TM 9-4940-302-30 CANVAS & GLASS REPAIR SHOP

8/14/2019 TM 9-4940-302-30 CANVAS & GLASS REPAIR SHOP

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D E P A RT M EN T OF T H E A R MY T E C H NI C A L B U L L E T I N

S H OP E Q UI P ME N T , C A N V AS A N D GL A S S

( N S N 4 9 4 0 - 0 0 - 2 0 9 - 6 2 3 9 )

I N S T A L L A T I O N I N ON E 2 8 0 MA I N T E N A N CE S H E L T E R

( N S N 4 9 4 0 - 0 0 - 9 1 9 - 8 4 0 9 )

O R

ON E I S 0 - 2 - 1 MA I N T E NA NC E S HE L T E R

( N S N 5 4 1 1 - 0 1 - 1 2 4 - 1 3 7 7 )

T B 9 - 4 9 4 0 - 3 0 2 -

H E A D QU A R T E R S , D E P A R T ME N T O F T H E A R MY

14 September 198


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WA R N I N G

A l l e l e c t r i c a l l y p o w e r e d t o o l s a n d e q u i p me n t mu s t b e g r o u n d e d p r i o r t o u s e .


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T E CHN I CA L B UL L E T I N

No . 9 - 4 9 4 0 - 3 0 2 - 3 0

S HOP

T B 9 - 4 9 4 0 - 3 0 2 - 3 0

HEADQUARTERSDEPARTMENT OF THE ARMY

WA S HI NGT ON, DC, 1 4 Se p t e mb e r 1 9 8 4

E QU I P ME N T , C A NV A S A N D GL A S S

( NS N 4 9 4 0 - 0 0 - 2 0 9 - 6 2 3 9 )

I NS T A L L A T I ON I N ON E 2 8 0 MA I NT E NA NCE S HE L T E R

( NS N 4 9 4 0 - 0 0 - 9 1 9 - 8 4 0 9 )

OR

ON E I S 0 - 2 - 1 MA I N T EN ANC E S HE L T E R

( NS N 5 4 1 1 - 0 1 - 1 2 4 - 1 3 7 7 )

Re p o r t i n g E r r o r s a n d R e c o mme n d i n g I mp r o v e me n t s

Y o u c a n h e l p i mp r o v e t h i s b u l l e t i n . I f y o u f i n d a n y mi s t a k e s o r i f y o uk n o w o f a wa y t o i mp r o v e t h e p r o c e d u r e s , p l e a s e l e t u s k n o w. Ma i l y o u rl e t t e r o r DA F o r m 2 0 2 8 ( Re c o mme n d e d Ch a n g e s t o Pu b l i c a t i o n s a n d B l a n kF o r ms ) d i r e c t t o : Co mma n d e r , US A r my Ar ma me n t , Ch e mi c a l a n d Mu n i t i o n sCo mma n d , A T T N: DRS MC- MA S ( R ) , Ro c k I s l a n d , I L 6 1 2 9 9 . A r e p l y w i l l b ef u r n i s h e d t o y o u .

T A B L E O F C O N T E N T S

S e c t i o n I . I N T ROD UC T I ON

Ge n e r a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wa r n i n g s a n d Ca u t i o n s . . . . . . . . . . . . . . . . . . . . . . . . . .L o c a t i o n o f E q u i p me n t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S e c t i o n I I . I NS T AL L A T I ON I N 2 8 0 S HE L T ER

I n s t a l l a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S e c t i o n I I I . I NS T AL L A TI ON I N I S 0 - 2 - 1 S HE L T ER

I n s t a l l a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

2

3

T h i s b u l l e t i n s u p e r s e d e s T B 9 - 4 9 4 0 - 3 0 2 - 3 0 , d a t e d 2 4 J a n u a r y 1 9 6 8 .

P a r a Pa g e

1

1

1

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9

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5


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T B 9 - 4 9 4 0 - 3 0 2 - 3 0

F i g u r e

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89

1 0

1 1

1 2

1 3

1 4

1 51 61 7

1 8

L I S T OF I L L U S TRA T I ONS

T i t l e P a g e

2 8 0 ma i n t e n a n c e s h e l t e r , u n i t 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2Co mp o n e n t s t o b e mo u n t e d , u n i t 1 , 2 8 0 , f l o o r p l a n . . . . . . . . . . . . . . . . 1 3Ho l e d i me n s i o n s f o r mo u n t i n g h o l e s a n d s t r a p l o o p s ,

u n i t 1 , 2 8 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4Co mp o n e n t s t o b e mo u n t e d , u n i t 1 , 2 8 0 , l e f t s i d e e l e v a t i o n . . . . . . . . 1 5Co mp o n e n t s t o b e mo u n t e d , u n i t 1 , 2 8 0 , r i g h t s i d e e l e v a t i o n . . . . . . . 1 6Di me n s i o n s f o r s u p p o r t a n g l e - 1 1 0 2 1 1 5 1 - 4 , u n i t 1 ,

2 8 0 , a n d u n i t 2 , I S 0 - 2 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7Di me n s i o n s f o r b r a c k e t - 7 5 5 1 8 5 1 , u n i t 1 , 2 8 0 . . . . . . . . . . . . . . . . . 1 8I S 0 - 2 - 1 ma i n t e n a n c e s h e l t e r , u n i t 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9Co mp o n e n t s t o b e mo u n t e d , f l o o r p l a n , u n i t 2 , I S 0 - 2 - 1 . . . . . . . . . . . . . 2 0Di me n s i o n s f o r b l i n d r i v e t n u t s , f l o o r p l a n , f i x e d f l o o r ,

u n i t 2 , I S 0 - 2 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , I S 0 - 2 - 1 , r i g h t s i d e

e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2

Di me n s i o n s f o r b l i n d r i v e t n u t s , u n i t 2 , I S 0 - 2 - 1 , r i g h t s i d ewa l l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3

Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , I S 0 - 2 - 1 , l e f t s i d ee l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4

L o c a t i o n o f 1 4 - i n . b e d i n d u s t r i a l s e wi n g ma c h i n e ,f i x e d f l o o r , d e p l o y e d mo d e , u n i t 2 , I S 0 - 2 - 1 . . . . . . . . . . . . . . . . . . . . 2 5

L o c a t i o n o f c o mp o n e n t s , d e p l o y e d mo d e , u n i t 2 , I S 0 - 2 - 1 . . . . . . . . . . . . 2 6Di me ns i o ns f o r a d a p t e r p l a t e - 1 1 0 2 11 89 , u n i t 2 , I S0 - 2 - 1 . . . . . . . . . . 2 7We l d i n g i n s t r u c t i o n s f o r a d a p t e r p l a t e - 1 1 0 2 1 1 8 9 ,

u n i t 2 , I S 0 - 2 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8S i d e e l e v a t i o n s o f c a s t e r s ( 1 1 0 2 1 1 8 7 ) a n d r i g i d

c a s t e r s ( 1 1 0 2 1 1 8 8 ) , u n i t 2 , I S 0 - 2 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9

i i


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S e c t i o n I .

