'0!. 11~

DEPARTMENT

OF

THE

ARMY

TECHNICAL

MANUAL

OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL:

TROUBLESHOOTING OF PROGRAMMER-TEST STATION AN/TSM-87(PERSHING la FIELD ARTILLERY MISSILE SYSTEM)J ..

-1

X004816429I

This copy is a rep rint which includes current pages from Changes I t h r o ugh 17.

HEADQUARTERS, DEPARTMENT OF THE ARMY APRIL 1969

I

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WARNING

DANGEROUS VOLTAGE ia used in the operation of this equipment DEATH ON CONTACT may result if personnel fail to observe safety precautionsNever work on electronic equipment unless there is another person nearby who ia familiar with the operation and hazards of the equipment and who ia competent in admlnlaterintr ftrat a id. When the technician is aided by operatore, he must warn them about dangerous areas. Whenever possible., the power supply to the equipment must be shut off before betrinnintr work on the equipment. Take particular care to ground every capacitor likely to hold a dangerous potential. When working inside the equipment, after the power has been turned off, always ground every part before touching it. Be careful not to contact electrical connections when installing or operating this equipment. Whenever the nature of the operation permits, keep one hand away from the equipment to reduce the hazard of current flowing through vital orpna of the body.

EXTREMElY DANGEROUS POTENTIALSexiat at numerous points thro01rhout the PERSHING syatem. Operatintr and maintenance personnel must exen:iae caution at all timea when workina with expoaed circuitry. For Artifieial Respiration, refer to FM 21-11.

'Digitized by Coogle

TM 91421380-12/2

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laser lightWARNINGThe PERSHING missile system laser has a hazard level of Category U - Marginal and can cause eye injury if proper precautions are not taken. Do not exceed the viewing time limits listed below when looking at the laser beam from the indicated critical points.Beam viewed from

AOL telescope eyepiece AOL telescope objective lens Reflected signal from porro prism Specular reflection from missile window

VleWi?lg limits No more than 64 minutes A fixed stare for no more than 75 seconds A fixed stare for no more than 100 seconds A fiXed stare for no more than 15.5 minutes

If it is known or suspected that the eyes of personnel have been exposed to laser light beams for periods that exceed the above prescribed limitations, direct them to report for medjcal attention.

The PERSHING missile system laser must be operated only as prescribed in this TM. Never, under any circumstances, operate the PERSHING miasile system laser as listed below. Do not collimate two ARU's with each other (Laser beam of each ARU aimed at telescope objective lens of other ARU). Do not view laser beam of ARU with a theodolite, telescope, binoculars, etc. The operations listed above will concentrate and refocus the laser beam and~ if viewed, could cauae permanent eye damage.

Digitized by Coogle

TM 9-1427-310.12/2

WARNING

u ro ... HO

3000 PSIG Ala PaESSUU is used in the operation of this equipment .DEAnt

or severe inj ury may result if personnel fail to observe safety precautions.

HAZARDOUS SOLVENTSWhen uaing eolventa, be IIUl'e the area ia well ventilated. Uee rlovee and eye proteetion. Respiratory protectjon preecribed by TB MED 22S ahall be uaed if adequate ventll tion ia not provided. Flammable eolventa shall be kept away from ~t. spark8, and open name. Flush the eyes and skin with water for 16 minutee if they should become eontaminated.

TOXIC AND FlAMMABLE CHEMICALS Uee only in weD-ventilated areaa. Avoid repeated and prolonged eontaet with the llldn. Keep away from heat, sparb, and open name. Uee re~~~>iratoey equipment apecified by TB MED 22S If work must be aeeompliahed in confined areaa. Fluah eontaminatedareaa of the body with water.

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TM 9-1427-380-12/2

SAFETY MEASURES FOR HANDLING HIGH-PRESSURE AIR SYSTEMS1. Peraonnel who handle highpreiiiiUl'e airhosea and components shall be thoroughly trained in the use and maintenance of the equipment, and in the application of safety measures to protect qainst existing hazards. Proper protective equipment shall be wom 88 required.2. The system shall be used only for the purpose for which it W88 originally designed.

8. Inspect all systems using high-pressure air before, during, and after use for leaks, defective airboaee, improperly adjusted valves, malfunctionina- regulators and relief valves, presence of foreign materials in the system, corrosion. Use only the lubricants that are specified for pneumatic components. Oils and greases can explode when compreBBion heat is present.

-oo

4. Clear all airhoses and valves at regular intervahl. Releaae preBBUre through bleeder valves before diaconnecting any lines or hoses or making any repairs.

