TLMX Manual

USER’S MANUAL

Original InstructionsM-LMX17-E

(2012.07)

TLMX SERIES

Foreword

This manual is a guidebook for using TAJIMA embroidery machine TLMX series.

Please read this manual thoroughly and operate the machine after understanding the contents.

This manual may contain discrepancies in detailed specification as compared with the actual production.

If you have any question about this manual, consult your TAJIMA distributor.

Regarding the optional device, refer to the USER’S MANUAL for the device (separate volume) .

Please keep this manual with care near the machine for quick reference, also refer to the following booklets for the further information.

BASICS TAJIMA EMBROIDERY MACHINES

MACHINE SETUP INSTRUCTIONS

Tokai Industrial Sewing Machine Co., Ltd.

Important safety instructions

Items that require your special attention on operation are specified below.

: Prohibited items

: Items that may cause electric shock if not observed

: Items that must be followed carefully to ensure safe operation

Indicates that there is a lot of danger of death or serious injuries[*A] if the instruc-tion is not observed.

Indicates that there is a likelihood of death or serious injuries[*A] if the instruction is not observed.

Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury[*B] or property damage.

[*A] A condition caused by electric shock, injury, fracture of a bone, etc., that leads to aftereffects, or an injury thatnecessitates hospitalization or visits to a hospital over a long period.

[*B] An injury that does not necessitate hospitalization or visit to a hospital over a long period.

! DANGER

! WARNING

! CAUTION

OU07

Table of contents (Functional items)

Chapter 1Warning and caution

1. Warning ......................................................p.2

2. Caution .......................................................p.3

3. Inspection before starting work ..................p.5

4. Warning labels............................................p.6

Chapter 2Name of each part and equipment

1. Name of each part......................................p.81-1. TLMX mixed type, triple mixed type ...................... p.8

1-2. TLMX100, T00 ........................................................ p.8

1-3. TLMX (L) ................................................................ p.9

2. Equipment ..............................................p.102-1. Power switch .......................................................... p.10

2-2. Bar switch............................................................... p.11

2-3. Start/stop switch ..................................................... p.12

2-4. Operation panel ...................................................... p.14

2-5. Change unit ............................................................ p.16

2-6. FM head ................................................................. p.17

2-7. LM head ................................................................. p.18

2-8. Emergency stop switch .......................................... p.19

3. Option and others.....................................p.203-1. Jog remote-controller ............................................. p.20

3-2. Bar code reader ...................................................... p.20

3-3. Middle sash stay..................................................... p.21

Chapter 3Screen

1. Main screen..............................................p.24

2. Data input screen .....................................p.252-1. USB memory design .............................................. p.25

2-2. Built-in memory design.......................................... p.25

2-3. Message.................................................................. p.26

3. List screen ................................................p.27

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. Setting screen ..........................................p.27

. Character/numeric value input screen......p.27

. Design confirming screen.........................p.28

Chapter 4Attachment

. Embroidery method ..................................p.30-1. Taping .....................................................................p.30

-2. Zigzag swing embroidery .......................................p.30

-3. Coiling.....................................................................p.30

-4. Tuck embroidery.....................................................p.30

. Double-bobbin ..........................................p.31-1. Display of bobbin....................................................p.31

-2. Direction of bobbin .................................................p.32

. Manual operation of bobbin, nipple ..........p.33

. Various guides..........................................p.33-1. Taping .....................................................................p.34

-2. Zigzag swing embroidery .......................................p.38

-3. Coiling.....................................................................p.38

-4. Tuck embroidery.....................................................p.39

-5. Change of guide ......................................................p.40

. Bobbin bracket .........................................p.41-1. Double-bobbin ........................................................p.41

-2. Coiling.....................................................................p.42

. Bobbin ......................................................p.44-1. Winding amount......................................................p.44

-2. Type ........................................................................p.44

-3. Setting of standard bobbin ......................................p.45

-4. Setting for small bobbin..........................................p.45

. Zigzag swing pattern (how to sew material on fabric) .............p.46


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Chapter 5Basic operation procedure

1. Power switch ON......................................p.48

2. To pass thread, to set fabric .....................p.48

3. Attachment ...............................................p.48

4. Data input .................................................p.494-1. USB memory design .............................................. p.49

4-2. Built-in memory design.......................................... p.51

4-3. Designs stored in DG/ML by Pulse ....................... p.52

4-4. Designs stored in DG/ML by Pulse(To use a bar code reader) ................................... p.53

5. Auto Color Change (AC)/Auto Start (AS) .p.54

6. Automatic Stitch Type Selection...............p.55

7. Check the design......................................p.56

8. Maximum RPM.........................................p.57

9. Frame travel (decision of start position) ...p.58

10. Execution of trace..................................p.59

11. Confirmation of head .............................p.60

12. Start .......................................................p.60

13. When thread is broken ..........................p.61

14. Completion of embroidery .....................p.62

Chapter 6Operation • setting

1. Functions that are frequently used ...........p.641-1. Frame Back/Forward.............................................. p.64

1-2. Manual color change/manual stitch type selection p.65

1-3. Manual ATH .......................................................... p.65

1-4. Sleep mode ............................................................. p.65

1-5. Repeat..................................................................... p.66

1-6. Data conversion...................................................... p.68

1-7. Manual Head Selection .......................................... p.69

1-8. Manual offset ......................................................... p.69

1-9. Auto Origin Return ................................................ p.69

1-10. Design Start Position Return................................ p.70

1-11. Offset return ......................................................... p.70

1-12. Trace .................................................................... p.70

