3 - NUT4 - SCREW5 - WASHER6 - NUT7 - NUT8 - YOKE9 - SCREW

ORO E64943 '

Figure 19. Clutch linkage.

39

" KEY KEY ITEM

14 - JET15 - SCREW16 - NUT17 - BRACKET18 - SCREW20 - PLATE21 - PLUG22 - PLATE23 - PLATE24 - SPRING25 - SLEEVE

TM 9-2320-208-34P

ITEM

~ - SHAFT ASSY

6- SPRING •- SCREW

~ - HOUSING

9- BODY- JET

10 - SCREWW/LOCK W12 _ SCREW ASHER

13 - SHA "FT ASSY.

KEY ITEM

26 - LOCK27 - NUT28 - CLAMP29 - SEAT30 - NEEDLE31 - SPRING32.- PIN33 - TUBE

3534 - TUBE ASSY

- AXLE •36 - "FtOAT A37 _ HOUSIN SSY.38 _ PLUG G

39 - BODY40 - PLUG41 - PLATE

Figure 20.40

NON-S~~P..I:.-~EMS

PART NO.

8329833CAR-61-426737252773725177372502CAR-48-1447372520

1319587372531

PART NO:

CAR-61-79CAR-15-438329825CAR-25~149CAR-17-49CAR-61-207737809973725367372537737250073725137372518CAR-47-23CAR-I-897 "A2814138329831

Carbur to ""e r assembly-exploded view.

20

ORO E64944 I

1M 9-2320-208-34P

(I) (2) (3) (4 ) (5) (6 ) (7) (8)

Illustration Source. maint and 15-daymaint alw

§recoverabili ty code per 100equip ...-------------- ---- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ""'"Federal st ock No . D escription of inc .~

" .~ issue in"'" " unit

.,0 '" s "" " ';j" fFig. Item v " D ir Gen =",No. No. 'C @

,, - '"., '" > sup sup ..., .-~ "> 0 0 "

" ' ea ~ '" ,,"'"0 " ",,,,~ en ~ ~ l=l

OS-FUEL SYSTEM

OSOl-CARBURETOR ASSEMBLY (fig. 20)

20 1 -- -- C F - - -- 5305- 360- 8033 SCREW : adjusting, throttle lever (A293056)___ ea 120 3 -- -- P F - - -- 2910-040-2579 KIT: repair (8329829) _____ _________________ ea t

Composed of:20 3.1 ---- - - -- ---- -- - - ------------- -- 1 RETAINER, throttle valve shaft seal

(7372541)20 3 .2 - - - - - - - - - - - - - - - - -- -- -- - - ------ - 1 SEAL, throttle valve shaft (7372530)20 3.3 - - -- - - -- - -- - - - - - -- --- - - --- - - -- - 1 PLUG, idler port (5312057)20 3.4 - - - - - - -- ---- - - - - 5330-495-1758 1 SE AL, idle adjusting screw (7372529)20 3 .5 -- -- - - -- -- - - - - - - - - - -- -- - - - - - -- - 1 WASHER, retaining, idle adjusting

screw seal (8329535 )20 3.6 ---- - - -- -- -- - - -- ----------- ---- 8 SCREW, accelerating pump and meter-

ing rod diaphragm housing (593399)20 3 .7 ..- -- - - -- ..- - - - - -- -- -- --- --- - -- -- 1 SPRING, accelerating pump (8329834)20 3 .8 ....-- _.. - .. ......- _.. -- 2910-495-1773 1 DIAPHRAGM, accelera t ing pump

(7372512)20 3.9 ...... .. .. .. - .. ....-- _.. _.. - - -- ------ - .. --- 1 PLUG, accelerating pump inlet pa ssage

(7324058 )20 3.10 ........ _.. _.. ......- _.. _.. -- ----------- -- 1 BALL, check, accelerating pump (145-

636)20 3.11 -- -- - - -- ---- - - -- ---------- - ---- 1 WEIGHT: accelerating pump discheck

ball (7372542)1 SCREW (225563)1 WASH ER (121744)

20 3.12 -- -- -- -- -- - - - - -- - - ------ ------- 1 SPR I NG , return, choke valve shaft(7372533)

20 3.13 ---- - - -- - - -- - - -- -------- ------- 1 PLUG, idle passage (7324060)20 3.14 ---- - - -- -- - - - --- 5310-737-2539 1 WASHER, retaining, choke valve shaft

seal (7372539)20 3.15 -- ... - - - -- -- -- - - -- --- ---- - --- - - - - 1 SEAL, choke valve shaft (7372528)20 3.16 -- -- - - -- - -- - -- - - ---- --------- - - 2 SCREW, choke valve plate to shaft

(421721)20 3.17 -- -- - - -- -- - - - - - - - - --- - - --- - -- - - 1 PLUG, choke valve shaft (7372525)20 3.18 -- -- - - -- --- - - - - - -- -- ---- - - ----- 6 SCREW, choke valve body to float body

(593586)20 3.19 -- -- - - -- -- -- - - - - ---------- -- --- 1 PLUG, needle valve fuel passage

(8683647)20 3.20 -- -- - - -- -- -- -- -- -- - ------------ 1 STRAINER, fuel, float val ve body

(5293034)20 3.21 -- - - - --- ---- - - - - - ---------- -- -- 1 VALVE, needle, w/spring and seat , assy

7372538)20 3 .22 - - - - - - - - -- -- -- - - ----------- - --- 1 JET, metering rod (7372519)20 3 .23 - - -- - -- - -- - - - - - - 2910-040-2582 1 ROD, metering (8329832)20 3.24 - - -- - - - ... -- -- ---- 5315-737-2522 1 PIN, metering rod sleeve (7372522)20 3.25 -- -- - - - - -- -- - - -- 2910-495-1772 1 DIAPHRAGM, metering rod (7372511)20 3.26 - --- - --- --- - --- - ----------- ... --- 1 SPRING, metering rod (7372534)

41

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

I5-dayIllustration Source, maint and maint alw

§recoverability code per 100equip ...

------------- ---- '""'-(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"'tl


'" t' issue in'tl 2!

~unit

..,0 .:" § ';

Fig. Item -.; .: Dir Gen "Q,No. No. '1:: '" .£"Q) ::: sup sup ..,.-

'" c .:> 0".., ... 0 fr",.. " .;;~ c

=s 0~ '"00 ~ Cl

OS-FUEL SYSTEM-Continued

OSOl-CARBURETOR ASSEMBLY (fig. 20)-Continued

20 3.27 -- -- - - -- -- -- - - -- --------------- 1 BALL, check, fuel intake (7412959)(7372533)

20 3.28 -- -- - - -- - - -- - - -- 2910-385-4948 1 STRAINER, fuel accelerating pump(5281437)

20 3.29 ---- - - -- - - -- - - -- --------------- 1 PLUG, accelerating pump fuel strainerwigasket (7378081)

20 3.30 -- -- -- -- -- -- - - -- --------------- 2 SCREW, throttle valve plate to shaft(588012)

20 5 -- -- P F - - -- 5305-366-6546 SCREW: idle adjusting (A346736) _..__________ ea 120 11 -- -- C F - - -- 2910-030-0741 GASKET SET: carburetor, (..tr* kit 2910-040- ea t

2579) (8329827).Composed of:

20 11.1 -- -- - - -- - - -- - - -- --------------- 1 GASKET, float body (71500-121-138)20 11.1 - --- - - -- - - -- - - -- --------------- 1 GASKET, strainer nut (71500-20-35)20 11.3 -- -- - - -- - - -- - - -- --------------- 1 GASKET, needle seat (71500-20-22)20 11.4 - - -- - - -- - - -- -- -- 2910-453-6534 1 GASKET, pump, strainer plug (71500-

20-61)20 11.5 - --- - - -- - - -- - - -- --------------- 1 GASKET, flange (71500-121-222)20 19 - --- C H -- -- 2910-040-2570 BODY: choke valve, assy (8329771) __________ ea 1

42

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, maint and15-day

maint alw 0recoverability code per ~OO ;:equip ..

--------------- - --- '"'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-eFederal stock No. Description of inc .~

'" .€ issue in. .,; '" unit..,

0 " :a "c " .;"Fig. Item a; " e Dir Gen S'"

No. No. ] '" "'- 1:..,'" sup sup ..,.-e "> 0 0"

" " .- '" "",0',,- e ""~ J5 ~ ~ 0


OS02-FUEL PUMP ASSEMBLY (fig. 21)

21 16 - - -- C F - - -- 2910-314-0766 ARM: rocker (7971279) _____________________ ea 121 3 - - -- P F - - -- 5340-321-6446 CLIP: primer lever (8332080) ________________ ea 1


P F -- -- 5305-013-2119 SCREW, MACHINE: fil-hd, S, cd- or zn-pltd, ea 6No. 10 0.190-32NF-2A x % (7744780)(132119).

P F -- -- 5305-285-4540 SCREW, MACHINE: rd-hd, S, cd- or zn-pltd, ea 8No. 6 0.138-32NC-2A x ~6 fuel sectionvalve retainer (121839).

NON-SUPPLY ITEMS

ORO E64945

PART NO.

A2I4743AC-1521908AC-1521906AZ92984A214741AC-15219078329709A21498783297078329703

...~~!O{>.~ .._. 0.0._. .

KEY ITEM

1 - CONNECTOR2 - ELBOW4 .. LEVER5 - GASKET6 .. BODY, ASSY7 .. PIN8 .. VALVE9 .. GASKET

10.. SEAL11 - GASKET

PART NO. KEY ITEM

7375063 12 - WASHER444038 13" LINK8329704 14 .. LINK7010699 15 - SPACERAC-5592835 17 - BEARINGA214889 18 .. LINK7416495 19 .. SPRINGA214739 20 - WASHERB184238 21 - ROD, ASSYAC-5591830 22 - LINK

'---. .._._..__._. ..__...._..._...__.. _..... ..__~~_... ~l:.r.~I",Jl:.R

Figure 21. Fuel pump assembly-exploded view.

43

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


recoverability code per ~OO ~equip ..---------------- ---- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "-e

Federal stock No. Description of iuc .~

" "~ issue in ...-g " :.::l unit s::

" § :E 'iiiItem co Dir Gen S""Fig. Ql s:: ..

No. No. 'C " $- " sup sup ....~" s::~ > 0"

~ .. 0~g'" ';.!l "::is 0 ::is " ~w. p:;


OS04--AlR CLEANER ASSEMBLY (fig. 22)

22 1 ---- C H R 2940-142-0553 PRECLEANER, AIR INTAKE: w/rain de- ea 1f1ector precleaner (8329647).

44

,- -- ----- -- -- - --- - ----- - --

l .__._

1M 9-2320-208-34P

- - ~ ~ -- .._- _.-- -- -- - " _._ -.- --- -- - --,

- ORO E64946 I_ •• _. .R .... •• ---.J

Figure 22. Air cleaner a8sembly-exploded view.

45

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, maint andHi-day

recoverability codemaint alw 0per 100 ~

---------------equip ..

--- '"(a) (b) (a) (b) (c) (d) '"Unit '"

Federal stock No. DescriptionQty (a) (b) -e

'" .~of inc .~

"t: '"issue in

c " :g unit ..." " "

Fig. Item "<i " .. oil

No. No. '1: e .sOl ~Dir Gen Sc.

E ~ "> 0sup sup e)"g.

" " 'cL~ "::ii 0 ::ii.,

rn ~

go.,i=l

05-COOLING SYSTEM

0501-RADIATOR AND RELATEDPARTS (fig. 23)

23 4 -- -- P F R 2930-391-3102 RADIATOR: wlo shroud, assy (8332473) _____ 123 10 PI H

ea

- - -- - - -- 2930-040-2492 ROD: support, radiator (to engine), right ea 1

23 11 PI(8328491).

- --- H ---- 2930-040-2493 ROD: support, radiator (to engine), left ea 1(8328492).

NON - SUPfLY ITEMS

1 - GUARD, ASSY 210113- SCREW 2101

ORO E64947

t KEY ITEM--. -...._-Z.- LINER3- RIVET5 - SHROUD6 - SCREW7- BOLT

PART NO.

WO-68042011345483324731618577369880

-KEY ITEM-_.-8 - WASHER9- PIN

12 - CLIP14 - NUT

PART NO.

120395121228328493442830

KEY

KEY ITEM- --15 - WASHER16 - SPACER17 - WASHER18 - SCREW19 - FA~TENER

ITEM

PART NO.

WO-683575WO-683574WO-68357612139145411

46

Figure 23. Radiator and related parts-exploded view.

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, maiut and15-day

maint alw 0recoverability code per 100 ~equip ..----------------- ---- '""-

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-o"Federal stock No. Description of inc .~

'" E issue in-e ~ unit ...-0

" ~ "" .. 'aFig. Item 4l " Dir Gen =,,-No. No. ] '" .:l41 e sup sup ...-'.

f "> 0"'a.£ 8 ,,-0'.. " '"

",,,,~

0~ta p: Cl

05-COOLING SYSTEM-Continued

0504-WATER PUMP ASSEMBLY (fig· 24)

24 1 ---- C F -- -- 2930-769-7590 KIT: repair, seal (7697590) __________________ ea +Composed of:

24 1.1 - --- C 0 - --- 2930-354-3772 1 GASKET, water pump to cylinder blockCtr) (7411250)

24 1.2 -- -- ---- -- -- - - -- --------------- 1 RETAINER, shaft bearing (7371385)24 1.3 - - -- ---- -- -- - - -- --------------- 1 SEAL" w/spring assy (7372810)24 1.4 - --- ---- - --- - --- --------------- 1 WASHER, seal (7362105)24 5 ---- C F - - -- 2930-737-]383 IMPELLER: water pump (737]383) __________ ea ]

NON-SUPPLY ITEMS

KEY IrEM PART NO.1.1

2 BODY 73nS073 PLUG 1439354 NIPPLE 73n80S

"r;;IiiF'

ORD E64948

Figure 24. Water pump assembly-exploded view.

47

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-<!ayIllustration Source, maint and maint alw 0

recoverability code per ~Oo ::;equip ...

-------------- ---- "0.

(a) (b) (8) (b) (c) (d) Unit Qty (a) (b) e"C

Federal stock No. Description of inc "~

"» issue in

"C " ;:; unit ...0 " "c § ~ "iii

l'ig. Item "ii " Dir Gen So.No. No. ] "

,,- "... " 0- sup sup ....-e .~~ 0 0"

" " " 0.'"0 " "";;S m ;;S p:: Cl

08-ELECTRICAL SYSTEM

0801-GENERATOR (AUTO-LITE) (fig. 25)

25 1 - - -- P F - - -- 2920-569-8902 KIT: repair (Auto-Lite) (19728-Kit 141) ea t(8333709).

Composed of:1.1 ---- - - -- - --- - - -- --------------. 1 KEY (124545)1.2 -- -- - _..- ...... - ...... - .. -------------- 1 PACKING (7375328)1.3 ..- .. - ...... - .. _.. - ...... - --------------- 1 PACKING (501234)1.4 .. - .... ...... - ...... - ......- ---- .. _--------- 1 SPACER (7374856)1.5 ...... - ...... - ...... - .._.. - --------------- 1 SEAL (7374863)1.6 _.... - ...... - ...... - ......- --------------- 2 WASHER (7374857)1.7 ........ ....-- .. .... - ...... - --------------- 1 WASHER (7374859)1.8 ...... - ...... - ...... - ...... - --------------- 1 RETAINER (7374860)1.9 ...... - ...... - ...... - ...... - -------- .. ------ 2 PACKING (7412437)

1.10 ...... - ...... - ...... - ---- --------------- 1 SLINGER (7374746)1.11 ...... - ...... - ...... - ...... - --------------- 1 PIN (7374861)1.12 ...... - .. -... - - - -- ---- --------------- 1 PACKING (7375329)

25 4 -- -- P F ---- 3110-183-9965 BEARING, BALL, ANNULAR: mil, std-code ell, 1111-01703-8438 sr, rad, non-loading groove,both rings same w, one syn contact seal, .ABEC 3. loose fit, 17mm bore, 47mm od,Umm w (armature shaft drive end) (Auto-Lite) (712125).

25 5 - - -- P F - - -~2920-737-4858 RETAINER: drive end bearing (inner) (Auto- ea 1

Lite) (7374858).25 6 - - -- P F -- -- 4730-050·0718 PLUG, PIPE: hex-socket-hd, S, tnd, solid

body, yg-27 NPT (drive end bell) (Auto-Lite) (500718).

25 7 - - _.. P F - - -- 2920-737-4748 END BRACKET: drive end (Auto-Lite) en 1(7374748).

25 10 - - _.. P F - - -- 5305-042-0464 SCREW, ASSEMBLED WASHER: rd-hd, ea 4int-teeth lockwasher, S, cd- or zn-pltd, No.80.164-32Ne-2A x ~6 (420464).

25 11 - - -- C F - --- 2920-699-6837· ELBOW: waterproof electrical connector, ea 1terminal receptacle 90 deg. No. 22 shell(Auto-Lite) (7716690).

25 13 -- -- P F - - -- 5305-042-0465 SCREW, ASSEMBLED WASHER: rd-hd, int- ea 4teeth lockwasher, S, cd- or zn-pltd, No.80.164-32NC-2A x Y2 (420455).

25 14 ---- P F -_..- 2920-737-4853 ARMATURE, GENERATOR: assy (Auto- ea 1Lite) (7374853).

25 15 - - -- P F - _..- 2920-569-8901 KIT: brush (Auto-Lite) 19728 Kit 140 en 1(7374852).

Composed of:25 15.1 - - -- --_.. -- -- - - ..- --------------- 2 BRUSH (CHA1012)

2 SPRING, BRUSH (7347573) (non-illustrated)

48

KEY

2-REYAINER .3-GEAR8-FRAtv\E AS5Y

17-EN£> 8RACKETla-SOL!19-5CREW

····Z6-5CREW

737485177165627374749132lJ9132138

. ·131958

TM 9-2320-208-34P

.1I

I

Figure 25. Generator {Auw-Lite)-exploded view.

49

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

I5-dayIllustration Source. maint and maint alw 0recoverability code per 100 ;::

equip ..-------------- ----- .,

'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b).,

"CFederal stock No. Description of inc .~., >. issue in

"C., ....

unit ....0 " ~ "c " oil..

Fig. Item <l " Dir Gen S'"No. No. .;:: .. .s- ~ sup sup ~.~s :: ,,~ 0..~

';l~ " fr.,::?l ::?l ~ ~

OB-ELECTRICAL SYSTEM-Continued

OBOI-GENERATOR (AUTO-LITE) (fig. 25)-Continued

25 16 ---- P F - --- 5305--042-0461 SCREW, ASSEMBLED WASHER: rd-hd, int- ea 2teeth lockwasher, S, cd- or zn-pltd, No. 80.164-32NC-2A x ~ (brush lead) (Auto-Lite) (8332226).

25 20 ---- P F _..-- 5310-527-3288 WASHER, LOCK: No. 10 screw size (96906- ea 435333-22).

25 21 ---- P F - --- 5305-043-6749 SCREW, MACHINE: fil-hd, S, cd- or zn- ea 4pltd, No. 10 0.19Q-32NF-2A X ~6 (436749).

25 22 -- _.. C F ..--- 2920-737-4886 HOLDER ASSEMBLY, ELECTRICAL CON- ea 1TACT BRUSH: w/brushes and springs(Auto-Lite) (7374886).

25 23 ---- P F ---- 3110-184-0049 BEARING, BALL, ANNULAR: mil-std-code ea 1117-01715 5070 sr, rad, non-loading groove(outer ring narrower than inner) one shield,one seal, ABEC 3, loose fit, 17mm bore,40mm od, 0.4720 in. outer ring w, 0.5380 in.inner ring w, 0.5630 in. overall w (armatureshaft commutator end) (Auto-Lite) (712128).

25 24 ---- P F ---- 5305-638-3101 SCREW, MACHINE: fil-hd, S, cd- or zn-pltd, ea 6No. 10 O.190-32NF-2A x % (132128).

25 25 _..-- P F ---- 4730-541-4107 PLUG, PIPE: filler and drain, sq-hd, S, cd- or ea 1zn-pltd, 72-20NF-2 oil (drive end bell)(Auto-Lite) (7374854).

NONILLUSTRATED ITEM

P F --.- 292Q-737-5389 SUPPORT: mounting (Auto-Lite) (7375389) __ ea 1

50

PART NO.

' 771656275387514533087538753OR-I921772

TM 9-2320-208-34P

NON-SUPPLY ITEMS

. KEY ITEM

14-GASKETJ 17-CAPACITOR

I, IS"';'SCREW

32-CABLE

j . 33- FRAME

I

Ii

Figure 26. Generator (DelC()-Remy)-expWded view.

S2

~ _ . _-_. .. __ . ---- -·- ---1

. I

~2123 e,.. 22 .

ni.. 242526 21 28111 \\U~ i1\ , 2931.2 31.1 30

ORO E64950

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

Illustration Source. maint and15-day

maint alw 0recoverability code per ~OO ~equip ..-------------- ---- "'"(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) ""CFederal stock No. Description of inC .~

" ~ issue in"C ~

~unit ..

0 "" " 'jjj..Fig. Item 0; " Dir Gen e",No. No. 'I: " .£- ".£ e ,,~ :- sup sup ~ ':;0.. " .-" " "'co..- " ""~ c8 ~ ~ Cl

06-ELECTRICAL SYSTEM-Continued

0601-GENERA TOR(DELCO-REMY) (fig. ee,

26 1 ---- P F - --- 5305-696-5275 SCREW, MACHINE: rd-hd, S, cd-pltd, No.8 ea 90.164-32NC-2A x ;{6 (field coil ground) (I)drive end bearing seal (4) and drive endbearing plate (4) (Deleo-Remy) (453281) . •

26 2 ---- P F - --- 5310-045-3473 WASHER, LOCK: ext-teeth, S, cd-chromate- ea 8fin., No.8 0.164 screw size (drive end bearingseal) (4) and drive end bearing plate (4)(Delco-Remy) (453473).

26 a ---- P F - --- 5305-285-3948 SCREW, MACHINE: fil-hd, S, cd-chromate- ea 8fin., No. 12-24NC-2A x 1\1& (commutator endbell) (4) and drive end hell (4) Delco-Remy)(453307).

26 4 ---- P F - --- 5310-696-5280 WASHER, LOCK;: split, It, S, cd-chromate- ea 8fin., No. 12, 0.216 screw size (commutatorend bell (4) (Delco-Remy) (453708).

26 5 ---- P F - --- 5310--044-6161 WASHER, FLAT: It, S, cd- or zn-chrornate- ea 8fin., ~ id, ~6 od, 0.049 thk, for No. 10 screwsize (commutator end bell (4) (Delco-Remy)(446161).

26 6 ---- P F - --- 2920-753-8756 HEAD: drive end (Delco-Remy) (7538756) ____ ea 126 7 ---- P F - --- 5330--291-7290 PACKING, PREFORMED: 0 ring, class B ea 2

material high flexibility, ~ thk, 5 id (com-mutator end bell and drive end bell) (Delco-Remy) (546886).

:.16 8 ---- P F -- -- 3110-156-8390 BEARING, BALL, ANNULAR: mil-std-eode ea 1111-02002-8444 sr, rad, non-loading groove,both rings same w, two seals, ABEC 1, stdfit, 20mm bore, 47mm od, 14mm w (arrna-ture shaft, drive end) (Delco-Remy) (741-3226).

26 9 ---- P F -- -- 2920-753-8760 PLATE: retaining, (drive end bell bearing) ea 1(Delco-Remy) (7538760).

26 10 ---- C F ---- 2920-544-0168 BRUSH: static ground (armature shaft, wi ea 1spring, assy) (Delco-Remy) (7538784).

26 11 ---- C H ---- 2920-570-1238 COIL, SET, FIELD: (Delco-Remy) (5701238)_ ea 1Composed of:

1 COIL, LOWER LEFT (7538787)1 COIL, LOWER RIGHT (7538762)1 COIL, UPPER LEFT (7538763)1 COIL, UPPER RIGHT (7538761)1 INSTRUCTION SHEET (16764-5270)

5305--045-3308 8 SCREW MACHINE: ~6-24UNF-2x :l-i(453308)

53

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and maint alw 0recoverabili ty code per 100 ~equip ..

----- '"------ ----------""(b) (c) (d) Unit Qty (a) (b) "(a) (b) (a) -o


.€ issue in" 1l unit ..--e c0 c~ ';j" "Fig. Item -.; c Dir Gen E:""No. No. .;:: " $-.; " sup sup bOS";.

~.. c;. 0

""co:J .;;~ " ,,""~0

~ P:: 000

06~ELECTRICAL SYSTEM-Continued

0601-GENERATOR(DELCO-REMY) (fig. 26)-Continued

26 12 ......... - P F ......... - 5305-042--0465 SCREW, ASSEMBLED WASHER: rd-hd, int- ea 4teeth lockwasher, S, cd- or zn-pltd, No.80.164-32NC-2A x 72 (420465).

26 13 ......... - C F ...... -- 5935-201-6673 RECEPTACLE, ELECTRICAL: (waterproof, ea 1three terminal, assy) (7722352).

26 15 ......... - C F ...... -- 2920-699-6837 ELBOW: waterproof electrical connector, 90 ea 1deg, No. 22 shell (terminal receptacle)(Delco-Remy) (7716690).

26 16 ......... - P F ---- 5305-042-0464 SCREW, ASSEMBLED WASHER: rd-hd, ea 4int-teeth lockwasher, S. ed- or zn-pltd, No.80.164-32NC-2A X Yl6 (420464).

26 19 ......... - P F ........ - 5330-641-1580 GASKET: brush inspection hole plug (Delco- ea 1Remy) (7391018).

26 20 ......... - P F ........- 2920-569-8906 KIT: brush used w(generator (2920-735-5736) ea t(Delco-Remy) (83.:.3799).

Composed of:20.1 .........- ......... - ......... - ......... - --------------- 2 SPRING, BRUSH (7413315)20.5 ---- ...- ... - ......... - _...... - --------------- 2 BRUSH (7538749)

26 21 ......... - P F ........ - 5310-245-0107 WASHER, LOCK: brush lead (Delco-Remy) ea 2(used w/generator, 2920-735-5736) (753-8774).

26 22 ......... - P F ........- 5305-019-3257 SCREW, MACHINE: pan-hd, S, cd- or zn- ea 2pltd, No.6 0.138-32NC-2A x ~ (brush leadused w(generator, 2920-735-5736) (Delco-Remy) (193257).

26 23 ---- P F ......... - 2920-753-8757 HEAD COMMUTATOR: (Deleo-Remy) (753- ea 18757).

~26 24 ---- P F ......... - 3110-156-3510 BEARING, BALL, ANNULAR: mil-std-code ea 1117-01785-4004 sr, rad, non-loading groove,outer ring narrower than (inner) two seals,ABEC 1, std fit, 17 w, 0.6540 in. (inner ringw armature shaft, commutator end) (Delco-Remy) (7538747).

26 25 ---- P F ---- 5330--054-6859 PACKING, PREFORMED: 0 ring, class B ea 1material high flexibility, Ys thk, 1% id (com-mutator end bell bearing) (Delco-Remy)(546859).

26 26 ---- P F ......... - 2920-753-8759 GASKET: commutator end bearing cover ea 1(Delco-Remy) (7538759).

26 27 ---- P F ......... - 2920-753-8783 PLATE: retaining (commutator end bell bear- ea 1ing, w(spring) (Delco-Remy) (7538783).

26 28 ---- P F ......... - 5310-013-8479 WASHER, LOCK: ext-teeth, S, cd- or zn-pltd, ea 6No. 100.190 screw size (138479).

26 29 ---- P F ......... - 5305--013-2033 SCREW, MACHINE: fil-hd, S, cd- or zn-pltd, ea 6No. 10 0.190-24NC-2A x % (132033).

S4

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


maint alw 0recoverabiHty code per 100 ~equip ...------ ---- '"""(a) (b) (a) (b) (c) (d) Unit 9ty (11) (b) '"-eFederal stock No. Description of inC .~

'" $ issue in-o '"~

unit "0 o

" " .;"Fig. Item ;; " Dir aen a""No. No. .;::

'" "'- '"..-'" > sup sup ..-'~J5 l: "> 0 0"

" .~ '" " ""a" "- ",,,,~

0~ '"00 ~ Q


0601---GENERATOR(DELCO-REMY) (fig. 28)-Continued

26 30 -- -- P F - --- 2920-753-8725 SPACER: bearing (commutator end) (Delco- ea 1Remy) (7538785).

26 31 -- -- P F - --- 2920-553-8251 KIT: conversion for converting generator ea 1(2920-735-4474) to generator (2920-735-5736) (Delco-Remy) (7413316).

Composed of:31.1 - - -- - --- - --- - - -- 5305-286-1934 2 SCREW, MOUNTING, BRUSH

HOLDER (24617-453464)31.2 - - -- ---- -- -- -- -- 5310-596-7686 2 WASHER, LOCK, MOUNTING,

BRUSH HOLDER (24617-453296)31.3 - - -- - --- - --- - - -- 5977-669-9069 1 HOLDER, BRUSH, ASSY (16764-

19211760)31.4 ---- - --- - - -- - - -- 5310-741-3319 2 NUT, MOUNTING, BRUSH

HOLDER (16764-1921747)31.5 -- -- -- -- -- -- -- -- 2920-741-3317 1 ARMATURE (16764-1921762)

1 PLATE, NAME (16764-1921773) (non-illustrated)

4 RIVET, MOUNTING, BRUSHHOLDER (16764-1914906) (nonillus-trated)

1 SHEET, INSTRUCTION (16764-5172)(nonillustrated)

26 34 -- -- P F - - -- 4730-011-8831 PLUG, PIPE: sltd, hdls, br, Va in. field frame ea 1(Delco-Remy) (118831).

26 35 ---- P 0 -- -- 5315-616-5526 KEY, WOODRUFF: alloy-S, Va x % (5) ea 1(armature shaft) (Delco-Remy) (124545).

26 36 - - -- C F - --- 2920-737-2081 PARTS KIT, ENGINE GENERATOR: drive ea tend bearing cover plate (Delco-Remy)(7372081).

Composed of:36.1 - - -- - --- ---- -- -- --------_.----- 1 WASHER (7538787)36.2 -- -- -- -- ---- - - -- .------------.- 1 SEAL (7538786)36.3 - --- -- -- - --- - - -- .-----------_.- 1 PACKING (501224)36.4 -- -- -- -- - --- - - -- --.----------.- 1 COLLAR (7538754)


26 ------ .- -- P H -- -- 2920-629-2366 PARTS KIT, GENERATOR, WINDING: ea t(Delco-Remy) (5702300).

Composed of:2920-737-4865 2 INSULATOR (7374865)

1 WINDING (5701238)26 ------ - - -- P F - --- 2920-737-5389 SUPPORT: mounting (Delco-Remy) (7375389) ea 1

55

1M 9-2320-20S-34P

(I) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source. maint and maint alw 0recoverability code per 100 ~equip ..

------ '"""(a) (b ) (a) (b) (c) (d) Unit 9ty (a) (b) '"-cFederal stock No. Description of InC .~

'" ~ issue in-e '" unit

.,0

.., c'"

c :0 'OJ" "Fig. Item Qi c .. Oir Gen 5""No. No. '': '" "'- '".,'" ~ sup sup .,.-'" ~ c> 0 0"d " . C; ~ c ",,0'

"",,,,

~0

~ ~ Qen

06-ELECTRICAL SYSTEM-Continued0601-GENERATOR, ALTERNATOR

GENERATOR (3551o-5300G12)NONILLUSTRATED

P F - - -- 3110-109-1121 BEARIKG, BALL, ANNULAR: mil-std-code ell. 1111-02002-8420 sr, rad, non-loading groove,both rings same W, two felt contact seals,ABEC I, std fit, 20mm bore, 47mm ad,14mm w slip ring end (710040).

P F - - -- 3110-275-0117 BEARING, BALL, ANNULAR: mil-std-code ea 1111-02503-8444 rad, sr, med, non-loadinggroove, 2 seals, 0.9843 in. bore, 2.4409 in.od, 0.6693 in. w drive end (7064942) .