1 . Ge n e r a l

a . T h e i n s t r u c t i o n s c o n t a i n e d i nt h i s b u l l e t i n a r e i n t h r e e s e c t i o n s .S e c t i o n I i s a n i n t r o d u c t i o n a n d

c o n t a i n s g e n e r a l i n f o r ma t i o n f o r t h ee n t i r e b u l l e t i n . S e c t i o n I I i s t o b eu s e d a s a g u i d e f o r i n s t a l l a t i o n o fc a n v a s a n d g l a s s s h o p e q u i p me n t ( NS N4 9 4 0 - 0 0 - 2 0 9 - 6 2 3 9 ) i n o n e 2 8 0 ma i n -t e n a n c e s h e l t e r , u n i t 1 ( N S N 4 9 4 0 - 0 0 -9 1 9 - 8 4 0 9 ) . S e c t i o n I I I i s t o b e u s e da s a g u i d e f o r i n s t a l l a t i o n o f c a n v a sa n d g l a s s s h o p e q u i p me n t ( NS N 4 9 4 0 - 0 0 -2 0 9 - 6 2 3 9 ) i n o n e I S 0 - 2 - 1 ma i n t e n a n c es h e l t e r , u n i t 2 ( N S N 5 4 1 1 - 0 1 - 1 2 4 -1 3 7 7 ) .

b . S l i g h t v a r i a t i o n s t o t h e i n -s t a l l a t i o n i n s t r u c t i o n s ma y b e ma d e a tt h e d i s c r e t i o n o f t h e o f f i c e r i n c h a r g e .

c . Co mp l e t e l i s t s o f i t e ms c o n -t a i n e d i n t h e s e s h e l t e r s a r e f o u n d i nS C 4 9 4 0 - 9 5 - CL - A 6 3 .

d . P e r s o n n e l p e r f o r mi n g t h i s i n -s t a l l a t i o n s h o u l d h a v e a p r a c t i c a lk n o wl e d g e o f e l e c t r i c i t y .

I t e ms n o t me n t i o n e d i n t h i sb u l l e t i n , t h a t ma y b e c o mp o n e n t s o ft h i s s h o p , ma y b e s t o we d i n s t o r a g ec a b i n e t s a n d d r a we r s o r s e c u r e d i n s u c ha ma n n e r a s t o a v o i d d a ma g e i n t r a n s i t .

f . A l l d i me n s i o n s , f a s t e n e r s i z e s ,a n d h a r d wa r e s i z e s a r e i n i n c h e s .

g . Wh e n e n t e r i n g t h e s h e l t e r ,c u r b s i d e i s a t r i g h t a n d r o a d s i d e i s a tl e f t .

2 . Wa r n i n g s a n d Ca u t i o n s

WA R NI N GA l l e l e c t r i c a l l y p o we r e dt o o l s a n d e q u i p me n t mu s tg r o u n d e d p r i o r t o u s e .

C AU T I ONS p e c i a l c a r e s h o u l d b ee x e r c i s e d d u r i n g i n s t a l -

b e

T B 9 - 4 9 4 0 - 3 0 2 - 3 0

I N T ROD UC T I ON

l a t i o n t o a v o i d d a ma g e t oe l e c t r i c a l c o n n e c t o r s ,wi r i n g , o r e l e c t r i c a l e q u i p -me n t .

T o p r e s e r v e i t s wa t e r p r o o fc h a r a c t e r i s t i c s , p r e c a u t i o n ss h o u l d b e t a k e n n o t t op u n c t u r e t h e o u t e r s k i n wh e nd r i l l i n g h o l e s i n t o f l o o r a n dwa l l s o f t h e s h e l t e r .

T h e I S 0 - 2 - 1 s h e l t e r mu s t b el e v e l p r i o r t o e x p a n d i n g t h es i d e s . T h e e x p a n d e d p o r t i o no f t h e s h e l t e r mu s t b e l e v e lt o a l l o w wa l l , r o o f a n df l o o r l o c k s t o e n g a g e . Noe q u i p me n t s h a l l b e mo v e do n t o e x p a n d e d f l o o r u n t i ls h e l t e r i s l e v e l .

3 . L o c a t i o n o f E q u i p me n t

a . L o c a t i o n o f e q u i p me n t i n s t a l l e do r s t o we d i n t h e 2 8 0 s h e l t e r i s s h o wn i nf i g u r e s 1 t h r u 7 .

( 1 ) R e f e r t o t a b l e 1 f o r h a r d wa r er e q u i r e d f o r I n s t a l l a t i o n .

( 2 ) R e f e r t o t a b l e 3 f o r c o m-p o n e n t s t o b e mo u n t e d .

( 3 ) R e f e r t o t a b l e 4 f o r c o m-p o n e n t s t o b e f a b r i c a t e d .

b . L o c a t i o n o f e q u i p me n t i n s t a l l e do r s t o we d i n t h e I S 0 - 2 - 1 s h e l t e r i ss h o wn i n f i g u r e s 8 t h r u 1 8 .

( 1 ) R e f e r t o t a b l e 2r e q u i r e d f o r i n s t a l l a t i o n .

( 2 ) R e f e r t o t a b l e 3p o n e n t s t o b e mo u n t e d .

( 3 ) R e f e r t o t a b l e 5p o n e n t s t o b e f a b r i c a t e d .

f o r h a r d wa r e

f o r c o m-

f o r c o m-

c . Re f e r t o t a b l e 6 f o r s t a n d a r dc o n v e r s i o n c h a r t .


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T B 9 - 4 9 4 0 - 3 0 2 - 3 0

3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d

T a b l e 1 . Mo u n t i n g Ha r d w a r e , 2 8 0 S h e l t e r

MS / p a r t n o . S i z e a n d d e s c r i p t i o n Qt y A p p l i c a t i o n

MS 1 6 9 9 2 - 5 2 0

MS 2 0 6 0 1 - MP 6 W2

MS 2 7 1 3 0 - A 2 3

MS 2 7 1 3 0 - S 4 5

MS 2 7 1 8 3 - 1 0

MS 3 5 1 9 0 - 2 7 5

MS 3 5 3 3 8 - 4 4

MS 3 5 3 3 8 - 4 5

MS 3 5 4 9 2 - 7 6

MS 3 5 4 9 2 - 7 8

MS 5 1 9 3 9 - 3

5 / 1 6 - i n . He x He a d L a gB o l t x 1 . 0 0 L

3 / 1 6 - i n . B l i n d Ri v e t

# 1 0 - 2 4 U NC B l i n d Ri v e tNu t

5 / 1 6 - 1 8 UNC B l i n d Ri v e tNu t

9 / 3 2 - i n . F l a t Wa s h e r

# 1 0 - 2 4 U NC- 2 A Co u n t e r s u n kHe a d Ma c h i n e S c r e w x 1 . 0 0 L

1 / 4 - i n . L o c k wa s h e r

5 / 1 6 - i n . L o c k wa s h e r

# 1 0 F l a t He a d Wo o dS c r e w x 3 / 4 L

# 1 0 F l a t He a d Wo o d

S c r e w x 1 . 0 0 L

S t r a p L o o p

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S u p p o r t a n g l e s t os t o r a g e c a b i n e t s

S t r a p l o o p

F i r s t a i d k i t , f i r ee x t i n g u i s h e r , s t r a pl o o p

I n d u s t r i a l s e wi n gma c h i n e t a b l e l e g s

t o f l o o r , s t o r a g ec a b i n e t s

B r a c k e t s t o i n d u s -t r i a l s e wi n g ma c h i n et a b l e l e g s

S t r a p l o o p , f i r s t a i dk i t , f i r e e x t i n g u i s h e r

B r a c k e t s t o i n d u s -t r i a l s e wi n g ma c h i n et a b l e l e g s

S t o r a g e c a b i n e t s ,s u p p o r t a n g l e , 1 4 - i n .b e d a n d 3 0 - i n . b e di n d u s t r i a l s e wi n gma c h i n e s

S t r a p l o o p f o r e l e c -t r i c a l p o we r c a b l ea s s e mb l y

S t r a p l o o p s f o r p o r -

t a b l e e l e c t r i c b e l ts a n d e r

E l e c t r i c a l p o we r c a b l ea s s e mb l y , p o r t a b l ee l e c t r i c b e l t s a n d e r ,p o r t a b l e t o o l b o x

2


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T B 9 - 4 9 4 0 - 3 0 2 - 3 0


T a b l e 1 . Mo u n t i n g H a r d wa r e , 2 8 0 S h e l t e r - - Co n t i n u e d


