Tm 9-1653 Data Transmission System m6, 1942

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    E

    TEMM6

    nMountMl)

    ctedmatter Theinformationcontainedinre-

    eessentialcharacteristicsofrestrictedmateriel

    n knowntobeinthe serviceoftheUnitedStates

    edloyaltyanddiscretionwho arecooperatingin

    notbecommunicatedtothepublicor tothepress

    arypublicrelationsagencies.(Seea/soparagraph

    mber1942.)

    NELONLY

    Publ

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    1942

    E

    TEMM6

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    onofthe

    19-23

    24-32

    r33-42

    mbly43-51

    climatic

    trations

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    TEMM6

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    rthe informationandguidanceof

    ersonnel.Itcontainsdetailedinstructionsfor

    assembly,maintenance,andrepairofthe

    mM6,supplementarytothoseintheField

    eparedfortheusingarm.Additionaldescrip-

    sareincludedto aidinprovidingacomplete

    materiel.

    ystemM6is forusewiththe90-mm.

    stemnormallyservesafour gunbattery,

    aybeusedequallywellwith asmaller

    mis similartothedatatransmissionsystem

    unmountswere equipped.

    ystemoperatesasoneunit ofthecomplete

    chincludesaheightfinderandan A.A.

    a(firingazimuth,quadrantelevation,and

    battery,originateattheA.A.director,and

    ordials.Thedatatransmissionsystem

    eadingselectricallytoindicatordialson

    Handwheeloperatorsatthecorresponding

    rsontheindicatordials toapplythedatato

    nsmissionarrangementisusedbetweenthe

    irector.

    5volts,60 cycles,alternatingcurrent)

    nsmissionsystemis suppliedbyagasoline-

    ntgeneratingunit,M6orM4.Thesegenerating

    ratetechnicalmanuals.SeesectionX.

    ththissystemisfuzesetter M13(pre-

    hisfuzesetteris describedinaseoarate

    tionX.

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    TEMM6

    nMountMl)

    andrepeaters4

    catorM411

    ntofoff-carriagecomponentsisshownin

    ponentsforonegunareshowninfigure 3.

    gs.7 and8)connectsthedirectorand

    bycableandplugassemblies.Theactual

    gecablesconnectedtothemain junction

    ownin figure2,dependingontherelative

    ectedequipment.Thecableandplugassembly

    tfindertothedirectordoes notpassthrough

    roughtintothe guncarriagethrougha

    chispartof thecontactringassemblyand

    tionary)part ofthecarriage.Thecable

    ring assembly,whichprovidesasliding

    boxontheupper (revolving)partofthe

    ingofthecableasthegun istraversed.The

    rminalbox (fig.11)arelocatedcentrally

    nt.

    nalbox endsinaplug whichfitsinto

    unctionbox(fig. 12).Thegunjunction

    rwhichprovidesa6-voltpowersourcefor

    psintheazimuthand elevationindicators

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    TEMM6

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    BLY

    EMBLY

    LY

    Y

    Y

    SSEMBLY

    ngementofOn-carriageParts

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    muthandElevationIndicatorsM4

    echlight (fig.16).Thetwocablesfrom

    uted totherightand leftsidesofthe

    econduits,oneleadingtotheelevationindi-

    junctionbox.

    g.13) ontheleftsideof thecarriage

    hefuzesetter isconnected,andaclamp

    gthebreechlight.Aconduitand cablelead

    dicatorsM4areidentical.Theyare

    readeasilyand convenientlybytheazimuth

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    TEMM6

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    epeatersUsedin

    4

    operatorsofthegun.Theazimuthindicator

    eandtheelevationindicatoronthe right

    nfigure4.

    MITTERSANDREPEATERS.

    nsmissionsystemis basedontheuse

    mittersandrepeaters.Thetransmittersand

    ernatingcurrent.Foreachelementofdata

    ,analternating-currentsynchronoustrans-

    ting-currentsynchronousrepeaters,andcon-

    ed.Transmittersandrepeatersaresimilarin

    esameelectricalconstruction.Repeatersofthe

    andelevationindicatorareshowninfigure5.

    erepeaterwith thenecessaryelectrical

    hematicallyinfigure6.Itwillbe noticedthat

    tersresemblesmallelectricmotors.How-

    donotrevolvecontinuously,asin thecase

    definiteangularpositionwhichisdetermined

    smitterarmatureshaft.Therepeaterarmature

    fthetransmitterarmatureshaft.Thetrans-

    rector,andhasitsarmatureshaftpositioned

    herein.Asthecomputeddatachanges,the

    telyandtherebyprovidesacontinuous,definite

    eddata.

    sticofthistypeofdatatransmissionis

    eshaftautomaticallyresets(synchronizes)

    arpositionwith respecttothetransmitter

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    S

    E

    ansmitterandRepeater

    d.Becauseofthischaracteristic,thesystem

    us."

    amedata todifferentpoints,several

    edinmultipletoa singletransmitter.Each

    ghitwereseparatelyconnected,andisnot

    atersexceptundercertainabnormalcondi-

    VI.

    gs.7 and8)isentirelyportableand

    enientpositiontoaccommodatethedesired

    irector.Itconsistsof adecagonalcast

    ovablecover.Thebodysupportssix19

    ainsanannularterminalring.Assembledand

    njunctionboxareshownin figure17.

    eptaclesCS6703(fig.18)arepainted

    doneispaintedgreenfor thedirectorcable.

    9409(fig.19)withmalecontactfingersis

    ercablefromthe generatingunit.Thecover

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    TEMM6

    nMountMl)

    ox(D28880J

    wtheunitsto beconnectedtovariousre-

    ecoverinthecorrectrelationtothe bodyis

    Gasketsunderthe coverandreceptacles

    nnectionsforassemblingcablestothe

    wninfigure 20.Thisfigureisarrangedto

    receptacleshavemalecontactfingers,and

    pringterminals.

    ns20 terminalplatesforinterconnecting

    heseterminalplatesaremarkedwithnumerals

    eralsontheterminalsof theconductors.The

    owshowthe variousreceptaclesareinter-

    minalring.Allfourgunreceptaclesarewired

    alsandsymbolsto designatetheconductors

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    oxwithCoversRemoved

    mployedin accordancewiththefollowing

    .

    arse.

    volts.

    5volts.

    forconnectionoftheportablecable to

    by thefixedendofthe contactringcable

    consistsof acylindricalhousing,which

    shrigging assembly,andaterminalsegment

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    EMM6

    Mounf

    dsectionedviewsofthecontactringare

    othefixedundercarriageinthecenterof

    eadingto thecontactringfromtherecep

    ntisconnectedtotheterminalplatesin the

    blyandtheseterminalplatesarein turn

    gcontactscrewsinthebrushrigging assembly.

    volveswithinthebrushrigging assembly

    swiththe springbrushescontainedtherein.

    he20 conductorsleadingfromthespindle

    dconnectedinaccordancewiththecoding

    erminalsare connectedtothecorresponding

    inalbox(fig.30).

    inaccordancewiththewiringdiagram

    ) mountsdirectlyoverthecontactring

    ctringspindle.Thecableleading fromthe

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    TEMM6

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    otheterminalson theterminalstrips,(figs.

    minalsareinturn wiredthroughanother

    unctionbox.

    ableandhasagasketforwaterproofing.

    etweentheterminalboxflangeandthesup-

    carriage.

    s.12 and33)hasa rectangularbody

    r.Thetopcoveris sealedbyagasket.The

    tedwitha drainplugcontainingafiberglass

    69409(fig.19) onthefrontofthe gun

    matingplugofthe cable(fig.32)fromthe

    clecoverisscrewedontothedummyrecep-

    danglingwhenthecableisconnected.

    eptacle(fig.34)and alightswitch

    untedonthefront ofthebox.

    ngglandstoaccommodatetheconduit

    ductors.

    area step-downtransformerandtwo

    eterminalstrips carrystampedterminal

    ncewiththewiringdiagramshownin figure

    their attachedwirescanbeliftedoutof

    removed.

    gs.13 and37)hasacircularbody and

    overissealedbya gasket.Thesumpinthe

    dwithadrainplug containingafiberglass

    77962(fig.38) receivesthematingplug

    setter.

    glandsto accommodatetheconduit

    doutgoingconductors,andacableclampto

    ghtcable.

    are twoterminalstrips(fig.39).The

    pedterminalplatesforwiringin accordance

    owninfigure 47.