P F - - -- 5935-259-0204 CONNECTOR, RECEPTACLE, ELECTRI- ea 1CAL: (7064429) .

P F - - -- 5935-644-7528 CONKECTOR, RECEPTACLE, ELECTRI- ea 1CAL: (8713569) .

P F - - ... - 5935-644-7529 CONNECTOR, RECEPTACLE, ELECTRI- ell. 1CAL: (8713566).

P F - - -- 2920-500-2965 FAN: external (8672725) ________________ ____ ell. 1P F - - -- 5935-599-6089 GASI{ET: receptacle (7388357) ___________ ___ ell. 1P F - - -- 5977-£95-6311 HOLDER ASSEMBLY, ELECTRICAL CON- ell. 1

TACT BRUSH: assy (8672841) ,P F ---- 5315-012-4542 KEY, WOODRUFF: alloy-S, ~ x Y2 2 fan ell. 1

hub to shaft (124542) .P F - --- 5315-012-4553 KEY, WOODRUFF: alloy-S, X x 1 No. 808 ell. 1

or 15 drive pulley (124553).P F - - -- 5310-012-0622 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, ell. 4

No.8 0.164 -32NC-2B, l!i2 w Ys thk brushlead (120622).

P F - - -- 5310-050-3446 NUT, SELF-LOCKING, HEXAGON: S. cd- ell. 1or zn-pltd, Y2-20UNF-3B, %: w, §16 thk(503446).

P F ... - -- 2920-£54-7271 PARTS KIT, ENGINE GENERATOR: ell. t(5702339).

Composed of:4 BRUSH (8677118)4 SPRING (8677114)

P F -- -- 5315-011-2726 PIN, COTTER: brush spring lever (112726) ___ ell. 4P F - - -- 5315-054-4119 PIN, STRAIGHT, HEADLESS: housing align- ell. 1

ment (544119).P F - --... 2920-695-6303 ROTOR, ALTERNATOR: assy(8672668) __ __ ell. 1P F - - -- 5305-042-4537 SCREW, ASSEMBLED WASHER: rd-hd, ell. 4

int-teeth lockwasher, header-pt, S, cd- orzn-pltd, No. ' 10 0.190-32NF-2A x Y2(424537).

S6

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alw 0recoverability code per ~OO ~equip ..--------------- ---- '"Q,

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) '"-eFederal stock No. Description of IIlC .~

" t- issue in-e e :::l unit

.,0 c =c = ~

';;"Fig. Item 0; = Dir Gen SQ,

No. No. ·c " -So; " b'S> sup sup~ e => 0

;:l ·a~ o Q,O'

::s 0 ::s " ""ui I:l:: c

06-ELECTRICAL SYSTEM-Continued0601-GENERATOR, ALTERNATOR

GENERATOR (35510-5300G12)NONI LLUSTRA TED-Continued

p F - - -- 5305-285-5271 SCREW, ASSEMBLED WASHER: fil-hd, ea 2split lockwasher, S, cd- or zn-pltd, 0.164-321\C-2A x Y2 (454430).

P F - --- 5305-779-7372 SCREW, MACHINE: fil-hd, sltd, w /spring ea 2lockwasher, S, cd- or zn-pltd, 1\0. 8 0.164-32KC-2A x Ys (HI01-o593566) (593566).

p F - --- 5305-013-2768 SCREW, MACHI1\E: rd-hd, S, cd- or zn-pltd, ea 41\0. 8 0.164-321\C-2A x % (132768).

P F - - -- 5305-013-3503 SCREW, MACHI1\E: fil-hd, S, cd- or zn-pltd, ea 4No.8 0.164-321\C-2A x '!1i (133503).

P F - - -- 2920-695-6302 STATOR: assy (8672666) ___________________ ea 1p F - - -- 5310-197-3316 WASHER, FLAT: (96906-15795-218) ________ ea 1p F - - -- 5310-013-1095 WASHER, LOCI\:: brush lead (131095) _______ ea 2p F - - -- 5310-012-1841 WASHER, LOCK: split, med, S, cd- or zn-pltd, ea 4

No.8, 0.164 screw size (121841).

57

1M 9-2320-208-34P-- - --- - --- ---1

II

~~' . " t ;

28

3

31

)45

NON-SUPPLY ITEMS

PART NO.KEY !.llt.1.PART NO.

8672285

KEY ITEM

20 - WASHER8393092

737482521 - BUSHING

116090

1 - COVER7374943

22 - WASHER132923

5 - REGULATOR7375371

23 - SCREW8393093

6 - SCREWAL-XA699A

24 - LEAD ASSY444614

7 - NUT7348949

29 - PLUG8673471

8 - CONNECTOR8393094

30 - CASE424632

9 - PLATE7374822

32 - BOLT120628

10 - BRACKET7374961

34 - SCREW131015

11 - RESISTOR178469

36 - WASHER8332078

12 - BOLT8393090

37 - RESISTORAL-X3055

E64951

15 - LEAD ASSY7374960

40 - SCREWATOR ASSY 7374944ORO

16 - RECTIFIER8393095

43 - REGUL17 - LEAD

839309118 - RESISTOR8672286 -_ .- .. . .

19 - TERMINAL

Regulator (A uto-Lite )-exploded view.Figure 27.

58

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Source, maint and15-day

Illustration maint alw <:>recoverability code per 1.00 ;::;

equip~

--------------- ---- "0.

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ""0Federal stock No. Description of inc .~

" $ issue in-e " :=l unit

..,0 c 0c 0

~ 'il'"Fig. Item '"il 0 Dir Gen So.

No. No. .;:: ",,- "..... " .. sup sup ..,.-

11 ~ 0> 0 0"ee " 'il~ o 0.0'

::?10

::?1<li ,,<li

o: ~ c


0602-REGULATOR (AUTO-LITE)(jig. 27)

27 2 - - -- C F - - -- 2920-737-4920 COIL: radio suppression (Auto-Lite (7374920). ea 127 3 - - -- C F - - -- 5925-737-4945 BREAKER: circuit, reverse current, assy ea 1

(Auto-Lite) (7374945).27 4 - - -- P F - - -- 5310-770-2608 NUT, PLAIN, KNURLED: adjusting, arma- ea 1

ture spring (Auto-Lite) (7702608).27 13 - - -- P F - - -- .5310-044-6187 WASHER, FLAT: It, S, 1!64 id, % od, 0.049 ea 1

thk, for No. 140.242 screw size (446187).27 14 - - -- P F - - -- 5310-050-3342 NUT, SELF-LOCKING, HEXAGON: br, ea 1

U-28UNF-38, Yt6 w, ~6 thk critical installs-tion (503342).

27 25 - - -- P F - ~ -- 5330-641-4336 GASKET: shielded electrical connector, 1.315 ea 2in. id, 1.625 in. sq four 0.203 in. screw holereceptacle mounting kit, (5935-570-1380)(7388352).

27 26 - - -- P F - - -- 5935-738-8327 CONNECTOR, RECEPTACLE, ELECTRI- ea 1CAL: waterproof, box mounting, fourterminal, assy (Auto-Lite) (7388327).

27 27 - - -- P F - --- 5305-042-0464 SCREW, ASSEMBLED WASHER: rd-hd, ea 8into teeth lockwasher, s, cd- or zn-pltd, No.8 0.164-32NC-2A x 7,if receptacle mounting(Auto-Lite) (420464).

27 28 - - -- P F - --- 5935-738-8318 CONNECTOR, RECEPTACLE, ELECTRI- ea 1CAL: waterproof box mounting, three ter-minal, assy (Auto-Lite) (7388318).

27 31 - - -- P F - - -- 5330-599-8645 PACKING, PREFORMED~O-ring, class B ea 1material high flexibility, Ys in. thk, 671 idcover (Auto-Lite) (546896).

27 33 - - -- C F - ~ -- 2920-737-4923 FILTER: radio suppression (Auto-Lite) (737- ea 14923).

27 35 - - -- P F - --- 5310-050-3240 NUT, SELF-LOCKING, HEXAGON: br, ea 1elastic stop type, No. 8 0.164-32NC-3B,0.344 w, 1%4 thk radio suppression coil (Auto-Lite) (503240).

27 38 - - -- C F - --- 2920-737-4921 BRACKET: voltage regulator core resistor ea 1(Auto-Lite) (7374921).

27 39 - - -- P F - --- 2920-737-4917 BASE: panel, insulation (Auto-Lite) (7374917). ea 127 41 - - -- P F - - -- 5310-655-9587 WASHER, FLAT: med, S, od- or zn-chromate- ea 4

fin., l-il id, Yz od, thk 0.049, for No. 10 0.190screw size (120391).

27 42 - - -- P F - --- 5305-043-6750 SCREW, MACHINE: rd-hd, S, cd- zn-pltd, ea 6No. 10 0.190-32NF-2A x Yz (436750).

27 44 - - -- C F - - -- 5910-737-4919 CAPACITOR, FIXED, PAPER DlELEC- ea 1TRIC: assy (Auto-Lite) (7374919).

59

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


Illustration mllint alw 0recoverability code per 100 ~equip ..- --- "'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (h) "":::l

Federal stock No . Description of inc 'S

" ~ isaue in ..."C " unit ....

" c0 s ~" 'ilFig. Item -.; c Dir Gen =",No . No. ] " .£-.; ~ sup sup .....-

~ c> 0 o='.. =' °a .£ " ",Cl'0 " ""~ rn ~ ~ Cl


0602-REGULATOR (AUTO-LITE)(fig . 27)-Continued

27 45 - - -- P F - - -- 5305-012-7651 SCREW, MACHINE: sltd-hex hd, S, ed- or ea 6zn-pltd, No. 10 0.190-32NF-2A x %regulator cover (Auto-Lite) (127651).

NONILLUSTRATED ITEM

X 2F - - -- 2920-335-4707 SUPPORT: assy (Auto-Lite) (8328475)_______ ea 1

0602-REGULATOR (DELCO-REMY)(fig. 28)

28 5 ---- P F -- -- 5310-298-9261 NUT, PLAIN, HEXAGON: S, cd-pltd, No. ea 210 0.190-32NF-2, % w, VB thk (453284).

28 6 ..- .... P F .. - _.. 53W-045-3296 WASHER, LOCK: split, med, S, cd-chromate- ea 10fin. No. ]00.190 screw size cover mounting(4) panel mounting (4) circuit breaker relay(1) and actuating relay (1) (Delco-Remy)(453296).

28 7 ---- P F .. _.. - 5310-014-7579 WASHER, FLAT: S, cd- or zn-chromate-fin., ea 1U id, % od, 0.065 thk, for No. 10 0.190screw size (147579).

28 8 ---- P F - _.. - 5310-655-9587 WASHER, FLAT: It, S, cd- or zn-chromate- ea 4fin., 1~ id, 1~ od, 0.049 thk for No .9 0.177screw size panel mounting (Delco-Remy)(446152).

28 W ......- P F .. --- 2920-737-5772 PANEL: base, insulating (Delco-Remy) ea 1(7375772).

28 11 ---- C F _...... 2920-201-3929 RELAY: actuating (used w/regulator, 2910- ea 1735-1952) (Delco-Remy) (7976210).

28 11 ...._.. C F -_..- 2920-294-3313 CUTOUT RELAY, ENGINE GENERATOR: ea 1voltage, assy used w/regulators, 2920-394-5999 and 2920-335-4677 (Delco-Remy)(8360075).

28 11 .._..- P F - - _.. 5310-012-0613 NUT, PLAIN, HEXAGON: S, cd- or zn- ea 1pltd, U-28UNF-2B, %; w, ~ thk(120613).

28 - ----- ---- P F ........ 5310-045-3704 WASHER, LOCK: int-teeth, S, cd-chro- ea 1mate-fin., U screw size (453704).

28 12 ---- C F ---- 2920-797-6211 CIRCUIT BREAKER, RELAY: reverse cur- ea 1rent, assy used w/regulator, 2920-735-1952(Delco-Remy) (7976211).

28 12 ---- P F ........ 2920-516-2722 CIRCUIT BREAKER, RELAY: circuit, ea 1reverse current, assy used w/regulator 2920-394-5999 and 2920-335-4677 (Delco-Remy)(8360073).

28 ------ ---- P F --- - 5310-045-3704 WASHER, LOCK: int-teeth, S, cd-chro- ea 1mate-fin ., U size (453704).

60

1M 9-2320-208-34P

ITEM PARTNO.

NON-SUPPLY ITEMS2

4

25

Figure S8. Regulator (Delco-Remy).

I-BASE2-cAPACITOR3-CAPACITOR4-SHIELO9-SCREW

21-SCREW22-SCREW26-SCREW27-WASHER28-SHUNT29-SCREW3O-WASHER31-SUPPORT37-SPRING

OR-191947473757697375762737577945346474102254533354533584532997539616453356453473OR19194777976218

ORO E64952 .

61

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and maint alw 0recoverabili ty code per 1.00 :::equip ..

------- --- <l>------ "-(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) <l>-e

Federal stock No. Description of inc .~<l> ~ issue in ...,-e e unit "0

" ~ '"" "Fig. Item Ol " .. Djr Gen S"-No. No . ] <l> $-.; " sup sup ...,.-:-0"~ c:- c ,,-0'd " 'a~ " <l>"

~0

~ " Clen ~


0602-REGULATOR (DELCO-RElIty)(fig. 28)-Continued

28 13 -- -- P F ---- 2920-797-6212 REGULATOR: current, assy used w /regulator, ea 12920-735-1952 (Delco-Remy) (7976212) .

28 13 ---- C F ---- 2920-699-6841 REGULATOR: current, assy used w /regulator, ea 12920-3!J4-5999, and 2920-335-4677 (Delco-Remy) (8360074).

28 14 -- -- P F -- - - 2920-753-9613 SPRING, HELICAL, EXTENSION : ad- ea 2justing, current regulator armature andvoltage regulator armature (Delco-Rerny)(7539613).

28 15 -- -- C F ---- 2920-797-6214 REGULATOR: voltage, assy used w/regulator, ea 12920-735-1952 (Delco-Remy) (7976214) .

28 16 - - -- C F ---- 5330-753-9633 GASKET: cover (Delco-Remy) (7539638) _____ ea 128 17 -- -- P F ---- 5305-753-9652 SCREW, MACHINE: special, regulator cover ea 4

(Delco-Rerny) (7539652).28 18 -- -- P F ---- 2920-569-8930 COVER, VOLTAGE REGULATOR; w /cup, ea 1

screw and washer assy (Delco-Rerny)(7539615).

28 19 -- -- P F ---- 2920-753-!J654 CUP: seal, cover screw (Delco-Remy ) ea 2(7539654).

28 20 -- -- PI F ---- 2920-737-5780 SPRING, HELICAL, EXTENSION: arma- ea 2ture, actuating relay and reverse currentcircuit breaker (used wIregulator. 2920-735-1(52) (Delco-Remy) (16764-1916982).

28 23 -- -- P F ---- 5310-045-3704 WASHER, LOCK: int-teeth, S, cd-chromate- ea 2fin., U screw size (453704).

28 24 - - -- P F ---- 5310-012-0613 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, ea 2U-28UNF-2B, 'l1'6 w, %2 thk (120613) .

28 25 -- -- P F ---- 2920-737-5763 COIL: choke assy used w/ regulator, 2920- ea 1735-1952 (Delco-Remy) (7375763) .

28 32 ---- P F ---- 5330-641-4336 GASl\ET: shielded electrical connector, 1.375 ea 2in. id, 1.625 in . sq ., four 0.203 in . screw holereceptacle mounting, kit, (7388352).

28 33 - - -- P F -- -- 5935-738-8318 CONKECTOR, RECEPTACLE, ELECTRI- ea 1CAL: waterproof, box mounting, assy three-terminal (Delco-Remy) (7388319) .

28 34 ---- P F ---- 5305-043-6695 SCREW, MACHINE: fil-hd, S, ed- or zn-pltd , ea 8No.8 O. 164-32NC-2A x Y2 receptacle mount-ing (Delco-Remy) (131970).

28 35 -- -- P F ---- 5310-045-3299 WASHER, LOCK: split, med, S, cd-chromate- ea 8fin., No.8 0.164 screw size receptacle mount-ing (Delco-Rerny) (453299).

28 36 -- -- P F ---- 5935-738-8327 CONNECTOR, RECEPTACLE, ELECTRI- ea 1CAL: waterproof, box mounting, assy four-terminal (Delco-Remy) (7388327).

62

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Source. ma int and 15-daymaint alw

§recoverability code per 1.00equip ..

--- "Q.(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "'"Federal stock No. Description of inc .~

" "~ issue in ...~ " ::: unit "" " ~ ';;..Fig. Item Gl " Dir Cen Se.No. No. ] " .l5Ci " sup sup .....E "> >

o::l0e.O'.. ::l .; ~ " ""0 "::s UJ ::s p:: c:l


0602-REGULATOR (DELCO-REM}')(fig. 28)-Continued

NONlLLUSTRATED ITEMS

P F - - -- 5910-562--{)428 CAPACITOR: battery terminal 3.0 mfd (used ea 1w/regulator, 2920-335-4677) (Delco-Remy)(16764-1925893).

P F - - -- 6Z19-322-83 CLAMP: mounting, current and voltage regu- ea 2lator resistor (used w/regulator, 2920-335-4677) (Delco-Remy) (6Z1932-283) .

P F - - -- 2920-753-9649 GASKET: receptacle mounting shield used w/ ea 1regulator, 2920-394-5999 (Delco-Remy)(7539649).

P F - - -- 292Q-606-8502 PARTS KIT, RESISTOR, GE NE RATOR ea fREGULATOR: (Delco-Remy) (5702516).

Composed of:I RESISTOR 80 OHMS (7539617)I RESISTOR 200 OHMS (7539618)1 RESISTOR 500 OHMS (7539620)I RESISTOR 1000 OHMS (7376213)1 RESISTOR 1500 OHMS (7375778)

C F - - -- 5905-737-3348 RESISTOR, FIXED, WIRE WOUND: 300 ea 2ohm used w/regulator, 2920-394-5999 and2920-735-1952 (Delco-Remy) (7373348).

P F - --- 5305--{)13-2688 SCREW, MACHINE: rd-hd, S, cd- or zn-pltd, ea 12No.6 O.138-32NC-2A x U (capacitor mount-ing) (132688).

P F -- -- 5305--{)42-4714 SCREW, TAPPING, THREAD CUTTING: ea 8fil-hd, stld-blunt-pt, S, cd- or zn-pltd, No, 60.138-32NC-2 X ~6 (choke coil ca pacitor)(424714).

P F - - -- 5340-205-4672 SPRING, HELICAL, EXTENSION: adjust- ea Iing, circuit breaker armature used w/ breaker,2920-569-8928 and 292Q-699-6840 (Delco-Remy) (7539611).

X 2F - - -- 2920-335-4707 SUPPORT: assy (Delco-Remy) (8328475)_____ ea 1P P - - -- 594Q--{)2Q--{)346 TERMINAL: cable, solder, roll, dble-ear, Ih, ea I

type K, br, tnd, 0.022 thk, No. 16-14 awgcable, hole for No.8 screw.(voltage regulator)(Delco-Remy) (200346).

P F - - -- 594Q--{)20--{)182 TERMINAL, LUG: cable, solder, roll, dble- ea 2ear, rh, type K br, tnd, 0.032 in. thk, No. 16awg cable, hole for No. 8 screw (currentregulator and voltage regulator) (Delco-Remy).

63

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


recoverability code per ~OO ~equip ...-------- ----- "p,

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "Federal stock No, Description of inc ~

'" ~ issue in"C " ::l unit ...0 " .~c

~e

"Fig. Item~

c Dir Gen Elp,No. No. " .£Ql r; sup sup ....-

.£ ~ c> 0 og." ;:l ';;.s c !l'''::s 0 ::s '"a: p:: Q


0602-REGULATOR (DELCO-REMY)(fig. 28)-Continued

NONILLUSTRATED ITEMS-Continued

P F - - -- 594()-{)20-o154 TERMINAL, LUG: wire, solder, roll type, lh, ea 1rd-end tongue, dble-drip, br, tnd, No. 16-14awg wire, hole for No. 10 screw (type k),0.032 thk (current regulator).

P F -- -- 531()-{)13-1044 WASHER, LOCK: split, med, S, cd- or zn-pltd, ea 16No.6 0.138 screw size capacitor mounting(12) (131044) choke coil capacitor (4).

P F -- -- 5310-596-7674 WASHER, LOCK: split, It, S, cd- or zn-pltd, ea 4No.6 0.138 screw size choke coil capacitor(131181).

0602-REGULATOR ALTERNATOR

(NONILLUSTRATED ITEMS)

P F ---- 2920-695-6310 ARMATURE VOLTAGE REGULATOR: ea 1carbon pile assy (alternator) (35510-536-134) (8672800).

P F -- -- 2920-695-6307 CAPACITOR, FIXED, QUARTZ DIELEC- ea 1TRIC: capacitor, and panel assy (alternator)(8672773).

P F ---- 5305-226-9268 SCREW, MACHINE: rd-hd, S, cd- or ea 1zn-pltd, No. 6 0.138-32NC-2A x %(132696).

P F -- -- 5310-013-1044 WASHER, LOCK: split, med, S, cd- or ea 1zn-pItd, No.6 0.138 screw size (131044).

P F ---- 5340-057-2891 CLAMP, ELECTRICAL: closed, S, cd- or ea 2zn-pItd, U6 od tube, hole for No. 10 screw,relay panel (alternator).

P F ---- 5310-012-0614 NUT, PLAIN, HEXAGON: S, cd- or zn- ea 2pltd, No. 10 0.190-32NF-2B, %w%thk (120614).

P F -- -- 5305-013-2903 SCREW, MACHINE: rd-hd, S, cd- or zn- ea 2pltd, No. 10 0.190-32NF-2A x ~6 (132903).

P F ---- 5305-013-2915 SCREW, MACHINE: rd-hd, S, cd- or zn- ea 1pltd, No. 10 0.190-2A x %: (132915).

P F -- -- 5310-012-0217 WASHER, LOCK: split, med, S, cd- or zn- ea 4pltd, No. 100.190 screw size (453296).

P F -- -- 2920-695-6308 COIL, VOLTAGE REGULATOR: operating ea 1assy (alternator) (8672798).

P F - --- 2920-695-6309 COIL, VOLTAGE REGULATOR: paralleling ea 1assy (alternator) (8672799).

64

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, malnt and15-day


equip ..8-

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "-eFederal stock No. Description of inc .~

" ~ issue in'8 " := unit ...c c:c :il ~

.;Fig. Item Gl c: Dir Gen So.No. No. ·c " $Gl ~ sup sup ....~

~ 2 ·a 0 06-~ " e-"::s ::s ~ 0

DB-ELECTRICAL SYSTEM-Continued

OB02-REGULATOR ALTERNATOR-Continued


P F ---- 5935-280-2111 CONNECTOR ASSEMBLY, ELECTRICAL: ea 1alternator (7064706).

P F ---- 5305-043-6695 SCREW, MACHINE: fil-hd, S, 00- or zn- ea 4pltd, No.8 0.164-32NC-2A x Yz (131970).

P F ---- 5310-012-1841 WASHER, LOCK: split, med. S, cd- or zn- ea 4pltd, No.8 0.164 screw size (121841).

P F ---- 5935-259-0204 CONNECTOR, RECEPTACLE, ELECTRI- ea 1CAL: assy (alternator) (7064429).

P F ---- 5305-043-6695 SCREW, MACHINE: fil-hd, S, ed- or zn- ea 4pltd, No.8 0.164-32NC-2A x Yz (131970).

P F - - -- 5310-012-1841 WASHER, LOCK: split, med, S, cd- or zn- ea 4pltd, No.8 0.164 screw size (121841).

P F ---- 2920-695-6304 SCREW: terminal, carbon pile (alternstor) ea 1(8672695).

P F ---- 2920-349-3698 CUTOUT RELAY: assy (alternator) (867- ea 12760).

P F ---- 5305-012-1540 SCREW, MACHINE: rd-hd, S, cd- or zn- ea 1pltd, No. 100.190-32 2A x %; (121540).

P F ---- 5310-045-3296 WASHER, LOCK: split, med, S, cd- or zn- ea 1pltd, No. 100.190 screw size (453296).

P F ---- 6110-627-2537 DISK VOLTAGE REGULATOR: assy (al- ea 1ternator).

2920-695-6313 PILE CARBON ASSY (8676994)P F ---- 5330-054-6899 GASKET: packing, O-ring regulator cover ea 1

(alternator) (546899).P F ---- 5330-599-6089 GASKET: ru, elect connector, 1.750 in. id, ea 1

2.000 in. sq four 0.203 in. screw receptacle(alternator) (7388357).

P F ---- 5970-695-6314 INSULATOR BUSHING: alternator (8677108)_ ea 1P 0 ---- 5340-692-9356 SUPPORT: flexible, regulator mounting ea 4

bracket (7392936).KZ PI F ---- 5310-012-0214 WASHER, LOCK: split, med, S, cd or zn- ea 4

pltd, %; screw size (120214).P F - --- 5310-013-4524 NUT, PLAIN, HEXAGON: S, cd- or zn- ea 2

pltd, No.4 0.112-4JNC-2B, ~ w. ~ thk(134524).

P F ---- 5330-240-1955 PACKING, PREFORMED: O-ring, carbon- ea 2pile coverand end plate (alternator) (1974910).

PACKING, PREFORMED: O-ring, regulatorP F - - -- 5330-291-7353 cover (alternator) (7974911). ea 1

PACKING, PREFORMED: O-ring, regulatorP F ---- 2920-699-7065 cover (alternator) (8690334). ea 1

65

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


recoverability code per 100 ~equip ...------------ ---_. "'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ":2Federal stock No. Description of inc &,

" ~issue in

-e " unit..,

0 " "" ;; ~ 'a}'ig. Item -.; " Dir Gen =",No. No. .;:: " .£-.; ~ sup sup "b"=.£ 1: "> 0 gog'al " ·iil..!:i "::is 0 ::is "rJJ ll< Q

-


OB02-REGULATOR ALTERNATOR-Continued


P F ---- 2590-349-3651 PANEL: contact, w/leads, assy (alternator) ell. 1(8672776).

P F - - -- 5310-834-3156 NUT, PLAIN, HEXAGON: S, cd- or zn- ell. 4pltd, No.6 (0.138)-32NC-28, U6 wd, ~thk (96906-35649-62).

P F -- -- 53HH113-1044 WASHER, LOCK: split, med, S, cd- or zn- ell. 4pltd, No.6 0.138 screw size (131044).

P F - - _.. 2920-695-6312 PLATE: contact, relay armature, assy (alter- ell. 1nator) (8672855).

P F ---- 5905-695-9208 RESISTOR: adjustable, relay panel (alter- ell. 1nator) (8672745).

P F - - -- 5905-695-9210 RESISTOR, FIXED, COMPOSITION: 350 ell. 1ohm, w/terminals assy (alternator) (867-2770).

P F -- -- 5905-695-9211 RESISTOR, FIXED, WIRE WOUND: 18 ell. 1ohm, w/terminals, assy (alternator) (867-2772).

P F - - -- 5310--012--{)614 NUT, PLAIN, HEXAGON: S, cd- or zn- ell. 1pltd, No. 10 0.190-32NF-2B, % w, ~thk (120614).

P F - - -- 5305--{)13-2942 SCREW, MACHINE: rd-hd, S, cd- or zn- ell. 1pltd, No. 10 0.190-32NF-2A x 2~

(132942).P F - - -- 5310--045-3296 WASHER, LOCK: split, med, S, cd- or zn- ea 1

pltd, No. 10 0.190 screw size (453296).P F - - -- 5305--{)13-3440 SCREW, MACHINE: f1-hd, S, cd- or zn-pltd, ell. 4

No.6 0.138-32NC-2A x %' (133440).P F -- -- 5305--{)13-2911 SCREW, MACHINE: rd-hd, S, cd- or zn-pltd, ell. 1

No. 10 0.190-32NF-2A x % relay panel(alternator) (132911).

P F - - -- 5305--{)13'-2915 SCREW, MACHINE: rd-hd, S, cd- or zn-pltd, ell. 6No. 10 0.190-32NF-2A x %' cover (alter-nator) (132915).

P F - - -- 5305--{)43-6644 SCREW, MACHINE: rd-hd, S, cd- or zn-pltd, ell. 2No.4 0.112-40NC-2A x %' (132656).

P F - - -- 5310-209-5311 WASHER, LOCK: split, med, S, cd- or zn- ell. 2pltd, No.4 0.112 screw size (131043).

P F - - -- 5310-582-5965 WASHER, LOCK: split, med, S, cd- or zn- ell. 5pltd, ~ screw size (capacitor terminal post(4) and relay terminal post (1) alternator)(96906-35338-44) .

66

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-daymain! alw

per 100 §equip ...

8(b) ~

.~

Dir Gensup sup

Unit Qty (a)of inc

issue inunit

DescriptionFederal stock No.(d)(c)(b)

Source, maint andreeoverability code

(b)

ItemNo.

Illustration

(a)

Fig.No.


0603-STARTER (fig. 29)

4 P F 5330-291-1987

1 P F 2920-633-5795

32 P F 2920-364-5974

2.2 -- __ ---------------2.3 - - __ ---------------

3 C F 5977-503-2304

211

2

6

t

tPARTS KIT, STARTER: (used w /starter, ea2920--025-9988) (Auto-Lite) (5702328).

Composed of:1 HEAD (8328135)1 BEARING (5346762)

KIT: brush (used w/starter, 2920--025-9988) ea(Auto-Lite) (8333766).

Composed of:2 BRUSH, GROUNDED (19728-MCS

1034S)4 SPRING, BRUSH (7375301)2 BRUSH, INSULATED (19728-MCS12)

HOLDER ASSEMBLY, ELECTRICAL eaCONTACT BRUSH: w /brush and spring(Auto-Lite) (7374938).

PACKING, PREFORMED: O-ring, class B eamaterial high flexibility, Ys thk, 3 % id(commutator end head and drive end head)(Auto-Lite) (546875).

ARMATURE: starter (Auto-Lite) (8328057) __ eaCLUTCH: assy (Auto-Lite) (8328139) ________ eaPACKING, PREFORMED: D-ring, class B ea

material high flexibility, ~6 in. thk, % in . id(drive .pinion shifting yoke lever shaft )(Auto-Lite) (501220).

SHAFT: drive pinion shifting yoke (Auto-Lite) ea(8328067).

SCREW, MACHINE: hex-hd, S, plain fin., No. ea8 0.164-32NC-2A x %; (drive end housing)(Auto-Lite) (271122).

WICI(: felt (commutator end bearing) (Auto- eaLite) (5308307).

2920--040-1919

5305-281-4718

2920-346-57752920--096--81295330--050-1220

F _

F _

F _

F _

F

____ P F 5977--091-9764

24 C

30 P

13 C

14 C23 P

2.1

1.11.2

2

29

292929

29

29

29

29

29

29


PP

CP

H _

F

F _

F

2920-569-89052920-737--4930

2920-776--04175305--013-1954

COIL SET: field, assy (Auto-Lite) (8333760) __ eaGASKET: switch housing terminal post ea

(Auto-Lite) (7374930).PEDAL: starter, MSy (Auto-Lite) (7760417) __ eaSCREW, MACHINE: fil-hd, S, cd- or zn-pltd, ea

No . 8 0.164-32NC-2A x X (Auto-Lite)(131954).

12

11

68

TM 9-2320-208-34P

PART NO.

AL-19X31681249lOAL-MCZI07'13718'1~2131970

'ART NO.73749~7

5;-J'RAMl. ASSY6-NUT7_WASHElt8- CONNECTot9-SCREW

lo-WASllfRl1-WAS~ER12-.WAS~Elt

NON-SUP'"YmMS

PAAl NO. ill JJlli8328056 15- YOK£# ASSY·7341Sl1 16-RETAINElt432644 17-RINGn2tll~ 18-WAS~ER

tt'WOO ~rem~':f= ~:~S~ER AL.19X88ll

. rUl'l~~3~_~~ ,~lJJii•. O.~.

Figure 29. Slartera88embly-exploded view.