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. Convenient functions................................p.71-1. Automatic offset .....................................................p.71

-2. Offsetting at automatic color change ......................p.72

-3. Preset halt................................................................p.73

-4. Automatic start after automatic data set .................p.74

-5. Power resume (restore) ...........................................p.74

-6. Needle bar color......................................................p.75

-7. Total Stitch Counter / Design Timer ......................p.76

-8. Checking of software version .................................p.76

-9. Language.................................................................p.77

-10. Return the frame after manual frame travel .........p.77

-11. Manual Stop at Lower D.Point .............................p.78

-12. Lochrose counter (option) ....................................p.79

. Functions of LM head...............................p.80-1. To rotate M-axis (bobbin).......................................p.80

-2. To release drive to M-axis (bobbin) .......................p.80

-3. Manual M-axis origin return...................................p.81

-4. Manual M-axis Power-ON Restore ........................p.81

-5. Manual M-axis Origin Search.................................p.82

-6. To move up/down nipple manually ........................p.82

-7. Manual Nipple Stroke Adjustment .........................p.83

-8. Manual Thread Tension Setting..............................p.83

-9. Zigzag-swing stitch Setting ....................................p.84

-10. Setting for preventing zigzag swing lever from breakage .....p.85

-11. Swinging of zigzag swing lever............................p.86

-12. Setting for coiling.................................................p.87

-13. Setting for tuck embroidery..................................p.88

Chapter 7Design data management

. Built-in memory design.............................p.90-1. Deletion of a design ................................................p.90

-2. Moving of a design .................................................p.91

-3. Copy of design ........................................................p.92

-4. Change of design name...........................................p.93

-5. Changing folder name.............................................p.94

-6. Rearrangement of designs.......................................p.95

-7. To store design to a USB memory..........................p.96

-8. Remove fine stitch(es). ...........................................p.97

-9. Edit of a design (modification/deletion of a stitch) p.98

-10. Edit of a design (insertion of a stitch) ................p.100


2. USB memory design ..............................p.1032-1. Deletion of a design ............................................. p.103

2-2. Rearrangement of designs .................................... p.104

Chapter 8Other settings

1. Related to main shaft .............................p.1061-1. Min. Revolution ................................................... p.106

1-2. Revolution limit (FM head) ................................. p.107

1-3. Limit of max revolution ....................................... p.108

1-4. Main Shaft Inching............................................... p.109

1-5. Stop at the lower dead point (pseudo-fixed position) ..................................... p.109

1-6. Main shaft motor brake ........................................ p.109

2. Related to embroidery ............................p.1102-1. Auto Jump ............................................................ p.110

2-2. Jump Code Combine ............................................ p.110

2-3. Jump Convert ....................................................... p.111

2-4. Frame Back All Head Sew................................... p.112

2-5. Satin stitch............................................................ p.113

2-6. Backlash ............................................................... p.114

3. Related to ATH, frame drive...................p.1153-1. ATH (FM head).................................................... p.115

3-2. Thread breakage detection (FM head) ................. p.116

3-3. ATH (LM head) ................................................... p.117

3-4. Thread Detection (LM head)................................ p.118

3-5. Upper thread lock timing (FM head) ................... p.119

3-6. Setting in units of needle bar (FM head).............. p.120

3-7. Frame Start Timing .............................................. p.121

3-8. Frame travel speed ............................................... p.121

3-9. Table offset position............................................. p.121

3-10. Frame Type ........................................................ p.122

3-11. Frame drive adjustment...................................... p.123

4. Related to M-axis, nipple........................p.1244-1. M-axis origin offset.............................................. p.124

4-2. Correction of M-axis angle .................................. p.124

4-3. M-axis retracting position .................................... p.125

4-4. RPM limit according to M-axis angle.................. p.125

4-5. M-axis retracting for frame back.......................... p.126

4-6. Control of M-axis start direction.......................... p.126

4-7. Stroke Amount ..................................................... p.127

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-8. Position of nipple lower dead point ......................p.128

-9. M-axis origin search when data is set ...................p.129

-10. M-axis power restore when turning ON the power...............................p.129

-11. M-axis Origin Return at Stop code .....................p.130

-12. Nipple Home Position at Stop/End Code ...........p.130

-13. M-axis drive start timing ....................................p.131

-14. Nipple lowering speed ........................................p.131

-15. Automatic Thread Trimming R/L Head .............p.132

Chapter 9Software installation

. Operation and procedure .......................p.134-1. Software installation .............................................p.134

-2. Machine Type .......................................................p.135

-3. Machine Information ............................................p.137

-4. Frame Origin Memory ..........................................p.139

-5. Bobbin Specification.............................................p.140

-6. Correction of Color Change Interval (limited model)...................................................p.140

-7. Re-setting of optional device ................................p.140

. To set a password ..................................p.141

. To change the setting value ...................p.142

Chapter 10Sequin device (option)

. Type of device ........................................p.148

. Sequin device III.....................................p.149-1. Setting for device ..................................................p.149

-2. To convert the first color to the second color and vice versa .....................p.151

-3. When using DST design .......................................p.152

. Sequin device IV ....................................p.153-1. Setting for device ..................................................p.153

-2. Air compressor......................................................p.154


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Chapter 11Optional device

1. Setting for device....................................p.1561-1. Boring................................................................... p.156

1-2. KB-2M ................................................................. p.157

1-3. Automatic lubrication........................................... p.158

1-4. Network................................................................ p.159

1-5. Bobbin changer .................................................... p.159

1-6. AFC...................................................................... p.159

1-7. Zigzag cord........................................................... p.160