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    SEREPEATER)

    ElevationIndicator,M4

    reboltedto therepeaterhousings.Thead-

    edbyslottedflexibleshafts,accessibleoutside

    foradjusting theupper(coarse)repeater

    ht-handsideoftheindicatorandis acces-

    ckcoverisswung open.Theslottedshaft

    e)repeateris locatedonthelowerleft-

    nd isaccessiblewhentheslidingcoveris

    repurposelyadjustedat assemblytoturn

    ibilityofaccidentalchanges.Stopscrewsare

    eeth forlimitingtheadjustingmotion,to

    ngtherepeaterwiring.To permitlargerad-

    ommodatedwiththeslottedshafts,theinner

    earrangedsoas tobeshiftedreadily,relative

    ectiverepeaterswhenthethreeclamping

    loosened.

    terhasassembledonitsshaftthe inner

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    heannular outerindex(fig.41)rotates

    erindex.Thisouterindexis drivenfrom

    driveofthe mount,throughadifferential

    adjustmentsfororientingpurposesareintro-

    andouter fineindexesisinthe ratioof1

    o)changeinelevationorazimuth.Each

    singleindexgraduationandtogetherthey

    erelementsofa follow-the-pointersystem.

    andtransmittedanglesisindicatedwhenthe

    ched.Theouterindexalsoindicatesangular

    tionsoftheouter(fine) scale,whichisgradu-

    numberedat 10-milintervals.

    eaterdrives theinnerindexforthe

    arouterindexrotatesconcentricallywiththe

    exis drivenbyawormfromthegear on

    heinner andouter(coarse)indexesisin

    0mils(1:1 ratio)changeinelevationor

    e)scaleisgraduatedandnumbered(final

    tervalstoprovidea coarseindication.

    dtotheindicatordrivemechanismofthe

    suchthat thedriveshaftmakes1turn for

    ninazimuth,orelevation,asthe casemaybe.

    ctingtheshaftwiththe correspondingdrive

    rt ofthemount,notofthe datatransmission

    anicaldrivesothatthe coarseandfine

    actualazimuthorelevationofthe gunis

    ntialgearmechanism(fig.41).Anysuch

    bymeansofthemechanicalindexadjusting

    toothededgeengagedbythedetentto

    onceadjusted.Theknobisaccessiblewhen

    caseoftheazimuthindicatorthis adjust-

    timethe batteryisemplaced.Theelevation

    essuchadjustmentonlyonce,wheninitially

    dicatorishousedisweathertight.The

    a suitableoilseal.Thewindowframeis

    oftheinstrument,andis sealedbyagasket.

    erableglassandis heldinplacebya

    escaleand indexes.Twoarelocatedin

    ft-handsidewhenfacingtheindicatorand

    ntheright-handside. Forreplacementof

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    ,reflectorsareremovablebymeansof 4

    right-handside,theshieldmayberemoved

    top.Theselampsare standard6-8volt,2-3

    G-6,(%-inch)bulbanddoublecontactbayo-

    heindexesarepaintedwithluminous

    thewiringoftheseindicatorsand the

    atedtherewith.Theplatesontheterminal

    erminalblockisassembledtothe cover

    henthecoveris swungdown.

    ntedontheguncarriageasshownin

    sectionedviewsofthebreechlightare shown

    breechlightbracketcontainstwo6-8

    1)withG-3Vi,(%6-inch)bulband bayonet

    edina receptacleassemblywhichisreadily

    replacement.Thereceptacleassemblythreads

    andis lockedbyaclampingscrewinthe

    ntplasticcarriesthe lightfromthelamp

    .Thisrod hasapeculiarpropertywhich

    oundbendsandcorners.Therodis furnished

    eassembly.Thetubeassemblyisheldinthe

    dwhichpreventsentranceofmoistureto

    heoff-carriagewiringare 20-conductor

    .Eachcompletecableassembly(fig.43)in-

    mblyC69778(fig.44)ononeend andaplug

    ontheother.The receptaclehasmale

    ughasmatingspring terminals.Contactfingers

    ed.Theindividualconductorsareidentified

    edtothecontactfingersand terminalsaccord-

    gure46.

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    STEMM6

    nMountMl)

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    ssembly(C56703JforMainJunctionBox

    ssembly(C69409JforMainJunctionBox,

    eptacleBox

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    TEMM6

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    TEMM6

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    TEMM6

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    LE

    LEAD

    gAssembly TerminalBox

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    EAD)

    OTECTOPENING-

    ACE

    N

    ER)

    oxAssembledViewsandCrossSection

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    TEMM6

    nMountMl)

    ptacleforGunJunctionBox

    tacleforGunJunctionBox

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    TEMMt

    MMtMil

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    gramShowingArrangementof

    tingDevices

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    TEMM6

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    ramShowingGearingforOuterIndexes

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    SSIONCABLE

    DUCTORS

    ALS

    DUCTORS

    ACE

    RACE

    E

    CE

    ACE

    E

    E

    CE

    E

    CE

    ACE

    for20ConductorCable

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    TEMM6

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    4

    m

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    ECH

    OGETHER,SOLDERED

    E;

    ACTRING

    Gun

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    STEMM6

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    4

    (fig.49)arefurnishedas accessoriesfor

    nge:0-15and0-150volts.

    ge:0-3and0-15amperes.

    :0-10and0-1,000ohms.

    eterareofthe movableironvanetype,

    cent.Thevoltmeterandammeterarefurnished

    erleadsbeingheavierthan thoseforthe

    equirecareinselectionoftheproper voltage

    f highervoltageorcurrentthanthatmarked

    burn outthemeteror bendthemeter

    thehighest rangefirst.Theammetermust

    h,neveracross,theline.

    et-sizeinstrumentforcontinuityand

    urnishedwithtestleadsand aninternalIVa-

    ructionsforuseareprinted onthebackcover

    rcompensatingforchangeinbatteryvoltage,

    agneticshuntisprovided.Thisshuntis to

    eriesofreadingsso thatthemeterreadszero

    orted.(Thebatteryrequiresreplacementif

    stedtozeroreading.)Inusing the10-ohm

    nalsareshortedby thelinkprovided.The

    edifconnectedtoalivecircuit;it istherefore

    movedfromthesystembeforeusing the

    ERMl.

    whenthedata transmissionsystemis

    dpowerlinesor sourceofpowerotherthan

    nit.Itis issuedonlyonspecificrequestof

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    and M6,designedforusewiththe data

    orporateatimedelayfeaturewhichappliesa

    alsecondsbeforethefullvoltageis applied.

    synchronoustransmittersandrepeatersto

    ositionsslowly.

    llvoltage,asfroma powerline,might

    s:

    tingrapidly,mightpickupsynchronous

    tis,continuetorun athighspeedasa motor.

    inreverseas arepeater,mightliftits

    utingdevice)andthenallowit tosnap

    msurface.

    e currentfrompostorcommercialpower

    ransmissionsystem,thevoltagecontroller

    ssible damagefromtheabovementioned

    ollerincorporatesatimedelayfeaturesimilar

    nit.