MS 5 1 9 6 7 - 2 1 / 4 - 2 0 UNC- 2 B He x

MS 9 0 7 2 5 - 1 8 1 / 4 - 2 0 UNC- 2 A He xCa p s c r e w x 3 . 0 0 L

MS 9 0 7 2 5 - 3 4

MS 9 0 7 2 5 - 3 6

7 5 5 0 5 8 8 - 6

7 5 5 0 5 8 8 - 8

7 5 5 0 5 8 8 - 9

Nu t 8 B r a c k e t s t o i n d u s -t r i a l s e wi n g ma c h i n et a b l e l e g s

H e a d 8 B r a c k e t s t o i n d u s -t r i a l s e wi n g ma c h i n et a b l e l e g s

5 / 1 6 - 1 8 U NC- 2 A He x He a d 8 S t o r a g e c a b i n e t s ,Ca p s c r e w x 1 . 0 0 L s u p p o r t a n g l e

5 / 1 6 - 1 8 U NC- 2 A He x He a d 8 1 4 - i n . b e d a n d 3 0 - i n .Ca p s c r e w x 1 - 1 / 4 L b e d i n d u s t r i a l

s e wi n g ma c h i n e s

1 2 . 0 0 - i n . Re t a i n i n g S t r a p 1 E l e c t r i c a l p o we rc a b l e a s s e mb l y

3 0 . 0 0 - i n . Re t a i n i n g S t r a p 2 P o r t a b l e t o o l b o x ,p o r t a b l e e l e c t r i cb e l t s a n d e r

6 6 . 0 0 - i n . Re t a i n i n g S t r a p 2 F o l d i n g l e g s t a b l e st o 3 0 - i n . b e d i n d u s -t r i a l s e wi n g ma c h i n e

T a b l e 2 . Mo u n t i n g Ha r d w a r e , I S 0 - 2 - 1 S h e l t e r


MS 1 6 9 9 2 - 5 2 0 5 / 1 6 - i n . He x He a d L a g 4 S u p p o r t a n g l e s

B o l t x 1 . 0 0 L

MS 2 0 6 0 1 - MP 6 W2 3 / 1 6 - i n . B l i n d Ri v e t 2 S t r a p l o o p

MS 3 5 1 9 0 - 2 7 2 # 1 0 - 2 4 UNC- 2 A Co u n t e r s u n k 6 F i r s t a i d k i t , f i r eHe a d Ma c h i n e S c r e w x 5 / 8 L e x t i n g u i s h e r

MS 3 5 3 3 8 - 4 5 5 / 1 6 - i n . L o c k wa s h e r 2 0 S u p p o r t a n g l e s ,s t o r a g e c a b i n e t s ,s h o u l d e r e y e b o l t s

3


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T B 9 - 4 9 4 0 - 3 0 2 - 3 0


T a b l e 2 . Mo u n t i n g H a r d wa r e , I S 0 - 2 - 1 S h e l t e r - - Co n t i n u e d


MS 3 5 3 3 8 - 4 6 3 / 8 - i n . L o c k wa s h e r 3 2 Ca s t e r s a n d r i g i dc a s t e r s t o 1 4 - i n .b e d a n d 3 0 - i n . b e di n d u s t r i a l s e wi n gma c h i n e s

S t r a p l o o p sMS 3 5 4 9 2 - 7 8

MS 5 1 9 3 7 - 2

MS 5 1 9 3 9 - 3

MS 5 1 9 6 7 - 5

MS 5 1 9 6 7 - 8

MS 9 0 7 2 5 - 3 2

MS 9 0 7 2 5 - 3 4

MS 9 0 7 2 5 - 6 0

7 5 5 0 5 8 8 - 4

7 5 5 0 5 8 8 - 5

7 5 5 0 5 8 8 - 8

# 1 0 F l a t He a d Wo o dS c r e w x 1 . 0 0 L

5 / 1 6 - 1 8 UNC- 2 A S h o u l d e rE y e b o l t x 2 - 7 / 8 L

S t r a p L o o p

5 / 1 6 - 1 8 U NC- 2 B He x Nu t

3 / 8 - 1 6 U NC- 2 B He x Nu t

5 / 1 6 - 1 8 U NC- 2 A He x He a dCa p s c r e w x 3 / 4 L

5 / 1 6 - 1 8 U NC- 2 A He x He a dCa p s c r e w x 1 . 0 0 L

3 / 8 - 1 6 U NC- 2 A He x He a dCa p s c r e w x 1 . 0 0 L

4

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1 4 - i n . b e d a n d 3 0 - i n .b e d i n d u s t r i a l s e wi n g

ma c h i n e s , p o r t a b l et o o l b o x

P o r t a b l e e l e c t r i cb e l t s a n d e r , p o r t a b l et o o l b o x

S h o u l d e r e y e b o l t s

Ca s t e r s a n d r i g i dc a s t e r s t o 1 4 - i n . b e da n d 3 0 - i n . b e d i n d u s -t r i a l s e wi n g ma c h i n e s

S t o r a g e c a b i n e t ,s u p p o r t a n g l e s

S t o r a g e c a b i n e t s

Ca s t e r s a n d r i g i dc a s t e r s t o 1 4 - i n . b e da n d 3 0 - i n . b e d i n d u s -t r i a l s e wi n g ma c h i n e s

1 4 - i n . b e d a n d 3 0 - i n .b e d i n d u s t r i a l s e wi n gma c h i n e s

E l e c t r i c a l p o we rc a b l e a s s e mb l y

P o r t a b l e e l e c t r i cb e l t s a n d e r , p o r -t a b l e t o o l b o x

4


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T B 9 - 4 9 4 0 - 3 0 2 - 3 0


T a b l e 2 . Mo u n t i n g Ha r d wa r e , I S 0 - 2 - 1 S h e l t e r - - Co n t i n u e d


7 5 5 0 5 8 8 - 9 6 6 . 0 0 - i n . Re t a i n i n g S t r a p 2 F o l d i n g l e g s t a b l e s

1 1 0 2 1 1 8 7 Ca s t e r , S wi v e l L o c k a n d 4 1 4 - i n . b e d a n d 3 0 - i n .Wh e e l B r a k e b e d i n d u s t r i a l s e wi n g

ma c h i n e s

1 1 0 2 1 1 8 8 Ri g i d Ca s t e r 4 1 4 - i n . b e d a n d 3 0 - i n .b e d i n d u s t r i a l s e wi n gma c h i n e s

1 1 0 2 1 2 3 5 - 1 5 / 1 6 - 1 8 UNC B l i n d Ri v e t Nu t 9 E y e b o l t s , s t o r a g e

c a b i n e t s

1 1 0 2 1 2 3 5 - 3 5 / 1 6 - 1 8 UNC B l i n d Ri v e t Nu t 2 S t o r a g e c a b i n e t s

1 1 0 2 1 2 3 5 - 5 # 1 0 - 2 4 UNC B l i n d Ri v e t Nu t 6 F i r e e x t i n g u i s h e r ,f i r s t a i d k i t

T a b l e 3 . Co mp o n e n t s t o b e Mo u n t e d , 2 8 0 S h e l t e r a n d I S 0 - 2 - 1 S h e l t e r

F i g u r eNS N Qt y * De s c r i p t i o n n o .

7 1 2 5 - 0 0 - 3 3 0 - 0 1 3 0 2 C AB I N ET , S T OR AGE 2 - 4 - 5 - 9 -1 1

6 1 5 0 - 0 0 - 6 8 2 - 3 4 6 0 1 C AB L E A S S EMB L Y , P OWE R, E L E C T RI C AL 2 - 9 - 1 3

4 2 1 0 - 0 0 - 5 5 5 - 8 8 3 7 1 E X T I N GU I S HE R, F I R E, MON OB ROMOT R I F L U OR O- 2 - 4 - 1 1METHANE

6 5 4 5 - 0 0 - 9 2 2 - 1 2 0 0 1 F I RS T A I D KI T , GE NE RA L P URP OS E 2 - 4 - 1 1

5 2 1 0 - 0 0 - 8 1 9 - 7 5 8 9 1 RUL E , GL A Z I E R S 2 - 9

5 1 3 0 - 0 0 - 5 9 6 - 9 7 2 5 1 S A NDE R, B EL T , E L E CT R I C , P OR T AB L E 2 - 5 - 9 -1 1

3 5 3 0 - 0 0 - 8 9 2 - 4 6 3 0 1 S EWI N G MA CHI NE , I NDUS T RI A L : 1 4 - i n . b e d 2 - 5 - 9 - 1 3 -1 4

* T h e e q u i p me n t q u a n t i t y l i s t e d i s f o r o n e s h e l t e r .