6. When pressurizing a system, personnel operating the valves shall stand clear of hose connections, and shall turn the valves slowly to prevent shock loading or pressure surges which may damage hoses or components. Close valves manually to prevent overtightening; never tightenwith a wrench or tool.Noto

Large-volume containers at low preBBure have sufficient stored energy to cause death or serious injury.6. Observe the following precautions pertaining to high-pressure airhoses:

a. The minimum bending radius for flexible airhoses shall be: 4 inches for 1/ 4-inch ID hose;6 inches for 3/l~inch ID hose; 7 inches for 1/2-inch ID hose; 9-1/ 4 inches for 3/4-inch ID hose. b. Never coat or paint an airhose, 88 this impairs the normal breathing tendency of the airhose. c. Depreasurize and protect airhoses from the sun when not in use. d. Do not kink, twist, strike, walk on, run over, jerk, or otherwise abuse airhoses. -. Allow 2 feet of slack for each 100 feet of airhose to compensate for contraction during pressurization. f, Secure high-preiiiiUl'e airhose at 86-inch intervals. Use equipment straps, ground stakes, or aandbags 88 neeeBBary. g. 8,000 PSIG air pressure is used in the operation of thia equipment.No to

For inspection and test of air and other g88 compressors, refer to TB 742-93-1.

Digitized by Coogle

TM 9-1427 -380-ll/2

WAINlNGDANGEROUS NOISE LEVU EXISTS IN THE VICINITY Of AN OPERATING TIANSPOUAIIE GUIDED MISSllE SYSTEM POWU STATION PltMANfNT EAt DAMAGE MAY RESUlT IF PERSONNEl REMAIN EXPOSED TO NOISE BEYOND THE SAFE TIME l iMITAliONS W ITHOUT ADEQUATE PROTECTION. THE NOISE EXPOSURE TIME liMITS ASSIGNED TO VARIOUS WORK AREAS ARE AS lllUSTRATfD.

PTS/PS VEHICLE WITH PROGRAMMER TEST STATION AND POWER STATION MOUNTED

20FT

PIS

PS

NGTE: EXP.:JSURE TIME liMITS DO NOT APPlY WHEN TElEPHONE HEADSET IS WORN.

lEGEND: =" '" :-.' 1 FOOT: 1/2 HOUR PER DAY 1 2 FEET: 3 HOURS PER OA Y ~;::~*;:;,; A FEET: NO WORK AIEA (PASS THROUGH ONlYl '////, I FEET: A HOURS PER DAY HOURS PER DAY Ml.0680

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TOTAL NUMBER OF PAGES, EXCLUDING TRANSMITrAL PAGES, IN THIS PUBLICATION IS 461 CONSISTING OF THE FOLLOWING:'Cltallp No. u:.... v.... - WU'IUDI' ....... . ~ ~~'ll:l 0 Danproaa nolle level warninp ............ ............ . 0 Hiab PftiJUJ'e air, "-""ooa tolvut.a, and toxic and lllmmlble ehemlc!lo warninp ....... ... . 0

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tto-zS7120CXICP..,..._IUU l

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2!K\

I/0-R-156-Ul

1/0'"'B-Z57120 I/O-rt-U1-U21~-a6s-u

12) Ul 12) U4

b2

1/0-168-112

....iiii xn

-

iii5

ar::;a~!:;~

I CDCP-1'-&16-121CDCP...,....Jl...Ul

iiiiiil

b29 b2R b25

110--Jt-Z- 4-112 5~a-us-u'

12) Ul

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t.IO-a..J67-l.U1/0-R-248-122

2r::;e

I/O-A&41U2I/O-AU4l.U

125 I.DII0-1. Alla2 1 12>

1/0-R-&Sl-101 I/O-&Z.S lll21/'>rt-.1.59-114I/O'"&Z6lUO~Jf-s6-112

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us

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124 !!:!.... 16l ICXD9 161 iiDi

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212 252

I/O.L-Z8 110 I/O-L Zl6 106I/O-L..Zl'7- 1061/0-L- Z46- U2

108

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108 121 108 TAPB6 108 1'A n6 110 110 110 110lSl

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I/G-L-Z61-116 1/0-L-%84-123

l51ll 000

I IO-L-Z84- U l l/Q-J.-Z61 1161/ Q-L-ZS6- 109

252 S02 12Obb

I /O-LZ61116 1/0-LZll-llS l / G-L- ZS7-U4

..., .......STD 11 122

su oos2S2

l f< HrZI1 106 I/I>-L Z191121/0..L-118- 115 I/Q-t.--Zl9 -ll2 I/O.L-Ut)..lOS I /o-L-Z62-U6 Jlo-L-Z85 Ul

I!!..........' ""'s

I

1/0.1.-1561091/G-L-ZS~lll

110 110l OBTAPU

' 101 I NPCKl 101 TAPZPlll119

6S6

I /O-La-t61-116

101 TAPD

Digitized by Coogle

Cl4TabJ., 2 3.Comp~o~t6r

'"' 9-1427-380-12/2Dl&gnosue Repalr Oac.a - C(lntfnuedStep No.

s"'pNo.