    peratesfromsingle-phasealternating-cur-

    0cycles.

    infigure50.

    foreachof theportablecables,are

    nsmissionsystem.

    ereel,placetheplugor receptacleendof

    lipatthecenterof thereeldrum.Laythe

    epressionand startthefirstfewturns at

    windingthefirstfewturns,checkto seethat

    strained.Whenthefirstfewturnshave

    y,continuetowindthecableinclose,even

    engthisonthe reel.

    sforusein repairingcablesofthedata

    tconsistsofa conventionalportabletool

    erandvarioustoolsandsuppliesnecessary

    tionsandsheathrepairsonmultipleconductor

    mpletesetofinstructionscoveringtheuseof

    theequipmentcomprisingthekitasin-

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    TEMM6

    nMountMl)

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    TEMM6

    nMountMl)

    eringironof thekitareelectrically

    orfrompowersuppliedby thegenerating

    tpresent hasnoreceptacletoreceivethe

    tools,butwillbe modifiedinthenearfuture

    acles.Untilthesereceptaclesareadded,

    nbemadeby connectingtheappliancewires

    erearoftheinstrumentpanel voltmeter.With

    onthemainswitchdoesnotcontrolthepower

    he generatingunitmustbeshutdownwhen

    ngthewires.

    urnishedwith thesystemplugsintothe

    unjunctionbox.

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    materials20

    es22

    cators23

    tedyellow,locatedontherearof the

    dforconnectionoftheportablecable.As all

    eenergized,itis necessarythatnodirectcable

    efromtothedirector,heightfinder,orgun

    tionshouldbemadeonlytotheyellowrecep-

    box.Failureto observethisprecautionwill

    ynchronoustransmittersandrepeatersinthe

    otherwiseresultinseveredamagetothe

    ERVINGMATERIALS.

    ftinstrumentsandmachineguns(for

    required).

    cial(GREASE,special,lowtempera-

    eregreaseis required).

    rcleaningmetalcomponents).

    gorALCOHOL,ethyl(forcleaning

    aningindicatorwindows).

    rd.

    edwiththedatatransmissionsystemM6

    btainable.Theimportanceofgivingthe

    ecannotbeoveremphasized.

    withstandrepeatedkinkingortwisting.

    nashort radius,orallowingitto chafe

    clesto runoverunprotectedcables.

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    TEMM6

    nMountMl)

    reelsprovidedforthem,andprotectthe

    notinuse. Storeinacool,darkplace.Heat

    eteriorationofrubber.

    kindtoaccumulateinthe plugsorrecep-

    econnectionsaccomplishedbythem.

    connected,closeallplugsandreceptacles

    oasto excludedirtandmoisture.

    nected,thematingplugsand receptacles

    uredtogetherbymeansoftheroundnut

    screwthecoverstogethertoprotectthe

    able,graspthebodyofthe plugtopull

    eorspring.

    essarytotapetheendsofanyof the

    cables,userubbertapeonly.Thesolventin

    ontapewill intimedissolvethelatexin-

    mentaltorubber;careshouldthereforebe

    ablesare keptfreeofthesematerials.Ifoil or

    bber,wipeitoffandwash theplacewith

    NALBOXES.

    variousboxesfastenedtightlyatalltimes

    tandmoistureinto theboxes.

    sarytoremovethecoverfroma box,care

    amagethegasket.If thegasketisdamaged,

    ertomaintainawatertightseal.

    ontheboxesbymeansof thecoverspro-

    nthecablesare notpluggedin.

    ebottomof thecontactringhousing,

    moisturewhichmighthavecondensedin

    blyonly,lightlylubricatethebushingsat

    ng spindlewithGREASE,lubricating,

    TIONINDICATORS.

    rtto "runaway,"thatis,runas amotor

    utoffthe poweronthesystemimmediately.

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    sedat alltimesexceptwhenactually

    pairswhichrequirethatthecoversbe open.

    topreventdamagingthegasketswhen

    frame,ortheright sidecover.Ifagasket

    placedinordertomaintainawatertightseal.

    enotpermittedtolubricatethe indicator.

    ntenancepersonnelshouldlubricateball

    sandallothersliding surfacesoftheindicator

    special.Thebearingsandsurfacesshould

    blywithabrush.A fewdropsofOIL,lubrica-

    tsandmachineguns,shouldbeplacedon

    reshaftsenter thehousing.Repeatersare

    adeto wipethewindowwiththehand

    ueduseofa cleaningclothwillscratchthe

    o seethrough.Removedustwithacamel

    aper.Removeoilorgreaseby applyingliquid

    olsparinglywithcamelhair brushandwiping

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    TEMM6

    nMountMl)

    S

    6

    ction27

    ess,appearance,etc28

    es29

    elevationindicator30

    ION.

    poseofdeterminingtheconditionofthe

    ystem,whetherrepairsoradjustmentsare

    ecessarytoplacethesystemin serviceable

    ormedonthe systemisabasicinspection

    ofthesystemand tolocatebasicfaults.

    scontainedinthissectionareinstructionsfor

    tofthis inspection,properdispositionofthe

    ecessaryactiontakenorrecommended.

    7228andO.O.F.7229,fig.52)areprovided

    the inspection.Instructionsconcerningthe

    ntedonthebackofthe form.

    andcorrectioninstructionsinSectionVI

    umentrepairmanifthe basicinspectionshows

    ts.Fromthesedetailedinstructionsthere-

    performsthespecificrepairrequiredto place

    blecondition.Theprocedurefordetailedin-

    ayvarywitheachsystem,dependingonthe

    cinspection.Inspectionformsandmethods

    edetailedinspectionaredescribedin

    de,TheInstrumentRepairman."

    rrors,arespecifiedwherenecessarytoindi-

    cyrequiredinperformingcertainadjustments.

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    S

    EMATERIAL,

    rm

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    TEMM6

    nMountMl)

    sconsideredunserviceableiftheerror inany

    tolerance.However,itmustberealized

    eisintendedtoserve mainlyasaguidefor

    supplementedbygoodjudgmenton thepart

    erancesdonotnecessarilyinferthatthe

    uldnotattempttoreducetheerrors tolower

    nspermit.

    EMENTS.

    nspectionforthedatatransmissionsystem

    theentire systemconnectedtothegener-

    yadjusteddirector,heightfinderandthe

    ncanbereadilyperformedat thegunbat-

    atatransmissionsysteminthe field.The

    nwillthenincludethefollowingtests:

    NJUNCTIONBoxANDON-CARRIAGE

    SS,APPEARANCE,MECHANICALCONDITION,

    SOFFOLLOWERS,ETC.

    torsbetweencorrespondinglynumbered

    edcircuits).

    betweenallseparateconductors(noihort

    nthe plugsandreceptacles.

    ceptaclecovers.

    dreceptacle.

    TIONINDICATORSM4.

    devices(slottedflexibleadjustingshafts

    b).

    indexes.

    al(outer)indexes.