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T a b l e 3 . Co mp o n e n t s t o b e Mo u n t e d , 2 8 0 S h e l t e r a n d I S 0 - 2 - 1 Sh e l t e r - - Co n t i n u e d

F i g u r e

NS N Qt y * De s c r i p t i o n n o .

3 5 3 0 - 0 0 - 8 9 2 - 4 6 5 2 1 S E WI NG MA CHI NE , I NDUS TRI A L : 3 0 - i n . b e d 2 - 4 - 9 - 1 3 -1 5

7 1 9 5 - 0 0 - 3 5 7 - 7 4 8 0

5 1 4 0 - 0 0 - 3 1 5 - 2 7 5 8

2

1

T A B L E , F OL D I N G L E GS

T O OL B O X , P OR T A B L E

2 - 4 - 9 -1 3 - 1 5

2 - 4 - 9 - 1 1

* T h e e q u i p me n t q u a n t i t y l i s t e d i s f o r o n e s h e l t e r .

T a b l e 4 . Co mp o n e n t s t o b e F a b r i c a t e d , 2 8 0 S h e l t e r

F i g u r eS i z e Qt y De s c r i p t i o n n o ,

2 . 0 0 X 3 . 5 0 X 2 . 5 0 8 B RA CK ET - 7 5 5 1 8 5 1 2 - 5 - 7

2 5 . 0 0 X 1 . 2 5 X 1 . 2 5 2 S UP PORT A N GL E - 1 1 0 2 1 1 5 1 - 4 6

T a b l e 5 . Co mp o n e n t s t o b e F a b r i c a t e d , I S 0 - 2 - 1 S h e l t e r

F i g u r e

S i z e Qt y De s c r i p t i o n n o .

5 . 0 0 X 5 . 5 0 X 0 . 1 9 8 A DA PT E R P L A T E- 1 1 0 2 1 1 8 9 1 6 - 1 7

2 5 . 0 0 X 1 . 2 5 X 1 . 2 5 2 S UP PORT A NGL E - 1 1 0 2 1 1 5 1 - 4 6

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T B 9 - 4 9 4 0 - 3 0 2 - 3 0

S e c t i o n I I . I NS T AL L A T I ON I N 2 8 0 S H EL T E R

4 . I n s t a l l a t i o n

NOT EHa n d b l i n d r i v e t e r ( 5 1 2 0 - 0 0 -6 7 9 - 6 5 2 3 ) i s u s e d f o r i n s t a l -

l i n g b l i n d r i v e t n u t s i nf l o o r a n d wa l l s o f t h e 2 8 0s h e l t e r . Ha n d b l i n d r i v e t e r( 5 1 2 0 - 0 0 - 3 5 7 - 6 0 6 5 ) i s u s e df o r i n s t a l l i n g b l i n d r i v e t s( MS 2 0 6 0 1 ) . I n s t a l l b l i n dr i v e t n u t s i n a c c o r d a n c ewi t h MI L - N- 4 7 1 8 7 .

P o s i t i o n s t o r a g e c a b i n e t s ,1 4 - i n . b e d a n d 3 0 - i n . b e di n d u s t r i a l s e wi n g ma c h i n e s ,

f i r s t a i d k i t , a n d f i r ee x t i n g u i s h e r a s s h o wn i nf i g u r e s 2 , 4 , a n d 5 . Us ee q u i p me n t mo u n t i n g h o l e s a st e mp l a t e f o r l o c a t i o n o fb l i n d r i v e t n u t s . P o s i t i o n sma y b e v a r i e d t o d r i l l i n t os t r u c t u r a l me mb e r s i n f i x e df l o o r .

a . F o l l o w s t e p s ( 1 ) a n d ( 2 ) b e l o wf o r i n s t a l l i n g b l i n d r i v e t n u t s i n t h e2 8 0 s h e l t e r , u n i t 1 .

( 1 ) Ma r k a n d d r i l l e i g h t 0 . 2 5 - i n .d i a me t e r h o l e s i n f l o o r a n d wa l l s o fs h e l t e r i n a c c o r d a n c e wi t h f i g u r e s 3a n d 4 . I n s t a l l e i g h t # 1 0 b l i n d r i v e tn u t s ( MS 2 7 1 3 0 - A 2 3 ) .

( 2 ) Ma r k a n d d r i l l s i x t e e n 0 . 4 1 -i n . d i a me t e r h o l e s i n f l o o r a n d wa l l si n a c c o r d a n c e wi t h f i g u r e s 3 , 4 , a n d 5 .I n s t a l l s i x t e e n 5 / 1 6 - i n . b l i n d r i v e tn u t s ( MS 2 7 1 3 0 - S 4 5 ) .

b . I n s t a l l a s t r a p l o o p ( MS 5 1 9 3 9 - 3 )i n f l o o r u s i n g t wo # 1 0 x 1 - i n . c o u n t e r -s u n k h e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 - 2 7 5 )i n a c c o r d a n c e wi t h f i g u r e s 2 a n d 3 .

F a b r i c a t e t wo s u p p o r t a n g l e s( 1 1 0 2 1 1 5 1 - 4 ) i n a c c o r d a n c e wi t h f i g u r e6 .

d . F a b r i c a t e e i g h t b r a c k e t s ( 7 5 5 1 8 5 1i n a c c o r d a n c e wi t h f i g u r e 7 .

F o l l o w s t e p s ( 1 ) t h r u ( 1 6 ) b e l o wf o r e q u i p me n t i n s t a l l a t i o n i n t h e 2 8 0

s h e l t e r , u n i t 1 .

( 1 ) P o s i t i o n s t o r a g e c a b i n e t( 7 1 2 5 - 0 0 - 3 3 0 - 0 1 3 0 ) i n l e f t f r o n tc o r n e r i n a c c o r d a n c e wi t h f i g u r e 2 .Ma r k a n d d r i l l t wo 0 . 3 4 - i n . d i a me t e rh o l e s t h r o u g h s t o r a g e c a b i n e t b o t t o mp l a t e . L o c a t e h o l e s a t t h e t wo c o r n e r sa l l o wi n g f o r mi n i mu m r e q u i r e d c l e a r a n c ef o r 5 / 1 6 - i n . h e x h e a d c a p s c r e ws .S e c u r e s t o r a g e c a b i n e t t o f l o o r - mo u n t e db l i n d r i v e t n u t s u s i n g t w o 5 / 1 6 - i n .

l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) a n d t wo 5 / 1 6 -x 1 - i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -3 4 ) .

( 2 ) U s i n g s u p p o r t a n g l e ( 1 1 0 2 1 1 5 1 -4 ) a s a t e mp l a t e , ma r k a n d d r i l l t wo0 . 1 9 - i n . d i a me t e r p i l o t h o l e s , 2 - 1 / 2i n c h e s f r o m e a c h e n d o f s u p p o r t a n g l e ,i n t o s t o r a g e c a b i n e t t o p i n a c c o r d a n c ewi t h f i g u r e 2 . P o s i t i o n s u p p o r t a n g l ea n d s e c u r e t o wa l l - mo u n t e d b l i n d r i v e tn u t s u s i n g t wo 5 / 1 6 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 5 ) a n d t wo 5 / 1 6 - x 1 - i n . h e x

h e a d c a p s c r e ws ( MS 9 0 7 2 5 - 3 4 ) . S e c u r es u p p o r t a n g l e t o s t o r a g e c a b i n e t u s i n gt wo 5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 )a n d t wo 5 / 1 6 - x 1 - i n . h e x h e a d l a gb o l t s ( MS 1 6 9 9 2 - 5 2 0 ) .