1-8. Lochrose embroidery device ................................ p.161

2. Manual operation....................................p.1622-1. Manual Lubrication.............................................. p.162

Chapter 12Troubleshooting

1. When the machine stopped....................p.1641-1. Usual stop............................................................. p.164

1-2. Abnormal stop...................................................... p.165

1-3. Stop by trouble ..................................................... p.166

2. When the machine does not sew well ....p.169

3. Needle breaks. .......................................p.170

4. Bad finishing of sewing...........................p.170

5. To suspend the head with occurrence of error ......................p.171

6. How to replace needle (LM head) ..........p.173

Chapter 13Maintenance

1. Warning items for safety.........................p.176

2. Cleaning .................................................p.177

3. Lubrication..............................................p.178

4. Greasing.................................................p.180

5. Inspection ...............................................p.181

6. Repair .....................................................p.182

7. When replacing electrical component.....p.182

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Chapter 14Appendix at the back of the manual

. Terminology............................................p.184

. Ambient noise level ................................p.186

. Main shaft stop position..........................p.186

. Power supply specifications ...................p.187

. Machine weight ......................................p.187

. Layout of electrical component, card......p.188

. Electrical system diagram (TLMX mixed type)..............................p.190

. Electrical system diagram (TLMX triple mixed type).....................p.192

. Electrical system diagram (TLMX100, T00)..................................p.193

Table of contents (Classified by key)

PT07

Key Function Mode setting

1 Data Input (Memory) p.51

4 Data Input (USB) p.49

5 Data Input (LAN) p.52

8 Memory Delete p.90

1 Auto Color Change (AC)/Auto Start (AS) p.54

2 Auto Stitch Type Selection p.55 2 Offsetting at automatic color change p.72

3 Data Conversion p.68

4 Repeat p.66

5 Automatic Offset p.71

6 A.S. after Auto Data Set p.74

10 Needle Bar Color p.75

1 Maximum RPM p.57

2 Total Stitch Counter/Design Timer p.76

3 Frame Back/Forward p.64

5 Frame Back All Head Sew p.112

6 Preset Halt p.73

7 Frame Type p.122

10 Stop at Lower D. Point p.109

1 Manual Color Change p.65

2 Manual ATH p.65

3 Design Start Position Return p.70

4 Manual Offset p.69

8 Manual Stop at Lower D.Point p.78

10 Trace p.59

1 Manual up/down of sequin device (refer to the separate manual of Sequin)

Refer to manual for option(Sequin device IV, Zig-zag cording device, Lochrose embroidery device)

1 Jump Convert p.111

2 Auto Jump p.110

3 Satin Stitch p.113

4 Backlash p.114

5 Jump code combination p.110

Sleep mode(Power save mode)(=> p.65)

Design confirmation mode(=> p.28)

Frame travel mode(=> p.58)

When you change the frame (border frame and AFC) to mount to the machine, it is necessary to change this setting.


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1 Min. Revolution p.106

2 Revolution Limit p.107

3 Main Shaft Inching p.109

4 Automatic Origin Return p.69

5 Frame Travel Speed p.121

6 Thread Detection p.116

7 Thread Detection (LM) p.118

8 ATH (LM) p.117

9 ATH p.115

10 Upper thread lock timing p.119

Boring p.156

2 Sequin p.149(Sequin device III) 2 Sequin p.153(Sequin device IV)

3 KB-2M p.157

4 AFC p.159

5 Zigzag cording device p.160

6 Lubrication p.158

9 Bobbin Changer p.159

1 Manual M-axis Origin Return/-------- p.81

1--------/Power-ON Restore p.81

2 M-axis Origin Offset p.124

3 M-axis Retract Position p.125

4 Correction of M-axis Angle p.124

5 RPM limit following to M-axis angle p.125

6 M-axis retraction for frame back p.126

7 Control of M-axis start direction p.126

1 Manual Head Selection p.69

1 Manual Nipple Stroke Adjustment p.83

2 Stroke Amount p.127

3 Nipple Lower Dead Point p.128

4 Zigzag swing stitch setting p.84

6 Coiling Setting p.87

7 Tuck embroidery Setting p.88

8 Manual Thread Tension Setting p.83

10 Zigzag Swing p.86

When you change the frame (border frame and AFC) to mount to the machine, it is necessary to change setting of “Frame Type” (=> p.122).


OU11

1 Data Edit p.98 Modification, deletion of stitch

1 Data Edit p.100 Insertion of stitch

2 Cleanup p.97

4 Move a Design p.91

5 Copy a design p.92

6 Changing design name p.93

7 Changing folder name p.94

9 Data conversion for sequin output p.151

6 USB (Save) p.96

7 USB (Delete) p.103

SET+A 1 Design sort (in memory) p.95

4 Design sort (USB) p.104

SET+F1 1 Password (Functional Limit) p.141

3 Setting in units of Needle bar p.120

SET+F2

1 Max Revolution Limit p.108

2 Frame Start Timing p.121

3 Frame drive adjustment p.123

5 Table Offset Position p.122

6 Return the frame after manual frame travel p.77

8 Power-ON Restore p.74

9 Frame Origin Memory p.139

SET+F3

1 Sequin chip feed (refer to the separate manual of Sequin)

2 Main shaft motor brake p.109

3 Air Pressure Sensor p.154

5 Correction of Color Change Interval p.140

7 Sequin p.148(Type of device)

10 Network p.159

SET+F6

1 M-axis Origin Search at Data Setting p.129

2 Auto M-axis Power-ON Restore p.129

3 M-axis Origin Return at Stop code p.130

4 Bobbin Specification p.140

5 Nipple Home Position at Stop/End Code p.130

6 M-axis Drive Start Timing p.131

7 Manual M-axis Origin Search p.82

8 Zigzag swing lever protecting operation p.85

9 Nipple Lowering speed p.131

10 Automatic Thread Trimming R/L Head p.132

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Chapter 1Warning and caution