    CHRONOUSREPEATERSINTHEFIVEPRIN-

    ONCHANNELS(FINEAZIMUTH,COARSEAZI-

    COARSEELEVATION,FUZE).

    onasconnectedtransmitter.

    orintermittentfaults.

    mpingdeviceinrepeater.

    ssibletoperformthebasic inspectionby

    cribedabove.Inthiscase itwillbenecessary

    unitformechanicalconditionandforcon-

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    S

    ngconnections.Itcanbeassumedthatif

    anicalandelectricalrequirements,andis

    dproperly,thecompletedsystemwillfunction

    ORINSPECTION.

    electricalfundamentals.

    ment(par.14).

    heseareinthe instrumentrepairkit

    emaintenancecompanies.)

    eList(SNL)F-222(tocheckcomplete-

    MPLETENESS,APPEARANCE,ETC.

    ersofthe azimuthandelevationindicators

    eofindicator)andanyadditionaldata

    tification.

    letenessofthesystem,andforcomplete-

    uipment.RefertoStandardNomenclatureList

    elistingof thesystemcomponents.

    nboxandon-carriagepartsfor complete-

    echanicalcondition.Seethatplugand re-

    e,whereprovided,andthattheythread

    eceptaclebody.Noteanysignsofabuse

    torngaskets,etc.

    ertightness.Anunbrokenfilmofpaint

    lgenerallyindicatethata propersealexists.

    ovethecoveroverthejointand examine

    erdefects.Trythepackingglandfollowers

    heinspection,whenpowerhasbeenap-

    lluminationinthe azimuthandelevation

    echlight,andtroublelamp.Trythe action

    gunjunctionbox.

    ABLECABLES.

    thforcutsor tears.(Damagefromcuts

    thatevenaslightcut ortearmayeventually

    able.Sheathrepairsshouldbemadeassoon

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    TEMM6

    unMountMl)

    nuityofall conductorsbetweencorre-

    tacts(noopenorcrossedcircuits).Usethe

    10ohm)settingfor thistest.Placethecable

    ogetherandremovetheplugandreceptacle

    ertestprodintothe plugterminalmarked

    t prodtothereceptaclecontactfingermarked

    showaverylowresistancereading(not over

    .Continuetotestall correspondinglynum-

    ctfingersinthesame manner.Anopencir-

    eindicatedby averyhighor infinite

    ormoreconductorsarefoundopen,test for

    dcircuitwillbeindicatedbya continuity

    orswhicharenotcorrespondinglynumbered.

    cuits,orhighresistance(over2ohms)circuit

    before thecablecanbeplacedinservice.

    rcuitsarefound,testeachcableforinsu-'

    econductors(noshortcircuits).Usethe

    0-1,000)ohmsetting;atthissettingthe meter

    hort circuit.Testfromeitherendofthe

    makecertainthattheotherendof thecable

    hconductorsystematicallyagainstevery

    circuitis foundbetweenanyconductors,the

    r.42).

    f theforegoingtestsisincreasedcon-

    xedprogressivelythroughoutitsentirelength

    ermittentcablefaultsthatmightotherwise

    ositivelylocatedbythisprocedure.

    sin plugsandreceptacles.

    ndreceptaclecovers.

    receptacleproperlyengagesitsmating

    chcableinthereceptacleontheotherend

    togetherwith thenutofthe plugtosee

    y.

    UTHANDELEVATIONINDICATOR.

    s.14 and15)onthe rightandleftsides

    osesthetwoslotted flexibleadjustingshafts

    entoftheelectricalindexes.Usingascrew-

    ofturnsofeachshaft inbothdirectionsto

    systemisknownto beinadjustment,take

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    S

    umberofturns tothestop,so thattheshaft

    naladjustmentsettingoncompletionofthe

    keaboutseventurnsbetweenstops,and

    hroughoutitsrange.Thecorrectadjustment

    matelymidwayintherange.Roughmotion

    stingwormorflexibleshaft,probablycaused

    sttheactionof thestop.Ifthe motionis

    urnsit isdueto improperfunctioningof

    screwsthreadedintotheadjustingworm

    epairas thereisapossibilityof tearingthe

    ftsideof theindicatorandturnthe

    oughseveralrevolutions.CAUTION:Ifthe

    djustment,notethecoarseandfinescale

    etest,andreturnthe adjustmenttothese

    test.Donotelevateor traversethegun

    hould turnsmoothlywithnoloosenessor

    ical(outer)indexesshouldfollowtheknob

    shbyrockingtheknobgentlybackandforth

    otion;backlashatthispointmust notexceed

    eadjustingknob.If backlashisinexcessof

    rrected(par.51 g.(4)).Turntheadjusting

    finemechanicalindexestotheirzeroposi-

    exes.shouldread zerosimultaneously.Note

    ndexestobind againstthescaleorinner

    ionsshouldbeclearlylegible.If possible,

    eself-luminousmarkings.Thiscanbeper-

    ngatthe indicatorfaceunderadarkcloth.

    nductedwiththesystemconnectedand

    TM9-370(90-mm.antiaircraftgunmateriel,

    uredescribedbelowisto berepeatedfor

    atatransmissionchannels(fineazimuth,

    tion,coarseelevation,andfuze),usingtest

    ngthedirectorthroughseveralof theauthor-

    eelectrical(inner)index onthesyn-

    ldduplicateanysettingofthe corresponding

    Ifthere isaconstanterror,adjustthe re-

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    TEMM6

    nMountMl)

    ttedshafttomakecertainthattheoperating

    mentrange.

    eelectricalindexto oscillateaboutits

    ightoscillationispermissible,butalarge

    veralsecondsindicatesadefectivedamping

    peaterwitha defectivedampingdevicewill

    naway."Sucha repeaterisunserviceable,

    51).

    stnottouch01 dragagainstthemechanical

    ereisanydoubt,removethewindowover

    byturning thedialgentlywiththe finger

    owerforthistest.

    ethrough360degrees,while watching

    ringorreversaloftheindex positionprob-

    contactinthecontactringassembly.

    emustberepairedoradjustedto render

    snotedandactiontobetakenmustbe entered

    eachsystem.Theactionto betakenwill

    esavailable.Ifthe facilitiesofthesection

    accomplishmentoftherepairoradjustment,

    nentswillbepassedontoa highermaintenance

    msshouldthenbeissuedtotheusing arm.

    dbythecompletionofthebasicinspec-

    nedtobe inserviceablecondition.Ifminor

    correctedarefound,thenecessaryrepairs

    stemtherebyplacedin serviceablecondition.

    end themselvestosimplerepair,asthey

    eforethenecessaryrepaircanbe accom-

    und,further inspectionwillbenecessary

    nprocedureindetail,anddeterminethespecific

    acethesysteminserviceablecondition.Pro-

    tionandcorrectionisdescribedinSectionVI,

    fieldare,of necessity,themostrapidand

    ablethatwillrestorethesystemtoan operable

    maybe necessarytousespareconductors

    gethewiringfrom thatinthe'standard

    obe necessarytodisturbthestandardized

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    S

    t(par.34)ofthesynchronousrepeaters.

    sarepermissible,butmustbeconsideredas

    .Athoroughrecheckofconnectionsandad-

    rdizedconditionsmustbemadeassoon as

    doso.

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    TEMM6

    nMountMl)

    AR

    ection33

    gelectricalzero34

    peatersremaininoperativeor fall

    operation35

    peatersrotatein oppositedirection

    mitter36

    peaterslag behindthetransmitter

    on37

    sto cometorest,butoscillatesabout

    8

    mainsstationaryfora time,thensud-

    andagainremainsstationary39

    tsincontactring40

    of illuminationintwoormoreunits 41

    LEDINSPECTION.

    aseoftheinspectionaregenerallythe

    the basicinspection.

    ignedforthis datatransmissionsystem

    eshopsandarsenals.Thetestinginstrument

    ectorbecauseitcontainsfivesynchronous

    atethesametypeoffiringdata asthatwhich

    ttotheguns. Thesynchronoustransmitters

    rewired andadjustedinaccordancewith

    dthereforeshowcorrectoperationofthe

    hetestinginstrumentisnotfurnishedforfield

    operationare thereforenotincludedherein.

    InstructionGuide,TestingInstrumentfor

    dicatorsofDataTransmissionSystems,M4,

    ms,MlandM2,November15,1941) for

    ctionswhenusingthisinstrument.