69

1M 9-2320-20B-34P

® .c::o

®-l

~35

34 Irt--- 233 • ~ .fi)?3.1

-- =--<D 431 ' ~~5_30 ~ --....;:;3.3

~ J"i'\29~~e~

lL-:7 87 ~ t!i"\

® ~-®28 Q • 3.4

~a 27 ,~

v: ~~~\

14.1~. 14.2g::.-@II- 14.3

. ~ )!!>22~~~~~ $ -14.4®- /. @.

NON-SUPPLY ITEMS'

Figure 30. Distributor assembly-exploded view.70

ORO E64954

TM 9-2320-208-34P

(I) (2) (3) (4 ) (5) (6) (7) (8)

Illustration Source, maint and 15-daymaint alw 0recoverability code per 100 ::equip ...--------------- --- "'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) c-eFederal stock No . Description of inc .~

" " ~ issue in"8 " unit "" " ~ .;d

Fig. Item -.; c Dir Gen E",No . No . ] " .s- "> sup sup ...-~ ~~ 0 0"

d g .; ~ " !l'~'" ~ ".-; rn ~ 0

I 06-ELECTRICAL SYSTEM-Continued

0605-DISTRIBUTOR ASSY (jig. 30)

30 3 - - -- P F - --- 2920-606-9378 PARTS KIT, BREAKER PLATE: (5702562)_ ea tComposed of:

3.1 - - -- - - -- ---- - - -- --------------- 2 HOLDER (7374885)3.2 ---- - - -- -- -- - - -- --------------- 1 CLIP (5346775)3.3 --- - - - - - - --- - - -- --------------- 1 RING (5346767)3.4 -- -- - - - - - --- - - -- --------------- 1 SPRING (7374893)

30 4 - --- C F - - -- 2920-353-7204 PLATE, IGNITION CONTACT BREAKER: ea 1(Auto-Lite) (7374887).

30 7 ---- P F - - -- 5340-350-2288 SPRING SET: governor weight (Auto-Lite) ea 1(7376393).

Composed of:2 SPRING (19728-IGB284)

30 14 - - -- P F - --- 2920-606-9376 PARTS KIT, DISTRIBUTOR BASE : (570- ea t2524).

Composed of:14.1 - --- - - -- - --- - - -- --------------- 1 WICK (8729787)14.2 - --- ---- - - -- -- -- ------ --------- 1 SEAL (7351671)14.3 - - -- - - -- - --- - - -- --------------- 2 BEARING (6167596)14.4 ---- - - -- ---- - - -- -- - ------------ 1 WASHER (5307283)14.5 - --- - --- - --- - - -- --------------- 1 WASHER (7980860)

30 22 - --- X2 F - - -- 2920-737-5372 ARM: control, spark advance (Auto-Lite) ea 1(7375372).

30 24 ---- P F - - -- 5325-358-7900 GROMMET: receptacle to housing (Auto- ea 1Lite) (8328076).

30 25 - --- P F - --- 5935-306-2072 RECEPTACLE: wiring harness (8329786)___ __ ea 130 26 - --- P F - - -- 5305-696-5305 SCREW, ASSEMBLED WASHER: fil-hd, ea 4

wlint-teeth, S, cd- or zn-pltd, No. 6 0.138-32NC-2 x Y2 (wiring harness receptacle)(455215).

30 27 - --- P F - - -- 2920-737-5376 SHAFT: w/weight plate, assy (Auto-Lite) ea 1(7375376).

30 29 - --- P F -- -- 2920-353-7255 SPRING: anti-rattle, breaker cam (7412960)___ ea 130 30 - - -- P F - --- 2920-737-5378 CAM, BREAKER STOP PLATE: aS8Y (Auto- ea 1

. Lite) (7375378).

NONILI,USTRATED ITEM

C F - --- 5340-361-7935 SPRING: friction, drive shaft (7347355) ______ ea 1

71

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and maint alw 8recoverability code per ~oo ....equip ..

"'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) iFederal stock No. Description of inc

" "~ issue in ...,

'g " := unit c" iii ~

...Fig. Item

~c Dir Gen =",

No. No. " .s- ~ sup sup ...,.~

~ e .~~ 0 0"g " ",'"

Pl ""::s I1.l ::s Cl


0609-RIGHT SERVICE, BLACKOUT TAIL,AND STOPLIGHT ASSEMBLY (fig. 31)

30 1 ---- C F - - -- 625O-353~955 CONNECTOR SOCKET, W/WIRING: assy ea 1right taillight (7526005).

72

TM 9-2320-20B-34P

--.- ..--~--. - -~-----'l

II

Ii

'1i\

jII

I

II\I

i

..;

••

"

,:. ,

----,----------~-_._ ._'---- -

.... . ~..r1··LI!t:I

I

II

I'I'

I[: ,

IIII

!Iil'•JI,

Figure 31, Right service, blackout tail, and stoplight assembly-exploded view.

73

1M 9-2320-20B-34P

(1) (2) (3) (4) (5) (6) (7) (8)


§recoverability code per 100equip ...

---- "p,

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ""tlFederal stock No, Description of inc '~

" ~ issue in-e ~

~unit "0

" 'OJ" "Fig, Item 0:; " ... Dir Gen Sp,No. No. ';:: " .£0:; " sup ...,'-

":- sup

0".£ ... "> 0 p,e'

" " 'Oj~ "0 " ,,"::eJ tn ::eJ IX: Ci

I 06-ELECTRICAL SYSTEM-Continued

0609-SERVICE HEADLIGHTASSEMBLY (fig. 32)

32 2 - - -- C F - - -- 5305-353-0969 SCREW, MACHINE: adjusting, service headea 4light lamp-unit (7538146).

32 4 - - -- P F - - -- 5325-752-5365 GROMMET, RUBBER: blackout driving light ea 3(1) and headlight (2) (7525365),

NON-SUPPLY lTEMS

KEY ITEM

I-MOUNTING3-HOUSING

74

PART. NO.

AL-cBI 7S11Al-c&18510

Figure 32. Service headlight assembly-exploded view.

ORO E64956

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alw 0recoverability code per ~OO ;;equip ...

------------ --- '""-(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '""to


'"~ issue in

'"... ..."to

~unit0 " 0:

c 0: ·il"Fig. Item Ql 0: ... Dir Gen S"-

No. No. .;:'" $- 1: sup sup ....~

$ e 0:1: 0 og." " ·il~ " ll'",~

0~ ~ Clrn


OB13-CHASSIS WIRING (fig. 33)

33 2 ---.. P F - - -- 2590-693-4227 WIRING HARNESS: wiring, light switch, assy ea 1front and rear (8333282).


KZ PI F - --- 6145-548-2927 BRAID WIRE: fl, ind-cop, 2%2 in. w, auto- ea tmotive, bare strap, awg No. 4 (832x36)(ground strap) (19 in.) (ft) (80244-22-C-70)H0050811650 (bulk material).

P 0 - - -- 5975-644-3156 BUSHING, ELECTRICAL CONDUCTOR: ea 150S, cd- or zn-chromate-fin., 0.260 id, 0.180over-alllg-kit, 5935-570--1060 (572999).

P F - - -- 5330-514-4459 RETAINER: PACKING: 30 deg-ck, aI, ed- ea 5pltd, 0.766 id 1.052 ad, 0.125 over-all 19-5935-570--1380 (7527641).