1. Warning.......................................................................p.2

2. Caution........................................................................p.3

3. Inspection before starting work ...................................p.5

4. Warning labels ............................................................p.6

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2Warning and cautionChapter 1

1. Warning

To prevent accidents resulting in injury or death and property damage, the following items must be observed strictly when operating the machine.[Before Starting the Machine]

This machine is designed for industrial use. Use this machine for semi- or finished textile products and similar materials.Do not use this machine for other purposes in principle.

Use this machine under the environment where access can be supervised so that unauthorized person does not operate the machine. Supervise children so that they do not access to the machine.

Only the persons who are sufficiently trained for the operation must operate the machine.

The rear of the machine is not a working area. If you have to move to the rear of the machine, make sure to turn off the main switch.

Do not stand on the machine. Using the bar switch as a grip to support yourself is strictly prohibited.

Please read this book thoroughly and understand the contents of operation certainly. Then, operate the machine.

Wear proper clothes and tidy up yourself so that you can smoothly perform the operation.

A single operator should operate the machine in principle. If plural operators are working together, make sure that no one is working near the moving units of the machine before starting the machine.

After threading and/or adjusting the machine, lift up and fix the sub table securely (Some models only).

Do not damage, modify or heat the power or other cables. Do not exert undue force to them, either. Otherwise the cables will be damaged causing fire and electric shock.

Insert the power cable plug fully. If a metallic part touches a blade in the plug, it may cause fire and/or electric shock.

[During the Machine Operation]

Do not use a device such as a cellular phone that generates microwave near the control circuits of the power supply box, the operation panel box, etc. Microwave may cause malfunctioning of the machine.

Do not detach covers of shaft, pulley etc. Do not operate the machine with covers detached.

! WARNING

NV06

Warning and caution3

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2. Caution

Do not have your hands, etc. access to the vicinity of needle during operation. Sticking of needle could injure you.

During operation, do not access your hands and/or face to moving sections. Especially, it is dangerous around needle, rotary hook, take-up lever, pulley and speed-reduction box.

[Others]

Keep away electrical units from water and chemicals. Entry or splashing of them into control units leads to short circuits, causing fire, electric shock and other troubles. If water or other chemicals enter the unit, shut off the power at the primary power source of the machine and contact your local distributor.

Stop the machine before carrying out work near the needles such as threading the needle and checking the finish of embroidery.

Turn off the primary power source before opening the electrical boxes. Be sure to turn off the power switch of the machine before turning off the primary power source. If not, it may cause electric shock.

For using the machine for a long time, use the machine with about 70% of the maximum speed as “operation for total fitting” for about two weeks after installing this machine. By performing operation for total fitting, life of the machine will become longer, which will be useful to avoid unexpected troubles.

Do not use bent needles or needles that are not suitable for the material. Be sure to turn OFF the power switch after working, and turn OFF the primary power supply.

Do not put things on the table.[About connection of power cord]In addition to full-time leak current, leak electric current generated by harmonics and surge flows in the power cable of the machine. For this reason, if selection and installation of breaker of leak current and leak current relay used for the factory are not correct, malfunctioning of the machine may occur. Regarding connection of power cord, observe the following items.

Use a breaker of electric current leakage and leak current relay for which measures are taken against harmonics and surge. If such a breaker and a relay are not available, select conventional breaker and relay with sufficient leak current capacity to absorb leak current caused by harmonics and surge. (In this case, constant leak current must be controlled satisfactorily.)

Regarding capacity of electric current leakage for breaker of electric current leakage and leak current relay per machine, please consult your local TAJIMA distributor.

For actual product names of breaker of electric current leakage and leak current relay for which measures are taken against harmonics and surge, please consult your local TAJIMA distributor or electric engineers.

To prevent the machine from property damages, one embroidery machine should be connected to one no fuse breaker. Property damages include a drop of output of the main shaft motor, etc., stop position error and color change error caused by the stop position error, design displacement, etc.

! WARNING

! CAUTION

MW11


[About installation environment]

Prevent the operation noise in the environment.This machine is designed to reduce noise during operation. To improve the sound insulation performance in a factory still more, use the interior finish materials which show high sound insulating performance for the walls, ceiling, and floor of the factory.

Install the machine on a sturdy floor.The floor structure must be strong enough to bear the machine weight (indicated on the spec. plate).

Avoid dust and moisture.Since dust and moisture lead to dirt and rust on the machine, use the machine in an environment of facility of air conditioner, and clean the working place periodically. Use caution not to expose the machine to direct wind from the air conditioner so that embroidery threads do not become disheveled.Humidity: 30 to 95%RH (relative humidity) without condensationAmbient temperature: 5 to 40°C (during operation), -10 to 60°C (during storage)

Avoid direct sunlight.If the machine is exposed to direct sunlight over an extended period of time, the machine body may be discolored or deformed. Put curtains or shades to the site to prevent the machine from direct sunlight.

Provide enough space for maintenance.Taking account of workability when maintaining and inspecting the machine, provide 50 cm or more working area to right, left and rear directions of the machine against obstacles such as walls.

Pay attention to interference of radio wave.Although the machine is designed not to apply radio wave to other equipment, there could be cases where it causes interference depending on operation environment and type of equipment. If such problems arise, install the equipment as apart from the machine as possible.