    TERMININGELECTRICALZERO.

    erchangeabilitybetweensynchronous

    mittersandrepeatersarecommonlysetto a

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    AR

    ositionknownas"electricalzero."Thisposition

    nastheposition whichtheunitwillassume

    ctionsaremadetoacertainstandardized

    ngset toreadzeroonits scale(fig.53).

    enstandardizedonelectricalzerowillread

    justmentwhenconnectedina normaldata

    dthatanelectricalzerosettingisnot

    peration.Theonlyessentialrequirementis

    ame asitscorrespondingtransmitter.Ifthe

    tmade,the featureofinterchangeability

    st.

    calzeroofa synchronousunitproceed

    oftheunit marked1,3,and5(odd-

    e 115volts,alternating-currentpowerline,

    d4 (even-numbered)totheotherside.

    nergized,therotor, ifunrestrained,will

    verycloseto thatdennedasthezero posi-

    adegree).

    urbingtheconnections,breakthecon-

    rked2,leavingit open.Withthepower

    r,ifunrestrained,willassumeeitherthe exact

    aposition180 degreestherefrom.The

    stinguishbetweenthesetwopositions.

    andardizediftheelectricalindexreads

    (or canbebroughttozero readingbythe

    haft)whentherotoris intheexactelectrical

    izingadjustment,turntheslotted ad-

    f itstravel.Adjusttheelectricalindexto

    scalewhentherotorisi ntheexactelectrical

    adjustmentbytemporarilylooseningthe

    theindexontherotor shaftandturningthe

    thattherotoris notdisplacedfromits

    ctionalforces.

    erterminals4and5must notbeinter-

    .Thatis, theterminalmarked4onthe

    nalmarked4onthe repeatermustbecon-

    thepowersupply.Reversalofterminals

    d180degreesoutof agreement.

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    TEMMA

    nMountMl)

    ElectricalZeroSeting

    kingoftheterminalsofaunit, therotation

    otation,correctbyreversingtheconnections

    3. Reversalofanyotherterminalswill

    0degreesoutofagreement.(Itwouldbe

    ecorrectlymarkedbeforebeingissued.)

    RMOREREPEATERSREMAININ-

    OFSYNCHRONISMDURING

    dicatesanopencircuitor shortcircuit

    ,repeaters,orconnectingcable.Itmayalso

    onin azimuthduetoafaultycontactring.

    haracteraresometimesdifficulttolocate

    istently.Therefore,whenanintermittentfault

    utdisappearsbeforebeingcorrected,acom

    nceshouldbemadebyusing personnelto

    eshould itrecurlater.

    minewhetherthetroubleis duetoa

    anindexbindingatsomepoint. Seepara

    mechanicalfaultshouldbe definitelyelimi

    withtheelectricaltests.

    oceedtolocatetheparticularunitat

    onof thecircuitinwhichthefault occurs.

    arepeater,allotherrepeatersconnected

    somewhat,butthefaultyrepeaterwillusually

    ffect.Whenthefaultyrepeaterisdisconnected,

    off powerwhiledisconnecting)atthere

    onbox,or(forfuzeindicatorsonly)gun

    nt,thebalanceofthesystemwillfunction

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    AR

    ptis notsuccessfulinlocatingthefaulty

    aprocessofelimination.

    transmitter,allrepeaterswillbeaffected

    etoeliminatethefaultby disconnecting

    typemaybe.foundin eithertransmitter

    nsistofa defectinabrush,brushrigging, or

    circuitinterruptionataspecificangular

    maybeineither thefieldorarmaturede

    rer'spractice.Thelocationmaybefound

    erorvoltmeter-andammeter.Inanycase,

    edwithinaunit,theunit mustbereplaced

    ceable.Noattemptshouldordinarilybe made

    eror repeater.

    madewiththeunitdisconnectedfrom

    eaters,attheappropriateplug.Powermust

    notremovedbytheabovedisconnection.

    obe connectedtoanyconvenientplugor

    hareconnectedtotheunit(refertowiring

    successivelytheresistancebetweenterminals

    reerotationineachdirection.Opencircuits

    edbya sharpswingofthemeterneedle.

    hatthefield (4-5)terminalsbeenergized

    s,60cycles,withotherterminalsdiscon

    medbydisconnectingattheappropriateplug

    singleadstopointsconnectedtotheabove

    uslytoavoidshortcircuits).Connectthe

    successivelytoterminals1-2,2-3,and1-3,

    hevoltagevariationovera 360degreerota

    voltageshouldrise andfallsmoothlyfrom

    it isrotated.Asuddenvoltageinterruption

    dicatesa defectiveunit.

    d armaturecurrentsmayalsobemade.

    ersare measuredunderthesameconditions

    cingtheammeterinserieswiththe power

    saremeasuredwiththesystemcompletely

    ng.Thevalueofthearmaturecurrentat the

    uldbeveryclosetozero.High currentindi

    rcuit,anopenfield circuitoranincreasein

    emechanicalfaultssubsequentlydescribed.

    ntsinexcessof0.3amperemayresultin

    catethatpowershouldberemoveduntil

    ectedorthefaultremedied.

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    TEMM6

    nMountMl)

    andresistancereadingsfortheforegoing

    esereadingsmay,however,varyconsiderably

    5volts

    )approximate..7ohms16ohms

    mate0.9amp0.4amp

    3):

    105volts105volts

    ,2-3,'or3-1)

    ms

    undintheindividualunits itwillbe

    cebackthroughallcircuitconnections,check-

    ndcontinuityofconductors.Refertowiring

    RMOREREPEATERSROTATEIN

    MTHECONNECTEDTRANS-

    a repeatermaybereversedbyinter-

    matureconnections(1,2,and3). Ifthe

    scorrect,itmayberetainedby confiningthe

    marked1and3on therepeater.Theother

    atetheelectricalzeropositionbyplusor

    hangemaybemadeanywhereinthe wiring

    ndtherepeater.Inthe caseoftransmitters,

    ters,reversalatthetransmitterterminals

    will reverseallfourrepeaters;reversalat

    carriage)willreverseonlythe singlere-

    fectingthedirectionsoftheothers.

    RMOREREPEATERSLAGBEHIND

    HERDIRECTIONOFROTATION.

    excessivemechanicalload,orinsufficient

    eamountof lagwillbefoundto varywith

    andmaybecomezerowhenatrest.

    rthevoltageat thegunindicators,or

    maybeincorrect.Asystemvoltagebelow

    over40voltsbetweentransmitterandre-

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    AR

    ocausethisdifficulty.Anopencircuitin the

    ror repeaterwillalsocauseagreat reduction

    nassumingeitherof twopositions180de

    ity.

    alloadsuchasatightbearingor binding

    ion.Theoverloadinthis caseismore

    hatdescribedabove,butasimilar procedure

    ationandremedy.

    ssibleindexes,asimpleandofteneffective

    xasmallamount(say1 degree)firstinone

    If theindicationreturnedtoinboth cases

    aldifficultyoradeficiencyoftorqueis

    EATERFAILSTOCOMETOREST,

    TSSYNCHRONOUSPOSITION.

    fectivedampingmechanisminthere

    ple repeaters,allrepeaterswillusuallybe

    hedefectiverepeaterwillusually'oscillate

    misbuiltinto therepeater,anditsrepair

    Thedampingmechanismisdesignedtobring

    180degreesdisplacementwithinthreeseconds.

    rge,itmaybe possibletoretaintheunit

    erageratherthantheinstantaneousmotion

    rdrive.Whentheoscillationistoolarge for

    withtheuseofother connectedrepeaters,

    ectedasunserviceable.Ineithercasethis fault

    erepeater.

    efectivedampingdevice,therepeater

    nd,ifit startstorunas amotor,powermust

    ematonce.