':r', ·KEY ITEM

, ,- .AllNESS. AS$'{.i , 3 - LIGHT ASSY

",,>1 4- ASSY".' 5- , ASSY

6 - ,H"ltN.ESS, A§SY

PART NO. i7526601

~~~61183332811'.WO-8I054B

Figure 33. Chassis wiring.

75

TM 9-2320-208-34P-----

(1) (2) (3) (4) (5) (6) (7) (8)



------ ---- .,""

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b).,..,

Federal stock No. Description of JJ1C .~., » issue in., ... ...'8 " :::l unit <:

"<:

~.;os

Fig. Item al <:~

Dir Gen E""No. No. ·c .. -Sal sup sup ....~

-S " .~ ~ 0 0"..""'"os

~ " .. ":::J :::J- ~ ~

DB-ELECTRICAL SYSTEM-Continued

OB13-CHASSIS lVIRING (fig. 34)

34 4 - - -- P F ---- 2920-321-6447 HARNESS: wiring, voltage regulator, assy ea 1(8677431).

76

TM 9-2320-208-34P

..- -:-"~-: -- --~_-" .: .: - :: : -:- - :-:::' :'-:-~":;"'~--l

i

I.-..--.---_. · · · - -n ~'--:··· ...l!Ii~ !

~-

____-+C_:f;/ ~- .~.--0\-

8. ~ - ':':::-..-- ---

~1iiIilii:~IIJ~~-

rII . NOt\l:SU'PPLY lTl;Ms-I.KSY. '.liM. PART NO. ill rrfi.A - _. . PART NO: KEY.!!EM. PART NO.

II. I-cABLE ASSY Al-CBl8500 8-CLIP 7343086 IS-SWITCH ASSY 8329689

. 2- CLlP- 145409 9-CLIP 145525 16-FASTENER 1455403-CABLE 8329736 Ie-HARNESS ASSY 8329662 17-FASTENER 12n53

I ~:g~t~ ~~~ :~~~~ g:g~LE ASSY~~~~~O ·~~:~:t~ ~~~ i:;;~~8499I 7....HARNESS AS$Y 7526600 13-SWITCH ASSY7726768 . 20...,.CASLE ASSY 8328449 .Lo rii:CE649.58. . ._ _ 14-SWITCH ASSY 7388813 21-CABLE ASSY . 8329665

~, .__<,,~,._~ ._, . . , _._,_"~~.• _ -._" . .'._ _" .. .~._. _ _ • . . '. •. >0. __.__ _

Figure 34. ChWJSUl wiring.

77

1M 9-2320-208-34P

Ii

i!

.. . ... .. _. ...._ 9~~_~~~59 ..I

i. j!

' j. I:. i

-I

I

._~--, ,-:~'~~l. !

...

".,:

Figure 35 . Transmission assembly.

78

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

lllustration Source. maint andIS-day

maint alw 0recoverability code per ioo 8equrp ..

'""-(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) '"'"Federal stock No. Description of inC .~

" ~ issue in-g '" S unit ...." "'" a {l , 'il

Fig. Item "il " ~Dir Gen S"-No. No . ·c " ~- sup sup C) '3

~ e ,,\': 0

" 'il~ u "-,,,,,0>

~0

~ ~ ClrJJ

OJ-TRANSMISSION

OJOO-TRANSMISSION ASSEMBLY(fig. 35)

35 1 - - -- P F R 2520-769-7471 TRANSMISSION: w/gear shift hand lever, ea 1assy (7697471).

P F - --- 5305-012-2267 SCREW, CAP HEXAGON HEAD: low- ea 4carb-S, cd-or zn-pltd, '!16-14UNC-2A x174 (122267).

P F - --- 5310-011-6104 WASHER, FLAT: It cop., l~ id, 5%4 od, ea 40.065 thk, for '!16 screw size (116104).

P F - - -- 5310-013-6857 WASHER, LOCK : ext-teeth S, cd-or zn- ea 4pltd, '!16 screw size (136857).

36 1 - - - - P F - - -- 2520-737-2880 GASKET SET: transmission (7372880)_______ ea tComposed of:

36 1.1 - - -- - --- - --- - - -- 2520-737-4977 1 GASKET, top cover (7374977)36 1.2 - --- - - -- ---- - - -- 5330-291-9013 5 GASKET, input shaft bearing cover bolt

(3) and oil collector screw (2) (8329873)36 1.3 - - -- -- -- ---- - - -- ------- -- ------ 1 GASKET, transmission to transfer case

(7372878)36 1.4 - - -- -- -- - --- - - -- --------------- 1 SEAL, oil input shaft bearing cover

(7697572)1 GASKET, gear shift hand lever retainer

(7374976) (nonillustrated)1 GASKET, input shaft bearing cover

(7697565) (nonillustrated)36 15 - - -- C F - - -- 2520-040-2585 GASKET: case to bell housing (8329853)______ ea 1

79

1M 9-2320-208-34P

r-

IIifI

I

II

II

!

I.I•

I-

III

I

Ii

i,,

80

NON-SUPPLY ITEMS-

KEY .!TIM. PART NO.

20 - WASHER 737513121 - NUT 774365223 - PIN 12012326 - CASE 7372877

3

. - -- _.-- ---.- .. -- . - - - - --_ .-------_._------~

KEY .!!EM GROUP

I - GASKET SET 07002 - SCREW 07043 - 'COVER 0704

15- GASKET 0700

I

,-,

- I

.. Q'P_JFigure 36 . Transm ission shaf t- exploded view.

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


rnaint alw§recoverability code per 100

equip ..---- '"'"(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) '"-e

Federal stock No. Description of me .~

'" $ issue in

'" '" := unit..,

0 " =" = ~ 'il"Fig. Item Ql = Dir Gen 8",

No. No. .~ '" .£Q3 '"> sup sup ..,.~

e => 0 og." g ·il..!! e go",~ ~ '"tn ~ Q

07-TRANSMISSION-Continued

0701-TRANSMISSION SHAFTS (fig. 36)

36 4 - - -- C H - - -- 252(}--711-5827 COLLECTOR: oil, countershaft gear (7697420)_ ea 136 5 - - -- C H - - -- 252(}--769-7423 GEAR: reverse idler shaft, w/bearing, assy ea 1

(7697423).36 6 - - -- C H - - -- 252(}--769-7419 BEARING: bushing type, reverse idler shaft ea 1

(7697419).36 7 - - -- C H - - -- 252(}--769-7422 GEAR: cluster, countershaft (7697422)________ ea 136 8 - - -- C H - - -- 252(}--769-7547 WASHER: thrust, countershaft cluster gear, ea 1

rear (7697547).36 9 - - -- C H - . -- 3120-769-7429 WASHER: thrust, countershaft cluster gear, ea 1

rear (7697429).36 10 - - -- C H - - -- 5310-769-7427 WASHER, FLAT: countershaft cluster gear ea 4

bearing roller spacer (7697427).36 11 - - -- P H - - -- 3110-191-0502 ROLLER, NEEDLE BEARING: counter- ea 88

shaft cluster gear bearing (712386).36 12 - - -- C H - - -- 252(}--737-2667 SPACER, SLEEVE: countershaft cluster gear ea 1

bearing roller (7372667).36 13 - - -- C H - - -- 252(}--779-7428 WASHER: thrust countershaft cluster gear, ea 1

front bronze (7697428).36 14 - - -- C F - - -- 252(}--769-7564 COVER: retaining, thrust gear bearing (769- ea 1

7564).36 16 - - -- P H - - -- 311o-227-3464 ROLLER BEARING: front 0.2188 dia, 0.7500 ea 14

19(712420).36 17 - - -- C H - - -- 5310-737-4992 SPACER, FLAT: rear bearing (7374992)______ ea 136 18 - - -- C H - - -- 252(}--737-4991 ADAPTER: rear bearing (7374991)___________ ea 136 19 - - -- P H - - -- 311(}--144-8657 BEARING, BALL, ANNULAR: (700336)_____ ea 136 22 - - -- C H - - -- 2520-769-7424 PLATE: lock, reverse idler shaft and counter- ea 1

shaft (7697424).36 24 - - -- C H - - -- 252(}--769-7425 SHAFT: reverse idler (7697425)______________ ea 136 25 - - -- C H - - -- 252(}--769-7421 COUNTERSHAFT: transmission (7697421)___ ea 136 27 - - -- P H - - -- 5306-057-1283 BOLT, INTERNAL WRENCHING: oil col- ea 2

lector (571283).36 28 - - -- P H - - -- 5305-042-6892 SCREW CAP, SOCKET HEAD: hex-socket ea 3

main drive gear bearing retainer (96906-35457-51).

NONILLUSTRATED ITEM

C H - - -- 252(}--769-7546 WASHER: countershaft cluster gear, rear ea 10.0555 thk steel (7697546).

81

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source. maint and maint alw


--- .,jO,

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b).,-e


" ., ~ issue in ..'g e ::l unit <::

" ; :g 'aFig. Item <l <:: .. Dir Gen 13jO,

No. No. .;:: ., $- .,sup sup ...~

.£ " <::~ :>06-.. 0

" " 'i!..!l o g..,::is 0 ::is ~ 0ia


0701-TRANSMISSION MAIN DRIVEGEAR ASSEMBLY (fig. 37)

37 1 - - -- C H - - -- 5340-174-9836 RING, RETAINING: snap, bearing, inner ea t0.086-0.088 thk (7697568).

37 1 - - -- C H - - -- 5340-527-6883 RING, RETAINING: snap, inner 0.089-0.091 ea tthk (5276883).

37 1 - - -- C H -- -- 5340-174-9854 RING, RETAINING: snap, bearing, inner ea t0.092-0.004 (7697569).

37 1 - - -- C H - --- 5340-769-7571 RING, RETAINING: snap, bearing, inner ea t0.096-0.098 thk (7697571).

37 2 - - -- C H - --- 5340-174-9838 RING, RETAINING: snap, bearing, outer ea t0.0625 thk (7697567).

37 3 - - -- P H - - -- 3110-155-6701 BEARING, BALL: mil-std-code 112-04002- ea 10500 rad, sr, It, loading groove, snap ring,1.5748 bore, 3.1496 od, 0.7087 w (700763).

37 4 - - -- C H - - -- 2520-769-7570 BAFFLE: oil (7697570) _____________________ ea 137 5 - - -- C H - - -- 2520-769-7566 SHAFT INPUT INTEGRAL: w/integral gear ea 1

(7697566).

ORD E64961

Figure 37. Transmission main drive gear, assembly-partial exploded view.

82

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


maint alw 0recoverability code per 100 ~equip ...'"0.

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"'0Federal stock No. Description of inc .~

'" t- issue in'g '" ~

unit..,

c"" " 'iii..

Fig. Item Ql " ... Dir Gen eO.No. No. 'C '" o$Ol ~ sup sup ~.~$ e "> 0.. 5 .~ '" " 2'",..-

~::s rJJ ::s Q


0701-TRANSMISSION MAIN SHAFTASSEMBLY (fig. 38)

38 1 - - -- C H - - -- 2520-737-4999 SYNCHRONIZER: second and third speed wi ea 1blocking ring, assy (7374999).

38 2 - - -- C H - - -- 5340-350-7525 RING, RETAINING: snap, second and third ea 1speed synchronizer hub (7374996).

38 3 - - -- P H - - -- 2520-495-1917 PLATE, SHIFTING, SYNCHRONIZING: ea 3second and high speed synchronizer (735-0113).

38 4 - - -- C H - - -- 2520-737-4994 GEAR: second speed wIbearing, assy 22T, ea 12.970 od (7374994).

38 5 - - -- C H - - -- 3120-737-4993 BEARING: bushing type, second speed gear ea 1(7374993).

38 6 - - -- C H - - -- 2520-737-4998 SHAFT: main (7374998) ____________________ ea 138 7 ---- C H ---- 2520-737-4995 GEAR SPUR: sliding, first speed and reverse ea 1

(7374995).

84

TM 9-2320-208-34P

Figure 38. Transmission main shaft assembly-exploded view-.

85

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, maint andrecoverability code

1Dir Gen e Cosup sup c;·s

~g'c

15-daymaint alw

per 100 §equip ~

---~

(a) (b) ~.~

Unit Qtyof inc

issue inunit

DescriptionFederal stock No.(d)(c)(b)(a)(b)

ItemNo.

Fig.No.

(a)


0704-TRANSMISSION TOP COVERASSEMBLY (fig. 39)

1 C F 2520-737-4974

3 C F 2520--703-2623

X2 FP F

39

39.39

39

39

39

39

39

39

3939

3939

39

39

39

36

36

2 _

3

6 P

7 C

8 C

10 C

11 P

12 ____ C

13 ____ C14 C

15 ____ C16 C

17 C

19 C

20 P

2 P

F _

F _

F _

F _

F _

F _

F _

F

F _F

F _

F _

F _

F _

2520-703-26245315-737-2456

2520-737-4976

5310-596-0031

2520--499-8906

2520-737-4971

5340-050--1592

2520-737-4970

2520-737-49722520-499-8876

5320--737-49782520-737-4980

2520--787-4979

5340--360--7579

4730--278-3039

5305-012-0229

LEVER: gear shift, w/ball and pin, assy ea(7374974).

BALL: fulcrum, gear shift lever (7032624)_ ____ eaPIN, STRAIGHT HEADLESS: gear shift ea

lever (7372456).GASKET: gear shift hand lever retainer (** ea

gasket set 2520-737-2880) (7374976).WASHER: gear shift hand lever spring seat ea

(7372448).SPRING: support, gear shift hand lever ea

(7374969).SHAFT: shifter, first speed and reverse (737- ea

4971).PLUG, EXPANSION: S, IJ16 in., dia (shifter ea

shaft hole) (501592).SHAFT: shifter, second and third speed ea

(7374970).PLUNGER: interlock, shifter shaft (7374972)__ eaPLUG: shifter shaft interlock hole (% in.) ea

(7374973).PIN: shifter, second and high speed (7374978)_ eaFORK, SHIFTER: first and reverse speed gear ea

(7374980).FORK, SHIFTER: second and third speed gear ea

(7374979).SPRING: helical, compression shifter shaft ea

detent ball (7351052).PLUG, PIPE: ck, mi, % in. (shifter shaft hole) ea

(113185).SCREW, CAP HEXAGON HEAD: low-curb- ea

S, cd- or zn-pltd, VI6-18UNC-2A x ~

(control cover) (120229).COVER: assy (7032623) i ea

1

11

1

1

1

1

2

1

11

21

1

2

2

6

1

86

TM 9-2320-208-34P

PART NO.

737497573724477065900104920

~II" ". ORO E64963

KEY ITEM

4-KNOB5-RETAtNER9-COYER

IS-BALL

16

,iI

IiI

I

I 1 II ~I!I,!

Figure 39. Transmission top cover assembly-exploded view.

87

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source. maint and maint alw

~recoverability code per rooequip ...,

I Po.,(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) -c

Federal stock No. Description of inc .~., ~ issue in ..,'8

.,:::l unitCJ

.~c:~

CJ

"Fig. Item 'il c: Dir Gen SPoNo. No. ] ., $- ~ sup sup '5'~" c:~.. 0

" " ·a..!l " go.,~ d3 ~ P1! ~

OB-TRANSFER

OBOD-TRANSFER ASSEMBLY (fig. 40)

40 1 -- -- P F R 2520-307-8854 TRANSFER: assy (8329993)________________ ea 1P F - - -- 5305-012-0233 SCREW, CAP HEXAGON HEAD: low- ea 1

carb-S, cd- or zn-pltd, %-16UNC-ZA x 1(120233).

P F - - -- 5305-012-2138 SCREW, CAP, HEXAGON HEAD: S, cd- ea 4or zn-pItd, % 16UNG-2A x IVa (122138).

P F - - -- 5310-012-0930 WASHER, LOCK: ext-teeth, S, phos-ctd, ea 5% screw size (120930).

88

TM 9-232D-208-34P

r---·--------. -_...- --

III

II

II

IiI

!

ORO E64964_ _ ._, .__ .~ ._ . _ . . _ .-.1

"-' - - _ .-"--- ----------,

1

II·I

II

III

Figure 40. Transfer assembly.

89

TM 9-2320-208-34P

20.4Ij19 18

Figure 41.90

NON-SUPPLY ITEMS

KEY_ ITEM PART NO

4- PLUG •

9

6 - WASHER 7696481_ NUT 180556

101 - WASHER 7032635_ SEAL 7036380

13 _ SCREW 50006814 .- WASHER 18012215 _ RETAINER 1209307374990

o

3

ORO E64965

Power tra ifns er assembly-partial explod d .e V1ew.

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alw <:>recoverability code per ~OO ~equip ..--- co

""(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) ~Federal stock No. Description of mc .~

". ~ issue in"t1 " :.::l unit

..,0 co =" = ~ 'il..

Filt. Item Ql = Dir Gen =""No. No. ·c " .£- "> sup sup ..,.-.s ~ =~ 0 og... " 'il~ " ~"~

0~ ~rll Q

OB-TRANSFER-Continued

OBOI-POlVER TRANSFER ASSEMBLY(fig. 41)

41 1 ... - -- C F ............ 2520-769-7470 LEVER: high and low range hand gear shift ea 1(7697470).

41 2 ......... - C F ... _... - 5340-737-4968 SPRING: gear shift hand lever (7374968)__ ___ ea 241 3 ...... - - C F ......... - 2520-737-4966 LEVER: gear shaft (front wheel drive) ea 1

(7374966).41 5 ......... ... P F ............ 2520-629-2363 PART KIT, SHIFTER SHAFT: (5702310)___ ea t

Composed of:5.1 ............ ... _...... ... .......... .......... ... ---------- - ---- 2 SPRING (5214784)5.2 ............ ............ ... ......... ......... ... --------------- 2 BALL (104920)5.3 ---- ---- ......... - ...-_ ... --------------- 1 INTERLOCK (7373112)

41 7 ---- P H --- - 5315-737-4967 PIN: pivot, gear shift hand lever (7374967)___ ea 141 8 ...... _... P H .......... - 5330-291-2785 SEAL: oil, type ml, % x 1. 128 x % (shifter ea 2

shaft) (500007).1,42 12,11 ......... - P H ......... - 2520-737-5080 GASKET SET: case (7375080)_______________ ea t

Composed of:41 12.1 ............ ............ ... .......... ......... ... ------------ --- 2 GASKET, output shaft bearing retainer

oil seal, front and rear (7373157)41 12.2 ---- ---- ... _...... ...--- -- --------- ---- 1 GASKET, output shaft bearing retainer

oil seal, front (7373156)42 11.1 ---- ......... ... ............ .......... ... -------- ------- 1 GASKET, bottom cover (7375053)42 11.2 ............ --- - ... .......... ......... ... ------------- -- 1 GASKET, rear cover (7373162)41 16 ......... ... P H ............ 3110-144-8526 BEARING, BALL ANNULAR: mil-std-code ea 1

111--03002-oDOO sr, rad, non-loading groove,both rings same width, ABEC 1, std fit,30mm bore, 62mm od, 16mm w (700079).

~ll 17 ............ C H _... _- 5340-737-3185 RING, RETAINING: snap (bearing) (7373185)_ ea 1~~1 18 ---- C H ............ 252()""{)28-3435 SHAFT: output, front axle (8329674)_________ ea 141 19 ............ C H .. --- 2520-495-7097 GEAR: clutch (7371212)_________________ ___ ea 141 20 -- -- C H _..-- 2520-495-7099 FORK: shifter (rear axle output shaft sliding ea 1

gear) (7373116).~1 21 ... - -- C H ..... -- 5305-272-6224 SCREW: set, S, Ys-24NF x 0.72 (5214776)____ ea 24,1 22 -- ..... C H ..... ...... 2520-495-7100 FORK: shifter front axle output shaft clutch ea 1

gear (7373117).H 23 -- ... - C H ..- _... 2520-737-3119 SHAFT: shifter (rear axle output shaft sliding ea 1

gear shifter fork) (7373119).4,1 24 ..- .... C H ......... 2520-495-7101 SHAFT: shifter (front axle output shaft clutch ea 1

gear shifter fork) (7373118).

NONILLUSTRATED ITEM

P F ..--- 5330-593-6464 FELT, MECHANICAL, PREFORMED ea 1(8331793).

4

91

320-208- 34PTM 9-2 .

JS.~ ITEM

6 - GEAR7 - SLEEVE

111- GASKET11:2- GASKET

GROUP

4701470108010801

loded view... . . and shifter shafts-exp. retaineriier front bearinqTransf

PART NO.

180132SP-18-19-.3383284808328481180r2012093073750517371213

92

KEY ITEM

2 - SCREW4 - CAP'6 - GEAR7 - SLEEVE8 - SCRSE~R9-WA

T2 - CASE23 - PLATE

Figure 42.

NON-SUPPLY ITEMS

KEY ITEM

24 - WASHER25 - SCREW27 - BOLT R28 - COVE30 - NUT31 - WASHER32 - PIN

PART NO.

12038218011821723373750521249441312058329629

IORO ~j!..~ _J

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alw§recoverability code per ~OO

equip ..8-

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) tFederal stock No. Description of inc

" .~ issue in-e " unit ...0 " ~

c

" c 'iiI..Fig. Item "il c Dir Oen 8",

j'l"il "No. No. '1:: " > sup sup 8,'3j'l e c> 0.. ::l 'iiI~ " "ll'~ e& ~ i::l ~

08-TRANSFER-Continued

0803-TRANSFER FRONT BEARINGRETAINER AND SHIFTER SHAFTS

(fig· 42)

42 1 -- -- P H - - -- 5330-752-7862 SEAL, PLAIN, ENCASED: S, or semi-rigid ell. 1nonmetallic case, spring-loaded sealingmember, 1% shaft dia, 272 bore dia, 72 w(front) (500068).

42 5 -- -- C H --... - 2520-516-7516 BEARING: bushing type (speedometer drive ell. 1gear) (5167516).

42 9 -- -- P 1<' - - -- 531(}-{)12--o930 WASHER, LOCK: ext-teeth, S, phos-ctd, % ell. 5screw size (rear cover) (96906-35335-49).

42 10 -- -- C F - - -- 2520-736-9850 COVER: transfer case (rear) (7369850) _______ ell. 142 13 _...... P F .. ...... 2520-629-2364 GEAR SET, TRANSFER TRANSMISSION: ell. t

(5702311).Composed of:

13.1 ........ ........ _...... ........ --------------- 1 GEAR (7375132)13.2 ........ ........ ...... .. ........ --------------- 1 GEAR (7375134)13.3 _...... ...... - ........ .. ...... 2520-769-7467 1 GEAR (7697467)13.4 ---- ........ ........ .. ...... -,-------------- 1 GEAR (7697468)

42 14 ......- C H ........ 5310-360-8171 WASHER, FLAT: plain, 2~ id x 1% od x %l ell. 1thk (drive gear) (7375131).

42 15 ........ C H .. ...... 5310-275-3460 NUT, CASTELLATED, HEXAGON: transfer ell. 1input shaft gear (7743652).

42 16 ........ CP H .. ...... 2520-629-2362 PARTS, KIT, COUNTERSHAFT: (5702309)_ ell. tComposed of:

16.1 ........ ........ ........ ...... .. --------------- 2 BEARING (708234)16.2 ........ ...... .. ...... .. ...... .. --------- .. ----- 2 WASHER (7375135)

42 17 ........ P H .. ...... 3110-1Q(}-{)516 CUP, TAPERED ROLLER BEARING: mil- ell. 2std-code 711-14276-1000 sr, 2.7170 od,0.6250 w (706821).

42 18 ...... .. P H ........ 3110-100-3146 CONE, TAPERED ROLLER BEARING: ell. 2mil-std-code 711-14131-3000 includes rollersand gage, sr, 1.3125 bore, 0.7710 w (rear axleoutput shaft) (705399).

42 19 ........ P H ........ 2520-629-2361 PARTS, KIT, BEARING, OUTPUT SHAFT: ell. t(5702308).

Composed of:19.1 ........ ........ ...... .. ........ --------------- 1 RING (7373165)19.2 ---- ---- .. -_ .. ........ --------------- 1 WASHER (7371204)19.3 ... --- .. - -- ---- - - -- --------------- 1 BEARING (7373115)

42 20 -- -- C II - - -- 252(}-{)40-2482 SHAFT: output, rear axle, w/bearing, nut and ell. 1washer, assy (8328479).

42 21 -- -- C H - - -- 2520-737-3166 GEAR: speedometer (drive) (7373166)________ ell. 142 22 -- -- C II - - -- 2520-737-5133 COUNTERSHAFT: transfer (7375133) _______ ell. 142 26 -- -- P H - - -- 5315--012--0123 PIN, COTTER: S, cd- or zn-pltd, Ys x lU ell. 1

(drive gear) (120123).

93

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

H;·dayIllustration Source. maint and maint alw 0recoverability code per roo Sequip ..

--- """(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) <>'"Federal stock No. Description of mc .~

" "~ issue in ..,-e o :.:: unit c0 c~

-a" '"Fig. Item ~ c Dir Gen s""No. No. " -SCl <> ..,.-s > sup sup0"~ c> 0 ",,0'

'" " ·a~ o<>""~

0~ ~ 0sn

D8-TRANSFER-Continued

D8DS-TRANSFER FRONT BEARINGRETAINER AND SHIFTER SHAFTS

(fig. 42)-Continued

42 29 - - -- C H ---- 2520-737-1591 SHIM SET: rear bearing retainer (7371591) ... ea tComposed of:

4 SHIM, 0.003 (7373158)4 SHIM, 0.010 (7373159)4 SHIM, 0.031 (7373160)

D9-PROPELLER ANDPROPELLER SHAFTS

09OD-FRONT PROPELLER SHAFTAND RELATED PARTS (fig.4S)

43 3 - - -- C F - - -- 2520-769-7608 CAP: dust (universal joint sleeve yoke) (769- ea 27608).

94

NON-SUPPLY IT.EMS

TM 9-2320-208-34P

KEY ITEM-...L- _ PART NO,

1 - RACE SP-2-67-112 - ROLLER SP-230008

Figure 43. Front propeller ahaft and related parta-exploded view.

ORO E64967

95

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


§recoverability code per ~OOequip ..

------ "'"(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) "'toFederal stock No. Description of InC .~

" ".b issue in ...'to := unit0 o <:<: '01c ..~Fig. Item " <: Dir Gen =",

No. No. ';:: " $- sup sup ....~

<:~ :>06-.£ l: 0.. " '0I..!l o~"

~0

~ " QrJ.l ~

lo-FRONT AXLE

JOOo-FRONT AXLE ASSEMBLY (fig. 44)

44 1 - - -- P F R 252<H>40-2595 AXLE: w/brakes, drum and hub assy (832- ea 19992).

44 2 -- -- C F - --- 2520-737-2842 COVER: gear carrier housing (7372842)______ ea 1

ORD f64968

Figure 44. Front axle assembly.

96

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

mustration Source. maint and l~ay

maint alwreeoverability code per 100 ~equip ....Co

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ..""Federal stock No. Description of inc .~., .eo issue in'8 III

~ unit ..." "" :l ';1Fig. Item Cl " .. Dir Gen Be.No. No. 'r: III ~-..

,,~ l> sup sup ....:;~ e 0

h.. '" ';I.!l "::iJ r.8 ::iJ ~~

to-FRONT AXLE-Continued

tOO2-FRONT AXLE DIFFERENTIALAND RELATED PARTS (fig. 4<5)

45 2 ---- P F ---- 533(}-291-2790 SEAL: oil, type mw, 1~ x 2.004 x U shaft, ea 2inner (500030).

45 3 ---- P H ---- 311(}-100-0543 CUP, TAPERED ROLLER BEARING: mil- ea 2std-code 711-24721-1000 sr, OOסס.3 od,0.8125 w case (706849).

45 4 --_.. P H ---- 3U(}-10(}-3537 CONE, TAPERED ROLLER BEARING: ea 2mil-std-code 711-2478(}-3000 (includes rollersand cage), sr, 1,6250 bore, 0.9063 w case(705438).

45 5 ---- C F ---- 252(}-737-1440 SHIM SET: case bearing (7371440) __________ ea tComposed of:

5.1 ---- ---- ---- ---- --------------- 2 SHIM 0.003 (7372843)5.2 -- ..- ---- .... -- ---- -- .. ------------ 2 SHIM 0.005 (7372844)5.3 ---- ........ ........ ........ -- .. ------------ 3 SHIM 0.010 (7372845)5.4 ........ ---- ---- .. -.... ------------ --- 3 SHIM 0.030 (7372846)

45 6 ---- C H ---- 252(}-703-2627 KIT: repair, bevel gear and pinion (7032627) __ ea 1Composed of:

45 6.1 --- - ---- ---- -- .... -- .. ------------ 1 GEAR SET, bevel gear pinion (formatetype) (8677076).

45 6.2 -- ..- ---- ---- -- .... 2534-737-2857 4 PLATE, bevel gear screw (7372857)45 6.3 ........ ---- ---- ---- -- .. ------------ 8 SCREW, bevel gear (7372863)45 7 ..-_ .. P H ---- 311(}-227-3079 CONE, TAPERED ROLLER BEARING: ea 1

type ts, 1.375 bore, 1.125 w (bevel pinion,inner) (8329852).

45 8 -- ..- P H ---- 311(}-l(XH}571 CUP, TAPERED ROLLER BEARING: mil- ea 1std-code 711-3152(}-1000 sr, 3.0000 od,0.9375 w (bevel pinion, inner) (706877).

45 9 ---- P F ---- 252(}-737-1439 SHIM SET: bevel pinion (7371439) ___________ ea tComposed of:

45 9.1 ........ ---- ---- - --- --------------- 2 SHIM, INNER 0.003 (7372847)45 9.1 -- ... - ---- - --- --- - ------ --------- 2 SHIM, INNER 0.005 (7372848)45 9.1 ---- -- -- ---- ---- --------------- 2 SHIM, INNER 0.010 (7372849)45 9.2 - --- ---- ...... -- ---- --------------- 2 SHIM, OUTER 0.003 (7372850)45 9.2 ---- ---- ---- - --- --------------- 2 SHIM, OUTER 0.005 (7372851)45 9.2 ---- ---- ---- --_... --------------- 2 SHIM, OUTER 0.010 (7372852)45 9.2 ---- ---- ---- ---- --------------- 1 SHIM, OUTER 0.030 (7372853)45 10 ---- P H --- - 311(}-1()()--()634 CUP, TAPERED ROLLER BEARING: mil- ea 1

std-code 719--0282(}-1000 sr, 2.8750 od,0.0675 w (bevel pinion, outer) (707063).

45 11 ---- P H ---- 311(}-10(}-3690 CONE, TAPERED ROLLER BEARING: ea 1mil-std-code 7HH}2872-3000 (includes rollersand cage) ar, 1.1250 bore, 0.8750 w (bevelpinion, outer) (705271).

45 12 ---- C F ---- 531(}-769-6512 SLINGER: oil, bevel pinion bearing (7696512)_ ea 1

97

TM 9-2320-208-34P

1-------I·I

98

4

NON-SUPPLY ITEMS

KEY ITEM PART NO.

I - GUIDE 737'1136918 - CASE 7372854

5

Figure 45. Front axle differential and related parts-exploded view.

ORO flJ$69

TM 9-2320-20B-34P

(I) (2) (3) (4 ~ (5) (6) (7) (8)


Illustration maint alw 0recoverahility cod e per 100 ;;equip ...----- -------- --- "CI,

(n) (h ) (n) (b) (c ) (d ) Unit Qty (n) (b) ""0Fede ral stock No. Description of inc '?'e g issue in

"0 " unit..,

0 o =" = :0 ';j" eFig. Item ~

c Dir Gen cCI,No. No. "

,, - "1: ~ " :- sup sup eraE I =:- 0d ::s ' C; ~ " Cl,C'

0 " ,,"::s tn ::s p:: Q

10-PRONT AXLE-Continued

1002-PRONT AXLE DIPFERENTIALAND RELATED PARTS (fig. 45)

-Continued

45 13 - - -- C F - - -- 5330-737-2855 GASKET: bevel pinion oil seal (7372855)__ __ __ ea 145 14 - - -- P F - - - - 5330-291 -2797 SEAL: oil, type mis, 1% x 3.165 x 1%2 (bevel ea 1

pinion) (500071).45 15 - - -- P F - - -- 5310-022-1442 WASHER, FLAT: corr-res-S, pass-fin., 1% id, ea 2

1Y2 ad, 0.134 thk (outer shaft ) (221442).4.') 16 - - -- P H - --- ;')310-703-2635 NUT, SELF-LOCKING, HEXAGON: S, plain ea 1

fin., huglock type, ~-1 6UNF-2B, lYs in.-w,% in. thk (bevel pinion ) (7032635).

45 17 - - - - C H - - -- 2520-737-1441 KIT: repair, differential (7371441)_____ _______ ea 1Composed of:

45 17.1 - - -- - - -- - - - - - - -- --- - --- -- - -- - -- 2 GE AR, PINION (8677288)4.') 17.2 -- -- - - -- - - - - - - - - ----- --- ---- --- 2 WASHER, THRUST, SIDE GEAR

(7373146)45 17.3 - - - - - - -- - - -- - - - - - - -- -- - - - - --- - - 2 GE AR, SIDE (8677287)45 17.4 - - -- - --- - - -- - - -- ------- - - - -- --- 2 WASHER, THRUST, PINION (737-

1102)45 17.5 - - -- - -- - - - - - - - -- -- -------- ----- 1 PIN, LOCK, PINION SHAFT (737-

2858)45 17.6 - - -- - --- - - -- - - -- ------ --- - - - - -- 1 SHAFT, PINION (7372856)

NONlLLUSTRATED ITEM

C F - - -- 252G-495-9585 SPACER: bevel pinion bearing (7371101) _____ ea 1

99

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, rnaint and15-day

maintalw~recoverability code per 1.00

equip ..------ --- "0.

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "::!Federal stock No. Description of inc Q," "

t> issue in ...-g " :.:: unit s::s::~ 'a" ..

I,'ig. Item Ql s:: Dir Gen eO.No. No. .;:: " $- "> sup sup ....-

~ E s::f; 0 ~i:;:l 'iS~ o

~ Jl ~ "~ l:l

lO-FRONT AXLE-Continued

1004-STEERING KNUCKLE ANDUNIVERSAL JOINT (fig. 46)

46 2 - --- C F - - -- 2530-737-1108 CAP: w/king pin and lock pin, assy (7371108)_ ea 446 4 - --- P F - - -- 5305-576-6987 SCREW, CAP, HEXAGON: med-carb S, cd- ea 16

or zn-pltd, %-24UNF-2A x 17'2 (181643).46 9 - --- P F - - -- 3110-100-3132 CONE, TAPERED ROLLER BEARING: ea 4

mil-std-code 711-11590-3000 (includes rollersand cage) sr, steep angle, 0.62,50 bore, 0..')625w cap (705381).

46 10 - - -- P F - - -- 3110-100-0509 CUP, TAPERED ROLLER BEARING: mil- ea 4std-code 711-11520-1000 sr, steep angle,1.6875 od, 0.3750 w cap (706813).

46 11 - - -- C F - - -- 3120--288-2911 WASHER: thrust, shaft to housing (7372870)_ ea 246 12 - - -- C F - - -- 2530-040-2460 FLANGE: steering knuckle (right, w/arm ea 1

assy) (8328398).46 12 - - -- C F - - -- 2530-040-24,59 FLANGE: steering knuckle, left, wfarm, assy ea 1

(8328397).46 13 - - -- C F - - -- 3120-737-5045 BEARING: bushing type, spindle (7375045) ___ ea 246 15 - - -- C F - - -- 2,530-737-,5048 SPINDLE: w/bearing, assy (7375048) ________


C F - - -- 5315-292--4752 PIN: universal joint center ball (7348762) _____ ea 2P F - - -- 5330-291-2791 SEAL: oil, type mw, 1%' x 1.756 x ~4 (shaft, ea 2

outer) (500034).

100

r- ---I NOfoil:'-SUPPlYITEMS-

IKEY ITEM_ PART' I ~~~! - CAP '

/

3 _ WASHER 7375143~ _ RETAINER 120382

7 : ~~USING, ASSY ;:!8 _ SCREW . 114494

I ~ :_SCREW 120647

lI Z - SEAL 10002518'- CONE 8329731_ CUP 70542319 _ WASHER 706836_ NUT 769652021 _ WASHER 73711067696521

TM 9-2320-208-34P

_~, _ _ ~~_ - ,II

Figure 46. - ---Steering knuckle - Iand universal joint --- _~~_ ORi> E64970 I-exploded view. _.._~_~_-.J

101

1M 9-2320-208-34P .

(I) (2) (3) (4) (.5) (6) (7) (8)


Illustration maint alw 0recoverability code per 100 ;;equip ...

--------------- ---- '"0.

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-eFederal stock No. Description of inc .~

'" ~ issue in-e e unit ...

c "0

" ~'0;o

"Fig. Item ~ " Dir Gen So.No. No. '" .s- '"

~> sup sup ....~

c ,,~ 0";; 0 0.0'.;~ c'" '"'"~ d3 ~ ~ Q

ll-REAR AXLE

1100-REAR AXLE ASSEMBLY (fig· 47)

47 1 - - -- P F R 2520-096-6921 AXLE: rear, w/brake, drum, and hub, assy ea 1(8329854).


P F - - -- 2530-040-2612 COVER: w/baille, assy (8332058) ____________ en IC F - - -- 2520-703-2629 GASKET: housing cover (7032629) ___________ en 1

ORO E6497I

Figure 47. Rear axle assembly.

102

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alwSrecoverability code per 100

equip ...--- .,

'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b).,::!Federal stock No. Description of inc g,

e S' issue in-e .,::l unit ...

0 " "" ~ ~ 'OlFig. Item "il " ... Dir Gen =",No. No. 'C ., $- ~ sup sup ....~

~ e ,,~ 0 0'"

'" ·Ol..!l~

!l'g::s 0 ::srLl Q

11-REAR AXLE-Continued

1102-REAR AXLE DIFFERENTIALAND RELATED PARTS (fig· 48)

48 1 - - -- P H -_... - 3110-100-0547 CUP, TAPERED ROLLER BEARING: mil- ea 2std-code 711-25523-1000 sr, 3.2650 od,0.8730 w/case (706853).

48 2 - - -- P H - - -- 3110-100-3539 CONE, TAPERED ROLLER BEARING: ea 2mil-std-code 711-25577-3000 includes rollersand cage, sr, 1.6880 bore, 1.0000 w/case(705440).

48 3 - - -- C F - --- 2520-737-1440 SHIM SET: case bearing (7371440)__________ ea 1Composed of:

3.1 ---- ---.- ---- -- -- --------------- 2 SHIM 0.003 (7372843)3.2 ---- -- -- -- -- ---- --------------- 2 SHIM 0.005 (7372844)3.3 ---- - --- -- -- - - -- --------------- 3 SHIM 00.010 (7372845)3.4 -- -- - - -- -- -- - - -- --------------- 3 SHIM 0.030 (7372846)

48 4 - - -- C H - - ... - 2520-734-8607 PARTS KIT, DIFFERENTIAL: repair, bevel ea 1gear and drive pinion (7348607).

Composed of:4.1 ---- - - -- - - -- _...-- --------------- 1 GEAR AND PINION SET MATCHED

(7032630)4.2 - --- - --- ... - -- _...-- --------------- 5 PLATE, LOCK BEVEL GEAR

SCREW (7032631)4.3 - - -- - --- ... --- - - -- --------------- 10 SCREW, BEVEL GEAR (7372863)

48 5 - - -- P H - - ...... 3110-227-3079 CONE, TAPERED, ROLLER BEARING: ea 1type ts, ).375 bore, 1.125 w bevel pinion,inner (8329853).

48 6 ---- P H ...--- 3110-100-0571 CUP, TAPERED, ROLLER BEARING: mil- ea 1std-code 711-31520-1000 sr, 3.000 od,0.9375 w/drive pinion, inner (706877).

48 7 _...-- C :F ...- _... 2520-737-1439 SHIM SET: drive pinion bearing (7371439)___ ea 1Composed of:

7.1 - - ... - ---- -_...- ... - -- --------------- 2 SHIM, INNER 0.003 (7372847)7.1 -- _... ...... -- - - -- ......... - --------------- 2 SHIM, INNER 0.005 (7372848)7.1 _...... - _... -- - - -- ---- --------------- 1 SHIM, INNER 0.010 (7372849)7.2 - - -- ---- - - -- - - -- --------------- 2 SHIM, OUTER 0.003 (7372850)7.2 -- -- - - -- - - -- ---- --------------- 2 SHIM, OUTER 0.005 (7372851)7.2 - - -- ---- - - -- - - -- --------------- 2 SHIM, OUTER 0.010 (7372852)7.2 - - -- - - -- - - -- - - -- --------------- 1 SHIM, OUTER 0.030 (7372853)

48 8 - - -- P H - - -- 3110-100-0634 CUP, TAPERED ROLLER BEARING: mil- ea 1std-code 719--02820-1000 sr, 2.8750 od,0.6875 w/drive pinion, outer (707063).

48 9 ---- P H ---- 3110-100-3690 CONE, TAPERED ROLLER BEARING: ea 1mil-std-code 719--02872-3000 includes rollersand cage, sr, 1.1250 bore, 0.8750 w/drivepinion, outer (705271).

103

1M 9-2320-208-34P

104

F.,." 48. Rear""'" d' ,. . - - -- 'ifferential and la ------- -re ted parts-explod d -e mew.

II

ORO E64972 I.J

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


maint alw~recoverability code per 100

equip~

'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ..-eFederal stock No . Description of inc .~.. ~

issue in-e .. unit "0 "" r:: :c 'OJ