! CAUTION

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Warning and caution5

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3. Inspection before starting workBefore starting work, execute inspection (including cleaning, lubrication) of each part.

Place Checking

Covers Are covers attached correctly?

Upper threadIs thread passed to each part correctly?Is tension adequate?Does thread entwine around frame/drive system?

Under threadIs under thread (bobbin case) set to rotary hook correctly?Is tension adequate?

NeedleIs needle bent?Is direction of needle correct?Is needle broken?

Rotary hook (=> p.178) Is cleaning/lubrication performed in adequate frequency?

Tension base switch (=> p.17)(Figure 1 below)

Is the switch of head to use turned ON?Is the switch of unused head turned OFF?

Needle bar suspension lever (=> p.17)(Figure 2 below)

Is the lever of head to use set to ON?Is the lever of unused head set to OFF?

Middle thread course adjusting lever (=> p.17)(Figure 3 below)

Is position correct?

Attachment (=> p.29)(Figure 4 below)

Is it equipped correctly?Is the unused bobbin fixed?

Jog remote-controller (=> p.20) Is it contained in the pocket?

Jog remote-controller(Option)

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4. Warning labelsThe machine has warning labels that bear instructions for safe operation. Machine operators must follow the instructions shown on the warning labels.

Do not detach the warning labels nor make them illegible by painting,etc. If the warning label is missed or damaged, please contact your TAJIMA distributor.

[A]

[C]

There could be danger of electric shock, burning, or death. Persons except for service personnel designated by Tajima should not open covers. When opening covers, wait for four minutes after turning off the power switch.

High voltage indication mark

[D]

[B]

[C]

[A]

[D]

[C][C*] [C*]

[C*]

[B]

[D] Catching mark

There could be danger of catching or clipping. Other persons than the service personnel certified by TAJIMA should not open the cover.

Regarding [C*], refer to p.176.

! WARNING ATENCIONMoving partscan cause severe injury.

Las partes en movimientopueden ocasionarlesion grave.

(S010)

Do not take off thesafety covers nor put your hands etc.close to the moving parts during machine operation.

No retirar las cubiertas de seguridadni poner las manos, etc.,cerca de las piezas en movimientomientras la maquina esteen funcionamiento.

! WARNING ATENCIONExposed needlescan cause severe injury.

Las agujas expuestaspueden ocasionarlesion grave.

(S020)

Stop the machinebefore working nearthe needles.

Detenga la maquinaantes de trabajarcerca de las agujas.

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Chapter 2Name of each part and equipment

1. Name of each part.......................................................p.8

2. Equipment .................................................................p.10

3. Option and others......................................................p.20

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8Name of each part and equipmentChapter 2

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81

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9

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29

8

1-1. TLMX mixed type, triple mixed type

1-2. TLMX100, T00

Mixed type

Triple mixed type

100

T00

13

13

* The figure shows triple mixed type.

* The figure shows 100 type.

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10. Transformer[*A]

11. Table lid

12. Bar switch(=>p.11)

13. Rotary hook base

14. Table support

15. Change unit

16. Border frame

17. Power switch[*B] (=>p.10)

[*A] Existence/absence differs depending on spec.

[*B] Either switch is equipped (differs depending on spec.)

1. Thread course

2. Operation panel(=>p.14)

3. X-axis motor

4. Y-axis motor

5. Main shaft motor

6. Normal embroidery head (FM head)(=>p.17)

7. Lock stitch chenille head (LM head)(=>p.18)

8. Power switch(=>p.10)

9. Emergency stop switch(=>p.19)

Only main sections are shown here. For details, refer to the separate parts list.

1-3. TLMX (L)

*Compact model suitable for sample sewing or small lot production* Described as "L-spec. machine" in this manual

5

1

4

15

312

11

67

13

16

2

9

10

Mixed type

Triple mixed type

100

T00

17


2. Equipment2-1. Power switch

Turning ON the power switch will switch to the main screen after self-check of the software (right figure).

There are following two types of switch (It differs depending on spec. of the machine).It is possible to continue embroidery as it is even if you turn OFF the switch due to intermission and turn ON the switch again.

When you turn on the power again, take an interval for five or more seconds. Otherwise, the software could be damaged.

! CAUTION

Award modular BIOS ********

*********************************************

******************************

Press DEL to set up

*********************

>> Now System Loading...40[%]!!

Windows CE.netMicrosoft

TLMXSoftware version

TAJIMA_W 14117

0

Main screen

R Z6/3

9R C/3R T/5

R

1000

0352.7178.4

ON

TRIPPED

1

2

3

4

ON OFF

When locking the switch

1. Turn the handle 1 (right figure 1) to the direction A until it reaches the position of groove 2.

2. Push the lock plate 3 into the handle 1, and return the handle 1 to the original position (direction B).

3. Lock (Commercial item 4).

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2-2. Bar switch

[During stop]

[During operation]

Pay enough attention to surrounding safety before you start the machine. Moving needle bar and/or frame could injure you.

Move it to the right and release it immediately.

Operation starts.

Move it to the right and hold it at that position.

Inching operation[*A] StartWhen released, the machine will run normally.

[*A] Terminology (=>p.185)

Move it to the left and release it immediately.

Frame back (FB)/forward

(FF))[*B] will be performed by 1 stitch unit.

[*B] Terminology (=>p.184)

The current setting value (FB/FF) can be checked by the indicator lamp of the operation panel.To switch FB/FF(=>p.64)

Move it to the left and hold it at that position.