    EATERREMAINSSTATIONARYFOR

    OTATES180DEGREESAND

    ARY.

    catesanintermittentshortcircuitbetween

    s andwillbeaccompaniedbyanabnormally

    rpositions.Powermustbe removedfrom

    henthisfaultisnoticed,as excessivearma

    windingsmaybe burnedout.Thiscondition

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    nMountMl)

    eactingtorqueonthe transmitterwhich

    catemechanismsconnectedthereto.Pro-

    rcuitsinarmatureleadsis giveninpara-

    CATINGFAULTSINCONTACTRING.

    ssemblyismountedon theguncarriage,

    edureistodisconnecttheplugconnectionon

    st betweenthisplugandthereceptaclein

    box.Thetestisconductedinexactlythesame

    g(par.29). Tocompletelytestthecontact

    ytotraversethe guncarriagethrougha

    geachconductorforcontinuity.

    in thismanner,theconductorspass

    swell asthroughthecontactring.Hence,

    dcircuitsarefound,checktheconnections

    proceedingwiththe moredifficultoperation

    actring.Anopenorshort circuitthrougha

    anbe takenasapositiveindicationofa

    Ashort circuitoffairlyhighresistance(a

    andohms)generallyindicatesexcessive

    ghousing.

    arecorrectedbydisassemblingtheunit

    eaningtheinteriorsurfaces.Removecorro-

    actring surfaceswithSOLVENT,dry-clean-

    elightlywith CLOTH,crocus,orPAPER,

    merypaperoremeryclothon thecontact

    EISFAILUREOFILLUMINATIONIN

    eofilluminationfailureisburned out

    sremedyistoreplacethelamps.If, how-

    branchofthewiringremaindark afterre-

    g(terminalsLjandLL,)inthat branchfor

    inationwillprobablybedue toade-

    tswitchinthegun junctionbox.Verifyby

    sterminalsL(andL.,in thegunjunction

    eadingis6 voltsorslightlymore.If there

    erminalswith thesystemenergized,checkthe

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    AR

    ormerprimaryconnections(terminals4and

    nectedintheprimarycircuitofthetrans

    eis detectedandlocated,thecablemust

    erformsheathrepairsandother cablerepairs

    ecablerepair kit(par.17).

    blecableandthearrangementis,orcan

    cablesfurnishedarenotinuse, substitute

    yonewhilemakingthe repair.Allportable

    terchangeable.

    uentlyberepairedbysubstitutinga spare

    hefaultyconductor.Ifthe faultisashort

    reconductors,oneconductormayremain

    erofthe shortedconductorsmustbediscon

    dup(userubbertape only)atbothends.

    nishedhasoneidle conductortapedupfor

    ,theconductorsconnectedtoterminals4

    ugsand receptaclesareconnectedexternally

    neoftheseconductorsmaythereforebe

    neoftheotherconductorsdevelopingan

    sareavailable,itmaybe necessaryto

    ductorandsubstituteanexternalwire,im

    Ordinarily,No.14rubberinsulatedwire,

    wiring,maybeemployedsatisfactorily.Since

    rminalstripconnectedcannotthenbeclosed

    utionsmustbetakento prevententranceof

    othercovering,

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    MBLY

    andassembly44

    5

    eceptacles46

    oxes47

    contactringfromgunmount49

    g50

    ndelevationindicatorM451

    semblyproceduresdescribedhereinare

    cemaintenancepersonnel.

    emshouldalwaysbekept totheminimum

    ecessaryrepairsor adjustmentstobe

    semblyisdeterminedbytherepairman

    dinspection.

    hereverseofdisassembly.Thevarious

    tbeassembled,andthenthesubassemblies

    esystem.Wheretheassemblyoperationsvary

    ocedureofthosefordisassembly,adescrip-

    f assemblyisincludedinthismanual.

    entinmarkingortaggingpartsas they

    evaluabletimewhichwouldotherwisebelost

    ng reassembly.Handleallpartscarefully.

    SEMBLYANDASSEMBLY.

    heseareinthe instrumentrepairkit

    emaintenancecompanies.)

    tainersof sufficientsizetoholdsmall

    bled.

    .

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    LDERING.

    apethesurfacestobe soldered.Copper

    henproperlycleaned.

    pasteform,orinthe self-containedcore

    sarefurnished.Whenusing paste,daba

    asteon thecleanedsurfaces.Fluxinself-

    specialapplication,asitwillflow properly

    applied.

    aroundtheterminaldeviceorother

    t amechanicallysolidjointbeforesoldering.

    edaroundcontactfingersorterminalsin

    tmustbestrippedbackaboutVi-inchand

    e.Rememberthatthe solderisintended

    calcontact,andisnotintendedto with-

    ointofa hotsolderingiron,andflow

    ejoint. Removethesolderingironand

    oodjointshouldshowathin continuous

    psorexcessofsolder.Iftoo muchsolder

    hejointwith thesolderingironandallow

    iron.

    dpartsapplya hotsolderingirontothe

    ,thenpullthepartsawayfromeachother.

    ofpartsto preventcharringtheadjoining

    ronis attheproperworkingtemperature

    nned,notmorethanafew secondswillbe

    olderingoperation.Anironthat istoocold

    s,andrequireprolongeduseofthe ironin

    ts. Anironwithapitted orimproperly

    faults areacceleratedbyoverheatingofthe

    e,andwillalsoprolongthe operation.

    GSANDRECEPTACLES.

    ptaclesusedthroughoutthedatatrans-

    either oneoftwosimilarbasicpatterns,

    ntactfingersandtheotheremployingspring

    eceptaclesusedontheportablecablesare

    hesepatterns.Thedisassemblyandassembly

    sandreceptaclesmay,ingeneral,befollowed

    ceptaclesinthesystem.

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    MBLY

    mblyofPlugAssembly(fig.54).

    exposethespringterminalopenings.

    ewdriver,pryoneend ofthesplitre-

    ygroove.Continueworkingfromthisend

    forremovalfromthe groove.

    gringhasbeenremoved,theinsulation,

    hespring terminalinsulatingplatecanbe

    wn.

    ytoincreasetheslackinthewires to

    nthefoll&werandpush thecablethroughthe

    rnquitehard whenbeingloosened,because

    ndagainstthe grooveinthefollowerand

    nagainstloosening.

    minal,unsoldertheoldterminaland

    ace.Seeinstructionsforsoldering,paragraph

    refromwhicha terminalhasbeenunsoldered

    olefromwhichitwasremoved.Seefigure46

    ycolorcoding.

    ,slip eachspringterminalintoitshole

    etheinsulationoverthegroup orterminals,

    slotsinthe plateandinsulationinline with

    ctgroupintothe plugbody.Thelocating

    sedkeyinthe body.Workthesplitretaining

    thebody.Tightenthefollower.

    yandassemblyoperations,involvingre-

    ure 54maybeperformedifrequired.

    mblyofReceptacle,Assembly(fig.55).

    overtoexposethecontactfingers.

    verorsimilartool,freeanedge ofthe

    ncarefullypullthe gasketclearofthecontact

    ewdriver,pryoneend ofthesplit

    odygroove.Continueworkingfromthisend

    forremovalfromthe groove.

    gringhasbeenremoved,theretaining

    andtheinsulatingplatecanbe liftedout

    ytoincreasetheslackinthewires to

    nthefollowerandpushthe cablethrough

    llturnquite hardwhenbeingloosened,

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    MBLY

    willexpandagainstthe grooveinthe

    erablefrictionagainstloosening.

    ger,unsolderthe oldcontactfingerand

    .Seeinstructionsforsoldering,paragraph45.

    omwhicha contactfingerhasbeenun-

    same holefromwhichitwasremoved.See

    ofwiresby colorcoding.

    ptacle,slipeachcontactfingerintothe

    and thenplacetheretainingplateoverthe

    eepingtheedgelocatingslotsin theplates

    thiscompactgroupintothereceptacle

    eup withthepressedkeyinthe body.Work

    ckintoitsgrooveinthe body.Fitthesoft

    tactfingerssothat thenumberedholesin

    umberedholesin theretainingplate.Seat

    ts groove.Tightenthefollower.

    yandassemblyoperations,involvingre-

    ure 55maybeperformedifrequired.