Errorlodtct.UooOOfttJ.nu.d

Defect.ive

Fig,

Signal

ErTOrirld.leationc ont.inued

DefecUve

Fig.No.

llem

'

No.

na"'e

l"'m

Signal name

11

i~ ot ~~I20

u t/o-Jt- Z1.8 ... 101 125ADlSBUS'Y

1252b2

1/0269-118 I/o-LZ9-101 1/Q-L-%57-114 CDPR Z 13 116 X/0-t.-%9-lOl l/()e-L ZS1114 I/G-R Z69- 118 I/Q-R Z69-ll8 I / O1 us wr us flUl u s WiI.U 1>1

7ZZ777

I~R-&S) lU

U7.

.,.,.. -

110'---R-U8-UlI~R-1.51-101

1.25 ADU-l. U4161 161

110-"Jt-149-lU~-U-Ul

IQiOIIQ18,.1Qlt.

(S)Q'-1'-S7-lll

I ft)-L-.1 7 1101~&,.1... 110

uzus

111!20 1102.1 ,..-gU,

l/O-L42J-101J/'0-L-'1 so-toe

!llll

/

--/

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l/0---122I/D-RZ.Sl-108

/

us

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l.

we

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I/O-R'I61 l20CDC:I'-'f'-S 1-122

124 11:1.11 1.61 iiiDii'.liD) 1 )

52'7

1/0-~Z2ll01

u s iiii u s !!!! us I lUI122 IIQU ,aQll, 122 BQU , IQ16, 111!1 7 115 W2,1AlJ, 11U4

777

CDP-L-ZlB-104CIJP-L- Sl6-107CDP--L-%55-1 07

l

262

I/O-L-Z1.4ll6

CtiP-L- &S6-10l

sossas

IJO-J,.-12111.2 I/O-'L-12.J-101

ali'-R-Z.U-11.4C:OP-R-J ll-109

CDP-a-zal-101

1/0o-t.-JS llO1,11>-L--16 110

I/1rA-Z48- 1221/Q-JlZSl-108 1/CHl-ISJlU I/o-RZ.61-ll0 Ct'ICP-T-12- 122 Lo-U -110 l./Oo-lrS16- l ()6. 1/0-L-Il... US IJ0.V122-101

zzz

a.-..L-"&:55-10'1 CDP-L-158-10'2

~25aJ1P ..rDG lit:

Jft>o-...161 1201/ 0.L-SSt-111 110'-VI.SI-lU

....

..........I f t tMUcatJ..oc:l

CliP-a-sU-U4 CDP-R-132-109 CW'-It.-Rl-101~~-Z48-U2

uo-a-z.S l-108I/4>R-Z5lll2

t/0-R-Z.Sl-120

14

Tape doell aot

......

bOb

I/O-I S62UO l/o-L-19 101

747

114 114

I/0-lri UlUI/0-L-153-120

us

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t:h.U top . .tint ~

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- --

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TM9-1427-310-12/ 2

sc.pllo.

ErTOrIDdfcatlon

o.ttcUveHem

Ftc. llo.

Stpol

StepNo.

na.m t

Error tadlc:aticG

0o1..u-.

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FtcNo.

s.,..,name

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c:ounU.nt u.pe et.op u

ch

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total n..-.r

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lzldl-

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Delectlve

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Fla.llo

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16 - Olat.in'*'-

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I/0--J.-ZM-lUCliCP-'1'-S1-12'2~""T-I.S-lU

U.....loolaw.

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CDCP-1'2 17-121

161 161 161

tjO-Lo-120-lOS1 ~...... &14-106

11> Pkil&a 101lot lU

000

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l/C>t.--U7101l/0-Lo-UO lOS

loOO OloO7 7 7

5

1/0-L-Sl... l U

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l/O-Jt H'1 U2

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124 llo12 125 ADRJ.0-1

l/D-....1671 UI/O-Jbool6l U2

iii0-1.DBLIWH

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IJJ!l1lJ109 ~ 109 ILAIIIC17

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1/0-A- 156-112JJO-J.IS1120 l,IO-a-&57-120

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S1e-p

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No.19

OofeciJve ItemI/Oo-ltZ6Sl.16

FIJ.No.121

Signalname

Step No.