Consecutive frame back (FB)/forward (FF) will be performed (Refer to the right column).

The machine will continue FB/FF by 1-stitch unit in case of within 10 stitches. Returning to the original position will stop FB/FF.

The machine will continue FB/FF by setting unit (described below) in case of 11 stitches or more. Returning to the original position will not stop working. Moving it to the left again will stop FB/FF.

[Frame feed unit (stitches)]In case of FM head: it is possible to select among 1, 3 and 5 stitches (=>p.64).In case of LM head: 1-stitch unit

Move it to the left and release it. Operation stops.

Move it to the right and release it.Move it to the right and hold it at that position.

Invalid (not effected)

StartStop

! CAUTION

Lit: frame backUnlit: frame forward

OU07


2-3. Start/stop switchThe model having this switch is targeted.

[During stop]

[During operation]Stop switch (red)

Start switch (green)

Pay enough attention to surrounding safety before you start the machine. Moving needle bar and/or frame could injure you.

Start switch (green)

Press it and release it immediately. Operation starts.

Keep on pressing. Inching operation[*A] StartWhen released, the machine will run normally.


Stop switch (red)

Press it and release it immediately.

Frame back (FB)/forward (FF)[*B] will be performed by 1 stitch unit.

[*B] Terminology (=>p.184)

The current setting value (FB/FF) can be checked by the indicator lamp of the operation panel.To switch FB/FF(=>p.64)

Keep on pressing.

Consecutive frame back (FB)/forward (FF) will be performed (Refer to the right column).

The machine will continue FB/FF by 1-stitch unit in case of 10 stitches or less. Releasing it will stop FB/FF.

The machine will continue FB/FF by setting unit (described below) in case of 11 stitches or more. Releasing it will not stop working. Pressing it again will stop FB/FF.

[Frame feed unit (stitches)]In case of FM head: it is possible to select among 1, 3 and 5 stitches (=>p.64). In case of LM head: 1-stitch unit

Press Operation stops.

Press, keep on pressing. Invalid (not effected)

Start Stop

Frame retracting switch (Table offset switch)=>p.13

! CAUTION


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2-4. Frame retracting switch (Table offset switch)The model having this switch is targeted.

This operation makes threading easier by moving the frame to the rear (retracting position) at thread breakage. (However, when the current frame is positioned further than the retracting position from the front, the frame will not move.

The description below takes working procedure at thread breakage as an example. It will move the same as when thread breakage does not occur.

(1) Occurrence of thread breakage (stop of operation)

When you press the switch and release it immediately

When the switch is pressed for two seconds or more

(2) After threading

When you press the switch and release it immediately

When you operate the bar switch or start/stop switch

When performing this operation, do not put your hands, etc. on the machine table. You could be injured by moving frame.

! CAUTION

Setting for frame retracting position (Table offset position)(=>p.121)

Frame retracting switch(Table offset switch)

Frame travel

1.Thread is trimmed.

2. Frame travel

Frame travel

startstop

START

START STOP

The frame will return to the original position and embroidery will start again or the machine will perform frame back/forward.

OU07


2-5. Operation panel

[17-inch spec.] [6.5-inch spec.]

[Side face]

1213

1214

[Back face]

15

11

2 3 4 56

7

8

9

10

11

2 3 4 5 6

78

9

10

Diamondcrysta RDT1711LM

12

12

13

14

15

[Back face]

1

[Side face]

16 17

1

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12. USB port (2 spots, side face and back face)

13. USB memory (commercial item)It is used for the following cases.

For the case of [a] and [b] described above, use the different USB memory separately (This prevents data in the USB memory from deletion or being overwritten accidentally).

14. LAN port

15. LAN cable (commercial item)When a computer is connected, change the setting (Network=>p.159).

16. Headphone terminalDo not touch.

17. Screen adjusting switchDo not touch.

Application:Design data input or software installation by USB memory, connection with bar code reader (commercial item)*It is not possible to use USB memories at two spots at the same time.

[a] To store the design data

[b] To install the software

1. Screen(=>p.24)

2. Sleep mode key(=>p.65)Power save mode

3. AS (Auto start)(=>p.54)

FB (=>p.64)

(In the state of the main shaft stopped)

(FDD)

(USB port)

4. Confirmation mode key ([i] key in the sentence)(=>p.28)

5. Jog dial/jog shuttle(=>p.58)Change of value of manual frame travel etc.* Displayed as shown in the figure below.

6. Escape key ([E] key in the sentence)Switching of screenResetting of stop factor(=>p.164)Frame travel mode(=>p.58)

7. Set keyTo fix the value

8. Manual frame travel key(=>p.58)

9. Operating keys (A to D2)

10. Setting keys (F1 to F6)

11. Data edit key ( )Edit of design data, USB memory etc.

Lit: withUnlit: without


Lit: fixed position (normal)Unlit: other than the fixed position (abnormal)Blinking: lower dead point, or

Main shaft motor brake OFF(=>p.109)

Not used currently

Lit: during operation

Jog shuttle (outside)

Jog dial (inside)

PT03


[About usage of USB memory]

2-6. Change unit

This is a device to change color for FM head (TLMX mixed type and triple mixed type only).

Do not pull out/in a USB memory in motion (when the main shaft motor and frame are moving, or in the middle of color change etc.). Inside card could be damaged.

Some kind and/or capacity of USB memory may not be used for this machine. In this case, please buy other USB memory. When you format a USB memory, apply FAT16 or FAT32.

When you insert a USB memory, do not mistake the direction of connector. The USB memory and its inside card could be damaged.