" fFig. Item 'il r:: Dir Gen S'"No. No. 'r:: .. ~-

.. sup sup .....-:-~ e r::~ 0 og." ::l .-.. " e.."- ..;:;l rZ ;:;l p: ~

l1-REAR AXLE-Continued

1102-REAR AXLE DIFFERENTIALAND RELATED PARTS (fig· 48)

-Continued

48 10 -- -- C F - - -- 2520-703-2633 SLINGER: oil, drive pinion (7032633)________ ea 148 11 -- -- C F - - -- 5330-703-2634 PACKING, PREFORMED: oil rear axle bevel ea 1

pinion left (7032634).48 12 ---- C F - - -- 5330-737-2855 GASKET: drive pinion oil seal (7372855) __ ___ ea 148 13 -- -- P F - - -- 5330-291-2797 SEAL: oil, type mls, 1% x 3.165 x I~ drive ea 1

pinion (500071).48 16 ---- P H - - -- 5310-703-2635 NUT, SELF-LOCKING, HEXAGON: S, plain ea 1

fin., huglock type U-16UNF-2B, 1Ys in. w,U6 in. thk bevel pinion (7032635).

48 17 - - -- C F - - - - 2520-737-5199 PARTS KIT: repair (7375199)__ ____________ ea 1Composed of:

48 17.~ - - - - - - -- -- -- -- -- ----- - .. - ------- 2 PINION (8677295)48 17.2 -- -- - - - - - - -- - - - - --- ------- -- --- 1 BLOCK (7375196)48 17.3 - - -- ---- -- -- - - -- ------ --------- 2 GEAR (8677294)48 17.4 ---- -- -- -- -- - - -- ----- ------ -- -- 2 WASHER, THRUST, SIDE GEAR

(65909-645789)48 17.5 - --- -- -- -- -- - -- ---- ---------- - 2 WASHER, THRUST, PINION (6.'>909-

645790)48 17.6 - - - - ---- - -- - -- - - - --- ------ ---- - 1 PIN (7372858)48 17.7 ---- ---- ---- ---- ------------ -- - 1 SHAFT, PINION (65909-636553)

105

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and maint alw 0recoverability code per ~OO ~equip ...

--- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ""'"Federal stock No. Description of inc "~

" b issue in-e " := unit ...0 " 0::

" a :g "CilFig. Item "'il 0:: ... Dir Gen s""No. No. 'C " $- ~ sup sup ....~

c o::~ og.~

... 0

" 'a.s o il-"~ ~ ~ "P:l Q

12-BRAKES

1201-HANDBRAKE AND RELATEDPARTS (fig. 49)

49 6 - - -- C F ---- 2530-318-1037 LINING SET: w/rivets (8329633)___________ ea 1Composed of:

6.1 ---- ---- - - -- ---- --------------- 1 LINING, OUTER (806035)6.2 ---- -- -- - - -- ---- --------------- 1 LINING, INNER (806034)6.3 - --- - - -- - - -- - --- --------------- 14 RIVET (119477)

49 8 -- -- C H ---- 5306-274--{)966 BOLT: (7324918)__________________________ ea 449 9 ---- C H - - -- 2530-278-2236 DRUM: handbrake (8329632)_______________ ea 149 11 - --- P H - - -- 5310-637-9541 WASHER, LOCK: split, med, S, cd- or zn- ea 4

pltd, % screw size (120382).49 12 - - -- P H - - -- 5310-543-5653 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, ea 4

Ys-24UNF-2B, ~6 in. w, 2l-'in. thk (120369).

106

1M 9-2320-208-34P

KEY ITEM PART NO. KEY ITEM PART NO.- -1 - WASHER 446363 7 - PIN 1779232 - NUT 120368 10 - FLANGE 73710993 - YOKE 144242 13 - WASHER 70363804 - PIN 119117 14 - SHOE TD-A3722V485 - SHOE TD-A37722X50 15 - PIN 121741

ORO E64973

Figure 49. Handbrake and related parts-rexploded view.

107

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


Illustration maint alw 0recoverability code per ~OO ~equip ...

------ ---- "'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "-eFederal stock No. Description of iue .~

c"

~ issue in ..'g " ~unit c

"c .;;;..

Fig. Item Ql c ... Dir Gen =",No. No. '1: " .£Ql ":- sup sup ...~

~ l:: c:- 0 0"

" .;;;~ c ",0-0 " ""~ <Il ~ ~ i=l

12-BRAKES-Continued

1202-SERVICE BRAKE ASSEMBLY(fig. 50)

50 2 - - -- P F - - -- 2530-274-4443 BRAKE LINING SET: shoe (540242) (for 2 ea 2wheels).

50 4 -- -- C H - - -- 2530-040-2498 PLATE: backing, assy (8329609) _____________ ea 2

NONILLUSTRATED ITEM

C F - - -- 2530-495-9595 SLINGER: grease (rear brake) (7697464) _____ ea 2

108

2.

NON-SUPPLY ITEMS

!ill' !!EM3. SHOE5. RIVET6- PLATE7 - PLATE8 - BOLT,W!LOCKWASHER

REFER TO FIGURE 51.

fA[f hlQ.

ax-30313S8X-904416-K68X-3032598X-303257423553

Figure 50. Service brake assembly-exploded view.

1M 9-2320-208-34P

2

J,

ORO 1»4974

109

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Source, maint and . l5-dayl1lustration maint alw 0

recoverability code - per 100 sequip ..--- "Po

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) "-eFederal stock No. Dcscription of lnC .~

c ~issue in

'" " unit...,

" =0 ; :E '01"Fig. Item Ql = f! Dir Gen C".£- "No. No. ] " =~ > sup sup o ·~e 0.. " 'a~ " go";:g 0 ;:g ~ Clen

I2-BRA KES-Continued

I20J,.-WHEEL CYLINDERS (fig. 51)

51 1 - - -- P F - - -- 2530-734-8674 KIT: repair, rear (7348674) __________________ ea tComposed of:

51 1.1 - - -- - - -- - - -- - - -- --------------- 2 BOOT (7348610)51 1.2 - - -- - - -- - --- - --- --------------- 2 CUP (7348852)

C F - - -- 2530-736-9988 KIT: repair, front (7369988) (nonillustrated) ___ ell. tComposed of:

2 BOOT (7348609)2 CUP (7735312)

NOTE: REAR WHEELCYliNDER SHOWN

KEY ITEM PART NO.

2 PISTON, ASSY 83284453 SPRING 73711 124 CYLINDER 86770975 VALVE 76974626 SEAT 7372838

ORO E64975

Figure Iil . Wheel cylindeTs-exploded view.

110

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

"15-day

Illustration Source, maint and maint alw§recoverability code per 100

equip ...------------- --- '"""(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-e


'" '"b issue in

-e c '" unit <:0 a ~ ';1"Fig. It.,m Ol " Dir Gen e""No. No. ] '" .s- '",,~ > sup sup ...,.-~ 0 0"

co 6 ';I,.!l " """,

~ ~ '"",,,,

rJl ~ c

12-BRAKES-Continued

1204-BRAKE MASTER CYLINDER (fig. 52)

52 2 - - -- C F - - -- 2530-737-2669 KIT: repair (7372669) ______________________ ea 1Composed of:

2.1 - - -- - - -- - - -- - - -- --------------- 1 BOOT (7375176)2.2 - - -- - - -- - - -- - - -- --------------- 1 WIRE, LO~K, PISTON STOP (736-

2371)2.3 - - -- - - -- - - -- - - -- --------------- 1 PISTON, ASSY (8673967)2.4 - - -- - - -- - - -- - - -- --------------- 1 CUP, PRIMARY (7417607)2.5 - - -- - - -- - --- -- -- --------------- 1 VALVE, W/SEAT, ASSY (65909-

119287)

112

KEY ITEM

I-ROD3-WASHER4-RETAINER5-SPRING6-TANK

PAin NO

76974737372318lO-FC2928331874 2ElO-FE2693

Figure 52. Brake master cylinder-r-exploded .mew.

1M 9-2320 20- 8-34P

ORO E64976 II

113

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Source. maint and15-day

Illustration maint alw 0recoverability code per 100 ~equip ..

--- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) """Federal stock No. Description of inc .~

" b issue in'8 " ;.::l unit

...,

~c:

" i 'aFig. Item Q; c: Dir Gen e""No. No. '1:: " .£- ~ sup sup ...,.-

~ e c:~ 0"0 ",,0'

" ·a.!l " ""::I 0 ::I ~ 0ta

12-BRAKES-Continued

120B-MECHANICAL BRAKE SYSTEM(fig. 53)

53 1 -- -- C F - - -- 2540-769-7453 PEDAL ASSY, BRAKE CONTROL: (769- ea 17453).

53 2 - - -- C F - - -- 5340-769-7465 CONNECTOR, ROD END: eye, pedal to ea 1master cylinder (7697465).

53 3 -- -- P F - - -- 5310-050-2242 WASHER, FLAT: S, 1~ id, 1~ od, 0.109 thk ea 1shaft (502242).

Ii

3

ORO E64977

114

Figure 53. Mechanical brake system.

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustratlon15-day

Source, maint and maint alw~recoverability code per 100

equip ...------------ --- "p,

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "-eFederal stock No. Description of inc .~

" .e- issue in-e " ;;:l unit 1::0 "" = ~ '01

"Fig. Item ;; = Dir Gen 8p,No. No. 'J: " .£- ~ sup sup ....-.s " =~ og.... 0

" '" °cs.!: " go""::g 0 ::g ~ ~tn

14-STEERING

1401-STEERING ASSEMBLY (fig. 54)

54 1 1 P F - - -- 2530-318-1061 GEAR: steering, assy (8332549) ______________ ea 1P F - - -- 5310-012-0370 NUT, PLAIN, HEXAGON: S, cd- or zn- ea 3

pltd, %;-20UNF-2B, % in. w, % in. thk(120370).

P F - - -- 5305-012-4155 SCREW, CAP, HEXAGON HEAD: low ea 3carb-S, cd- or zn-pltd, }{6-20UNF-2A x 3(124155).

P F - - -- 5310-017-8571 WASHER, LOCK: int-ext-teeth, S, cd- or zn- ea 6pltd, }(6 in. bolt size x 1.070 in. od (178571).

1401-STEERING TIE-ROD ANDRELATED PARTS (fig. 55)

55 1 1 P F - - -- 5310-595-7071 COVER: grease retaining, tie-rod end (8393055)_ ea 4

1

116

Figure54. Steeringassembly.

OR,DE64978

Figure 55. Steering tie-rod .and related parls-explod d .e VIew.

TM 9-2320-208-34P

-

ORO E64979..1

117

TM 9-2320-208-34P

KEY

12681012131415161718

NON-SUPPLY ITEMS

~'---P'''ART NO.ITEM

-- 124949NUT 131046WASHER 103866PLUG 8329730SHAFT, ASSY 7367859

CUP RG-126023COVER 120638WASHER 214644SCREW 8332551SEAL 120368NUT 138538

0439iWASHER . WO-8JACKET

ITEM PART NO.KEY

RG-40004921 RACERG-400023BALLRG-400050

22RACE

RG-401 1382324 RING

7696370. 25 SPRING123798SCREW8393048

26CLAMP

21369827

SCREW5322952

30WASHER

832972331

COVER8677533

32SHAFT

867762833-

HOUSING34

I, I

118

-_ -0-- Is-exploded view.Steering controFigure 56.

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alw 0recoverability code per 100 ~equip ..--- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) e

Federal stock No. Description of in c ~" t- issue in

"0 " ::l unit.,

0 " "" " :E .;osFig. Item Ol " e Dir Gen S""No . No. ·c " $Ol ",. sup sup .,.-

s e ",. 0 0".. " .;~ " """,~

0~ " ""ta ~ Q

lJ,.-STEERING-Continued

1401-STEERING CONTROLS (fig. 56)

56 3 - - -- C H -- _.. 5330-737-5341 SEAL: oil, pitman shaft (7375341) _______ _____ ea 156 4 - - -- C H ... - _.. 3120-737-5348 BEARING: bushing type, pitman shaft, inner ea 1

in housing (7375348).56 5 - - -- C H ... - _... 2530-737-5349 BEARING: bushing type, pitman shaft, inner ea 1

in housing (7375349).56 7 - - -- P H ... - -- 2530-735-1410 KIT: repair, worm shaft bearing (7351410) ____ ell. t

Composed of:56 7.1 - - -- - - -- - - ..- ... - _.. 5340-579-1598 2 RING, SNAP WORM BEARING

(7696371)7 .2 - - - - - - -- - _..- ..... -- -------- ------- 2 CUP WORM BEARING BALL (832-

9725)7.3 - - -- - - -- - - - - ...... - .. - - - - - - ----- - - - - 22 BALL, WORM BEARING ~6 in.

104919 (7367859)7.4 - .. _.. - - - .. - - -- ... ... - .. -- -------- ----- 2 SHIM, 0.002, UPPER COVER (*)

(7696350)7.5 - - _... - --- ...... -- ............ ---- ---- ------- 1 GASKET, HOUSING SIDE COVER

(8329725) (used w/steering 2530-318-1045).

56 7.4 ... _... - C H ... _..... 2530-737-1431 SHIM SET: housing, upper cover (7371431) ___ ea tComposed of:

2 SHIM 0.002 (7696350)2 SHIM 0.003 (7696351)2 SHIM 0.100 (7696352)

56 9 -- - ... P H -_... ... 3110-100-6180 BALL BEARING: mil-std-code 999-56020. ea 220200 light carb, or- alloy -S, 0.3125 dia

56 11 ... - -- C H ...... _... 5330-741-2577 0.00005 sphericity-kit (104919).56 19 _.....- P H ............ 2530-741-2580 GASKET: housing upper cover (7412577) _____ ea 156 20 ......... .. C H ............ 2530-.'i11-1732 SEAL: steering jacket, upper (7412580) _______ ea 1

BEARING: steering column, assy (8677346) ___ ea 156 28 _...... - C H ............ 5305-270-7336 SCREW: adjusting, pitman shaft side cover ea 1

(8329728).56 29 ..... - - P H _........ 5310-275-0366 NUT: jam, pitman shaft adjusting screw-Y2- ea 1

20NF-2 (5175255).


C F ... _ ...... 2530-741-6462 BUSHING: jacket, clamp to instrument panel ell. 1(7416462).

C F _......... 2530-741-2446 Cover: housing, upper, w/seal, assy (7412446)_ ea 1P H ........... 2530-693-0774 JACKET: assy used w/gear, 2530-318-1061 ea 1

(8332550).C F ......... ... 2530-741-2576 JACKET: tube, w/bearing, assy (7412576) ____ ea 1P H -- -- 2530-040--2549 SHAFT: w/nut, and integral worm (8329730) __ ea 1

C H -- _.- 2530-040-2548 SHAFT: pitman, w/integral cam, lockwasher, ea 1and nut (8329729) .

119

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)

l5-dayIllustration Source. maint and maint alw

~recoverahility code per 100equip ..-------- ---- '"------- '"(a) (h) (a) (h) (c) (d) Unit Qty (a) (h) '"-e


'" '"t> issue in

-e '" ] unit ;:0

" 'il'" "Fig. Item~ " f Dir Gen =","'- eNo. No. '" "'" sup sup ...~

.:J :: "> 0 0"

" " .;~ '" gog'0 '"~ 00 ~ ~ ~

14-STEERING-Continued

1401-STEERING CONTROl,S (fig. 56)-Continued

NONIU,FS7'RATED ITEMS-Continued

C F - - -- 2530-040-2622 SHIM: housing 0.097 (8332515) ______________ ea tC F - - -- 253()-(14()--2624 SHIM: housing 0.1196 (8332517) _____________ ea tC F - --- 2530-040-2623 SHIM: housing 0.0418 (8332516) _____________ ea tC F - --- 2530-737-1030 SHIM: housing to frame 0.()()97 (737103())_____ ea 1C H - - -- 2530-737-5339 SPACER: mounting, steering gear to frame ea 1

bolt (7375339).

120

TM 9-2320-208-34P

ITEM

21 - BRACKET'

-SCREW ,'3 _ NUT W/VVASHER

4 -BOLT w'jW5 _ SCREW ASHER

6 - LOOP7 - SCREW w/W ASHER

t/0N ';. S(JPP'LY ITEMSPART NO --'~ '

WO-690B2; KEY ITEM454783 8 -BOLT W .:m;~ 9 _BRACKt,"ASHER

. 162688 10 -SCREWW/W76'{]5" 11 - 'OLT W;W ASHER425380 13. -WASHER ASHER

PART NO

94091078393203425384425338120391

NON-SUPPLY ITEMSITEM ---

14 _ SCRE;- PART NO

15 - seRE16 _ BOLTW W;WASHER 16186017 _ GLASS 44377518 _ FILLER 15958220 _ HING 59-G-67321 _ FRAMi IND-33197R8392985

8329652

ORD E64981

122Figure 57. Windshield I18sembly-explod d .e mew.

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


maint alw <:>recoverability code per 100 Sequip ..------ ---- '"c,

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-eFederal stock No. Description of inc .~

'" t- issue in'd '"

~unit

...,0 '" <:l

'" ; ';;1Fig. Iten: 0; " .. Dir Gen s",No. No. .;:

'" $0; '"> sup sup ...,.~

~ ~ "> 0 0"

" .~ '" c ""'""'- '"",,,,

~0

~00 ~ Cl

18-BODY, CAB AND HOOD

1801-WINDSHIELD ASSEMBLY(fig. 57)

57 12 - - -- C F - - -- 5340-513-5876 HINGE: left windshield half (8677403)________ ea 157 19 - - -- P F - - -- 9320-040-2519 FILLER: rubber, windshield glass weatherstrip ea 1

(8329651).


KZ P F - - -- 5310-834-3156 NUT, PLAIN, HEXAGON: S, cd- or zn-pltd, ea 3No.6 (0.138) 32NC-2B, %'6 in. w, Y(6 in. thk(windshield center canvas cover fastener)(M38AIC) (96906-35649--62).

P F - - -- HOOI-107-4220 SCREW, TAPPING, THREAD CUTTING: ea 2fl-hd, sltd-blunt-pt, S, cd- or zn-pltd, No.10 0.190-24NC-2 X % windshield frame(171258).

123

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


§recoverability code per ~OOequip ..

--- "'"(a) (b) (a) (b) (e) (d) Unit Qty (a) (b) """Federal stock No . Description of inc .~

" "~ issue in ...

"8 '" :.:: unit c:c:~ 'a'" ..

Fig. . Item <i c: Dir Gen =",.£<i "No. No . ] " > sup sup ....-

f c:> 0"0 gogos " 'a~ c"~ Jj ~ ~ (:l

lS-BODY, CAB AND HOOD-Continued

lSOl-FENDERS AND HOOD (fig. 5S)

58 1 - - -- C F - - -- 251()-{)40-2478 HOOD: assy (8328472)______________________ ell. 158 2 - --- P F ---- 2510--709-8586 FENDER, VEHICULAR: front, left wIweld ell. 1

nuts used on vehicles after serial No. 73456M38A1 and M38AlC (7998520).

58 3 - --- P F - - -- 2510-709-8587 FENDER, VEHICULAR: front, right, wi ell. 1weld nuts used on vehicle serial No. afterserial No. 73456 M38Al and M38A1C(7998521).

58 3 -- -- P F -- -- 2510--040--2468 FENDER: front, right, w/weld nuts, assy ell. 1(8328421).

58 3 - --- P F - - -- 2510-709-8587 FENDER, VEHICULAR: front, right, wi ell. 1weld nuts (MI70) (7998521).

58 4 - --- P F - - -- 2510-{)40-2477 COVER: breather tube opening (8328469)_____ ea 158 5 - --- C F -- -- 5340--321-6433 HINGE: hood, left, w/pin, assy hood half ell. 1

(8328470).58 5 - --- C F - - -- 5340-321-6434 HINGE: hood, assy hood half (8328471) ___ ___ ell. 158 6 KZ P F - - -- 5306-{)42-5388 BOLT, ASSEMBLED WASHER: hex-hd, int- ell. 1

teeth lockwasher, header pt, S, cd- or zn-pltd,§{6-18UNe-2A x % (hinge) (425388).

58 7 KZ P F -- -- 5310-297-6645 BUCKLE: tgls, l-bar, br or bz, black, 1 in. ell. 1(windshield hold-down strap).

58 8 - --- C F - - -- 2510--769-7487 CATCH: hood hold-down, fender mounted ell. 2(7697487).


KZ P F - - -- 5306-{)42-5379 BOLT, ASSEMBLED WASHER: hex-hd, int- ell. 4teeth lockwasher,. header-pt, S, cd- or zn-pltd, X 20UNC-2A x ~ (bumper windshieldto hood) (425379).

P F - --- 251()-{)40--2465 BRACE: left front fender, assy (8328417) _____ ell. 1C F -- -- 251()-{)40-2466 BRACE: right front fender, assy (8328418)____ ell. 1C F - - -- 2510-769-7483 BRACKET: hood clutch (7697483)___________ ell. 2C F - --- 2510--770--1327 CUSHION: body hold-down No. 4 left side only ea 1

(7701327).KZ PI F - - -- 5310--584-5005 NUT, PLAIN, HEXAGON: S, ed- or zn-pltd, ell. 4

X 20UNC~2B, Vt6 w, ~ thk (96906-35690-405).

C F -- - - 5315-316-1028 PIN: hinge (65909-680939) __________________ ell. 2P F - --- 2510--769-7548 RETAINER: square nut (right front fender ell. 4

to radiator guard (2) and left front fender toretainer guard (2) §{6 in.) (7697548).

P F - - -- 532()-{)11-3194 RIVET, SPLIT: oval-hd, br, plain fin., ~ x ell. 12% reinforcement (113194).

124

TM 9-2320-208-34P

3 .

Figure 58. Fender8 and hood.

,

ORO ~4~8~J

125

1M 9-2320-20B-34P

(I) (2) (3) (4) (5) (6) (7) (8)


Illustration maintalw 0recoverability code per ~OO ;;

equip ..-------------- ---- '"p,

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"'tlFederal stock No. Description of inc .~

'" .0 issue in-e '" :.::l unit ...0 " "o a ~ 'il

Fig, Item OJ " Dir Gen Sp,No. No. .;:: '" $- '"> sup sup ....~

.s () ,,::; 0".. 0 p,e'

'" " .~ '" ()"'- ",,,,::;;: 0 ::;;: '"w. ~ Q

18-BODY, CAB AND HOOD-Continued

1801-FENDERS AND HOOD (fig. 58)-Continued


p F -- -- 5305-337-2576 SCREW, CAP, HEXAGON HEAD: low- ea 4carb-S, cd- or zn-pltd, U 20UNC-2A x %(96906-35291-5).

C F -- -- 5306-737-2886 SCREW: retaining, fender, w/Iockwasher ea 8(7372886).

C F -- -- 2510-769-7514 SHIM: No.3 body hold-down (7697514) ______ ea 1p F - - -- 5310-209-{)709 WASHER, FLAT: S, cd- or zn-pltd, Vt6 id, ~ ea 4

od, 0.065 thk (120386).P F - --- 5310-582-5965 WASHER, LOCK: split, med, S, cd- or zn- ea 4

pltd, U in. screw size (96906-35338-44).

126

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) ~(8)

Illustration Source, rnaint and15-day

maint alw 0recoverability code per 1.00 ~equip ...--- '"'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) '"-e


'" .$ issue in.,,; '" := unit ...0 " <:c ~ .s 'a

Fig. Item 1<: e Dir Gen So.

No. No. '" "'- '"... '" :- sup sup ....~e <::- 0 0"

" .;;~ c ",0'

~0

~ '"",,,,

tn ~ Cl


1806-SEAT (DRIVER) (jig. 59)

59 1 -- -- P F. - - -- 2540-786-9238 SEAT, INDIVIDUAL: driver's vehicular ea 1M38Al, M38AIC and M38AlD (10885493).

59 5 - - -- C F - - -- 2510-040-2488 FRAME: driver's seat, assy M38Al, M38AIC ea 1and M38AlD (8328487).

59 6 - - -- P F - - -- 5306-283-0405 BOLT, ASSEMBLED WASHER: hex-hd, ea 2split lockwasher header-pt, S, cd- or zn-pltd,%-18UNC-2A x % driver's seat peg(9409097).

NON-SUPPLY ITEMS

KEY ITEM

2-WASHER3-SCREW4-CUSHION, ASSY

CONSISTS OF:TRIM, ASSYPADSPRING, ASSYCLIPWASHERSCREW

7-BOLT, W/WASHER8-WASHER9-SCREW, W/WASHERIO-GROMMET

. W/WASHER

ORO E64983

PART NO.

1402411116877966412

WO-672012W067196376975377697531140241111687455305120393451975549189

Figure 59. Seat (driver).

127

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


recoverability code per ~oo 8equip ..."'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "

Federal stock No. Description of inc 1"

» issue in'0 " ;<;: unit ...0 c

~== '01o ..

Fig. Item <l = Dir Gen S'"No. No. ] " $- 11 sup sup ....-f: =11 0"0 ",0'.. " .;~ "::g 0 ::g " ""rn ~ 0


18G6-SEAT (PASSENGER'S) (fig. 601

60 1 - - -- P F -- -- 2540-786-9239 SEAT, INDIVIDUAL: passenger's front ve- ell, 1hicular M38Al, M38AW and M38AlD(10885495).

60 4 - - -- C F - - -- 2510-769-7505 FRAME: passenger's seat, front, assy (769- ell, 17505).

60 5 -- -- C F -- -- 2530-040-1868 PIVOT: front seat hinge, left wjchain, assy ell, 1(7697508).

60 10 - - -- P F - - -- 2520-737-2670 PIVOT: front seat hinge, right, wjchain, assy ell, 1(7372670).

NONILLUSTRATED I1'EMS

P F --. - 2540-591-1113 COVER, TRIM, SEAT CUSHION: front, ell, 2assy (7966430).

P F - - -- 2540-700-7462 CUSHION: gunners' seat M38AIC (58275- ell, 1954401).

P F - - -- 2540-511-1745 COVER: front seat back, assy (7966428)______ ell, 2

128

NON-SUPPLY ITEMS

2-WASHER 1402413-SCREW 1116876-WASHER 1203937-BOLT, WASHER 94090988-BOLT, WASHER 4553059-NUT 120376

II-GROMMETW/WASHER 549189

. 12-BACK, ASSY 7966412

KEY ITEM PART NO.

Figure 60. Seat (pus8enger )-exploded view.

TM 9-2320-208-34P

ORO E64984

129

rM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


Illustration maint alw 0recoverability code . per 100 ::lequip ..---------------- ---- "0.

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) ".",Federal stock No. Description of inc .~

" E issue in-e " unit -:;0 " ~c ; .;;;

Fig. Item 4l <l Dir Gen =0.No. No. .;:: " $- "<l~ > sup sup ..,.-

$ e 0 0".. " 'il.sl " 0.0'

" ""~ rlJ ~ IX: 0


1806-SEATS (REAR) (fig. 61)

61 1 - - -- P F - - -- 2540-786-9240 SEAT, ASSY, VEHICULAR, REAR: M38A1 ea 1(10885496).

61 2 -- -- P :F - - -- 2540-786-9241 COVER ASSY, TRIM, SEAT BACK: rear ea 1M38A1 (use with spring, 2540-786-9244and pad 2540-785-6346) (10885497).

61 6 - - -- C F - - -- 25HH)40-2487 BRACKET: retaining, rear passenger seat ea 2M38A1 (8328486).

61 7 - - -- P F - - -- 5306--{)42-5380 BOLT, ASSEMBLED WASHER: hex-hd, int- ea 4teeth lock-washer header-pt. S, cd- or zn-pltd, ~-20UNC-2A x % M38A1 (425380).

61 8 -- -- C F - - -- 2540-769-7510 RETAINER: rear seat pivot shaft M38A1 ea 2(7697510).

61 9 - - -- P F - - -- 2510-769-7497 BRACKET: pivot rear seat M38A1 (7697497)_ ea 261 10 - - -- P F - - -- 5306--{)42-5379 BOLT, ASSEMBLED WASHER: hex-hd, ea 10

int-teeth lock-washer, header-pt. S, cd- orzn-pltd, ~-20UNC-2A x Y2 (rear seatpivot bracket to hinge panel (4), rear seatpivot tube retainer (2)) (425379).

61 11 -- -- C F ---- 5340-769-7509 RETAINER: rear seat frame spring M38A1 ea 2(7697509).

61 12 ---- P F - - -- 2540-786-9243 CUSHION, SEAT, VEHICULAR: rear M3S- ea 1Al (10885498).


P F ---- 2540-769-7501 FRAME: rear seat bottom half M38A1 (769- ea 17501).

P F - - -- 2540-769-7502 FRAME: rear seat, upper M38A1 (7697502)__ ea 1P F - - -- 2540-785-6347 PAD, VEHICULAR SEAT: rear seat cushion ea I

M38Al (use with cover, 2540-786-9741 andspring, 2540-786-9244) (7748601).

P F - - -- 2540-785-6346 PAD, VEHICULAR SEAT: rear seat back ea 1M38Al (use with cover, 2540-786-9241 andspring, 2540-786-9244) (7748600).

P F - - -- 2540-786-9247 PAN: seat, individual, vehicular M38A1, M38- ea 2A1C and M38A1D (use with cover, 2540-511-1745 and spring, 2540-786-9246) (108-85491).

P F - --- 5305--{)11-1687 SCREW, TAPPING, THREAD FORMING: ea 10oval-hd, gimlet-pt, S, cd- or zn-pltd, No. 100.191 x Y2 in. rear seat back trim M38A1(111687).

P F - - -- 2540-632-4047 SPRING, ASSY, SEAT BACK: driver and ea 2front passenger (used with felt, 8305-630-5595) (7054258).

130

NON - SUPPLY ITEMS

TM 9-2320-208-34P

6

/P7

KEY ITEM

3 -FRAME, ASSY4 -WASHER5 -SCREW

PART NO.

8673489140241111687

GROUP

180618061806 ORO E64985

'Figure 61. Seat (rear)-exploded view.

131

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alw 0recoverability code per ~OO Sequip ...---- "'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "-oFederal stock No. Description of inc .~., $ issue in

"" "~

unit ...0 " "o " .;..

Fig. Item OJ " ... Dir Gen E",No. No. '1:: @ 20J "" sup sup .....

2 "" 0 0'".. '" ';;l~ "",,,,

~0

~ " ""m p:: A


1806-SEATS (REAR) (fig. 61)-Continued


P F - - -- 2540-786-9244' SPRING ASSY: seat back rea~ M38Al {use ea 1with cover, 2540-786-9241 and pad, 2540-785-6346) (10885492).

P F - - -- 2540-786-9246 SPRING ASSY: seat cushion, individual, drivers ea 2and passengers, M38Al, M38AIC andM38AlD (use with cover, 2540-511-1745and pan, 2540-786-9247) (10885490).

P F - - -- 2540-786-9245 SPRING ASSY: seat cushion, vehicular rear ea 1M38Al (use with cover, 2540-786-9242)(10885427).

P F - - -- 5310-D14-D241 WASHER, FINISHING: S, cd- or zn-pltd, ea 10No. 100.190 rear seat back trim screw M38-Al (140241).

1808-STOWAGE, RACKS, BOXESAND STRAPS (fig. 62)

62 1 - --- C F - - -- 2540-737-5399 LOCK: glove box door, assy (7375399) ________ ea 1C F - - -- 2510-737-5358 RETAINER: glove box door lock (7375358)_ ea 1P F - - -- 5305-013-1885 SCREW, MACHINE: fil-hd, S, cd- or zn- ea 1

pltd, No. 6 (0.133)-32NC-2A X %'6 (re-taining) (131885).

C F - - -- 5340-318-1041 STRIKER: glove compartment door (832- ea 19(56).

62 2 - - -- C F - - -- 5340-274-5220 RING: tool compartment lid, w/retainer (737- ea 15353).

62 3 - --- X2 F - - -- 2510-737-5350 LID: tool compartment, assy (7375350) _______ ea 162 4 - --- C F - - -- 5315-737-5166 PIN: hinge, tool over-long 1st line (7375166) ___ ea 262 5 - - -- C F - - -- 2510-737-5169 CATCH: tool box lid (7375169) ______________ ea 162 6 - --- C F - - -- 5310-550-1458 WASHER, SPRING TENSION: tool com- ea 1

partment lid ring (cd-pltd, 2Ji4 x % od)(8329984).

62 7 - --- P F - - -- 9320-141-7634 WEATHERSTRIP: rubber, tool compartment ea 1lid (7375355).


P F - - -- 5306-042-5379 BOLT, ASSEMBLED WASHER: hex-hd, ea 4int-teeth lockwasher, cd- or zn-pltd, ~-20UNC-2A x Y2 retainer (axle blade (2) andshovel blade (2)) (425379).

132

"~-'-~ . .

,'I

3

Figure 62. Stowage, racks, boxes, and straps.

T

1M 9-2320-208-34P

ORO E64986__,_, , ________,' , ,__,J

133

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and rnaint alw 0recoverability code per ~OO ~equip ...

-------- --- "0:.

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "::lFederal stock No. Description of inc Q,"

>. issue in... ...'tl s '" unit0 "c " ~'Cj..

Fig. Item~ " Dir Gen So:.

~"i) "No. No. " > sup sup ....~.s e "> 0 0".. " 'a~ " 0:.0-

~0

~ " ""00 p:: c:l


1808-STOWAGE, RACKS, BOXESAND STRAPS (fig. 62)-Continued


P F - - -- 5306-042-5380 BOLT, ASSEMBLED WASHER: hex-hd, %'- ea 820UNG-2A x % (top bow bracket, front (4)and rear (4» (425380).

X2 F - - -- 2510-737-5162 BRACKET: shovel M38AIC (7375162) _______ ea 1X2 F - - -- 2510-040-2589 BRACKET: top bow (stowage front w/nuts ea 2

M38Al) (8329983).C F - - -- 2510-040-2588 BRACKET: stowage top bow, rear M38Al ea 2

(8329982).P F - - -- 5340-297-6645 BUCKLE: tgls, l-bar, dull black, 1 in. strap ea 1

(585861).P H - - -- 2590-473-6331 BRACKET DRUM FOR FLAMMABLE ea 1

LIQUID: (M38Al) (7375163).P F - - -- 5310-050-3478 NUT, PLAIN, WELDING: sq, S, %-16UNC- ea 2

2B, %; in. w U in. thk (top bow stowagebracket, front) (503478).

0 C F - - -- 2510-737-5170 PLATE: catch, tool compartment lid (7375170)_ ea 1C F - - -- 2510-737-5354 SPACER: spare gasoline bracket M38Al ea 1

(7375354).P F - - -- 5340-505-6399 STRAP: web, 1 x 17Y2 in. (developed 19 21%: ea 1

in. 19) (shovel stowage) (8329991).P F - - -- 5340-506-1510 STRAP, WEBBING: 1 x 20 in. (top bow (2) ea 1

and windshield (1) (592636).P F - - -- 5340-706-4507 STRAP, WEBBING: web strap buckle, lY2 in., ea 1

w, 14Y2 19spare gas can (7064507).P F - - -- 5340-734-7501 STRAP: web, web strap buckle, end clip, 1 in. ea 4

w, 49 in. 19 (stowage, top wheel house)M38Al (7347501).

134

TM 9-2320-20S-34P

(1) (2) (3) (4) (5) (6) (7) (8)



equip ...,'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b).,-e

Federalstock No. Description of inc .~., ~ issue in-e .,

::l unit..,

0 u CC :g 'cou co

Fig. Item Ql " .. Dir Gen 8",No. No. ]

., ~- r; sup sup ..,.-u ,,~ 0"... 0 ",co

co " 'il~ u., .,.,::s rZ ::s p:; 0

2o-WINCH AND POWER TAKEOFF

2001-WINCH ASSEMBLY (fig. 63)

63 4 -- -- P H - - -- 2590-741-1924 GASKET: worm gear housing cover M38Al ell. 2and M38AIC (7411924).

63 s -- -- P H - - -- 3120-741-1803 BEARING SLEEVE: bushing type, worm gear ell. 2housing M38Al and M38AIC (7411803).

63 9 -- -- P H - - -- 2590-741-1935 GASKET: grease, drum M38Al and M38AIC ell. 2(7411935).

63 10 ---- P H - - -- 3120-741-1801 BEARING: clutch housing M38Al and M38- ell. 1AlC (7411801).

63 11 ---- P H - - -- 5330-741-1934 PACKING, MATERIAL: grease, clutch hous- ell. 1ing bearing M38Al and M38AlC (7411934).

63 12 -- -- P H - --- 3110-741-1933 RACE: intermediate bearing M38Al and ell. 1M38AIC (7411933).

63 13 - - -- P H - - -- 2590-741-1942 SPACER: clutch and M38AlC (7411942)_____ ell. 1

63 14 -- -- P H - - -- 3120-741-1802 BEARING: bushing type, drum shaft and ell. 3worm gear housing cover M38Al andM38AIC (7411802).

63 15 -- -- P H - - -- 5315-741-1920 KEY: clutch M38Al and M38AIC (7411920) __ ell. 1

63 18 -- -- P H - - -- 5315-741-1927 KEY: worm gear M38Al and M38AIC ell. 2(7411927).

63 20 ---- P H - - -- 3830-741-1930 LINING: drum brake M38Al and M38AIC ea 1(7411930).

63 21 -- -- P H - - -- 2590-741-1943 SPRING: drum brake M38Al and M38AIC ell. 1(7411943).

63 22 -- -- P H - - -- 5305-741-1937 SCREW: set, worm brake X-20 x X M38Al ell. 2and M38AIC (7411937).

63 24 -- -- P H -- -- 5315-741-1926 KEY: worm brake drum M38Al and M38AIC ell. 1(7411926).

63 25 ---- P H - - -- 2590-741-1945 WORM: gear M38Al and M38AlC (7411945)_ ell. 1

63 26 -- -- P H - - -- 3110-741-1800 BEARING: ball, worm shaft M38Al andM38AIC (7411800).

63 27 - - -- P H - - -- 2590-741-1923 GASKET: bearing cap M38Al and M38AIC ell. 2(7411923).

63 28 ---- P H - - -- 2330-741-1940 SEAL: grease, output shaft M38Al and ell. 1M38AIC (7411940).

63 32 - - -- P H -- -- 2590-741-1925 GEAR: worm M38AI and M38AIC (7411925)_ ell. 1

63 34 - - -- P H - - -- 2540-741-1932 PLUG: breather, assy M38Al and M38AIC ell. 1(7411932)

63 37 - - -- P H - - -- 5305-741-1936 SCREW: adjusting, worm brake M38Al and ell. 1M38AIC (7411936).

63 40 - - -- P H - - -- 5330-741-1939 SEAL: grease, gun shaft M38Al and M38AIC ell. 2(7411939).

. 63 45 ---- P H - - -- 2520-741-1957 SPRING: poppet M38Al and M38AIC ell. 2(7411957).

63 47 - - -- P H ---- 2590-741-1805 CLUTCH: winch (M38Al and M38AIC) ell. 1(93041--60).

136

NON-SUPPLy'ITEMS

• -- PART NO.ITEMKEY~. 426747.B6' - BOLT 21970838 - NUT RWM-7039 -CAP 741195841 -SHAFT 741195442 - KEY RWM-3343 -SCREW 741195544 - LEVER 741195646 -PLUNGER

ORO E64987

1M 9-2320-208-34P

N - SUPPLY I!EMSNO PART NO.ITEM

KEY ...~.......... 180020

1 - BOLT 1203802 -WASHER 7411921OVER 192452

3 -C 74119596-BOLT 37 - YOKE G RWM-58 - HOUSIl'l RWM-68

RUM 22246016-D 741194117 - BOLT RWM-8119 -SHAFT RWM-51623 - DRUM 741179929 -CAP 141630 - BAND RWM-5r7

. 31 -HUB 74119228 33 - COVER 1439341 35 -PLUG

-, ~19j/nyeplllil!--018~~.~

<D-;/1q#'fi~/-I r~~a3~1244~:2726 37®~ ~~./vY2)

39 38 .' t.i"".~36 ~.~

loded view.Winch a8sembly-expFigure 63.

137

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


recoverabili ty code per ~OO ~equip ..---------------- ---- &

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b).,-e

Federal stock No. Description of ir... .J .~.,~ issue in

-e .,unit "0 C.>

C.> " ~.OJ

'"Fig. Item Qj " Dir Gen eC,No. No. .;:: ., .,- .,

~., > sup sup ~.~., e "> 0 0"~ "

.~ ., C.> c,'""'- .,,,:g 0 :g <II

I:lrn p::

20-WINCH AND POWER TAKEOFF-Continued

2001-WINCH FRAME (fig. 64)

64 2 - - -- P H - - -- 5306-741-1931 PIN: guide, vertical roller M38Al and M38AIC ell. 2(7411931).

64 8 - - -- P H - - -- 2590-741-1938 ROLLER, VERTICAL: M38Al and M38AIC ell. 2(7411938).

NON-SUPPLY ITEMS

KEY ITEM PART NO.

NON - SUPPLY ITEMS

KEY ITEM PART NO.

138

5 -WASHER6 -BRACKET7 -WASHER

1203847994192120396

Figure 64. WinchfTame-exploded view.

1 -BRACKET3 - FRAi'AE, ASSY4 "":'BOLT

79941917994195123605

i!1I

E64989 i- - "

ORO

- --i:i ON - SUPPLY ITEMS --.-1PART NO.ITEM

KEY - RWM-12915-SCREWNER 741198117-RETAI RWM-13O18- PLATE RWM-9619- HOUSIN G RWM-9724-COVER RWM-I3826- ADAPTER RWM-14O

NUT 103387~:PIN 122279

3O-BOLT 833251431-WASHER 799419032-BRACE 10326033-STUO

PART NO.

741168779941967411950RWM-76RWM-77124634120898123520120382RWM-75RWM-80

NON-SUPPLY ITEMS

- " - " - EY ITEMPART NO. L " _49-SEAL120854 50-JOINT

12038052 51-SEAL1924 . 52-CAP "120233 53-SHAFT7411940 " -NUT120930 ~~-WASHERRWM-87 - BOLT7994196. " ~-WASHER"RWM-95A " 8-CASE "74119642"77 ;9-FITIING00"9 .