    FROMBOXES.

    sfromboxesorterminalstrips which

    etime,it willoftenbefoundthatthe rubber

    hecover.Tofacilitatebreakingthis bond,

    opermitthe insertionofanarrowchiselor

    erloose.Afterthecoverhas beenloosened,

    ttoinsert thetooltoa pointwherethegaskets

    stalsobe takennottonickthesealing sur-

    nd thusimpairtheeffectivenessofthe

    ersmustbeproperlyreplacedandtightened

    mpness.

    variouswiringboxesareconveniently

    rminals.Terminalsandterminalplatesare

    fication.Thewireconnectedtoeachterminal

    fyingcolor.Refertofigures 46,47and48

    orcoding.

    EMOVINGCONTACTRINGFROM

    gunmountabouttwofeetfromthe

    Elevatethegun untiltheequilibratorparts

    owworkingspace.

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    nMountMl)

    gTerminalBoxWires

    erminalBox

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    MBLY

    xcoveranddisconnectthewireterminals

    .56). Besurethateachwirecanbe properly

    n.Ifmarkingsorcolorsdonotagree withthe

    gs.46and47),tageachwire beforediscon

    x(fig.57)

    eceptacleretainerplateovertherecep

    eptaclebox(fig.58).

    ottomclosureplate.Tapealengthof

    ble.Removethecontactringretainingscrews

    ring tothefloor(fig.59).

    actring,proceedinthereverseorder

    l.

    NTACTRING(fig.60)

    segmentwiresleadingintothecontact

    ox.Besurethat eachwirecanbeproperly

    n.Ifmarkingsorcolorsdonotagree withthe

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    nMountMl)

    ontactRing

    gs.46and47),tageachwire beforediscon-

    ws(1,fig.60) intheedgegroovesofthe

    spindleandbrushrigging assembly(2)out

    workingparts willthenbeaccessiblefor

    mbly.

    brushrigging assembly(3),removethe

    hesupportingchannelandprythechannel

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    BLY

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    MBLY

    ndfineindicatorswillbe requiredatthis

    owever,forminordisassembly,itisadvisable

    ymarkinga lightpencillineacrossthe

    xmeetsthe adapter.

    escaleand indexes,adjusttheouter

    eroreading,asfollows:Turnthedrive shaft

    arseindexstandsatthezero graduationof

    escrewswhichhavebeentemporarilyplaced

    dex,andrefastenthisindexinthe position

    ssembly(figs.67to72).

    crewsintheedge ofthecover(fig.67).

    helampshieldandlamp(fig.66). Thelamp

    ge withoutfurtherdisassemblyofthe

    ASSEMBLY.

    dterminalscrews(fig.69)so astofree

    ssembly.Removethecotterpin(fig.70)

    n

    EMBLY.

    ockassemblyisseldomrequired.For

    fpartsrefertofigures 71and72.

    tingKnobCoverAssembly(figs.73

    tounlatchthecover,thenraisethecover

    retainingspring (fig.73).Removethe

    .Thelampsmaybereplacedat thisstage

    blyoftheindicator.

    ASSEMBLY.

    erretainingscrew(fig.74)and pullthe

    heindicator.

    rtsis seldomrequired.Forremovalor

    rtsrefertofigure75.

    thRepeatersAssembly(figs.76to80).

    kwasherin thefineindexadapter(fig.

    asheroutofitsgroovein therepeatershaft

    lkeywhichfits intothekeywayinthe

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    nMountMl)

    inebetweenthegearandthehub as-

    hegear.

    ustingshafts(fig.77).

    alindexadjustingknobgroup(fig.78).

    pitwill benecessarytoapplynewsealing

    eoftheadapter.)

    ormbracketassemblies(fig.78).Each

    escrewsandlockwashers,andlocatedby two

    ngthesebracketsbesureto meshtheworm

    aterwormgear,betweenthestopscrews.)

    mbly(figs.78and86) leavingtheball

    thehub. Thespecialtoolshowninfigure78

    utis difficulttoremove.Thistoolisnot

    trepairkit,but shouldbepreparedlocally.

    wormbracket,assembly(fig.78).The

    escrewsandlockwashers,andlocatedby two

    sandlockwashers(fig.79) whichsecure

    sassemblytotheindicatorcase.Pullthe

    time,fromthepassageslotin thecase.

    andpullit forward,outoftheindicator

    omBracketwithRepeatersAssembly

    tthepoints showninfigure81.These

    terminingtheproperslackintherepeater

    Todetermineproperslack,dressthewires

    e repeater(fig.82)andturnthe repeater

    motion.Itmaybe helpfultotemporarily

    ormbracket.Thereshouldbejustenough

    gmotionof therepeaterswithoutstrainor

    adjustmentlimits).

    bound withheavycottoncord(fig.82).

    y,andthe wirespulledthroughthebracket

    erscanberemoved.

    ter,removetheclip(fig. 83)oneach

    henpulltherepeateroutof tHebracket.

    romBracketwithRepeatersAssembly.

    ,assembly(2,fig.84) andthenut(3)

    movethekeyedwasher(4).Pullthegear

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    MBLY

    shaft(ball bearingsneednotberemoved

    ferentialspideron asolidsupportingblock

    n(6)whichsecuresthespider (7)tothe

    roup offtheendofthe driveshaft.Pull

    he endofthedriveshaft.

    differentialparts(fig.84) maybeper-

    itbe necessarytodriveoutanyofthe

    woodendriftand tapthebearingout

    incleanwaxedpaperimmediatelyon

    hedriveshaftparts,spotmark both

    ocatethemaccuratelyforreassembly.

    removetheretainingrings. Pushthedrive

    of thebracket.Theouterbearingrace

    mtheremainderofthe bearing,asthisis

    etotypeballbearing.Pushtheouterrace

    eassembleitwith theremainderofthe

    sincleanwaxedpaper.

    driveshaftand differentialparts,replace

    rcase.Checkforbacklashinthe mechanical

    ckingtheknobgentlybackand forthwhile

    onary.Ifbacklashexceedsone-halftooth

    nob,itmustbe removed.Totakeupback-

    romthecaseandpush thedriveshaftforward

    ontretainingring (fig.85)andtighteningthe

    cklashiswithin thelimitsdescribedabove.

    tsfromCoarseRepeaterwithGear

    movalshowninfigure86.

    rnalkeywhichfitsthekeywayinthe

    sfromFineRepeaterwithGear

    movalshowninfigure87.

    antthatbothballbearingsinthe hub

    ondition.Anyhighspotorbinding ineither

    uceerrorsin theindicatorreading.Asan

    replacementbearingisnotavailable,itwill

    serviceablebearingofthesamesizefromone

    kets.Theunserviceablebearingmaythen

    djustingworm.

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    ,

    BLY

    levationIndicator,M4 RightSide

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    MBLY

    lev0ndic0,4LeSIde

    etAssembly(fig.88).

    potmarkbothretainingrings(fig.

    rreassembly.Also,markthepinion

    ssemblyshowninfigure88.

    ts(figs.89to91).

    assemblyshowninthefigures.

    setheadjustingwormswhenreassc

    thehexagonalopeningshouldbetov

    stingKnobGroup(fig.92).

    scribealightlocatinglineacrossthe

    gknobandthegear.