C AU T I ONRe mo v e s t o r a g e c a b i n e td r a we r s a d j a c e n t t o h o l el o c a t i o n s b e f o r e d r i l l i n g .

( 3 ) U s i n g s t r a p l o o p ( MS 5 1 9 3 9 - 3 )

a s a t e mp l a t e , ma r k a n d d r i l l t wo 0 . 1 9 -i n . d i a me t e r h o l e s i n me t a l s i d e o fs t o r a g e c a b i n e t i n a c c o r d a n c e wi t hf i g u r e s 2 a n d 4 . S e c u r e s t r a p l o o p t os t o r a g e c a b i n e t u s i n g t wo 3 / 1 6 - i n .b l i n d r i v e t s ( MS 2 0 6 0 1 - MP 6 W2 ) .

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T B 9 - 4 9 4 0 - 3 0 2 - 3 0

4 . I n s t a l l a t i o n - - Co n t i n u e d

( 4 ) P o s i t i o n p o r t a b l e t o o l b o x( 5 1 4 0 - 0 0 - 3 1 5 - 2 7 5 8 ) i n a c c o r d a n c e wi t hf i g u r e s 2 a n d 4 a n d s e c u r e t o s t o r a g ec a b i n e t a n d f l o o r - mo u n t e d s t r a p l o o pu s i n g a 3 0 - i n . r e t a i n i n g s t r a p ( 7 5 5 0 5 8 8 -

8 ) .

( 5 ) P o s i t i o n 1 4 - i n . b e d i n d u s -t r i a l s e wi n g ma c h i n e ( 3 5 3 0 - 0 0 - 8 9 2 - 4 6 3 0 )i n f r o n t r i g h t c o r n e r o f 2 8 0 s h e l t e r i na c c o r d a n c e wi t h f i g u r e s 2 a n d 5 . Us i n gb r a c k e t ( 7 5 5 1 8 5 1 ) a s a t e mp l a t e wi t ht h e 2 - 1 / 2 - i n . l e g o n t h e f l o o r , ma r ka n d d r i l l f o u r 0 . 2 8 - i n . d i a me t e r h o l e st h r o u g h i n d u s t r i a l s e wi n g ma c h i n e t a b l el e g s , o n e h o l e f o r e a c h l e g .

( 6 ) S e c u r e f o u r b r a c k e t s ( 7 5 5 1 8 5 1 )t o 1 4 - i n . b e d i n d u s t r i a l s e wi n g ma c h i n et a b l e l e g s i n a c c o r d a n c e wi t h f i g u r e s 2a n d 5 , u s i n g f o u r 1 / 4 - x 3 - i n . h e x h e a dc a p s c r e ws ( MS 9 0 7 2 5 - 1 8 ) , f o u r 9 / 3 2 - i n .f l a t wa s h e r s ( MS 2 7 1 8 3 - 1 O) , f o u r 1 / 4 - i n .l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 4 ) , a n d f o u r 1 / 4 -i n . h e x n u t s ( MS 5 1 9 6 7 - 2 ) .

( 7 ) S e c u r e 1 4 - i n . b e d i n d u s t r i a ls e wi n g ma c h i n e t a b l e t o f l o o r - mo u n t e db l i n d r i v e t n u t s u s i n g f o u r 5 / 1 6 - i n .l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) a n d f o u r 5 / 1 6 -

x 1 - 1 / 4 - i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -3 6 ) .

( 8 ) P o s i t i o n 3 0 - i n . b e d i n d u s -t r i a l s e wi n g ma c h i n e ( 3 5 3 0 - 0 0 - 8 9 2 - 4 6 5 2 )o n l e f t s i d e o f s h e l t e r i n a c c o r d a n c ewi t h f i g u r e s 2 a n d 4 . Re p e a t s t e p s( 5 ) , ( 6 ) , a n d ( 7 ) f o r mo u n t i n g 3 0 - i n .b e d i n d u s t r i a l s e wi n g ma c h i n e t o f l o o r -mo u n t e d b l i n d r i v e t n u t s u s i n g f o u rb r a c k e t s ( 7 5 5 1 8 5 1 ) , f o u r 1 / 4 - x 3 - i n .h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 - 1 8 ) , f o u r9 / 3 2 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 - 1 O) ,

f o u r 1 / 4 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 4 ) ,f o u r 1 / 4 - i n . h e x n u t s ( MS 5 1 9 6 7 - 2 ) , f o u r5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) , a n df o u r 5 / 1 6 - x 1 - 1 / 4 - i n . h e x h e a d c a p -s c r e ws ( MS 9 0 7 2 5 - 3 6 ) .

( 9 ) P o s i t i o n a s t o r a g e c a b i n e t( 7 1 2 5 - 0 0 - 3 3 0 - 0 1 3 0 ) i n r i g h t r e a r c o r n e ri n a c c o r d a n c e wi t h f i g u r e 2 , wi t h f r o n t

d r a we r s f a c i n g f r o n t o f s h e l t e r .Re p e a t s t e p s ( 1 ) a n d ( 2 ) f o r mo u n t i n gs t o r a g e c a b i n e t s t o f l o o r - mo u n t e d b l i n dr i v e t n u t s u s i n g a s u p p o r t a n g l e ( 1 1 0 2 1 1 5 1 -4 ) , s i x 5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 5 ) , f o u r 5 / 1 6 - x 1 - i n . h e x h e a d c a p s c r e ws( MS 9 0 7 2 5 - 3 4 ) , a n d t wo 5 / 1 6 - i n . h e x h e a d

l a g b o l t s ( MS 1 6 9 9 2 - 5 2 0 ) .

( 1 0 ) Us i n g t wo s t r a p l o o p s ( MS 5 1 9 3 9 -3 ) a s a t e mp l a t e , ma r k a n d d r i l l f o u r0 . 0 9 - i n . d i a me t e r p i l o t h o l e s i n s t o r a g ec a b i n e t t o p i n a c c o r d a n c e wi t h f i g u r e2 . S e c u r e t wo s t r a p l o o p s t o t h es t o r a g e c a b i n e t t o p u s i n g f o u r # 1 0 x 1 -i n . f l a t h e a d wo o d s c r e ws ( MS 3 5 4 9 2 - 7 8 ) .

( 1 1 ) S e c u r e p o r t a b l e e l e c t r i c b e l ts a n d e r ( 5 1 3 0 - 0 0 - 5 9 6 - 9 7 2 5 ) t o s t o r a g ec a b i n e t u s i n g a 3 0 - i n . r e t a i n i n g s t r a p( 7 5 5 0 5 8 8 - 8 ) i n a c c o r d a n c e wi t h f i g u r e s2 a n d 5 .

( 1 2 ) Us i n g a s t r a p l o o p ( MS 5 1 9 3 9 -3 ) a s a t e mp l a t e , ma r k a n d d r i l l t wo0 . 0 9 - i n . d i a me t e r p i l o t h o l e s o n t h er e a r e n d o f t h e 3 0 - i n . b e d i n d u s t r i a ls e wi n g ma c h i n e t a b l e i n a c c o r d a n c e wi t hf i g u r e s 2 a n d 4 . S e c u r e s t r a p l o o pu s i n g t wo # 1 0 x 3 / 4 - i n . f l a t h e a d wo o ds c r e ws ( MS 3 5 4 9 2 - 7 6 ) .

( 1 3 ) S e c u r e e l e c t r i c a l p o we r c a b l ea s s e mb l y ( 6 1 5 0 - 0 0 - 6 8 2 - 3 4 6 0 ) t o 3 0 - i n .b e d i n d u s t r i a l s e wi n g ma c h i n e u s i n g a1 2 - i n . r e t a i n i n g s t r a p ( 7 5 5 0 5 8 8 - 6 ) i na c c o r d a n c e wi t h f i g u r e 2 .