laded VIew.takeoff assembly-expFigure 65. Power

KEY '

3-KEY5-GASKET6-BALL8-SCREW

10-SEALII-LEVER

12-~~CH ASSY13-1_BRACKET

2-PIN .3-LATCH

14-800T

TM 9-2320-208-:~~ .

'----'N~SUPPLY ITEMS .

NO PART NO.

ITEM RWM-133

73731627411974161901736199474119971178778329889W0804765741198074119767375153

140

: KEY ITEM

35-BOLT36-WASHER38-BOLT41-BOLT42-SEAL43-WASHER44-SCREW45-JOINT46-SHAFT47-GEAR " "48-SHAFT .

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


maint alw~recoverability code per ~OO

equip ..--- ..

'"(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) ..'"Federal stock No. Description of inC .~.. E issue in

'".. unit ...

0 " :a c

"c .;oS eFig . Item Ol c Dir Gen =",

No. No. .;:: .. .sOl ..> sup sup .....

.£ 1: c> 0 0"oS "

.; ~ " ell'::s 0 ::s ..so p: Q

2D-WINCH AND POWER TAKEOFF

2004-POWER TAKEOFF (fig. 65)

65 1 - - -- P H - - -- 2520-741-1973 YOKE: sliding gear M38Al and M38AIC ell. 1(7411973).

65 2 - - -- P H - - -- 2520-741-1963 GEAR: main drive M38Al and M38AIC ell. 1(7411963).

65 4 - - -- P H - - -- 3110-144-5518 BEARING, BALL, ANNULAR: mil-std-eode ell. 2sr, rad, nonloading groove, both ends samew, abec 1, std fit, 25mm bore, 52mm od,95mm w main drive gear M38Aland M38Al C(700078).

65 7 - - -- C H - - -- 2520-741-1983 SPRING: poppet M38Al and M38AIC ell. 1(7411983).

65 9 -- -- P F - - -- 5355-741-1761 KNOB: shift lever M38Al and M38AIC ell. 1(7696491).

6.5 16 -- -- C F -- -- 2520-741-1975 COVER: shift lever grease retainer M38Al ell. 1and M38AIC (7411975).

65 20 - - -- P H - - -- 2520-741-1970 SPACER: bearing, main shaft M38Al and ell. 1M38AIC (7411970).

65 21 -- -- P H - - -- 2520-741-1971 SPROCKET: M38Al and M38AIC (7411971)_ ea 265 22 - --- P H - - -- 2520-741-1961 CHAIN: roller M38Al and M38AIC (7411961)_ ea 165 23 - - -- P H - - -- 5330-741-1962 GASKET: housing cover M38Al and M38AIC ell. 1

(7411962).65 25 - - -- - --- F - - -- 2520-741-1966 SEAL: grease, main drive shaft M38AI and ell. 1

M38AIC (500068).65 27 - - -- - --- H -- -- 5310-741-1972 WASHER, FLAT: adapter to main drive gear ell. 1

M38Al and M38AIC (7411972).65 34 - - -- 5P - - -- - - -- 4730-278-3390 PLUG, PIPE: sq-hd, mi, glvd, % in. cover and ell. 2

housing drain M38Al and M38AIC (143934).65 39 - - -- P H - - -- 2520-741-1967 SHAFT: output M38AI and M38AIC (741- ell. 1

1967).65 37 - - -- P H ---- 3110-741-1673 BEARING: ball, output shaft M38Al and ell. 2

M38AlC (701170).

141

TM 9-2320-208-34'

NON - SUPPLY ITEMS

KEY ITEM :

2~BRACKET

3':';;'BRACKET ASSY4-SUPPORT5-0UTRIGGER6-BRACKET7-BRACKETB-BRACKET

PART NO. KEY ITEM

867750S ' . 9- BRACKET8677503 I~CROSS MEMBER8328475 II-REINFORCEMENTWO-907147 12-CROSS MEMBER7697870 13-SUPPORT7372S06 14-CROSS MEMBER8677S17

PART NO.

MSP-344-306WO-80060S8677650867347786774298673467

KEY ITEM

IS-BRACKET16-0UTRIGGER17-CROSS MEMBER18-REINFORCEMENT19-BRACKET2Q-BRACKET21-CROSS MEMBER

PART NO.

8677428', 86772917372S07

, 8677420867764986774168677S79

ORD E64990

Figure 66. Bumpers, brackets, and guards.

142

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


Illustration maint alw 0recoverability code per 100 ;:;equip ...

--- <l>0.

(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) <l>"tl

Federal stock No. Description of inc .~<l> ~ issue in'g <l>

'" unit ...o "" " ~ 'OJ..Fig. Item Ol " Dir Gen So.No. No. ] <l> $- <l>

"i!: > sup sup ....-e 0 o::l.. ::l .;;~ " 0.0'0 <l> <l><l>

::s sn ::s p:: Q

21-BUMPER AND GFARDS

2101-BUMPERS, BRACKETS, ANDGUARDS (fig. 66)

66 1 - - -- P F - - -- 25HH393--{)771 BAR: bumper, front (8331831) _______________ ea 123 1 - - -- C F - - -- 2510-040--2586 GUARD: radiator, w/deflectors, hinges, and ea 1

hood liner, assy (8329975).23 13 ---- C F - - -- 5306-737-2886 SCREW: retaining, radiator guard, r'{6-18I\ C ea 6

x ;"'8 w/lockwasher (7372886).


P F - - -- 2540--737-2819 BUMPERETTE: rear (7372819) _____________ ea 2X2 F - - -- 6220--737-2820 GUARD: blackout driving light, w /support ea 1

(7372820).X2 F - - -- 5315-316-1031 PIN: radiator grill guard hinge, left, w/bracket ea 1

(8329977).P F - - -- 5315-316-1032 PIN: radiator guard hinur, Til,:' , ,·.'/bracket ea 1

(8329979).P F ---- 2510--769-7.'>48 RETAINER: square nut, radiator guard :'i16 ea 4

in. (7697548).

143

1M 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, msint and15-day

maint alw 0recoverability code per ~OO sequip ...

---- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "-eFederal stock No. Description of inc .~

" .e- issue in-e " E unit

..,0 " c:"

c: .g ' .."Fig. Item Ol c: ... Dir Gen =""No. No. 'J:: " .sOl " sup sup 11'3~.s e c:~ 0

" '" ... ..!l " """,

::;J 0 ::;J " .,"tn p:: ~

. 22-MISCELLANEOUS BODY, CHASSISOR HULL AND ACCESSORY ITEMS

2201-(}ANVAS ITEMS ATTACHINGPARTS (fig. 67)

67 1 - - -- C F - - -- 2540-040-2560 RETAINER: top to windshield M38A1 ea 1(65909-680128).

67 2 - --- P F -- -- 2510-574-8402 RAIL: top M38A1 (65909-680437) ______... _. ea 267 3 - - -- C F - - -- 5310-769-7418 WASHER: curtain fastener (7697418).. ___ ' . __ ea 6267 4 - - -- P F - - -- 5325-282-7433 STUD, TURN BUTTON FASTENER: large, ea 30

sgle, br, black, 2-prong clinch base commonsense type (top cover (24) and rear curtain(6».

67 5 - - -- P F - - -- 5306-042-5388 BOLT, ASSEMBLED WASHER: hex-hd, int- ea 6teeth lock washer, header-pt, S, cd- or zn-pltd, ~6-18UNC-2A x % rear top bowsocket M38A1 (425388).

144

2

1

Figure67. Ca71tJQ8~"lem8 a7ld attaching parts.

™ 9-2320-208_34P

145

TM 9-2320-208.,~4P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source, maint and maint alw 0recoverability code per 1.00 ~equip ...

--------------- ---- "'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) "-eFederal stock No. Description of inc .~

" .e- o' issue in-e " :::l unit ...0 " == ~ 'a" ..

Fig. Item "il = Dir Gen S'"No. No. .;:"

,,- "... " > sup sup ~·S

~ j => 0.;~ "

",0'

~ ~ " ""po: ~

22-MISCELLANEOUS BODY, CllASSISOR HULL AND ACCESSORY ITEMS

-Continued

2202-WINDSllIELD WIPERMOTOR AND RELATED PARTS

(fig. 68)

68 24 - --- P F - - -- 4820-030-9417 VALVE: air regulating wiper assy (8329996)___ ea 1

146

KEY ITEM

10 -VALVE ,II-RETAINER"12 ~PAOOLE, A$SY13 -SPRING .loi -YOKE15 - KICKER16 -GA$KET17 -GASKET18 -COVER

J9-COVER20 -SCREW21 -SCREW22-SCREW23 -TEE25 -SCREW26 -TUBE27 -CLIP

...

PART NO.

TRI-2631-15327338TRI-P8735Q-UA32734IA3273oiO,TRI-2618-17TRI-8894-3TRI-8735-2TRI-8896-J

TRI-86521-3TRI-I863-8TRI-1900TRJ-I900-1R70994601636008677565WO-673622

<D--0

TM 9-2320-208-34P

NON - SUPPLY ITEMS

PART NO.EY ITEM

!5..- - 7058965I - NUT 73722622 - ORIVER TRJ-I727-283 -SCREW TRI-87oi53oi -PIN TRI-828J2-oiJ5 -PLATE TRI-809-loi6 - HANDLE, ASSY TRI-8652Q-l7 -HOUSING TRI-FlloiO8 - GASKET A3273oi29":"WASHER

ORO E64992

d arts-exploded view.Windshield wiper motor and relate pFigure 68.

147

1M 9-2320-208-34P

-- -. - ----_.--- ---.-- ---- . ' ,

148

ORO E64993

Figure 69. lIot-water personnel heater kit-exploded view.

TM 9-2320-20B-34P

(1) (2) (3) (4) (5) (6) (7) (8)


maint alw 0recoverabili ty code per ~OO £equip ...

--- "p.

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) "-eFederal stock No. Description of me .~

" ~ issue in." -e " ::l unit..,

0 <.> "c " ~ '""Fig. Item OJ " Dir Gen Sp.No. No. ] " -il- l': sup sup ~'a<.> "l':... 0

" " ',,~ e p.0'

::is 0~

e ""U1 ~ ~

GROUP 33-SPECIAL PURPOSE KITS

3303-HOT-WATER PERSONNELHEATER KIT (jig. 69)

69 ------ - - -- -- -- -- -- - - -- --------------- KIT: hot-water personnel heater (refer to ea 1SB 9-16) (for service parts see ORD 8,SNL G249, volume 40) (8710625).

Composed of:1.1 - - -- - - -- -- -- - --- --------------- 1 HEATER, assy (8386435)1.2 - - -- - --- - - -- - - -- --------------- 1 ADAPTER, heater-to-heat duct (753-

7537)1.3 - - -- - - -- - - -- - - -- --------------- 1 PLATE, heater mounting (8710641)1.4 - - -- - - -- - - -- - - -- --------------- 3 CLAMP, wiring harness (7385176)1.5 - - -- - --- -- -- - - -- --------------- 1 CONNECTOR, "Y" (7982404)1.6 - - -- - --- - - -- - - -- --------------- 1 RESISTOR ASSY (8710856)1.7 -- -- - --- - - -- -- -- --------------- 1 CABLE, assy (8710633)1.8 - - -- - - -- - - -- - - -- --------------- 1 CABLE, assy (8710670)1.9 - - -- - - -- - - -- -- -- --------------- 1 SWITCH, heater (502676)

1 NAMEPLATE, heater switch (7986147)1.10 - - -- - - -- - - -- -- -- --------------- 1 ELBOW, street, 45 deg (144119)1.11 - - -- -- -- - - -- - - -- --------------- 2 BUSHING, pipe, Y2 x % (144039)1.12 - - -- - - -- - - -- -- -- --------------- 1 CABLE, assy (8710635)1.13 - - -- - - -- - - -- - - -- --------------- 4 CLAMP, heat duct (7537473)1.14 - - -- - - -- - - -- -- -- --------------- 1 DEFROSTER DUCT ASSY (8359645)1.15 - - -- - - -- - --- - - -- --------------- 1 HEAT DUCT, flexible (7384219)1.16 - - -- - - -- - --- -- -- --------------- 4 CLAMP, coolant hose (502913)1.17 - - -- - - -- - --- - - -- --------------- 1 DIVERTER BOX, assy (8359661)1.18 - - -- - - -- - --- - - -- --------------- 1 HEAT DUCT, flexible (18970-10602-4)1.19 - - -- - - -- - --- - - -- --------------- 1 COVER, assy, winter front (8710614)1.20 - - -- - - -- - --- - - -- --------------- 1 SCREEN, heater air inlet (7390375)1.21 - - -- - - -- - --- - - -- --------------- 1 HOSE, coolant (8710557)1.22 - - -- - - -- - --- - - -- --------------- 1 PLATE, assy (8359649)1.23 - - -- - - -- - --- - - -- --------------- 1 ADAPTER, heat duct-to-firewall (835-

9644)1.24 - - -- - - -- - --- - - -- --------------- 1 ADAPTER, di verter-box-to-fire

wall (8359639)1.25 - - -- - - -- - - -- - - -- --------------- 1 HOSE, coolant (8710558)1.26 - - -- - - -- - - -- - - -- --------------- 1 PLATE, backing (8359651)1.27 - - -- - - -- - --- - - -- --------------- 1 PLATE, backing (8359652)1.28 - - -- - - -- - - -- - - -- --------------- 1 BRACKET, support, heater mounting

plate (8359665)1.29 - - -- - - -- - --- - - -- --------------- 1 THERMOSTAT, coolant (7954461)1.30 - - -- - - -- - --- - - -- --------------- 2 SHUTOFF COCK (7524043)1.31 - - -- - - -- - - -- - - -- --------------- 1 CIRCUIT BREAKER (8376915)1.32 - - -- - - -- - --- - - -- --------------- 1 CABLE ASSY (8710638)1.32 - - -- - - -- - --- - - -- --------------- 1 CABLE ASSY (8710639)1.33 - - -- - - -- - - -- - - -- --------------- 1 GASKET, thermostat (8328456)

149

TM 9-2320-20B-34P

(a) (b) (a) (b) (c) (d)Federal stock No,

'" '" ~-c"0 c :E"Fig, Item., e] c"'- "No. No . '" ~'" :.

~ " c> 0:; .;~ ""~0

~ J:::en

(1)

Illustration

(2)

Source. maint andrecoverabiJity code

(3) (4)

Description

(5) (6) (7) (8)

Hi-daymaint alw 0

per 100 ~equip ..---- "c.

Unit Qty (a) (b) '"-eof inc '~

issue inunit ~

c';

Dir Gen Ec.sup sup ~ .-0",,"0'","

Q

GHO Ul' 33-S PECIA L PURPOSE KITS-Continued

1

2540-039-8386

2990-492-5480

330S-TlOT-1I'.4TER PERSONNEL1IEATER KIT (fig . 69)-Continued


2540-039-7786 PARTS KIT, CLOSURE HARD TOP: (735- ea 18735) .

2540-030-7784 WINTERIZATION KIT, \'EHICLE: heater ea 1personnel (7358725) .

Comp osed of:1 COVER, radi ator, winter front Beat

(7358730)1 DEFROSTER, windshield set (735

8728)1 HEATER, personnel Bet (7358727)1 PRIMER, engine set (7358729)

2540-039-778;3 WINTERIZATION KIT, VEHICLE: heater ea 1power plant (7758726).

i Composed of:1 BOX , battery heating Bet (7358732)1 COVER, hood canvas set (7358650)1 HEATER, engine Bet (7358731)1 RECEPTACLE, slave set (7358734)

SS05-DEEP lVATER FORDING KITS

NONILLUS1'RATED ITEMS

KIT: deep water fording (M38Al) (5701837).. eaComposed of:

KIT, air intake and exhaust tail pipe(8329722)

KIT, deep water venting (7012125)KIT: air intake and exhaust tail pipe (832- ea

9722).Composed of:

2 BOLT, hex-hd, Y.(- 20 x Y2 (l20706)13 BOLT, hex-hd, ~6-24 x 1 (l21661)1 BRACKET, air intake pipe (8735937)6 CLAMP, air intake flex-hose to support

(8329635)1 CLAMP, hose (502925)1 CLAMP, tail pipe to body (7998531)1 DRAWING, installation1 GASKET, tail pipe to muffler (7048736)1 HOSE, flex, w/connector and clamp,

MSY, air intake (8735929)13 NUT, hex (huglock), Y.6-24 (503348)3 NUT, wing, Y.(-20 (126177)

25-!0-301-7274

5305-012-07065305-012-1661

4730-090-9328

2540-039-8386

5310-050-33485310-012-6177

4730-278-2061

150

1M 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


maint alw§recoverability code per ~OO

equip ..--- '"Co

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) iFederal stock No. Description of me

'" ~ issue in

"" '" := unit..,

0 " c" c

~ 'il..Fig. Item "ii c .. Dir Gen So.No. No. ·c '" SQl "> sup sup ~·3S e eo> 0.. ;l ·il.!! " gog'

::s cZ ::s ~ Q

GROUP 33-SPECIAL PURPOSE KITS I-Continued

3305-DEEP WATER FORDING KITS-Continued

NONILLUSTRATED ITEMS--Continued

5310--696-5173 2 NUT, w/washer, U-20 (271172)1 PIPE, tail (7998529)

5330--623-8821 1 RING, anti-squeak, air intake support(8735928)

5305-013-3056 3 SCREW, rd-hd, ~~-20 x 1}1 (133056)5306-042-3561 2 SCREW, w/Iockwasher, hex-hd, %;-18

x ~ (423561)2 SCREW, w/lockwasher, hex-hd, %;-24

x 1U (65909-800585)2540--735-1374 3 SPACER, %; id x % 19clamp to support

(7351374)1 STRAP, hood, air intake hose (8735930)1 SUPPORT, w/bracket, air intake flex-

hose (8735939)5310--527-3289 3 WASHER, U in. (120423)531Q-OI2-0393 4 WASHER, J~ id, 1!16 od, 0.065 thk

(120393)KIT: deep water venting (7012125) __________ ea 1

Composed of:5306-696-5377 1 BOLT, w/lockwasher, hex-hd, %-16 x

% (7346875)2910--623-9965 1 BRACKET, support, lower, dual con-

trol conduit (8677432)1 CLIP, conduit, dual control (120520)

5340--704-7998 3 CLIP, open, %; dia (7047998)5340--333-6078 4 CLIP, open, S-type, %; in. dia tube

(8329624)2910--737-5063 1 CONNECTOR, ball check, %; in. tube

(7375063)4730--277-8764 2 CONNECTOR, flared tube, inverted

(137404)2540--632-8823 1 CONTROL, dual, crankcase ventila-

tion valve (65909-806444).4730--737-5128 1 COUPLING, transfer case air vent

(7375128)1 DRAWING, installation2 ELBOW, flared tube, inverted (137420)1 ELBOW, flared tube, inverted (325200)1 ELBOW, pipe, street (444038)

4730--623-8827 1 ELBOW, pipe, street (8677538)

151

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source. maintand maintalw

§recoverability code per 1.00equip ...

'"0.

(d) Unit Qty (a) (b) '"(a) (b) (a) (b) (c) ."Federal stock No. Description of inc .~

'" t- issue in .,'" unit-e'" ::l =0 = ~ 'il'"Fig. Item Gl..

Oir Gen So.<: ...No. No. ] '" .£Gl '" sup sup .,.-> og.s => 0.. ;:l 'il~ '" ~'"'"~

0~ ~ 0rD

GROUP 33-SPECIAL PURPOSE KITS-Continued

3305-DEEP WATER FORDING KITS-Continued

NONILLUSTRATED-Continued

2910-321-7423 1 HOSE, oil filler tube to air intake (832-9643)

2520-040-2515 1 LINE, bell housing tee to transfer case(8329638)

2805-040-2517 1 LINE, vacuum pump to bell housingtee (8329640)

2910-625-2868 1 LINE, vent, fuel tank to elbow (701-2124)

7 LOOM, split, %; id, 1 in. 19 (659d9-A-17445)

4730-492-5042 1 NIPPLE, hose, }i std taper pipe thd(7047970)

5310-012-0361 1 NUT, hex, No. 10 (0.190)-24 (120361)2540-769-7554 1 PLATE, fording vent valve (7697554)

1 PLUG, pipe, sq-hd, }i (143933)5305-016-1790 4 SCREW, No.6 (0.138)-32 x % (161790)5305-285-5296 3 SCREW, w/washer No. 10 (0.190)-24

x Y2 (454783)1 TEE, flared tube (143481)

2910-623-8830 1 TUBE, vent, fuel tank to air cleaner(7012126)

2540-623-8829 1 TUBE, vent, master cylinder to aircleaner (8735931)

2910-741-0836 2 VALVE, control, crankcase ventilator,w/pin, assy (7410836)

ALTERNATING GENERATOR KIT

NONILLUSTRATEDea 1

2920-092-9390 KIT, 100 ampere, 28 volt, rectified ac-dcgenerating system (8699720).

Composed of:1 BELT, fan, matched set of 4 (8699837)1 BRACKET, mounting, generator (869-

9706)4 BRACKET, mounting, rectifier (869-

9708)2 BRACKET, mounting, regulator (869-

9722)

152

TM 9-2320-208-34P

(I) (2) (3) (4) (5) (6) (7) (8)


maint alw~reeoverability code per ~OO

equip ....'"(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) ..

."Federal stock No. Description of me '~

" ~ Issue in-g 8 ::l unit ... -, . .. <:u 5 :g 'i1Fig. Item 'il <: .. Dir Gen 8",No. No. 'c .. 3- ~ sup sup ...~3 ~ .~t 0 o::l

as ::l " ei::;: rZ ::;:- l:! ~

GROUP 3S-SPECIAL PURPOSE KITS--COntinued

ALTERNATING GENERATOR KIT-Continued


2 BRACKET, mounting, slotted, regu-later (8699721)

1 CABLE, generator-to-rectifier, aBBy(8699723)

1 CABLE, rectifier-to-regulator, aBBy(8699711)

1 CABLE, regulator-to-battery assy(8699724)

473()-278-2493 2 CLAMP, HOSE: S, cd- or zn-pltd, in.(generator cable) (502913)

5340-057-2706 2 CLAMP, LOOP: cushioned, S, cd- orzn-pltd, % od tube, hole for No. 10screw (regulator cable) (572926)

1 GENERATOR, engine, assy (28 volt,100 amp, ac-dc) (7954720)

5315-012-4553 1 KEY, WOODRUFF: alloy-S, U x 1(No. 15) (generator pulley) (124553)

5310-012-0622 4 NUT, PLAIN, HEXAGON: S, cd- orzn-pltd, No, 8 (0.164)-32Ne-2B, Il-fJw, % thk (rectifier bracket) (120622)

17 NUT, PLAIN, HEXAGON: S, cd- orzn-pltd, U-20UNe-2B, }-j6 w, ~ thk(cable support) (120375)

2 NUT, PLAIN, HEXAGON: S, cd- orzn-pltd, }-j6-20UNF-2B, 1116 w, % thk(generator mounting) (271506)

1 NUT, SELF-LOCKING, HEXAGON:S, cd- or sn-pltd, ~-16UNF-3B, 1116 ..w, l~ thk (generator pulley) (503449)

1 PULLEY, crankshaft (8699713)1 PULLEY, generator (8699715)1 PULLEY, water pump and fan (869-

9725)1 RECTIFIER, metallic, generator, assy

(7954343)1 REGULATOR, generator, assy (869-

9744)4 SCREW, CAP, HEXAGON HEAD:

dld- f/lkg wire, low-curb-S, plain fin.,U-20UNe-ZA x 1% (rectifier mount-ing) (121906)

153

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)


Illustration maint alw§recoverability code per ~OO

equip ..--- "p,

(a) (b) (a) (b) (e) (d) Unit 9ty (a) (b) """Federal stock No. Description of me '~

" "~ issue in .,'8 " :.::: unit "" ~ -a" ..

Fig. Item Ql " Dir Gen Sc.No, No , 'c " $- " BUp .,.-.s e ,,('; ,.BUp 0"0 p,e>'.. " ' ;; ,,!! "" ""::s dl ::s p: 0


ALTERNATING GENERATOR K17'-Continued


10 SCREW, CAP, HEXAGON HEAD:low-carb-S, cd- or zn-pltd, }-4-20UNC-2A x % (regulator bracket) (120854)

3 SCREW, CAP, HEXAGON HEAD:low-curb-S, cd- or zn-pltd, }-4-20UNe-2A x %" (cable support) (121887)

1 SCREW, CAP, HEXAGON HEAD:low-carb-S, cd- or zn-pltd, %-16UNC-2A x 1 (regulator bracket mounting)(120233)

1 SCREW, CAP, HEXAGON HEAD:low-carb-S, cd- or zn-pltd, %-16UNC-2A x 2%" (generator mounting bracket)(122201)

1 SCREW, CAP, HEXAGON HEAD:med-carb-S, cd- or zn-pltd, %;-20UNF-2A x l Yz (generator mounting) (181670)

1 SCREW, CAP, HEXAGON HEAD:med-carb-S, cd- or zn-pltd, %;-20UNF-2A x 3Yz (generator mounting) (181680)

4 SCREW, MACHINE: rd-hd, S, cd- orzn-pltd, No.8 (0.164)-32NC-2A x 'Yz(rectifier bracket) (132760)

1 SUPPORT, generator cable (8699727)2 SUPPORT, rectifier cables (8699726)1 SUPPORT, rectifier cables (8699728)2 SUPPORT, regulator (8672823)

,', 1 VOLTMETER, generator and battery,assy (8376488)

1 WASHER, pi, S, 2~ id, 11% od, 0.0478(BUFFER: aBBY) (generator pulley)(7720442)

14 WASHER, LOCK : ext-teeth, S, cd- orzn-pltd, }-4 bolt size (rectifier mounting)(121753)

4 WASHER, LOCK: int-teeth, S, cd-or zn-pltd, No. 8 screw size (rectifierbra cket) (138530)

3 WASHER, LOCK : int-teeth, S, cd- or

Izn-pltd, }-4 in. bolt size (cable support)(120423)

154

1M 9-2320-20S-34P

(I) (2) (3) (4) (5) (6) (7) (8 )


maint alw 0recoverability code per 1.00 sequip ..

"'"(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b)e-e

:Federal stock No. Description of me .~

" $ issue in." c := unit ..0

.., c. .., a :0 ';;Fig . Item <l c I! Dir Gen S'"No. No. ] " ~- "c~ > sup sup ...-f: 0 0=.. = . o; ~

~",<t

""~ r& ~ ~


ALTERNATING GENERATOR KIT-Continued


2 WASHER, LOCK: split, It, cd- orzn-pltd, % in. bolt size (generatormounting bracket) (120381)

2 WASHER, LOCK: split, It, S, cd- orzn-pltd, }f6 in. bolt size (generatormounting) (121621)

8 WASHER, rectifier bracket (8699709)4 WASHER, rectifier mounting (8699719)

3307- RA DIO POWER FEED KIT(fig. 70)

70 1 _... -- -- -- ... _...... - _... - 2590-693-4224 KIT: installation, radio power feed (5701808) __ ea tComposed of:

1.1 --_... -- - - ... --- - - -- --- ------ -- --- - 4 CLIP, CLOSED, 0.437 ID (7743748)1.2 ...... - - _... -- ... ... -- -- -- -. - -- - - - - - - -- - - 6 BOLT, MACHINE, ~-20NC-2 x Y2

(120626)1.3 ... _... - - - -- ... - _... - - -- - - - - . --- ----- -- 6 WASHER, LOCK, U in. (121637)1.4 ... -_... - - -- -_ ... - ... - -- - -- --- . - - -- --. - 6 NUT, PLAIN, HEX, U - 20NC- 2

(134551)1.5 ... - _... - - _ ... - _... - - - - - - - - -- -- --- -- - - - 1 HARNESS, W/ROAD RECEPTACLE,

ASSY (7360663)1.6 ......... - ...... -- ... -_... - - -- - - - _. - . - -- - - - - - 1 BRACKET, RADIO RECEPTACLE

(7360662)1.7 - ... ... - - _... - ... - -- - - -- --- - .---- ---- - - 1 COVER, W/CHAIN, RADIO RE-

CEPTACLE, (7261674)1.8 _... -- ... - - - ... _...... - - -- - - - - - - - . -- . - - -- 2 GROMMET, % id x 2~ od X VI6 thk

(128157)1.9 - -.;.. - - ... - ......... ... - - - - - - - ---- ---- - - - - 4 BOLT, MACHINE, No. 6 (0.138)-

32NC-2 x Y2 (132705)1.10 ---- - - - - -- -- - - -- - - -- --------- -- 4 WASHER, LOCK, No. 6 (0.138)

(131181)1.11 _..-- - - - - ..- -- - - -- -- -- ----------- 4 NUT, PLAIN, HEX, No. 6 (0.138)-

32NG--2 (134530)1.12 - ..-- - - -- --- - - - - - - - -- - - -- - -- -- - - 1 BOLT, MACHINE, U-20NC-3 x %

(120854)1.13 ..-- - - - - - ....-- - - -- - -- -- --- - --- - - - 2 WASHER, LOCK, INT-EXT-TEETH,

~ x 0.760 (174916)1.14 ..- -- - - - - - --- - - -- -- -- ----- --- --- 1 NUT, PLAIN, HEX, U - 20NC- 2

(120375)

155

1M 9-2320-20B-34P

(I) (2) (3) (4) (5) (6) (7) (8)

Illustration Source, maint andI5-day

maint alw~recoverability code per ~OO

equip ..'"",

(a) (b) (a) (b) (c) (d) (a) (b) '"-eUnit 9t y 'g

" '"~ Federal stock No. Description of mc ...-g c '" issue in "<> ;1 :g unit 'il

Fig. Item 41 " .. Dir Gen a",No. No. '1: " .Il41 ~ sup sup ....~

s <> ·a 0 o='..~~oS =' c

::;l rZ ::;l '"p:: 0

GROUP 33--SPECIAL PURPOSE KITS, -Continued

3307-RADIO POWER FEED KIT(fig. 70)--Continued


P F - - -- 2590-608-5604 SWITCH, CONNECTOR: assy (used w/12 ea tpole prime mover receptacle, to 4 pole trailercable) (8689342).

p F -- -- 2590-316-1027 CONNECTOR, LEAD ASSY, RADIO: 24 V ea 1wtrprf, w/cable, assy (7355819).

1 CONNECTOR, CONDUIT, 90 DEG,ASSY (8365411).

Figure 70. Radio power feed kit.

156

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-daymustration Source. maint and maint alw

§recoverability code per ~OOequip ...,

Po

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b).,

Federal stock No, Description of lIlC ~.g .::- issue in ....,::l unit

~<=

c~

-aFig, Item 'il <= Dir Gen EPoNo. No, 'I: " -B'il ~ sup sup ~·3

~ e <=> 0 Po'"'" 'Gl.!l u .,cu

)l c8 )l ~ l:l

47-SPEEDOMETER

4701-SPEEDOMETER EQUIPMENT(fig. 42)

42 6 -- -- P F _.. -- 2520-769-7553 GEAR: driven, wjintegral shaft iud, then use ea 1gear, 252()-{)40-2483 (8328480).

42 7 -- -- C F - ... -- 252()-{)40-2484 SLEEVE: driven gear (8328481)_____________ ea 1

NONILLUSTRATED ITEM

C H ---- 6680-832-7566 SHAFT ASSEMBLY, FLEXIBLE: wjcasing ea 1and core, assy used wjengine, 2805-307-8857 (7389881).

157

TM 9-2320-208-34P

3

o

~- - \\\ 7 4

~10 5

~

\__\ .

D~

6

ILJ r I 11111 L....~ ·

II .._.__~ .. . _. . .

~ - ~-7t>-- 7-' ' . - _. .- - . -), , ., I~ '"

,, , ,..'>.

, . ' " \ .- ,~ '-- -- . - .. -

<, /' ..........~

, ,~

, ,

((), .

n • 111 I" II ' ; l ~ ~.L I"" H

I , , ~o.), , ,, . ,

.J=: ORO E64995

158 Figure 71. Special tools

TM 9-2320-208-34P

SECTION IIIDIRECT AND GENERAL SUPPORT TOOLS AND EQUIPMENT

(I) (2) (3) (4) (5) (6) (7) (8 )

Illustration Source. maint and 15-dayma int alw

§recoverability code per 100equip ....

'"(a) (b) (a) (b) (c) (d) Unit Qty (a) (b)..'tlFederal stock No. Description of inc .~.. $ issue in"8

.,:: un it .." <:

" 0=

~ 'Oil..Fig. Item ;; <: Dir Gen El",No. No. '1: " s- ~s e o=~ 0 sup sup~.~.. " '0il,S ""~ c8 ~ p:: Cl

GROUP 26-TOOLS AND TESTEQUIPMENT

2604-SPECIAL TOOLS (fig. 71)

P F - - ..- 4910-795-0307 TOOL KIT: field maintenance (dire ct support) - - _.. ..- -- 1special basic, for trucks, U-ton, 4 x 4, M38,M38Al, M38AIC and M170 (7950307).

P F - ...... 4910-795-0308 TOOL KIT: field maintenance (general sup- _.._.. -- -- - - _.. 1port) special, basic, for trucks, U-ton, 4 x 4,M38, M38Al, M38AlC and M170 (7950308).

The special tools listed below are componentsof the above kits and may be requisitionedunder their individual stock numbers inaccordance with quantities listed in column 7.

71 1 ......- P H - ....- 5120-897-2926 ADAPTER, SLEEVE: I~ dia x l Y:; 19 (re- - -,-- .._.. - .. _..- 1placing M38Al, M170 intake valve guide)(used w/5180-708-3270 remover and re-placer) (8366659).

71 2 ....-- P H ......- 4910-474-9174 LOCATOR: transfer clllle idler gear thrust _.. -- ...... - ...... - 1washer (7081360).

71 3 .... .. - P F .. _..- 5110-473-7307 REFACER: water pump body seal surface .. _.. - ........ 1(7079716).

71 4 ...... - P H _....- 4910-708-3214 ARBOR, STRAIGHT: ~ dia x 6~ 19 (re- _.... - .._.. - ......- 1moving or replacing transmission counter-shaft) (7083214).

71 5 - ....- P H .. .. .. - 4910-708-3351 PLATE, ANGLE IRON: retaining trans- ........ .._.. - .. .. .. .. 1mission main shaft (7083351).

71 6 ......- P H .... .. - 4910-795-0873 FIXTURE, GAGE : holding M38, M38Al and - _.. - ....-- ...... - 1M170 intake or exhaust valve (used w/5180-795-0601 gage, kit) (7950873).

71 7 .... -- P F .. .... - 5120-338-6721 KIT, PULLER: companion flange (8708724)__ .. _.... ..- -- I71 8 ......- P H _....- 5120:-473-7316 REMOVER: differential case bearing cone _...... ......- .... .. - 1

(7078129).71 9 ......- P F ......- 5120-708-3384 PULLER: M38, M38Al and M170 crankshaft .. - -- ..... ..- 1

or camshaft timing gears (7083384).71 10 ......- P H ....... - 4910-708-3264 LOCATOR: transfer case countershaft thrust ...... - ...... - ........ 1

washer (7083264).72 11 ......- P H _.... - 5120-473-7317 REMOVER, FORKED TYPE: transfer case - ..... -- -- -- -- 1

front bearing cones (7080057).72 12 --- - P F - - .. - 5120-473-7370 REMOVER AND REPLACER: front wheel - - ... ... -_... - 1

spindle bushing (7076526).72 13 ---- P H -- ... - 5120-708-3268 REMOVER AND REPLACER: drive pinion ... - ... - -- - - ..--- 1

inner bearing cup (used w/5120-708-3216screw (7083268).

159

TM 9-2320-208-34P

(1) (2) (3) (4) (5) (6) (7) (8)

15-dayIllustration Source , maint and maint aIw

~recoverability code per ~OOequip ....

t\,

(a) (b) (a) (b) (c) (d) Unit 9ty (a) (b) ..."

Federal stock No, Description of inC 'il.. ~ issue in .,"8

.,::::l unit.., <:

<:~

' ;I..Fig. Item Ql <: Dir Gen et\,

No. No. -e ., SQl ~ sup supl~s e <:> 0.. " ';I .!l o

::;: riJ ::;: ~ Cl

GROUP ~6-TOOLS AND ,T ESTEQUIPMENT-Continued

2604-SPECIAL TOOLS (fig. 72)-Continued

72 14 - ... -- P H - - ... - 5120-708-3269 REMOVER AND REPLACER: drive pinion ..... ... ... ......... - ........... 1outer bearing cup (used w/5120-708-3216)(7083269).

72 15 ........... P F ........... 5120-708-3344 REMOVER AND REPLACER: driving pin ............ ... ...... ... 1bearing cup (used w/5120-708-3341 re-mover and replacer, screw) (7083344).

72 16 ......... ... P H ...... ...... 5120-473-7431 REPLACER: differential case bearing cones ...... ... ... ... ...... ... ... ...... - 1(7080036).

72 17 ... ... ... ... P F ...... _... 5120-708-3349 REPLACER: transfer case output shaft rear ............ ...... ... ... 1bearing cap oil seal (7083349).

72 18 ......... ... P H ......... ... 4910-708-3376 SPREADER: differential carrier (7083376) ___ ... ... ...... ... ...... - ... - _... 172 19 - ... ...... P H ... ......... 4910-378-4335 SLEEVE: replacing tranamission countershaft ... ........ ......... ... ... ...... ... 1

needle bearing (7083350).72 20 - ... ... ... P H ... ... ... ... 5120-708-3207 REPLACER: transfer case output shaft snap ... ...... ... ... ...... ... ... ... _... 1

ring or front bearing cone (7083207).72 21 ......... .. P H ... ...... ... 5120-208-3126 SCREW: used w/removers and/or replacers ......... .. ... ... ... ... _......... 1

(7083216).72 22 - - -- P F ........... 5120-708-3341 REMOVER AND REPLACER, SCREW: ... ...... .. ..... ... ... 1

used w/removers and/or replacers (7083341).


P H ....... .. 4910-708-3385 GAGE, SET: drive pinion setting (7083385) __ _ .......... ....... ... ......... .. 1Composed of:

1 GAGE, drive pinion setting (7083386)1 GAGE, checking drive pinion setting

gage (7083387)1 SPACER (7083429)1 BOX ASS'Y " gage (8690020)

P F ..... _.. 4910-795-0601 KIT, GAGE : valve cap clearance checking ........ .. ... ... ... 1(7950601).

Composed of:1 GAGE, valve cap clearance checking

(7083104)1 COLLAR (7950602)1 BOX (7950603)

P H ...... ...... 4910-708-3270 REMOVER AND REPLACER: set (7083270 _ .......... ..... ... ... ... ... ... ... 1Composed of:

1 DRIVER (7083261)1 ADAPTER (7083262)1 ADAPTER (7083263)

160

TM 9-2320-208-34P

13

14

12

J

22"-.t=-.__. P ••=tJ

~o ~--- ----------- ----------,=== . 1:

21 ~--------..;,---_.....20 15

0 0 0

0 \.JH' 12~ 0

18____

r ]

-,............... , .: :), "

~J=.'::..--=. j

I,NCHEJ 'I16

r----------II

I I( I

\ I\1

........ _---------

~-------------J--------------

19

r----------------I'

I 1

( :, I\I

~----------------

17

ORO E64996

Figure 7i!. Special tools.161

TM 9-2320-208-34P

(I) (2) (3) (1) (5) (6) (7) (8)

15-dayIllustration Source. maint and maintalw

§recoverabili ty code per ~OOequip ..

--- """(a) (b) (a) (b) (c) (d) Unit Qty (a) (b) """Federal stock No. Description of inc .~

">. issue in

"., .,

'& " ;::l unit c" a i ';j

Fig. Item 0; c .. Dir Gen S""No. No. 'C " $- l': sup sup .,.~

.s 2 cl': 0"0 ""a'.. " ';j.! "::!l d.l ::!l " ""~ Q

GROUP 26-TOOLS AND TESTEQUIPMENT-Continued

2604--SPECIAL TOOLS (fig. 72)-Continued


P F - - -- 5120-473-7605 TOOL, GLASS SEAL INSTALLING: M38,· - - -- - - -- 1M38Al and M170 (7080040).

Composed of:2 HANDLE (7080041)1 SPREADER (7080050)1 HOLDER (7080053)

P F -- -- 5120-473-7617 TOOL, TRANSFER: shifter shaft oil seal - - -- - - -- 1(7080030).

Composed of:1 DRIVER (7080031)1 THIMBLE (7080032)

162

1M 9-2320-208-34P

SECTION IVINDEXES

ALPHABETICAL INDEX

This index includes all supply items listed in this manual.

Poae

ADAPTER:Rear bearing ________________________________ 81Sleeve______________________________________ 159

ARBOR, STRAIGHT__ __ ____ __ ___ ___ __ __ 159ARM:

Control, spark advance; ______________________ 71Rocker_____________________________________ 43Rocker, left, assy ____________________________ 24Rocker, right, assy___________________________ 24

ARMATURE, starter____________________________ 68ARMATURE, GENERATOR, assy________________ 48ARMATURE VOLTAGE REGULATOR, carbon

pileassy______________________________________ 64AXLE:

Rear, w/brake, drum and hub, assy ____________ 96

BAFFLE, oil, , __________________________________ 82BALL, fulcrum, gear shift lever _________________ 86BALL BEARING, mil-std-code____________________ 119BAR, bumper, front______________________________ 143BASE, panel, insulation___________________________ 59BEARING:

Ball, annular 48,50,53,54,56,81,91Ball, output shaft____________________________ 141Bushing type, front __________________________ 26Bushing type, drum shaft and worm gear housing