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    BLY

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    BLY

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    nMountMl)

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    MBLY

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    nMountMl)

    ER

    ed

    utthetaper pin.

    mIndicatorCase(figs.

    methodof disassembly.

    g. 96)useaIVi-mcl

    omtheinside ofthecase,

    blockanddrivetheoil sealin

    nthereverseorderof disassemblyunless

    ouspartsandmechanismsshouldbein

    roceduregiveninsectionV.

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    MBLY

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    nMountMl)

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    BLY

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    nMountMl)

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    BLY

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    nMountMl)

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    BLY

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    nMountMl)

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    BLY

    M

    BLY

    oupsPrior toRemovalofBracket

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    TEMM6

    nMountMl)

    gMarksBeforeDisassembly

    RWITHHEAVY

    ERSLACKIN

    SBEENDE-

    racket,ShowingRepeaterWires

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    BLY

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    nMountMl)

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    MBLY

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    nMountMl)

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    BLY

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    nMountMl)

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    BLY

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    nMountMl)

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    BLY

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    BLY

    PublicDomain,Google-digitized

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    TEMM6

    nMountMl)

    ER

    ampSocketTerminals

    PublicDomain,Google-digitized

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    MBLY

    EW

    EW

    mpSockets

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    TEMM6

    nMountMl)

    PublicDomain,Google-digitized

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    nspots,aswell asunavoidableblemishes

    ustingoperationsshouldbetouchedupwith

    practicalcolormatchoftheoriginalfinish.

    the azimuthandelevationindicatormay

    ack(or white)paintonthefront(or rear)

    emptshouldbemadetorepairtheluminous

    slucentscalegraduations.Iftheindex mark-

    lydamaged,replacetheentirepart.

    aintedbeforeissueandfrom timetotime

    onditionsandclimaticconditionstowhich

    mustbe supervisedbysomeonefamiliar

    nstruments.Careshouldbe exercisedthat

    withscales,gearteeth,bearings,or locating

    ntonbearingsandother finelyfinishedparts

    must bedryandfreefromdirt, oil,grease,

    SOLVENT,dry-cleaning,andrinsewithhot

    m.Itmustberememberedthatfrequent

    entsinthesamebatchofsolventwill soon

    se,sinceiteasilybecomessaturatedwith

    ventmust bechangedfrequently.Rough,

    nishedshouldbefiled orgroundtoremove

    ltin apoorfinish.

    T.

    oundmarredpartsbymeans ofPAPER,

    sesand.

    ndvarnish,ifthepaint isinbadcon-

    movalinentiretybeforepaintis applied.

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    TEMM6

    nMountMl)

    mesfromthe can.Allowtheremovertostay

    crapedorwipedoff.Keepit outoffinished

    emoverisveryinflammable,properprecau-

    nusingor handlingit.SeeSNLK-l and

    twitha brushorspraygun.Exercise

    prayingpaint onpartswhicharenotto be

    ustconformtoauthorizedprescribedhues.

    ntproportionsarepermissible,ifnecessary

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    ALCLIMATICCONDITIONS

    sunderdesertconditions54

    e55

    URFACESUNDERDESERTCON-

    hedglasssurfacesorfinishedmetalsur-

    ovalofdustandsandto preventabrasion

    tRequired.

    with fairlystiffbristles.

    rbrush.

    nchessquare.

    oth10inchessquare.

    ing.

    ebrush.

    voidscratchingtheglass.

    entlestrokesof thecamel'shairbrush.

    singthe glasssurfaceswithwaterand

    aningfluidtothe glasswiththecamel's

    esecloth

    OISTURE.

    cedinsomeclimateswiththeaccumu-

    ataindicators.Thefollowingprocedures,

    rimentunderadverseclimaticconditions,have

    edyingthiscondition:

    partialoverhaulandcloseinspectionof

    veaccumulatedmoisture,todetermineand

    eaksinto theindicatorhousing.Toaccom-

    questionshouldbeuncoupledfromtheir

    dremovedtoadry roomwherethevarious

    ,andcoverplategaskets,etc.,maybein-

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    TEMM6

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    yprocedurestakenforrestoringthemtoa

    rect seepageintotheindicatorcases

    ailproceduresforobtainingwatertighthous-

    nedbytheactualconditionsencountered

    rexample,thesmallmachinescrewsused

    ave,in somecases,permittedseepage.On

    er,thesescrewholesarenotsupposedto go

    nd,if properlymachined,willcauseno

    ppedthrough,thescrewsshouldbeslushed

    omakethemwatertight.Theextraboss for

    onductorconduitshouldbecheckedforser-

    dertheclosureplug,and thepackinggland

    hould bebackedoutandtheconepacking

    oesnotcompletelysealthecircumference

    edrive shaftoilsealshouldbe examined

    placedif necessary.

    rsandother internalpartsfromthe

    eattemptedunlessabsolutelynecessary,and

    ersonnel.Evidencesofsurfacemoistureon

    movedbylight swabbingwithdrycloths,

    bjectedtoa flowofdry,hotair forathorough

    ngthevariouscovers,etc.Thereconditioned

    atorsshouldthenbelubricated,reassembled

    ctivegunmounts.

    nsthepreservationoftheabovedry con-

    plishedoveraperiodof oneyearfromthe

    bjectingtheindicatorstoaperiodicalwarm-

    re operatedonehouraWeek.Thispractice

    cordancewithclimaticconditionsoractivity

    uldbestrictlyobservedduringrainyseasons

    materiel.

    heaboveprocedureswillmaintainthe

    onditionforatleastoneyear.It is,therefore,

    endofeachyearthe indicatorsbesubjected

    reconditioningasoutlinedabove.

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    sts56

    57

    LATURELISTS.

    n,M6(for90-mmA.A.

    mmA.A.gunmount,

    211

    Ml(Keuffeland Esserand

    M2(BauschandLomb). .SNLF-189

    167

    F-5

    F-227

    nt,gun,antiaircraft,90-

    andequipmentSNLD-28

    SNLF-202

    3SNL F-200

    uipmentSNLF-206

    r,Ml bodypartsand

    ubricationmaterials,recoil

    aritemsof issueSNLK-l

    clatureListsareastabulated

    NL'sis maintainedasthe

    SupplyIndex"OPSI

    ATIONS,

    icatingandweldingmaterials

    the OrdnanceDepartment..TM9-850

    struments lubrication

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    TEMM6

    nMountMl)

    ateriel,MlandM1A1....TM9-370

    0-mmgun,Mlandmounts,

    ppercarriageTM9-1370A

    0-mmgun,Mlandmounts,

    ageTM9-1370B

    ze,setter,M13(previously

    eightfinder,MlTM9-1623

    eightfinder,M2TM9-1624

    nualDirector,M7 for

    mmA.A.gunmaterielTM9-1658

    atingunit,M5andM6....TM 9-616

    eneratingunit,MSTM9-1616

    umentrepairmanTM9-2602

    nthehandsoftroops OFSB4-1

    upFmaterielOFSB4-8

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    NS

    owareincludedasa supplementtothose

    eadded afterthemanualwaswritten,and

    withthedetailedinstructionsto befoundin

    ormationtheycontainisconsideredvaluable

    cemaintenancepersonnel,andwillaidin

    kingknowledgeofthemateriel.

    PublicDomain,Google-digitized

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    TEMM6

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    PublicDomain,Google-digitized

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    NS

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    TEMM6

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    NS

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    TEMM6

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    55

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    TEMM6

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    cial,

    sunder

    f129130

    assembly,

    rom..91

    mencla-

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    nits7677

    3-138

    g...67-68

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    ont'd)

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    TEMM6

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    bleontoreel55

    owframeassembly

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    TARYOFWAR:

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