Do not insert the USB memory in the state of dirt or dust attached to the inside of the connector.

Insert a USB memory slowly and carefully.

Insert a USB memory upright against the port (insert slot). Oblique insertion could damage to inside card due to interference of connector with the card.

Wait for five or more seconds after inserting a USB memory, and then start operation (It may take about one minute at a maximum to recognize data).

! CAUTION

32

1

1. Position of red mark differs depending on the selected head (FM or LM) (figure below).

2. Type

3. Machine (manufacturing) number

5 4

Red mark

3 2 1Needle bar No.

LM headFM head

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2-7. FM head

1. Second tensionRegarding how to use, refer to the separate volume "BASICS".

2. Lamp (Thread breakage indicator lamp)

3. Switch (Tension base switch)

4. It detects thread breakage.Setting for detecting sensibility(=>p.116)

5. Middle thread guide adjusting lever

6. Needle bar suspension lever

Lit in green Possible to perform embroidery

Blinking in greenFrame back section excluding head of thread breakage

Lit in red Thread breakage detection (upper thread)

Blinking in red Thread breakage detection (under thread)

Unlit Head suspended

OFF (2. lamp unlit)Head will be suspended.

ON (2. lamp lit)It is the usual position.

Upper position(=>p.61)

Switch operation during operation of the embroidery machine is invalid. Even if switch operation is per-formed, it will be valid after the machine is stopped.

When passing thread Usual position

ON OFF(Head suspended)(Usual position)

[To suspend a head]

Turn OFF [*A] the switch 3 in the figure below (Or turn OFF [*B] the lever 6).[*A] It will be suspended electrically.

[*B] It will be suspended mechanically.

Regarding how to pass thread, refer to the MACHINE SETUP INSTRUCTIONS (separate volume).

1

4

2 3

5

6

PT06


2-8. LM head

1. Lamp (Thread breakage indicator lamp)

2. Switch (Tension base switch)

3. Second tensionit adjusts tension of upper thread.

4. Third tensionit adjusts tension of upper thread.

5. Second tension (for coiling)It adjusts tension of core thread.

6. It detects thread breakage.Setting for detecting sensibility(=>p.118)

7. Middle thread guide adjusting lever

8. Attachment(=>p.29)

Lit in greenWhen LM head is selected(Possible to embroider)

Blinking in greenFrame back section excluding head of thread breakage

Lit in red Thread breakage detection (upper thread)

Blinking in red Thread breakage detection (under thread)

UnlitWhen FM head is selected(Head suspended)

ON (1 lamp lit)It is the usual position.

Upper position(=>p.61), When it is positioned to the top for two seconds or more(=>p.80)

[*A]Head will be suspended (Nipple 1 will move up and bobbin 2 will return to the retracting position).

[Retracting position]0° or 90°(=>p.125)

1

2

OFF (1 lamp unlit) [*A]

Switch operation during operation of the embroidery machine is invalid. Even if switch operation is performed, it will be valid after the machine is stopped.

When passing thread Usual position

[To suspend a head]

Turn OFF the switch 2 in the figure below.

Regarding how to pass thread, refer to the MACHINE SETUP INSTRUCTIONS (separate volume).

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2-9. Emergency stop switchThis is a switch for safety measure. Pressing this switch will stop the machine (Switch will be in the state of locked). The condition after stop and how to release the lock differ depending on spec. (chart below)

To start the machine after that, operate the start switch (bar switch).

EN-spec.: Power OFF(European safety spec.)

Turn the switch clockwise (Power will be turned ON).

Excluding EN-spec., and for Japanese domestic use: Sleep mode

1. Turn the switch clockwise.

2. Press the sleep mode key (It takes a while until sleep mode is released).

OU07


3. Option and others

3-1. Jog remote-controller

This is a device to move the frame manually.

3-2. Bar code reader

When not using

=>p.58

[How to operate]

(1) Change screen to the main screen (=>p.24).

(2) Press [E] key.(It will become frame travel mode).

(3) Tilt the stick.(The frame will move).

Frame travel speed will change according to an angle of inclination.

=>p.53

Connect to the USB port (back face).(=>p.15)

Please buy a corresponding product to the USB port. We do not sell.

*

Bar code

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3-3. Middle sash stay* Subject to the model with which this object is packed * Attach this product when you use a border frame with a middle sash.

There are six types (A to F) of middle sash stays, each of total length is different. Use these stays separately according to Y-axis embroidery space and/or type of frame (refer to the separate list).

(1) How to attach

[a] Remove the screw 1 (Truss Head Screw M4*8) and detach the border frame crosswise sash 2.

[b] Attach 2 to the middle sash 3 by using the screw 1.

[c] Attach the stay 4.The number of pieces to use (one piece or two pieces) differs depending on Y-axis length (refer to list 3).

(2) Details (for one set)

A 162 mmB 249 mmC 326 mmD 420 mmE 545 mmF 715 mm

No. Name Part No. Quantity1 Spacer :Middle Sash :2t 0G0310070000 32 Joint :Middle Sash 0G0310060000 13 Stay :Middle Sash 0G031005@000 [*A]

[*A] Quantity per set differs depending on Y-axis embroidery space.