cover_____________________________________ 136Bushing type, pilot , , _________________________ 36Bushing type, pitman shaft, inner in housing; __ 119Bushing type, speedometer drive gear __________ 93Bushing type, spindla., , ______________________ 100Clutchhousing______________________________ 136Reverse idler shaft ___________________________ 81Steering column, assy_________________________ 119

BEARING, BALL_______________________________ 82BEARING SET:

Connecting rod, standard _____________________ 22Standard____________________________________ 18

BEARING SLEEVE, bushing type, worm gearhousing_______________________________________ 136

BODY, choke valve, assy 43BOLT:

Connecting rod cap __________________________ 22Lock, piston pin _____________________________ 22

BOLT, ASSEMBLED WASHER, hx-hd____________ 26,28,124,127,130,132,134,144

BOLT, INTERNAL WRENCHING, oil collector ___ 81BOLT, MACHINE, bearing cap___________________ 18BOLT MACHINE CAP, hex-hd___________________ 20BRACE:

Left front fender, assy________________________ 124Right front fender, assy_______________________ 124

Page

BRACKET:Control tube on frame, _______________________ 38Core resistor ________________________________ 59Hood clutch_________________________________ 124Pivot rear seat_______________________________ 130Retaining, rear passenger seat _________________ 130Shovel______________________________________ 134Stowage top bow, rear , _______________________ 134Top bow____________________________________ 134

BRACKET DRUM FOR FLAMMABLE LIQUID__ 134BRAID WIRE, n, ind-cop________________________ 75BRAKE CONTROL, PEDAL ASSY. (See Pedal

assy brake control.)BRAKE LINING SET, shoe______________________ 108BREAKER, circuit , _____________________________ 59BRUSH, static ground____________________________ 53BUCKLE:

Tgls, I-bar, dull black 1 in. strap 124,134BUMPERETTE, rear ____________________________ 143BUSHING, jacket, clamp to instrument paneL______ 119BUSHING, ELECTRICAL CONDUCTOR_ _______ 75

CABLE, stay, assy "__ __ 13CAM, breaker stop plate__________________________ 71CAMSHAFT, assy __ ____ _ _ __ __ 26CAP:

Dust, universal joint sleeve yoke, ______________ 94W/king pin and lock pin, assy ___ ___ __ 100

CAPACITOR:Battery terminaL ____________________________ 63Fixed, paper dielectric; _______________________ 59

CAPACITOR, FIXED, QUARTZ DIELECTRIC,capacitor and panel, assy________________________ 64

CARRIER CLUTCH, release bearing ______________ 38CATCH:

Holddown, top paneL ________________________ 124Tool box Iid_________________________________ 132

CHAIN, roller M38A1 and M38A1C_______________ 141CIRCUIT BREAKER, RELAY:

Circuit, reverse current, assy used w/regulator., , _ 60Reverse current, assy used w/regulator _________ 60

CLAMP, mtg, current and voltage resistor __________ 63CLAMP, ELECTRICAL, cIosed___________________ 64CLIP, primer lever _______________________________ 43CLUTCH:

Assembly___________________________________ 68Winch______________________________________ 136

COIL:Choke, assy used w/regulator _ _____________ 62Radio suppression , _______________________ 59Set, field____________________________________ 53

COIL SET, field, assy ____________________________ 68

163

268191

157

13,439113287913

1M 9-2320-208-34P

Page

COIL, VOLTAGE REGULATOR:Operating assy '____________________________ 64Paralleling assy ______________________________ 64

COLLECTOR, oil, countershaft gear_______________ 81CONE, tapered roller bearing_____________ _________ 93CONE, TAPERED ROLLER BEARING:

Mil-std 97,100,103Type ts.; ___________________________________ 97

CONNECTOR:Receptacle, electricaL 56, 59, 62,65Rod end, eye, pedal to master cylinder_____ _____ 114

CONNECTOR ASSEMBLY, ELECTRICAL alter-nator_____ ____________________________________ 65

CONNECTOR, LEAD ASSY, RADIO__ ___________ 156CONNECTOR, RECEPTACLE, ELECTRICAL:

Waterproof, box mtg, assy three terminal, 59,62CONNECTOR, RECEPTACLE, ELECTRICAL

ASSEMBLY __ _____ _ 65

CONNECTOR SOCKET, W/WIRING, ASSY righttaillight___________________________ ___________ 72

CONNECTOR 1, CONDUIT, 90 DEG, ASSY______ 156COUNTERSHAFT:

TranBfer ~ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ 93

Transmission , ___ __ __ 81

COVER:Assembly ____ ______________________________ _ 86Breather tube opening, _______________________ 124Front seat back, assy timing gear ______________ 128Gear carrier housing__ ________________________ 96Grease retaining; ____________________________ 116Housing, upper w/seal, assy_____ ______________ 119Retaining, thrust gear bearing; ________________ 81Shift lever grease retainer M38A1 and M38AIC__ 141Timing gear, assy ____________________________ 24Transfer case, rear- __ _____ 93Trim, seat cushion, front, assy_ ________________ 128WjbafHe assy_ ___ ____________________________ 102

COVER ASSY, TRIM, SEAT BACK, REAR_ ______ 130COVER, VOLTAGE REGULATOR, WjCUP, screw

and washer assy _______________________________ 62CRANKSHAFT, wjdowel asBy____________________ 18CUP:

Seal, cover screw _____________________________ 62Tapered roller bearing, _______________________ 97

CUP, TAPERED ROLLER BEARING 93,103CUSHION:

Body holddown No. 4 left side only__________ __ 124Gunner's seat' .________________ 128

CUSHION, SEAT, VEHICULAR, REAR_____ _____ 130CUTOUT RELAY, ENGINE GENERATOR voltage,

assy used w/regulators 60,65

DISK, clutch, driven wjfacing assy ________________ 36DISK VOLTAGE REGULATOR, assembly__ _______ 65DRUM, handbrake___________ ___________________ 106

ELBOW, waterproof electrical connector 48,54END BRACKET, drive end , _____ _ __ _ 48ENGINE, w/container, assy shipping and storage____ 13

FAN, external, ~ _ ____ __ 56

164

Page

FELT, MECHANICAL, PREFORMED_ __________ 91FENDER, front, right, w/weld nuts, assy __________ 124FENDER, VEHICULAR:

Front, left , _________________________________ 124Front, right, w/weld nuts _____________________ 124

FILLER, rubber, windshield glass weatherstrip, _____ 120FILTER:

Fluid, pressure, oiL __________________________ 34Radio suppression.; , _________________________ 59

FLANGE:Steering knuckle, left _________________ _____ 100Steering knuckle, righL___ ____________________ 100

FORK:Release _____________________________________ 38

Shifter, front axle output shaft clutch gear ______ 91Shifter, rear axle output shaft sliding gear__ _____ 91

FORK, SHIFTER:First and reverse speed gear___________________ 86Second and third speed gear___________________ 86

FRAME:Driver's seat , _______________________________ 127

Passenger's seat, front assy___________ _________ 128Rear seat bottom half ________________________ 130Rear seat, upper_ ____ __ _________ 130

GAGE, SET, drive pinion setting_________________ _ 160GASKET:

Bearing cap______ __________________________ _ 136Bevel pinion oil seal; _________________________ 99Brush inspection hole plug , ___________________ 54Case to bell housing , _ _____ _ _ 79Commutator end bearing cover ,__________ 54Cover 24,62

Cylinder block to engine rear end plate__ _______ 14Drive pinion oil seaL _____________ ____________ 105Engine rear end plate to bell housing , __________ 14Gear shift hand lever retainer __________ 86Grease, drum.;., _ _________________ __ 136Housing cover _____________________________ 102, 141Housing upper cover _________________________ 119Oil pump to cylinder block____ ________________ 32Packing, O-ring regulator cover ________________ 61iReceptacle __________________________________ 56

Receptacle mounting shield used wjregulator____ 63Ru, elect, connector __________________________ 65Switch housing terminal post , _________________ 68Shielded electrical connector___________________ f,9, 62Worm gear housing cover- ____________________ 136

GASKET SET:Carburetor _Case _

Engine overhaul; _Oilpan _Transmission _Valve grind _

GEAR:Camshaft, driven _Cluster, countershaft _Clutch _Driven, wjintegral shaft iud _

1M 9-2320-208-34P

Page Page

JACKET:Tube, w/bearing, lIBBy________________________ 119

HARNESS, wiring, voltage regulator, assy __________ 76HARNESS, VVIRING. (See wiring harness.)HEAD, drive end________________________________ 53HEAD COMMUTATOR_________________________ 54HINGE:

Hood, assy hood half , ________________________ 124Hood, left w/pin, assy hood haIL______________ 124Left windshield half , _________________________ 120

HOLDER, brush ________________________________ 55

HOLDER ASSEMBLY:Electrical contact brush 50,56,68

HOOD, assembly ________________________________ 124

HOUSING, bell (assy use w/engine)_______________ 36

IMPELLER, water pump_ ____ _____ 47INSULATOR BUSHING, alternator_______________ 65

6066

28130

65105

136

130130

9371

1509371

55,565563

O-ring, regulator cover _Oil rear axle bevel pinion left. _

PAD, VEHICULAR SEAT:Rear seat back _Rear seat cushion _

PACKING, MATERIAL, grease, clutch housingb .earlng _

PAN:Oil, assy _Seat, individual, vehicular _

PANEL:Base, insulating _Contacts, w/leads, assy _

PARTS KIT:Bearing, output shaft. _Breaker plate _Closure hard top _Countershaft _Distributor base _Engine generator _Generator, winding _Resistor, generator regulator. _

NUT:Assembled washer__ __________________________ 13Jam, pitman shaft adjusting screw ___ _ 119Mounting, brush holder ____________________ 55Plain, hexagon__ _____________________________ 20,

22,56,60,62,64,65,66,106,116,120,124Plain, knurled, 59Plain, welding , ______________________________ 134Sel~locking, hexagon 56,59,99,105Stamped, hex.; , _____________________________ 22

NUT, CASTELLATED, HEXAGON, transfer inputshaft gear------------------------------------- 93

LEVER:Gear shaft, front wheel drive , 91Gear shift, w/ball and pin, assy________________ 86High and low range hand gear shift. ___________ 91

LID, tool compartment, assy ______________________ 132LINING, drum brake____________________________ 136LINING SET, w/rivets__________________________ 106LOCATOR:

Transfer case countershaft thrust washer________ 159Transfer case idler gear thrust washer. _________ 159

LOCK:Exhaust valve spring retainer ______________ 24Glove box door, assy _________________________ 132Intake valve spring retainer ___________________ 24

KIT-ContinuedRepair, seal , ________________________________ 47

Repair, worm shaft bearing-------------------- 119KIT, REPAIR, BEVELGEAR, PINION___________ 97KITS. (See parts kit.)KNOB, shift lever, M38A1 and M38A1C___________ 141

PACKING, PREFORMED:O-ring______________________________________ 24O-ring, carbon-pile cover and end plate _________ 65O-ring, class B material, high flexibility ___ 53, 54, 59, 68

16

74

14314324

14181208493

11613626938471

136136136

55,56

KEY:Clutch _VVorm brake drum _VVormgear _

KEY, VVOODRUFF, ALLOY-S _

KIT:Air intake and exhaust tail pipe________________ 150Brush______________________________________ 48Brush used vi'/generator __________________ 54Brush used w/starter_________________________ 68Conversion for converting generator____________ 55Deep-water fordingc, , ________________________ 150Deep-water venting 150,151Hot-water personnel heater ________________ 149Parts, differentiaL ___________________________ 103Puller, companion flange, _____________________ 159Repair 36,41,48, 105, 112Repair, differentiaL __________________________ 99Repair, front, wheel cylinders__________________ 110Repair, rear, wheel eylindersc.., , _______________ 110

GEAR-ContinuedMain drive, M38A1 and M38AW _Reverse idler shaft, w/bearing, assy _R'Ing _

Second speed w/bearing, assy _Speedometer (drive) _Steering, assy _VVorm _

GEAR, HELICAL, CAMSHAFT, DRIVE _GEAR SET, TRANSFER TRANSMISSION _GEAR SPUR, sliding, first speed and reverse _GROMMET, receptacle to housing _GROMMET, RUBBER, BLACKOUT DRIVING

light (1) and headlight (2) _

GUARD:Blackout driving light _Radiator _

GUIDE, exhaust valve _

GUIDE, ENGINE POPPET VALVE, INTAKEVALVE _

165

1M 9-2320-208-34P

Page Page

44

22

62

159

22

24

4646

81

2424

6666

6663

84132

482475

130130124143144

811382456

160

160

160

11)9

160

621560

159

82,9182822255

124

REGULATOR-ContinuedVoltage, assy used w/regulator _

REINFORCEMENT, engine rear end plate, right _RELAY, actuating _

REMOVER, differential case bearing cone _REMOVER AND REPLACER:

Drive pinion inner bearing cup_ ________________ 159Drive pinion outer bearing cup_ _______________ 160Driving pin bearing cup_______________________ 160Set 159, 160

REMOVER AND REPLACER, SCREW, usedw/rernovers and/or replacers; - r- _

REMOVER, FORI(ED TYPE, transfer case frontbearing cones _

REPLACER:Differential case bearing cones _Transfer case output shaft rear bearing cap oil

seal _

Transfer case output shaft snap ring or frontbearing cone _

RESISTOR:Adjustable, relay panel. _Fixed composition, 350 ohm, w/terminals _Fixed, wire wound, 18 ohm, used w/terminals,

assy _

Fixed, wire wound, 300 ohm, used w/regulator _RETAINER:

Drive end bearing, inner _Intake valve spring, upper- _Packing _

Rear seat frame spring ' _Rear seat pivot shaft _Square nut _

Square nut, radiator guard _Top to windshield _

RING:Retaining, cover packing _

Retaining, snap, second and third synchronizerhub _

Tool compartment lid _

RING, RETAINING:Snap, bearing _Snap, bearing, inner _Snap, inner _

RING SET, PISTON _RIVET, mounting, brush holder- _RIVET, SPLIT, oval-hd, br, plain fin _ROD:

Support, radiator (to engine), left _Support, radiator (to engine), right, _

ROD, CONNECTING, ENGINE, w/0 bearing _ROLLER JlEARING, front; _

ROLLER, NEEDLE BEARING, countershaft clustergear bearing _

ROLLER, VERTICAL _ROTOCAP, assy used w/valve _ROTOR, ALTERNATOR _

SCREW:Adjust ing _Adjusting, exhaust valve _

1832

159

5471

159

13646

144

141504832

128128

916868

11465

10813466718155

53,5484

56,931381241322291

14386

56,8610030

PARTS KIT-ContinuedShifter shaft _Starter _

PEDAL, starter, assy _PEDAL ASSY, brake controL _PILE CARBON ASSEMBLY _

PIN:Cotter _

Guide, vertical roller _Hinge _

Hinge, tool-over-long 1st line _Piston standard _Pivot, gear shift hand lever _Radiator guard hinge _Shifter, second and high speed _Straight, headless _Universal joint center baiL _

PIPE, oil filler pipe bracket- _

PISTON, INTERNAL COMBUSTION, w/pin, assystandard _

PIVOT:Front seat hinge, left, w/chain, assy _Front seat hinge, right, w/chain, assy _

PLATE:Backing, assy _Catch, tool compartment lid _Contact, relay armature, assy _Ignition contact breaker _Lock, reverse idler shaft and countershaft _Name _Retaining _Shifting, synchronizing _

PLATE, ANGLE IRON, retaining transmission mainshaft _

PLUG:Breather, assy _______________________________ 136Expansion __________________________________ 86Pipe 48,50,55,86,141

Shifter shaft interlock hole ____________________ 86PLUG, PIPE:

Cover and housing drain M38Al and M38AIC _Filler and drain , _Hex-socket-hd _

PLUN GER, oil pressure relief valve _PRECLEANER, AIR INTARE, w/rain deflector

precleaner _

PULLER, M38, M38Al and M170 crankshaft orcamshaft timing gears _

PULLEY, GROOVE, drive, fan and generator oncrankshaft _

PUMP, oil, assy _

RACE, intermediate bearing _RADIATOR, w/o shroud, assy _RAIL, top _

RECEPTACLE:ElectricaL _Wiring harness _

REFACER, water pump body seal surface _REGULATOR:

Current, assy used w/regulator _

166

1M 9-2320-208-34P

Page Page

1578255

10897

105

132132132

1812012012632

5514199

18,2413612028

1342681

SHAFT-ContinuedW /nut, and integral worrn , ___ ____ _ 119W /weight plate, assy_________________________ 71

SHAFT ASSE~BLY, FLEXIBLE, w/casing andcore, assy used w/engine _

SHAFT INPUT INTEGRAL, w/integral gear _SHEET, instruction _

SHI~:Front _Housing _

Housing to frame _No .3 body holddown _Oil pressure relief valve spring _

SHI~ SET:Bevel pinion____ _______________ ________ ______ 97Case bearing 97,103Drive pinion bearing _________________________ 103Housing, upper cover_________________________ 119Rear bearing retainer_________________________ 94

SLEEVE:Driven gear_________________ ___________ _____ 157

Replacing transmission countershaft needle bear-ing____ ________________ ___________________ 160

SLINGER:Grease ~ _

Oil, bevel pinion bearing _Oil, drive pinion _

SOCKET, CONNECTOR, W /WIRING. (See Con-nector socket w/wiring.)

SPACER:Bearing _

Bearing, main shaft ~38A1 and M38A1C _Bevel pinion bearing _Camshaft gear _Clutch _

Mounting, steering gear to frame bolt. _Oil filler pipe bracket. _Spare gasoline bracket _Thrust plate _

SPACER, PLAT, rear bearing _

SPACER, SLEEVE, countershaft cluster gear bearingroller____________________________ _____________ 81

SPREADER, differential carrier- __________________ 160

SPRING:Antirattle , __________________________________ 71

Drum brake__ _______ ______________ __________ 136Exhaust valve________________ _______________ 24Friction, drive shaft__________________________ 71Gear shift hand lever________________ _________ 91Helical, compression shifter shaft detent ball; ___ 86Intake valve_______________ _______________ ___ 24Poppet 136,141

Support, gear shift hand lever _________________ 86

SPRING ASSY:Seat back rear ~ - _- - - - - - --

Seat cushion, individual, driver's and passenger's;Seat cushion , vehicular rear- - - - - - ---

SPRING, ASSY, SEAT BACK, driver and frontpassenger_ ___________ ___________ ______________ 130

SCREW-ContinuedAdjusting, throttle lever ______________________ 41Adjusting, worm brake , , _ 136

Assembled washer 48,50,54,56,57,59,71Cap, hexagon., , _____________________________ 100Cap, hexagon head 24,79,126Idle adjusting; ______________________________ 43~achine____________________________________ 60~achine, fi-hd 43,53,54,57,66,68,132Machine, pan hdc, , ______ __________ _ 54

~achine, rd-hd 34,43,53,57,59,63,64,65,66Mounting, brush holder ____________________ 55Retaining, fender, w/lockwasher- ______________ 126Retaining, radiator guard , ____________________ 143Set, S_______________________________________ 91

Set, worm brake U-20 x U------------------ - 136Tapping, thread cutting__. 20,63, 120Terminal, carbon pile_ ________________________ 65Used w/removers and/or replacers _____________ 160

SCREW, CAP HEXAGON HEAD 26,86,88, 116SCREW CAP, SOCKET HEAD, hex-socket main

drive gear bearing retainer 20,81

SCREW, ~ACHINE:Adjusting, service headlight lamp-unit.______ ___ 74Fil-hd 50,62,65

Hex-hd __________ ____________________ _______ 68Special, regulator cover ___________________ 62

SCREW, TAPPING, THREAD FOR~ING,oval-hd,gimlet pt, rear seat back trim________ ______ ______ 130

SEAL:Grease, gun shatt , _________ ___ ____________ ___ 136

Grease, main drive shaft M38A1 and ~38A1C___ 141Grease, output shaft______________ ____________ 136Oil cover, gasket set; , ______ __________________ 14Oil, pitman shaft____________ _____________ 119

Oil, rear bearing, upper and lower______________ 18Oil type mI._______ __________________________ 91Oil type, mls 99,105Oil type, mw 97,100

Steering jacket, upper______ ___________ 119SEAL, PLAIN, ENCASED___ _______________ _____ 93

SEAT:Individual, driver's vehicular __________________ 127Individual, passenger's front vehicular__________ 128

SEAT, ASSY, VEHICULAR, REAR___ ____________ 130SETSCREW, rocker arm shaft_________ ___________ 24

SHAFT:Drive pinion shifting yoke____ _____ ________ ____ 68~ain_ _____________________________ _________ 84Output, front axle_________ __________ _________ 91Output ~38A1 and ~38A1C__________________ 141Output, rear axle, w/bearing, nut and washer

assy_________________ _____________________ 93

Pitman, w/integral cam, lockwasher, and nut.___ 119Reverse idler________________________________ 81

Shifter, first speed and reverse_________________ 86Shifter, front axle output shaft clutch gear shifter

fork____________ _______________________ ___ 91Shifter, rear axle output shaft sliding gear_______ 91Shifter, second and third speed ________________ 86

167

TM 9-2320-208-34P

SPRING, HELICAL, EXTENSION:Armature, actuating relay and reverse current

circuit breaker _

Adjusting, circuit breaker armature used w/breaker _

Adjusting, current regulator armature and voltageregulator armature _

SPRING SET, governor weight _SPROCKET, M38Al and M38AlC _STATOR, assembly _

STRAP:Web, 1 x 17% in. _Web, web strap buckle, end clip _

STRAP, WEBBING:1 x 20 in., top bow (2) and windshield (1)-------Web strap buckle _

STUD:Ball, release fork _Plain, rocker arm shaft bracket- _

SUPPORT:Assembly _

Flexible, regulator mtg bracket- _Mounting _

Oil strainer float- _SWITCH, CONNECTOR, assembly _SYNCHRONIZER, second and third speed w/

blocking ring, assy _

TAPPET:Exhaust valve _Exhaust valve, assy _Intake valve _

TERMINAL, cable, solder, roll, dble ear _

TERMINAL, LUG:Cable, solder, roll, dble ear _Wire, solder, roll type _

. TOOL, GLASS SEAL INSTALLING _

168

Page

62

63

6271

14157

134134

134134

3824

60,6365

50,5528

156

84

24242463

6364

162

Page

TOOL KIT:Field maintenance, direct support ~ ______ 159Field maintenance, general supporL____________ 159

TOOL, TRANSFER, shifter shaft oil seaL_________ 162TRANSFER, assembly _ ____ 88

TRANSMISSION, w/gear shift hand lever, assy_____ 79

VALVE, air regulating wiper assy__________________ 146VALVE POPPET, intake_________________________ 24VALVE, POPPET ENGINE, exhaust, used w/lock.; 24

WASHER:Countershaft cluster gear, rear_________________ 81Curtain fastener ________________________ 144Flat 53,57,59,60,79,99,114,126

Flat, adpater to main drive gear M38Al andM38AIC__________________________________ 141

Flat, plain 26,93Gear shift hand lever spring seat; ______________ 86Lock_______________________________________ 50Lock brush lead _____________________________ 54, 57Lock, ext-teeth ___________ 20, 26, 53, 54, 79, 88, 93, 116Lock, int-teeth 20,60,62,116Lock, split __ 20,22,32,53,57,60,62,64,65,66,106,126Spring tension, tool compartment lid ring , ______ 132Thrust

c_ _ _ _ 18

Thrust, countershaft cluster gear, rear __________ 81Thrust, shaft to housing ______________________ 100

WASHER, FINISHING, rear seat back trim screw , , 132WEATHERSTRIP, rubber, tool compartment lid____ 132WICK, felt, commutator end bearing_______________ 68WINTERIZATION KIT, VEHICLE, heater power

plant_________________________________________ luOWIRING, HARNESS, wiring, light switch, assy

front and rear_________________________________ 75WORM, gear____________________________________ 136

YOKE, sliding gear, M38Al and M38AlC__________ 141

1M 9-2320-208-34P

FEDERAL STOCK NUMBER INDEX

This index is prepared in numerical sequence to assist in locating items when only the Federal stocknumber is known. Standard hardware items having a common application in the supply system are notincluded in this index.

Slock No. PageFlOOI-I07-4Z20________________ 1232330-741-1940________________ 1362510-040-2465 ________________ 1242510-040-2466________________ 1242510-040-2468 ~ _ _ _ _ _ _ _ _ _ 1242510-040-2477________________ 1242510-040-2478________________ 1242510-040-2486________________ 152510-040-2487________________ 1302510-040-2488________________ 1272510-040-2586 :____________ 143

-2510-040-2588________________ 1342510-040-2589________________ 1342510-574-8402________________ 1442510-693-0771________________ 1432510-709-8586________________ 1242510-709-8587________________ 1242510-737-5162__ _____________ _ 1342510-737-5169________________ 1422510-737-5170________________ 1342510-737-5350________________ 1322510-737-5354________________ 1342510-737-5358_______________ _ 1322510-769-7483________________ 1242510-769-7487________________ 1242510-769-7505____ ___________ _ 1282510-769-7514________________ 1262510-769-7548 124,1432510-770-1327________________ 1242520-028-3435________________ 912520-040-1889________________ 362520-040-2482________________ 932520-040-2484________________ 1572520-040-2515________________ 1522520-040-2585________________ 792520-040-2595________________ 962520-096-6921________________ 1022520-307-8854________________ ·882520-495-1917________________ 842520-495-7099________________ 912520-495-7100________________ 912520-495-7101 --~---------- 912520-495-9555_______ ________ _ 382520-495-9585_______ ____ _____ 992520-499-8876________________ 862520-499-8906________________ 862520-516-7516________________ 932520-629-2361________________ 932520-629-2362________________ 932520-629-2363________________ 912520-629-2364________________ 932520-695-7243________________ 202520-703-2623________________ 86

Sloek No . Pago2520-703-2624______________ __ 862520-703-2629________________ 1022520-703-2633________________ 1052520-711-5827________________ 812520-734-8607________________ 1032520-736-8260________________ 382520-736-9850________________ 932520-737-1365________________ 382520-737-1439 97,1032520-737-1440 97,1032520-703-2627________________ 972520-737-1441. ._ __ 992520-737-1591________________ 942520-737-2661________________ 362520-737-2663________________ 362520-737-2667________________ 812520-737-2670________________ 1282520-737-2842________________ 962520-737-2880________________ 792520-737-3119________________ 912520-737-3166________________ 932520-737-4966________________ 912520-737-4970_~______________ 862520-737-4971________________ 862520-737-4972________________ 862520-737-4974________________ 862520-737-4976________________ 862520-737-4977________________ 792520-737-4979________________ 862520-737-4980________________ 862520-737-4991_______ _____ ____ 812520-737-4994________________ 842520-737-4995________________ 842520-737-4998________________ 842520-737-4999__________ ______ 842520-737-5080________________ 912520-737-5133________________ 932520-737-5199________________ 1052520-741-1957________________ 1362520-741-1961________________ 1412520-741-1963________________ 1412520-741-1966________________ 1412520-741-1967________________ 1412520-741-1970________________ 1412520-741-1971________________ 1412520-741-1973________________ 1412520-741-1975 · 1412520-741-1983_____________ ___ 1412520-769-7419_______ _________ 812520-769-7421________________ 812520-769-7422________________ 812520-769-7423________________ 812520-769-7424________________ 81

Stock No.2520-769-7425 _2520-769-7467 _2520-769-7470 _2520-769-7471 _2520-769-7546 _2520-769-7547 _2520-769-7553 _2520-769-7564~ _2520-769-7566 _2520-769-7570 _2520-769-7608 _2520-779-7428 _2530-040-1868 _2530-040-2459 _2530-o40-246C _2530-040-2498 _2530-040-2548 _2530-040-2549 _2530-040-2612 _2530-040-2622 _2530-040-2623 _2530-040-2624 _2530-274-4443 _2530-278-2236 _2530-318-1037 _2530-318-1061 _2530-495-9595 ~ __2530-511-1732 _2530-693-0774 _2530-734-8674 ~ __2530-735-1410 _2530-736-9988 _2530-737-1030 _2530-737-1108 _2530-737-1431 _2530-737-2669 _2530-737-5048 _2530-737-5339 _2530-737-5349 _2530-741-2446 _2530-741-2576 ----2530-741-2580 _2530-741-6462 _2534-737-2857 _2540-039-7784 _2540-039-7785 _2540-039-7786 _2540-039-8386 _2540-040-2560 _2540-301-7274 _2540-511-1745 _2540-591-1113 _2540-623-8829 _

Page

819391798181

1578182829481

12810010010811911910212012012010810610611610811911911011911012010011911210012011911911911911997

150150150150144150128128152

169

TM 9-2320-208-34P

Slock No. PaD' Slock No. PaD' Stock No. PaD'2540-632-4047________________ 1302540-632-8823_____________ ___ 1512540-700-7462__ ___ ___ ________ 1282540-735-1374_____ _____ _____ _ 1512540-737-2819________________ 1432540-737-5399________________ 1322540-741-1932________________ 1362540-769-7453____________ __ __ 1142540-769-7501 _________ ___ ____ 1302540-769-7502 ~ _ _ _ __ _ 1302540-769-7554__ ______ _____ __ _ 1522540-785-6346_ __ _____________ 1302540-785-6347__ __ ________ ____ 1302540-786-9238_______________ _ 1272540-786-9239____________ ____ 1282540-786-9240________ ________ 1302540-786-9241________________ 1302540-786-9243__________ ____ __ 1302540-786-9244___________ _____ 1322540-786-9245______________ __ 1322540-786-9246_______ _______ __ 1322590-316-1027 ------ -- 1562590-349-3651______ ___ ____ ___ 662590-473-6331_ ____________ ___ 1342590-608-5604____________ ____ 1562590-693-4224____________ ____ 1552590-693-4227________ ________ 752590-699-9016__________ ______ 132590-741-1805____ ____ ________ 1362590-741-1923___________ _____ 1362590-741-1924________________ 1362590-741-1925____________ ____ 1362590-741-1935________________ 1362590-741-1938___ _____________ 1382590-741-1942_________ ___ ____ 1362590-741-1943__ ___ ___ ________ 1362590-741-1945_ ___________ ____ 1362805-025-6976____________ ___ _ 202805-025-6979____ ________ ____ 132805-040-1875___ __ __ ____ _____ 142805-040-1876________________ 142805-040-2517 ~ _ _ _ _ _ _ _ _ __ 1522805-040-2527_~______________ 302805-040-2528________________ 302805-040-2543 13,142805-262-9758 .. 222805-263-4539__.__~ ___________ 242805-293-9664_ _________ _____ _ 242805-293-9701_ __________ ____ _ 242805-307-8857_______________ _ 132805-354-3784__________ __ ___ _ 222805-360-4522____ ______ _____ _ 322805-360-4524________________ 322805-360-7886__________ __ ____ 182805-360-7917________________ 222805-360-7922_______________ _ 242805-360-7927 13,142805-360-7941 14,242805-360-7950 " 32. 142805-361-7832_______ __ ______ _ 28

170

2805-386-3419______ __________ 242805-391-3094__ ___ ___________ 262805-391-3095_______ ______ ___ 242805-391-3100___ _____________ 242805-391-3101______ __________ 242805-397-9660________________ 242805-423-3071________________ 182805-495-9519________________ 282805-495-9547_______ _________ 242805-495-9558________ ___ _____ 282805-532-9041. . 242805-532-9046_______ _________ 242805-532-9075___________ _____ 242805-535-6678_______ __ ___ ____ 162805-569-8488________ ______ __ 222805-570-1528_________ _______ 222805-625-6278________________ 202805-641-7404________________ 322805-649-8552________________ 132805-661-5627_ _______________ 182805-661-9115_ __ _____________ 262805-737-2558____ ___ __ ___ ____ 182805-737-2560 14,182805-737-2576__________ ___ ___ 242805-737-2585__ ______________ 242805-737-2873__ ___ ________ ___ 222805-737-5028 ,_____ 142805-737-6907________________ 322805-774-1407_ ________ _______ 262805-774-1414 18.242805-774-1415________________ 262805-774-1419________________ 262805-774-3569___________ _____ 242805-774-4473______ __________ 182910-030-0741__ __ _______ __ ___ 422910-040-2570__ _____ ___ ______ 422910-040-2579 ~ _ _ 412910-040-2582_ _________ ______ 412910-291-6964________________ 142910-314-0766 ._____ _ 432910-321-7423_ ___ ___________ _ 1522910-385-4948_____ ___________ 422910-453-6534________________ 422910-495-1772_______ ________ _ 412910-495-1773______ __________ 412910-576-4259_________ _____ __ 142910-623-8830_ ______ _____ ____ 1522910-623-9965________________ 1512910-625-2868___ _____________ 1522910-737-5063_ _______ ________ 1512910-741-0836_________ _______ 1522920-040-1919 ___ ___ _____ ___ __ 682920-096-8129___ _______ ___ ___ 682920-201-3929__ ____ __________ 602920-294-3313___ _____________ 60292~321-6447________________ 762920-335-4707 60.632920-346-5775_______________ _ 682920-349-3698___ ____ _________ 642920-353-7204_____ _____ ______ 71