Error

Detectivellmt/o-L-%18-115 1/0L-ZSlUO I/0-LZ-4)10'7

lndlealionTpe; cto. not

Fl. No.

Sig-nal name

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555 555I

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7 I 7 I 7

I /O-RX68-112l~l-Z S9 114

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cliaplay. Sot SPEED a:vi tch to LOll. P.ces.s T'AP READ and wrl t.e dOIIn displays until 020 is seen. t.ook _up nplC'ftM!nU

by seq-uence of dipbys .010 011 0 12 Oll 014 OlS 016 017 020Cl)P-R%4)116CDP-R%78-112

25 tlJ20

ctlCPTt .r. .11.1

160 MNX1,_.X2,*"Xl,T'NlCl,

I /o-L-Z9-l01 1/0L%12119 I /o-L-ZH- 116 I /o-L-Zl811! l/0-L-:19--112 I / O..LZ4lll7 l/OL-Z'I6-h2 I /G-L..zt9- 10l I/o-tZSllU l/G-LZ53120

121

OLPRJNO thru~JJII l

TKX2CDCPTZ.Ulll COCPT'-:OU-111 CDCPT-%14116

060

160 ....l 160 lOIII 16n AOiiiliS

116 LVI' 116 LVP 1lS iiW,iAi'S' 12 1 CICPitiNl 116 IDILV!.16

600 610

l/Ooo!.Zll- 112I;o.L-z2l ..1U

l'r"-Ul

115 STRlRl

110 110 J9

U ! . liU'Vf PAt.JTY ERROR not Ut.

110-t.ZS-4101. CDCP1'13-U2 HM0%1 7Ul HICOZl9Ulr;o.L-t.U-107t/C>-L-,91~

.....011~

t.VPl

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155 lU

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I/0-L-ZUll6l/OIt""l9-lll I /o-lt-ZlS-117

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141 147

DrC,DU.Dt!:NPC. DittO)

UllllD4.Jn"f

vo-a-no-toe1/0 l-~21105l/o-A-%S~101

I/C>-R.I4Sll62~. rt;PVf PAJUTY

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D-"10Jt doe nMt

not

010 011 012

000

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107llJ

iii

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1/0--L--ZlllO 1/'0--L-% 2711 eI/0-L-%.62-116 Ift)-S,....Z6SU8

106 106 122U .l

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0Dtll1, OUU2,0Uill

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l"h""tU'l' P.UUTY ERROR. not lit.

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1/0-L-~75-Ul

120120

000 001 011

109 Q\'APtCOKl 161114

CDCP-Tt.)U2 r;crt.-ZS7ll4

......,..

I,IO-L-Z76-1U I/O-t.-Z71-lll 1/0R%)0112

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1S2 152 122 120

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....,. ....,.Z07 ,OQI

CL&MCC

.....

2-30

-------

Cl3Table 2-3. Computer Di&g:noaLic Re!pa.ir Data Contin~.WdStepNo.

TM 9-1427-380- 12/ 2Error indicationDefectlv~

Fl&.No.

Signal

Step

Errori_ dleaUon n

ltelecUve hem

Ft 1 .

Signatname

No.

21 continued

.

continuedI/O- R- Zl 9-ll7 I/ORZlS117 I/ORZSS- 116 l/0 - R-2 7 9- 120 010 020 l /OL-Z8-ll0I /Q-L Z6~ 11 l

1'/0- L-~1)113

120 DlH7 . DUt21,011(21- l

-

I/O.LZ?4lll

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J./Q-R- Z 35 117

I010 011 012 Dll 0 15 016 017 020

1/D-RZSS-116

l/Q-R- Z79.,. 1201/ 0 - L Z4 110

lll

EQ2l,EQ22, DIM22,D1M22 ,

122

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120

~

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so TiWE9291

.

rto-R- Z-53112

OH Ol4 0 )5 036 C'DF'L- Zl&-107 QPRZ2410 9 040 04 1CDP-FI Z26 - 1UCDl'-R- 2:1"1 -120

vay.

I/o-L-Z42107

110

-

RWUI:l

CDPRZHl0 9 CtiPRz.36-1 16CDP- k - Z80- 101

88

TIUJI:

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STP.DJR t:HDUU ,EKOUU

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don no

126

a

TRUfIIALTl, KALT-1

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d.hplY Se t SPEEOswitC-h to LOW.

Preas TAPE READ &nd wr l t-edown displays Ul''lt.ll 041 U

.........,TPiTOILY

TIWI:

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repl.ce...... u

....,. ...ouII0-1..-t.l71U

II

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126

110-L-ZU-101I/Oo-L-ZS1-119

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110 110 109

EMDI NX*

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n

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,.

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