( 1 4 ) P o s i t i o n t w o f o l d i n g l e g st a b l e s ( 7 1 9 5 - 0 0 - 3 5 7 - 7 4 8 0 ) o n e d g e a n dl e n g t h wi s e wi t h t a b l e t o p s f a c i n g e a c ho t h e r , i n a c c o r d a n c e wi t h f i g u r e s 2 a n d4 . P l a c e g l a z i e r s r u l e ( 5 2 1 0 - 0 0 - 8 1 9 -7 5 8 9 ) b e t we e n t a b l e t o p s . S e c u r e f o l d -i n g l e g s t a b l e s t o 3 0 - i n . b e d i n d u s -

t r i a l s e wi n g ma c h i n e t a b l e l e g s u s i n gt wo 6 6 - i n . r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 -9 ) .

( 1 5 ) P o s i t i o n mo u n t i n g b r a c k e t o ff i r e e x t i n g u i s h e r ( 4 2 1 0 - 0 0 - 5 5 5 - 8 8 3 7 ) o nl e f t wa l l i n a c c o r d a n c e wi t h f i g u r e s 2a n d 4 . Ma r k a n d d r i l l t h r e e 0 . 2 2 - i n .d i a me t e r h o l e s i n b r a c k e t a n d p o s i t i o n

8


13/38

T B 9 - 4 9 4 0 - 3 0 2 - 3 0

4 . I n s t a l l a t i o n - - Co n t i n u e d a n d ma r k a n d d r i l l t h r e e 0 . 2 2 - i n .d i a me t e r h o l e s i n b a c k o f c a s e . P o s i -

o v e r i n s t a l l e d b l i n d r i v e t n u t s . t i o n f i r s t a i d k i t o v e r i n s t a l l e d b l i n d

S e c u r e mo u n t i n g b r a c k e t t o wa l l u s i n g r i v e t n u t s i n a c c o r d a n c e wi t h f i g u r e s 2

t h r e e # 1 O x 1 - i n . c o u n t e r s u n k h e a d a n d 4 . S e c u r e t o wa l l u s i n g t h r e e # 1 0

ma c h i n e s c r e ws ( MS 3 5 1 9 0 - 2 7 5 ) . I n s t a l l x 1 - i n . c o u n t e r s u n k h e a d ma c h i n e s c r e ws

f i r e e x t i n g u i s h e r i n mo u n t i n g b r a c k e t . ( MS 3 5 1 9 0 - 2 7 5 ) . I n s t a l l c o n t e n t s o ff i r s t a i d k i t .

( 1 6 ) B e f o r e i n s t a l l i n g f i r s t a i dk i t ( 6 5 4 5 - 0 0 - 9 2 2 - 1 2 0 0 ) , r e mo v e c o n t e n t s

S e c t i o n I I I . I NS T AL L A T I ON I N I S 0 - 2 - 1 S HE L T ER

5 . I n s t a l l a t i o n

N O T EHa n d b l i n d r i v e t e r ( 5 1 2 0 - 0 0 -6 7 9 - 6 5 2 3 ) i s u s e d t o i n s t a l l

b l i n d r i v e t n u t s i n f l o o ra n d wa l l s o f I S 0 - 2 - 1 s h e l t e r .Ha n d b l i n d r i v e t e r ( 5 1 2 0 - 0 0 -3 5 7 - 6 0 6 5 ) i s u s e d f o r i n s t a l -l i n g b l i n d r i v e t s ( MS 2 0 6 0 1 ) .I n s t a l l b l i n d r i v e t n u t s i na c c o r d a n c e wi t h MI L - N- 4 7 1 8 7 .

P o s i t i o n s t o r a g e c a b i n e t s ,1 4 - i n . b e d a n d 3 0 - i n . b e di n d u s t r i a l s e wi n g ma c h i n e s ,f i r s t a i d k i t , a n d f i r e

e x t i n g u i s h e r a s s h o wn i nf i g u r e s 9 , 1 1 , 1 3 , 1 4 , a n d1 5 . Us e t h e e q u i p me n tmo u n t i n g h o l e s a s t e mp l a t ef o r l o c a t i o n o f b l i n d r i v e tn u t s . P o s i t i o n s ma y b ev a r i e d t o d r i l l i n t o s t r u c t u r a lme mb e r s i n f i x e d f l o o r .

F o l l o w s t e p s ( 1 ) a n d ( 2 ) f o r i n -s t a l l i n g b l i n d r i v e t n u t s i n t h e I S O- 2 -1 s h e l t e r , u n i t 2 .

C AU T I ONA f t e r i n s t a l l i n g b l i n d r i v e tn u t s , p o t t i n g c o mp o u n d( 8 0 4 0 - 0 1 - 1 0 2 - 2 0 9 8 ) mu s t h a v ea c u r i n g t i me o f 2 4 t o 4 8h o u r s b e f o r e u s i n g a n yt h r e a d e d f a s t e n e r s .

( 1 ) Ma r k a n d d r i l l s i x 0 . 2 5 - i n .d i a me t e r h o l e s i n r i g h t s i d e wa l l , i na c c o r d a n c e wi t h f i g u r e 1 1 , t o a d e p t ho f 1 . 0 0 - i n . ma x i mu m. I n j e c t p o t t i n gc o mp o u n d a s r e q u i r e d a n d i n s t a l l s i x

# 1 0 b l i n d r i v e t n u t s ( 1 1 0 2 1 2 3 5 - 5 ) .

( 2 ) Ma r k a n d d r i l l e l e v e n 0 . 4 1 -i n . d i a me t e r h o l e s i n f i x e d f l o o r a n dr i g h t s i d e wa l l i n a c c o r d a n c e wi t hf i g u r e s 1 0 a n d 1 2 t o a d e p t h o f 1 . 5 0i n . ma x i mu m. I n j e c t p o t t i n g c o mp o u n da s r e q u i r e d a n d i n s t a l l n i n e 5 / 1 6 - i n .b l i n d r i v e t n u t s ( 1 1 0 2 1 2 3 5 - 1 ) i n a c -c o r d a n c e wi t h f i g u r e s 1 0 a n d 1 2 .I n s t a l l t wo 5 / 1 6 - i n . b l i n d r i v e t n u t s( 1 1 0 2 1 2 3 5 - 3 ) i n a c c o r d a n c e wi t h f i g u r e

1 0 .

b . I n s t a l l n i n e 5 / 1 6 - x 2 - 7 / 8 - i n .s h o u l d e r e y e b o l t s ( MS 5 1 9 3 7 - 2 ) i n b l i n dr i v e t n u t s ma r k e d A a n d B i n f l o o ri n a c c o r d a n c e wi t h f i g u r e s 9 , 1 0 , a n d 1a n d s e c u r e wi t h n i n e 5 / 1 6 - i n . l o c k -wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) a n d n i n e 5 / 1 6 - i n .h e x n u t s ( MS 5 1 9 6 7 - 5 ) .

NOT EE i g h t e e n 5 / 1 6 - i n . b l i n d

r i v e t n u t s e x i s t i n t h ef l o o r o f t h e I S 0 - 2 - 1 s h e l t e r ,f i v e o f wh i c h a r e u s e d f o rc o mp o n e n t i n s t a l l a t i o n( ma r k e d A i n f i g u r e 1 0 ) .


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T B 9 - 4 9 4 0 - 3 0 2 - 3 0


F a b r i c a t e t wo s u p p o r t a n g l e s( 1 1 0 2 1 1 5 1 - 4 ) i n a c c o r d a n c e w i t h f i g u r e6 .

F a b r i c a t e e i g h t a d a p t e r p l a t e s

( 1 1 0 2 1 1 8 9 ) i n a c c o r d a n c e wi t h f i g u r e1 6 . Us i n g t h e we l d i n g i n s t r u c t i o n s i na c c o r d a n c e wi t h f i g u r e 1 7 , p o s i t i o n a n dwe l d o n e a d a p t e r p l a t e t o e a c h 2 - i n c hs q u a r e t u b i n g t a b l e l e g o f t h e 1 4 - i n .b e d a n d 3 0 - i n . b e d i n d u s t r i a l s e wi n gma c h i n e s .