2920-353-7255________________ 712920-364-5974________________ 682920-500-2965_______ _______ __ 562920-516-2722 _______ _________ 602920-544-0168_______ _________ 532920-553-8251________________ 552920-569-8901____________ ____ 482920-569-8902_______ _________ 482920-569-8905________ ___ _____ 682920-569-8906_ ___ ____________ 542920-569-8930________________ 622920-570-1238-________ _______ 532920-606-8502________ ________ 632920-606-9376_______ _________ 712920-606-9378_____ ___________ 712920-629-2366 " ~- 552920-633-5795________________ 682920-654-7271_______ _________ 562920-695-6302________________ 572920-695-6303________________ 562920-695-6304_______________ _ 652920-695-6307________________ ~

2920-695-6308_____________ __ _ 642920-695-6309________________ 642920-695-6310_________ _______ 642920-695-6313________________ 652920-699-6837 48.542920-699-6841________________ 622920-699-7065________________ 652920-737-2081________________ 552920-737-4748________________ 482920-737-4853________________ 482920-737-4858________________ 482920-737-4865________ ________ 552920-737-4886._______________ 502920-737-4917___________ _____ 592920-737-4920 ._____ ________ 592920-737-4921______ __________ 592920-737-4923 _____ ___ ________ 592920-737-4930 ____________ ____ 682920-737-5372________________ 712920-737-5376________________ 712920-737-5378 ·_________ 712920-737-5389 50,552920-737-5763________________ 622920-737-5772________________ 602920-737-5780________ ________ 622920-741-3317________________ 552920-753-8725.____________ ___ 552920-753-8756 ____ ____________ 532920-753-8757_____________ ___ 542920-753-8759_______ _________ 542920-753-8760________________ 532920-753-8783________________ 542920-753-9613________________ 622920-753-9649._______________ 632920-753-9654________________ 622920-776-0417________________ 682920-797-6211________________ 602920-797-6212_ ___ ___ _________ 62

2920-797-6214________________ 622930-040-2492________________ 462930-040-2493________________ 462930-204-2252________________ 182930-354-3772 14,472930-391-3102________________ 462930-699-9021________________ 132930-737-1383________________ 472930-769-7590________________ 472940-142-0553________________ 442940-202-9653_______ _________ 34299Q-492-5480 ~____________ 1503110-100-0509________________ 1003110-100-0516________________ 933110-100-0543________________ 973110-100-0547________________ 1033110-100-0571 97,1033110-100-0634 97,1033110-100-3132________________ 1003110-100-3146________________ 933110-100-3537________________ 97

. 3110-100-3539________________ 1033110-100-3690 97,1033110-100-6180________________ 1193110-109-1121______ _______ ___ 563110-144-5518________________ 1413110-144-8526________________ 973110-144-8657_______ _________ 813110-155-6701________________ 823110-156-3510________________ 543110-156-8390________________ 533110-183-9965_________ _______ 483110-184-0049_______ _________ 503110-191-0502________________ 813110-227-3079 . 97, 1033110-227-3464_____________ ___ 813110-275-0117________________ 563110-741-1673________________ 1413110-741-1800________________ 1363110-741-1933________ _____ ___ 1363120-288-2911________________ 1003120-360-7986________________ 363120-737-4993________________ 843120-737-5045_______________ _ 1003120-737-5348________________ 1193120-741-1801________ ________ 1363120-741-1802________ ________ 1363120-741-1803________________ 1363120-769-7429________ _______ _ 813830-741-1930________________ 1364730-011-8831____________ ___ _ 554730-050-0718________________ 484730-090-9328________________ 1504730-277-8764______________ __ 1514730-278-2061________________ 1504730-278-3039________________ 864730-278-3390________ ____ ____ 1414730-492-5042________________ 1524730-541-4107________________ 504730-623-8827________________ 151

4730-737-5128________________ 151.4820-030-9417___________ _____ 1464910-378-4335_____ ___________ 1604910-708-3214_______________ _ 1594910-708-3264_________ _______ 1594910-708-3270_____ __ ____ _____ 1604910-708-3351_____ ________ ___ 1594910-708-?376________________ 1604910-708-3385 ._________ 1604910-795-0307________________ 1594910-795-0308____________ ____ 1594910-795-0601 : __________ 1604910-795-0873______________ __ 1595110-473-7307________ ________ 1595120-208-3216__ ______________ 1605120-338-6721________ ________ 1595120-473-7316__ ____________ __ 1595120-473-7317__ ~_____________ 159

. 5120-473-7370________ _____ ___ 1595120-473-7431_____ ___ ________ 1605120-473-7605________________ 1625120-473-7617______________ __ 1625120-708-3207________________ 1605120-708-3268________________ 1595120-708-3269_____ ___________ 1605120-708-3341___________ ___ __ 1605120-708-3344_____ ___________ 1605120-708-3349________________ i605120-708-3384______ __________ 1595120-897-2926______ ______ __ __ 1595305-011-1687 "_ 1305305-012-0229______________ __ 865305-012-0233_____________ ___ 885305-012-0706_____________ ___ 1505305-012-1540_________ _____ __ 655305-012-1661________________ 1505305-o12-2007 ~___________ 205305-012-2138__ _______ _______ 885305-012-2260_________ _______ 265305-012-2267_______________ _ 795305-012-4155________________ 1165305-012-7651____ ___________ _ 605305-013-1885________________ 1325305-013-1954____________ ____ 685305-013-2033________________ 545305-013-2119__________ ______ 435305-013-2688___________ _____ 635305-013-2768____ ___ ______ __ _ 575305-013-2903_______ _________ 645305-013-2911_ _______________ 665305-013-2915 64,665305-013-2942________________ 665305-013-3053___________ _____ 345305-013-3056______ __________ 1515305-013-3440__ __ ________ ____ 665305-013-3503____ ___ _________ 575305-016-1790____________ ____ 1525305-017-2427________________ 205305-019-3257_______ _________ 545305-042-0461 . 50

Stock No. Page Stock No. Page

TM 9-2320-208-34P

Stock No . Page5305-042-0464 48,54,595305-o42~465 48,545305-042-4537______ __________ 565305-042-4714_______ _________ 635305-042-6892_____ __ _________ 815305-043-6644_______ _________ 665305-043-6695 62,655305-043-6749_______ _________ 505305-043-6750________________ 595305-Q45-3308__________ ______ 535305-226-9268___________ _____ 645305-270-7331__________ ______ 245305-270-7336_______ _________ 1195305-272-6224_ _______________ 915305-281-4718________________ 685305-285-3948________________ 535305-285-4540________________ 435305-285-5271 ________________ 575305-285-5296__ ., ._ ______ 1525305-286-1934 ~___ 555305-337-2576________________ 1265305-353-0969______ __________ 745305-360-8033__________ ______ 415305-366-6546_;_ __ ___________ 425305-392-4811_____ __ ___ ___ ___ · 245305-576-6987_______ ___ ______ 1005305-638-3101_______ ________ _ 505305-696-5275_______ _________ 535305-696-5305_______ _________ 715305-737-1258______ __________ 245305-741-1936_______ _________ 1365305-741-1937________________ 1365305-779-7372______ _______ __ _ 575306-018-0091_______ ____ _____ 325306-042-3561__________ ______ 1515306-042-3563______ _________ _ 285306-042-3569_______ _________ 265306-042-5379 . 124, 130, 1325306-042-5380 130,1345306-042-5388 124,1445306-045-1975________________ 285306-057-1283________________ 815306-274-0949________________ 205306-274-0966________________ 1065306-275-1597__ ______________ 225306-283-0405________________ 1275306-283-0406______ __________ 285306-360-4509________________ 185306-576-0537_______ ___ ______ 325306-696-5377____ ___________ _ 1515306-737-2886 126,1435306-741-1931_____ __________ _ 1385307-207-5472_______ _________ 245307-495-9553________________ 385310-010-7823________________ 225310-011-4496_______ _________ 205310-011-6104________ ________ 795310-012-0214 32,655310-012-0217_______ _________ 645310-012-0361___________ __ ___ 152

171

1M 9-2320-208-34P

Stock No. Paa«

5310-012-0370________________ 1165310-012-0393________________ 1515310-012-0613 60,625310-012-0614 64,665310-012-0622 56,1535310-012-0638________________ 205310-012-0930 88,935310-012-1841 57,655310-012-6177________________ 1505310-013-1044 ·__ 64,665310-013-1095________________ 575310-013-4524 ----------- 655310-013-6857 26,795310-013-8479________________ 545310-013-8549________________ 205310-014-0241________________ 1325310-014-7579________________ 605310-017-8571________________ 1165310-022-1442________________ 995310-044-6161________________ 535310-044-6187________________ 595310-045-3296 60,65,665310-045-3299________________ 625310-045-3473________________ 535310-045-3704 60,625310-050-2242________________ 1145310-050-3240________________ 595310-050-3342________________ 595310-050-3348________________ 1505310-050-3446________________ 565310-050-3478________________ 1345310-197-3316________________ 575310-209-0709________________ 1265310-209-5311________________ 665310-220-6496________________ 265310-245-0107________________ 545310-275-0366________________ 1195310-275-3460________________ 935310-297-6645________________ 1245310-298-9261________________ 605310-360-8171 "_ 935310-527-3288________________ 505310-527-3289________________ 1515310-543-5653 20,1065310-550-1459________________ 1325310-582-5965 66,1265310-584-5005________________ 1245310-595-7071~_______________ 1165310-596-0031________________ 865310-596-7674________________ 645310-596-7686________________ 555310-637-9541 22,1065310-639-8062________________ 205310-655-9587 59,605310-696-5173________________ 1515310-696-5177________________ 135310-696-5280________________ 535310-703-2635 99,1055310-737-2539________________ 415310-737-4992________________ 81

172

Stock No. Pa(Je

5310-741-1972________________ 1415310-741-3319________________ 555310-769-6512________________ 975310-769-7418________________ 1445310-769-7427________________ 815310-770-2608________________ 595310-774-4472________________ 225310-834-3156 66,1235315-011-2726________________ 565315-012-0123________________ 935315-012-4542________________ 565315-054-4119________________ 565315-292-4752________________ 1005315-316-1028________________ 1245315-316-1031________________ 1435315-316-1032________________ 1435315-616-5526________________ 555315-737-2456________________ 865315-737-2522 "____ 415315-737-4967________________ 915315-737-5166________________ 1325315-741-1920________________ 1365315-741-1926________________ 1365315-741-1927________________ 1365320-011-3194________________ 1245320-737-4978________________ 865325-282-7433________________ 1445325-358-7900________________ 715325-752-5365________________ 745330-050-1220 24,685330-054-6859________________ 545330-054-6899________________ 655330-240-1955________________ 655330-291-1987________________ 686330-291-2785________________ 915330-291-2790 53,975330-291-2791________________ 1005330-291-2797 99,1055330-291-7290________________ 535330-291-7353________________ 655330-291-9013 13,14,795330-360-7418________________ 135330-360-7918________________ 145330-360-7970________________ 135330-495-1758________________ 415330-514-4459________________ 755330-543-6722________________ 285330-593-6464________________ 915330-599-6089~_______________ 655330-599-8645________________ 595330-623-8821________________ 1515330-641-1580________________ 545330-641-4336 59,625330-703-2634________________ 1055330-737-2855 99,1055330-737-5341________________ 1195330-741-1934________________ 1365330-741-1939________________ 1365330-741-1962________________ 1415330-741-2577________________ 119

Stock No. P(J{Je

5330-752-7862________________ 935330-753-9638________________ 625340-050-1592________________ 865340-057-2891________________ 645340-174-9836________________ 825340-174-9838________________ 825340-174-9854________________ 825340-205-4672________________ 635340-274-5220________________ 1325340-297-6645________________ 1345340-318-1041________________ 1325340-321-6433________________ 1245340-321-6434________________ 1245340-321-6446________________ 435340-333-6078________________ 1515340-350-2288________________ 715340-350-7525________________ 845340-360-7579________________ 865340-361-7935________________ 715340-505-6399________________ 1345340-506-1510________________ 1345340-513-5876"_______________ 1235340-527-6883________________ 825340-579-1598________________ 1195340-692-9356________________ 655340-704-7998________________ 1515340-706-4507________________ 1345340-734-7501________________ 1345340-737-3185________________ 915340-737-4968 "_____ 915340-769-7465________________ 1145340-769-7509________________ 1305340-769-7571________________ 825355-741-1761________________ 1415905-695-9208________________ 665905-695-9210

c_ _ _ _ _ _ 66

5905-695-9211________________ 665905-737-3348________________ 635910-562-0428________________ 635910-737-4919________________ 595925-737-4945________________ 595935-201-6673________________ 545935-259-0204 56,655935-280-2111________________ 655935-306-2072________________ 715935-599-6089________________ 565935-644-7528________________ 565935-644-7529________________ 565935-738-8318 59,625935-738-8327 59,625940-020-0154________________ 645940-020-0182________________ 635940-020-0346________________ 635970-695-6314________________ 655975-644-3156________________ 755977-091-9764________________ 685977-503-2304________________ 685977-669-9069________________ 555977-695-6311________________ 566Z19-322-83__________________ 63

TM 9-2320-208-34P

Slocl; No. Pagc6110-627-2637______________ 656145-548-2927 ___ __ __ ___ ______ 756220-737-2820__ _____ _________ 143

Slocl; No. P/J(Jc6250-353-0955_____ ___________ 726680-832-7566 ___ _____ ________ 157

Slocle No.9320-040-2519 _9320-141-7634 _

P/J(JC

123132

173

1M 9-2320-208-34P

ORDNANCE AND MANUFACTURER'S PART NUMBER INDEX

This index is prepared in strict numerical sequence; that is, all letters or dashes prefixed, suffixed, or interspersed in the numbers are disregarded. For instance: 33-H-770 is in sequence as 33770, but the completenumber is shown in the listing. All Ordnance numbers appear without any symbol prefix. Standardhardware items are not included in this index because of their common application. All numbers prefixed by aseries of 5 numbers followed by a dash (e.g., 63477-FC5917) indicate a Manufacturer's or Military Standardpart number. A cross-reference of these 5-digit numbers to their related commodity will be found in SectionI-Preface under "Manufacturer's Symbols."

CHAI012_____________________ 48104919_______________________ 119104920_______________________ 91105456_______________________ 28107823_______________________ 22111687_______________________ 130112726_______________________ 56113185_______________________ 86113194_______________________ 124114496_______________________ 19116104_______________________ 79118831_______________________ 55119477_______________________ 105120123_______________________ 93120214_______________________ 65120229_______________________ 86120233 88,154120361_______________________ 152120369 19,106120370 "__________________ 116120375 153,155120382_______________________ 106120386_______________________ 126120391_______________________ 59120393_______________________ 151120423 151,154120520_______________________ 151120613 60,62120614 64,66120622 56,153120626_______________________ 155120638_______________________ 19120706_______________________ 150120854 154,155120930_______________________ 88121540_______________________ 65121661_______________________ 150121744_______________________ 41121839_______________________ 43121841 57,65122007_______________________ 19122138_______________________ 88122260_______________________ 26122267_______________________ 79124155_______________________ 116124542_______________________ 56124545 48,55124553 56,153

126177_______________________ 150127651_______________________ 60128157_______________________ 155131043_______________________ 66131044 64,66131095_______________________ 57131181. 64,155131885_______________________ 132131954_______________________ 68131970 62,65132033_______________________ 54132119_______________________ 43132128_______________________ 50132656_______________________ 66132688 ~___________________ 63132696_______________________ 64132705_______________________ 155132768_______________________ 57132903_______________________ 64132911_______________________ 66132915 64,66132942_______________________ 66133053_______________________ 34133056_______________________ 151133440_______________________ 66133503_______________________ 56134524_______________________ 65134530_______________________ 155134551_______________________ 155136857 26,79137404_______________________ 151137420_______________________ 151138479_______________________ 54138489_______________________ 19138549_______________________ 19140241_______________________ 132143481_______________________ 152143933_______________________ 152143934_______________________ 141144039_______________________ 149144119_______________________ 149145636_______________________ 41147579_______________________ 60161790_______________________ 152171258_______________________ 123172427_______________________ 19174916_______________________ 155

178571.---------------------- 116

180091_______________________ 32181643_______________________ 100193257_______________________ 54200346 ~_______________ 63221442_______________________ 99225563_______________________ 41A226060______________________ HI271172 68,151271193_______________________ 13A293056______________________ 41325200_______________________ 151A346736______________________ 42420464 48,54,59420465 48,54421721_______________________ 41423561_______________________ 151423563_______________________ 28423569_______________________ 26424537_______________________ 56424714_______________________ 63425379 124,130,132425380 130,134425388 124,144436749_______________________ 50436750_______________________ 59444038_______________________ 151

.446152_______________________ 60446161_______________________ 53446187_______________________ 59451975 "_______ 28453281_______________________ 53453284_______________________ 60453296 60,64,65,66453299_______________________ 62453307_______________________ 53453308_______________________ 53453473_______________________ 53453704 60,62453708_______________________ 53454430_______________________ 57454783_______________________ 152455215_______________________ 71500007_______________________ 91500030_________ 97500034 .. 100500068 93,141500071 99,105500718_______________________ 48

Par! No. Page Par! No. Page Par! No. Page

175

501220 24,68501224_______________________ 55501234_______________________ 48501592_______________________ 86502242_______________________ 114502676_______________________ 149502913 149,153502925_______________________ 150503240_______________________ 59503342_______________________ 59503348_______________________ 150503446_______________________ 56503478_______________________ 134540242_______________________ 108540501_______________________ 34544119_______________________ 56546859_______________________ 54546875 ---- 68546886_______________________ 53546896_______________________ 59546899_______________________ 65571283_______________________ 81572999_______________________ 75585861_______________________ 134588012_______________________ 42592636_______________________ 134593399_______________________ 41593566_______________________ 57593586_______________________ 41700078_______________________ 141700079_______________________ 91700336_______________________ 81700763_______________________ 82701170_______________________ 14170527L 97, 10370538L _____ _________________ 100705399_______________________ 93705438_______________________ 97705440_______________________ 102706813_______________________ 100706821_______________________ 93706849_______________________ 97706853_______________________ 102706877 97,103707063 97,103708234_______________________ 93710040_______________________ 56712125_______________________ 48712128_______________________ 50712386_______________________ 81712420_______________________ 81806034_______________________ 106806035_______________________ 1065167516______________________ 935175255______________________ 1195214776______________________ 915214784______________________ 915261672______________________ 145276883______________________ 825281437______________________ 42

5293034______________________ 415307283______________________ 715308307______________________ 685312057______________________ 415346762______________________ 685346767______________________ 715346775______________________ 715701238 53,555701808______________________ 1555701837______________________ 1505702260______________________ 225702300______________________ 555702308______________________ 935702309______________________ 935702310______________________ 915702311______________________ 935702328______________________ 685702339______________________ 565702361______________________ 135702516______________________ 635702524______________________ 715702562______________________ 716167596______________________ 717012124______________________ 1527012125 150,1517012126______________________ 1527032623______________________ 867032624______________________ 867032627______________________ 977032629______________________ 1027032630______________________ 1037032631______________________ 1037032634______________________ 1057032635 99,1057047970______________________ 1527047998______________________ 1517048736______________________ 1507048792______________________ 137064429 56,657064507______________________ 1347064706______________________ 657064942______________________ 567076526______________________ 1597078129______________________ 1597079716______________________ 1597080030______________________ 1627080031______________________ 1627080032______________________ 1627080036______________________ 1607080040______________________ 1627080050______________________ 1627080053______________________ 1627080057______________________ 1597081360______________________ 1507083104______________________ 1697083207______________________ 1607083214______________________ 1597083216______________________ 1607083261______________________ 1607083262______________________ 160

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7372669 _________________ _____ 1127372670________________ __ ___ _ 1287372810____ ______ ________ ____ 477372819_____ _________________ 1437372820______________________ 1437372842__ ____________________ 967372843 97,1037372844 97,1037372845 97,1037372846 97,1037372847 97,1037372848 97,1037372849 97,1037372850 97, 1037372851 97,1037372852 97,1037372853 97,1037372855 P9,1057372856______________________ 997372857_____________ _________ 977372858______________________ 997372863 97,1037372870__ _____ _______________ 1007372873____ __________ _______ _ 227372878__________ ____ _____ ___ 797372880 ___ _____ ____ __________ 7~

.7372886 126,1417372112_________ _____________ 917373115 · 937373116_________ ____________ _ 917373117___________ _______ ____ 917373118______________ ___ _____ 917373119______________________ 917373146_____ _________________ 997373157___ ______ ____________ _ 917373158______ ___ _____________ 947373159______________________ 947373160______ __________ ______ 947373162____________________ __ 917373165_______________ _______ 937373166________________ ____ __ 937373185 ~------ 917373348______________________ 637374746_________________ _____ 487374748______________________ 487374852______________________ 487374853_____ _________________ 487374854______________________ 507374856___________________ ___ 487374857___________ _____ __ ____ 487374858_ ___ ___ ___________ ____ 487374859____ __________________ 487374860_ __________ __________ _ 487374861____ _______ ___________ 487374863___________ ___________ 487374865______________________ 557374885______ ________ ________ 717374886_____________________ _ 507374887________________ ______ 717374893_____ _____ __________ __ 71

7374917___ ________ _______ ____ 597374919._________________ ____ 597374920 ___ _______ ____________ 597374921______________ ________ 597374923 ___ __________ _________ 597374930_____ ___ ___ ___________ 687374938___ ___________________ 687374945__ _____________ _______ 597374967_________ _____________ 917374968____________ ______ __ __ 917374969 _______ ______ ____ _____ 867374970______________________ 867374971_____________ __ _______ 867374972__ ___ _________________ 867374974_______ _______________ 867374976 79,867374977_______ _______________ 797374979______________________ 867374980______________________ 867374991_________ _____________ 817374992______________________ 817374993_ _____________________ 847374994________________ ______ 847374995 ___________________ ___ 847374996 84,917374998___________ _______ ____ 847375028_______ __ ____ _____ ____ 147375045__ _________ ___ _____ ___ 1007375048_ _________ __ __________ 1007375053__ __ __________________ 917375063 "__________________ 1517375080__________________ ____ 917375128 ____ __________________ 1517375131____________________ __ 937375132 ____ __________ _______ _ 937375133_ _________ _________ ___ 937375134______________________ 937375135________________ ______ 937375162___ ___________________ 1347375163______________________ 1347375166_ ________ _____________ 1327375169_ _____________________ 1327375170_ __ ___________________ 1347375176_ ________ _____________ 1127375199______________________ 1057375301_ __ _________ __________ 687375328_ ____________ _________ 487375329_ ____ _______ ___ ______ _ 487375339_ __________ _________ __ 1207375341________ _____ _______ __ 1197375348_____________ __ ______ _ 1197375349__ ____ ___ ____ _____ __ __ 1197375350_______ _______________ 1327375353 __ _______ ______ _______ 1327375354___ ___ ___ _____________ 1397375355____________ __________ 1327375358__ __________ __________ 1327375372 ~ _ _ _ _ 717375376_____ ______ ____ _______ 717375378_______________ ____ ___ 71

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8333709______________________ 488333760______________________ 688333766______________________ 688333799______________________ 548359639______________________ 1498359644______________________ 1498359645______________________ 1498359649______________________ 1498359651______________________ 1498359652______________________ 1498359661______________________ 1498359665______________________ 1498360073______________________ 608360074______________________ 628360075______________________ 608365411______________________ 1578366659______________________ 1598376915 ~__________ 1498386435______________________ 1498393055______________________ 1168672666______________________ 578672668______________________ 568672695______________________ 658672725______________________ 568672745______________________ 668672760______________________ 658672770______________________ 668672772______________________ 668672773______________________ 648672776______________________ 668672798______________________ 648672799______________________ 648672800______________________ 648672841______________________ 568672855______________________ 668673967______________________ 1128676994______________________ 658677076______________________ 978677108______________________ 658677114______________________ 568677118______________________ 568677287______________________ 998677288______________________ 998677294 ._________ 1058677295______________________ 1058677346______________________ 1198677403______________________ 1238677431______________________ 768677432 . 1518677538______________________ 1518683647 .. 418689342______________________ 1568690020_____________________ 1608690334______________________ 658699713 1~ 1538708724 . .. 1598710557______________________ 1498710558______________________ 1498710614______________________ 1498710625______________________ 149

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8529711______________________ 248329716______________________ 148329718______________________ 248329719______________________ 248329722______________________ 1508329725______________________ 1198329728______________________ 1198329729______________________ 1198329730______________________ 1198329750______________________ 148329751______________________ 148329771______________________ 428329786______________________ 718329827______________________ 428329828 13,148329829______________________ 418329832______________________ 418329834______________________ 418329852______________________ 978329853 79, 1038329873 13,14,798329975______________________ 1438329977______________________ 1438329979______________________ 1438329982______________________ 1348329983 .. 1348329984______________________ 1328329991______________________ 1348329992______________________ 968329993______________________ 888329996______________________ 1468330225______________________ 248330745______________________ 228331793 ._________ 918331831______________________ 1438332058______________________ 1028332080______________________ 438332226______________________ 508332473______________________ 468332515______________________ 1208332516______________________ 1208332517______________________ 1208332549______________________ 1168332550______________________ 1198333282______________________ 75

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Part No.16764-1914906 _16764-1916982 _16764-1921747 _16764-1921760 _16764-1921762 _16764-1921773 _16764-1925893 _18970-10602-4 _19728-~CSI2 _19728-~CSI034S _19728-1GB284 _24617-453296 _24617-453464 _58275-954401 _65909-AI538 _65909-A-17445 _65909-119287 _96906-35291-5 _96906-35338-44 _65909-630305 _65909-634814 _65909-636553 _65909-639862 _65909-645789 _65909-645790 _65909-648795 _65909-648798 _65909-648935 _65909-649972 _65909-649975 _65909-649976 _

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Part No. Pago65909-649977_________________ 3665909-680939_________________ 12465909-800040_________________ 3665909-800585_________________ 15165909-800728_________________ 3665909-801641_________________ 3665909-801698_________________ 3665909-802380_________________ 3665909-802381_________________ 3665909-806444_________________ 15165909-807036_________________ 1371500-20-22__________________ 4271500-20-35__________________ 4271500-20-61__________________ 4271500-121-138________________ 4271500-121-222________________ 4277220-LC302-4-138-S _________ 2277220-9-302-500______________ 227722o-C2RR302-33-8143S______ 2280244-22-C-70________________ 7593041-60_____________________ 13696906-15795-218______________ 5796906-35291-34_______________ 3296906-35333-22_______________ 5096906-35335-49_______________ 9396906-35338-26_______________ 3296906-35338-44_______________ 6696906-35338-46_______________ 2296906-35457-51_______________ 8196906-35649-62 66,12396906-35690-405______________ 124

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By Order of the Secretary of the Army:

Official:J. C. LAMBERT,Major General, United States Army,The Adjutant General.

HAROLD K. JOHNSON,General, United States Army,Chief of Staff·

Distribution:To be distributed in accordance with DA Form 12-38, Direct and General Support Maintenance require

ments for Truck, Utility: %,-Ton, M38A1, M38A1C and Truck, Ambulance: %,-Ton M170.

Documents

Tm9-2320-208-34p M-38A1