S e c u r e f o u r c a s t e r s ( 1 1 0 2 1 1 8 7 )( t wo o n f r o n t e n d o f e a c h i n d u s t r i a ls e wi n g ma c h i n e ) a n d f o u r r i g i d c a s t e r s( 1 1 0 2 1 1 8 8 ) ( t wo o n r e a r e n d o f e a c h

i n d u s t r i a l s e wi n g ma c h i n e ( s e e f i g .1 8 ) ) , u s i n g t h i r t y - t wo 3 / 8 - x 1 - i n . h e xh e a d c a p s c r e ws ( MS 9 0 7 2 5 - 6 0 ) , t h i r t y - t wo3 / 8 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 6 ) , a n dt h i r t y - t wo 3 / 8 - i n . h e x n u t s ( MS 5 1 9 6 7 -8 ) , i n a c c o r d a n c e wi t h f i g u r e 1 3 .

F o l l o w s t e p s ( 1 ) t h r u ( 1 1 ) b e l o wf o r e q u i p me n t i n s t a l l a t i o n i n t h e I S O-

2 - 1 s h e l t e r , u n i t 2 .

( 1 ) P o s i t i o n t wo s t o r a g e c a b i n e t s( 7 1 2 5 - 0 0 - 3 3 0 - 0 1 3 0 ) o n r i g h t s i d e o f

s h e l t e r i n a c c o r d a n c e wi t h f i g u r e s 9a n d 1 1 . Ma r k a n d d r i l l t h r e e 0 . 3 4 - i n .d i a me t e r h o l e s t h r o u g h s t o r a g e c a b i n e tb o t t o ms ( t wo h o l e s i n s t o r a g e c a b i n e tc l o s e s t t o f r o n t e n d ) . L o c a t e h o l e s a tt h e e d g e s a l l o wi n g f o r mi n i mu m r e q u i r e dc l e a r a n c e f o r 5 / 1 6 - i n . h e x h e a d c a p s c r e ws .S e c u r e s t o r a g e c a b i n e t s t o f l o o r u s i n gt h r e e 5 / 1 6 - i n . l o c k w a s h e r s ( MS 3 5 3 3 8 -4 5 ) , t wo 5 / 1 6 - x 1 - i n . h e x h e a d c a p s c r e ws( MS 9 0 7 2 5 - 3 4 ) u s e d wi t h t h e t wo 5 / 1 6 - i n .f l o o r - mo u n t e d b l i n d r i v e t n u t s , a n d o n e5 / 1 6 - x 3 / 4 - i n . h e x h e a d c a p s c r e w( MS 9 0 7 2 5 - 3 2 ) i n a c c o r d a n c e wi t h f i g u r e1 0 .

( 2 ) P o s i t i o n t wo s u p p o r t a n g l e s( 1 1 0 2 1 1 5 1 - 4 ) a g a i n s t r i g h t s i d e wa l la n d o n t o p o f t h e t wo s t o r a g e c a b i n e t si n a c c o r d a n c e wi t h f i g u r e 9 . Us i n gs u p p o r t a n g l e s a s t e mp l a t e s , ma r k a n dd r i l l f o u r 0 . 1 9 - i n . d i a me t e r p i l o th o l e s , 2 - 1 / 2 - i n . f r o m e a c h e n d o f t h e

s u p p o r t a n g l e s , i n t o s t o r a g e c a b i n e tt o p s , t wo h o l e s p e r s t o r a g e c a b i n e tt o p . Re p o s i t i o n t wo s u p p o r t a n g l e s a n ds e c u r e t o wa l l - mo u n t e d b l i n d r i v e t n u t su s i n g f o u r 5 / 1 6 - i n . l o c k w a s h e r s ( MS 3 5 3 3 8 -4 5 ) a n d f o u r 5 / 1 6 - x 3 / 4 - i n . h e x h e a dc a p s c r e ws ( MS 9 0 7 2 5 - 3 2 ) . S e c u r e s u p p o r t

a n g l e s t o s t o r a g e c a b i n e t t o p s u s i n gf o u r 5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 )a n d f o u r 5 / 1 6 - x 1 - i n . h e x h e a d l a gb o l t s ( MS 1 6 9 9 2 - 5 2 0 ) .

C AU T I ONRe mo v e s t o r a g e c a b i n e td r a we r s a d j a c e n t t o h o l el o c a t i o n s b e f o r e d r i l l i n g .

( 3 ) D r i l l t wo 0 . 1 9 - i n . d i a me t e rh o l e s i n me t a l s i d e o f s t o r a g e c a b i n e t

i n a c c o r d a n c e wi t h f i g u r e 1 1 . S e c u r e as t r a p l o o p ( MS 5 1 9 3 9 - 3 ) t o s t o r a g ec a b i n e t u s i n g t wo 3 / 1 6 - i n . b l i n d r i v e t s( MS 2 0 6 0 1 - MP 6 W2 ) .

( 4 ) P o s i t i o n a n d s e c u r e p o r t a b l et o o l b o x ( 5 1 4 0 - 0 0 - 3 1 5 - 2 7 5 8 ) t o s t o r a g ec a b i n e t a n d f l o o r - mo u n t e d e y e b o l t u s i n ga 3 0 - i n . r e t a i n i n g s t r a p ( 7 5 5 0 5 8 8 - 8 ) i na c c o r d a n c e w i t h f i g u r e s 9 a n d 1 1 .

( 5 ) Us i n g a s t r a p l o o p ( MS 5 1 9 3 9 -3 ) a s a t e mp l a t e , ma r k a n d d r i l l f o u r

0 . 0 9 - i n . d i a me t e r p i l o t h o l e s i n s t o r a g ec a b i n e t t o p i n a c c o r d a n c e w i t h f i g u r e 9a n d s e c u r e t wo s t r a p l o o p s t o s t o r a g ec a b i n e t t o p u s i n g f o u r # 1 0 x 1 - i n . f l a th e a d wo o d s c r e ws ( MS 3 5 4 9 2 - 7 8 ) . S e c u r ep o r t a b l e e l e c t r i c b e l t s a n d e r ( 5 1 3 0 - 0 0 -5 9 6 - 9 7 2 5 ) t o s t o r a g e c a b i n e t u s i n g a3 0 - i n . r e t a i n i n g s t r a p ( 7 5 5 0 5 8 8 - 8 ) i na c c o r d a n c e w i t h f i g u r e s 9 a n d 1 1 .

( 6 ) P o s i t i o n 1 4 - i n . b e d i n d u s -t r i a l s e wi n g ma c h i n e ( 3 5 3 0 - 0 0 - 8 9 2 - 4 6 3 0 )i n f r o n t l e f t c o r n e r i n a c c o r d a n c e wi t hf i g u r e 9 . S e c u r e t o f l o o r u s i n g f o u r3 6 - i n . r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 4 ) ,p a s s e d t h r o u g h f l o o r - mo u n t e d e y e b o l t sa n d wr a p p e d a r o u n d t a b l e l e g s , i na c c o r d a n c e w i t h f i g u r e s 9 a n d 1 3 .

( 7 ) S e c u r e e l e c t r i c a l p o we r c a b l ea s s e mb l y ( 6 1 5 0 - 0 0 - 6 8 2 - 3 4 6 0 ) t o l o we rs h e l f o f 1 4 - i n . b e d i n d u s t r i a l s e wi n g

1 0


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T B 9 - 4 9 4 0 - 3 0 2 - 3 0


ma c h i n e u s i n g a 2 4 - i n . r e t a i n i n g s t r a p( 7 5 5 0 5 8 8 - 5 ) i n a c c o r d a n c e wi t h f i g u r e s9 a n d 1 3 .

( 8 ) P o s i t i o n 3 0 - i n . b e d i n d u s -

t r i a l s e wi n g ma c h i n e ( 3 5 3 0 - 0 0 - 8 9 2 - 4 6 5 2 )i n r e a r l e f t c o r n e r i n a c c o r d a n c e wi t hf i g u r e 9 . S e c u r e t o f l o o r u s i n g f o u r3 6 - i n . r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 4 ) ,p a s s e d t h r o u g h f l o o r - mo u n t e d e y e b o l t sa n d wr a p p e d a r o u n d t a b l e l e g s , i na c c o r d a n c e wi t h f i g u r e s 9 a n d 1 3 .A p p l y wh e e l b r a k e s a n d s wi v e l l o c k s a tt h i s t i me o n p r e v i o u s l y i n s t a l l e dc a s t e r s ( 1 1 0 2 1 1 8 7 ) .

( 9 ) P o s i t i o n t wo f o l d i n g l e g st a b l e s ( 7 1 9 5 - 0 0 - 3 5 7 - 7 4 8 0 ) l e n g t h wi s e o n

e d g e o f 3 0 - i n . b e d i n d u s t r i a l s e wi n gma c h i n e , i n a c c o r d a n c e wi t h f i g u r e s 9a n d 1 3 , w i t h t a b l e t o p s f a c i n g e a c ho t h e r . P l a c e g l a z i e r s r u l e ( 5 2 1 0 - 0 0 -8 1 9 - 7 5 8 9 ) b e t we e n t a b l e t o p s . S e c u r ef o l d i n g l e g s t a b l e s t o 3 0 - i n . b e di n d u s t r i a l s e wi n g ma c h i n e t a b l e l e g su s i n g t wo 6 6 - i n . r e t a i n i n g s t r a p s( 7 5 5 0 5 8 8 - 9 ) .

( 1 0 ) P o s i t i o n mo u n t i n g b r a c k e t o ff i r e e x t i n g u i s h e r ( 4 2 1 0 - 0 0 - 5 5 5 - 8 8 3 7 ) o n

r e a r r i g h t wa l l i n a c c o r d a n c e wi t hf i g u r e 1 1 . Ma r k a n d d r i l l t h r e e 0 . 2 2 -

i n . d i a me t e r h o l e s i n b r a c k e t . P o s i t i o no v e r i n s t a l l e d b l i n d r i v e t n u t s i na c c o r d a n c e wi t h f i g u r e 1 1 . S e c u r emo u n t i n g b r a c k e t t o wa l l - mo u n t e d b l i n dr i v e t n u t s u s i n g t h r e e # 1 0 x 5 / 8 - i n .c o u n t e r s u n k h e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 -2 7 2 ) . I n s t a l l f i r e e x t i n g u i s h e r i n

mo u n t i n g b r a c k e t .

( 1 1 ) B e f o r e i n s t a l l i n g f i r s t a i dk i t ( 6 5 4 5 - 0 0 - 9 2 2 - 1 2 0 0 ) , r e mo v e c o n t e n t sa n d d r i l l t h r e e 0 . 2 2 - i n . d i a me t e r h o l e si n b a c k o f c a s e . P o s i t i o n f i r s t a i dk i t i n l o c a t i o n s h o wn i n f i g u r e 1 1 o v e ri n s t a l l e d b l i n d r i v e t n u t s . S e c u r e t owa l l u s i n g t h r e e # 1 0 x 5 / 8 - i n . c o u n t e r -s u n k h e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 - 2 7 2 ) .I n s t a l l c o n t e n t s o f t h e f i r s t a i d k i t .

F o l l o w s t e p s ( 1 ) a n d ( 2 ) b e l o w

f o r l o c a t i o n o f e q u i p me n t wh e n I S 0 - 2 - 1s h e l t e r i s d e p l o y e d .

( 1 ) L o c a t e 1 4 - i n . b e d i n d u s t r i a ls e wi n g ma c h i n e ( 3 5 3 0 - 0 0 - 8 9 2 - 4 6 3 0 ) i na c c o r d a n c e wi t h f i g u r e 1 4 .

( 2 ) L o c a t e t wo f o l d i n g l e g st a b l e s ( 7 1 9 5 - 0 0 - 3 5 7 - 7 4 8 0 ) a n d 3 0 - i n .b e d i n d u s t r i a l s e wi n g ma c h i n e ( 3 5 3 0 - 0 0 -8 9 2 - 4 6 5 2 ) i n a c c o r d a n c e wi t h f i g u r e 1 5 .A p p l y w h e e l b r a k e s a n d s wi v e l l o c k s o n

c a s t e r s ( 1 1 0 2 1 1 8 7 ) .

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T B 9 - 4 9 4 0 - 3 0 2 - 3 0

T a b l e 6 . S t a n d a r d Co n v e r s i o n Ch a r t

No mi n a l De c i ma ls i z e s i z e

1 / 1 65 / 6 43 / 3 27 / 6 41 / 89 / 6 45 / 3 21 1 / 6 43 / 1 61 3 / 6 47 / 3 21 5 / 6 41 / 4

1 7 / 6 49 / 3 21 9 / 6 45 / 1 62 1 / 6 41 1 / 3 22 3 / 6 43 / 82 5 / 6 41 3 / 3 22 7 / 6 47 / 1 6

2 9 / 6 41 5 / 3 23 1 / 6 41 / 23 3 / 6 41 7 / 3 2

0 . 0 60 . 0 80 . 0 90 . 1 10 . 1 20 . 1 40 . 1 60 . 1 70 . 1 90 . 2 00 . 2 20 . 2 30 . 2 5

0 . 2 70 . 2 80 . 3 00 . 3 10 . 3 30 . 3 40 . 3 60 . 3 80 . 3 90 . 4 10 . 4 20 . 4 4

0 . 4 50 . 4 70 . 4 80 . 5 00 . 5 20 . 5 3

No mi n a l De c i ma ls i z e s i z e

3 5 / 6 49 / 1 63 7 / 6 41 9 / 3 23 9 / 6 45 / 84 1 / 6 42 1 / 3 24 3 / 6 41 1 / 1 64 5 / 6 42 3 / 3 24 7 / 6 4

3 / 44 9 / 6 42 5 / 3 25 1 / 6 41 3 / 1 65 3 / 6 42 7 / 3 25 5 / 6 47 / 85 7 / 6 42 9 / 3 25 9 / 6 4

1 5 / 1 66 1 / 6 43 1 / 3 26 3 / 6 41

0 . 5 50 . 5 60 . 5 80 . 5 90 . 6 10 . 6 20 . 6 40 . 6 60 . 6 70 . 6 90 . 7 00 . 7 20 . 7 3

0 . 7 50 . 7 70 . 7 80 . 8 00 . 8 10 . 8 30 . 8 40 . 8 60 . 8 80 . 8 90 . 9 10 . 9 2

0 . 9 40 . 9 50 . 9 70 . 9 81 . 0 0

3 0


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B y O r d e r o f t h e S e c r e t a r y o f t h e A r m y :

J OH N A . WI C KH AM, J R .Ge n e r a l , Un i t e d St a t e s A r my

Ch i e f o f S t a f f Of f i c i a l :

R OB E R T M. J OY C EMa j o r Ge n e r a l , Un i t e d St a t e s A r my

T h e A d j u t a n t Ge n e r a l

Di s t r i b u t i o n :

T o b e d i s t r i b u t e d i n a c c o r d a n c e wi t h DA F o r m 1 2 - 2 1 Ar e q u i r e me n t s f o r F SC Gr o u p 4 9 4 0 - C L , S h o p Eq u i p me n t S h e l t e rMo u n t e d .

* U . S . G OV E R NM EN T P RI N T I N G O F F I C E : 1 9 8 4- 5 5 4 - 0 4 9 : 1 0 0 0 2


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TM 9-4940-302-30 CANVAS & GLASS REPAIR SHOP