4 Truss Head Screw :M3*5 S130030501MZ 25 Truss head Screw :M4*12 S130041202SD 26 Screw with Washer :M4*12 S660041201MZ 2

A to F in the left list

2

1

31

2

4

[In case of 1 piece] [In case of 2 pieces]

Two spacers One spacer2 spacers

One spacer

3

2

1

5

3

4

54

6

PT03


(3) The number of sets and details for one machine

List 1: the number of sets

Cross-type Z-spec. frame

The number of shafts for Y-axis

drive systemNumber of sets

Excluding cross-type Z-spec. frame

The number of shafts for Y-axis

drive systemNumber of sets

3 3 2 34 3 3 55 5 4 76 7 5 9

List 2: Details of one setY 450 mm Y 450 mm For TCMX

0G031005A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B0G031005B001 Stay :Middle Sash :B 0G031005C001 Stay :Middle Sash :C

Y 550 mm Concomitant use with TCMX Y 680, 850 mm Concomitant use with TCMX0G031005A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B0G031005C001 Stay :Middle Sash :C 0G031005C001 Stay :Middle Sash :C

0G031005D001 Stay :Middle Sash :D

Y 750, 800 mm Concomitant use with TCMX Y 950, 1000 mm Concomitant use with TCMX0G031005A001 Stay :Middle Sash :A 0G031500A001 Stay :Middle Sash :A0G031005B001 Stay :Middle Sash :B 0G031005B001 Stay :Middle Sash :B0G031005D001 Stay :Middle Sash :D 0G031005C001 Stay :Middle Sash :C

0G031005D001 Stay :Middle Sash :D

"Y 1200, 1300 mm Concomitant use with TCMX" Y 1400, 1500 mm Concomitant use with TCMX0G031005A001 Stay :Middle Sash :A 0G031500A001 Stay :Middle Sash :A0G031005B001 Stay :Middle Sash :B 0G031005B001 Stay :Middle Sash :B0G031005C001 Stay :Middle Sash :C 0G031005C001 Stay :Middle Sash :C0G031005E001 Stay :Middle Sash :E 0G031005D001 Stay :Middle Sash :D

0G031005F001 Stay :Middle Sash :FY 1600 mm

0G031005A001 Stay :Middle Sash :A0G031005B001 Stay :Middle Sash :B0G031005C001 Stay :Middle Sash :C0G031005D001 Stay :Middle Sash :D[*A]

[*A] Use two pieces.

0G031005F001 Stay :Middle Sash :F

List 3: Combination of stays differs depending on size (A).When using one piece only When using two pieces as a combinationStay Size (A) Stay Size (A) Stay Size (A)

A 67 - 147 mm A+A 164 - 264 mm C+C 492 - 592 mmB 154 - 234 mm A+B 251 - 351 mm C+D 586 - 686 mmC 231 - 311 mm A+C 328 - 428 mm C+E 711 - 811 mmD 325 - 405 mm A+D 422 - 522 mm C+F 861 - 981 mmE 450 - 530 mm A+E 547 - 647 mm D+D 680 - 780 mmF 600 - 700 mm A+F 697 - 817 mm D+E 805 - 905 mm

B+B 338 - 438 mm D+F 955 - 1075 mmB+C 415 - 515 mm E+E 930 - 1030 mmB+D 509 - 609 mm E+F 1080 - 1200 mmB+E 634 - 734 mm F+F 1230 - 1370 mmB+F 784 - 904 mm

[Example]As for the model with three shafts for Y-axis drive system, three sets are packed with the machine (refer to list 1).

* For details of one set, refer to the chart 2.* Regarding combination of stays to be attached to frame, refer to list 3.

A

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Chapter 3Screen

1. Main screen...............................................................p.24

2. Data input screen ......................................................p.25

3. List screen.................................................................p.27

4. Setting screen ...........................................................p.27

5. Character/numeric value input screen ......................p.27

6. Design confirming screen..........................................p.28

MW11

24ScreenChapter 3

NV06

1. Main screenWhen the power is turned ON, the following screen will appear. From this screen, setting • operation will start.

* Numbers in the figure below accord with the right paragraph numbers.

To return to the main screen from other screen, press [E] key until the main screen appears.

1 3 4

17

TAJIMA_W 14117

6

7

15

8

1113

16

0

2

RR C /3

9R C /3R L /2

1000

352.7178.4 0

5

9

14

12

10

<Step>* Hereafter, regarding display in a step, refer to p.55.

LM head

FM head

Setting for automatic color changeIn case of YES In case of NO

Setting for automatic color changeIn case of YES In case of NO

1 R C /3 C /H

1 12

Switching of sequin 1/2 (=>p.56)

1. Design name

2. Design of which data is set

3. The number of stitches of design

4. Needle bar No., or bobbin that is currently selected(The figure below is an example of mixed type)* For details, refer to p.31.

5. M-axis origin offset (=>p.124): With setting

6. Automatic offset (=>p.71): With setting : Without setting

7. Step (refer to the left chart)

8. Offsetting at automatic color change (=>p.72): With setting

9. Forced start (=>p.72): With setting

10. The type of frame that is currently set (=>p.122)

: Border frame, : AFC (option)

11. Software Frame Limit

:With setting (not available for use currently)

12. The current number of stitches

13. Maximum RPM (=>p.57)Actual number of revolutions (rpm) will be displayed during operation.

14. The current M-axis angle (Direction of bobbin)

15. The current frame position (mm)* Based on frame origin (=>p.139)

16. Design start position ( )

17. Ratio of finish of embroidery

Rr1to

AFC

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2. Data input screen

2-1. USB memory design

2-2. Built-in memory design

Screen display of 2-1. and 2-2. as shown left differs depending on operation panel.

A T DST

*************

4 Data Input (USB)

One layer directory can contain up to 255 designs at the maximum.The maximum number of stitches per design of which data can be input is 1,000,000 stitches.

T2 DST

*************

T DST

*************

T DST

*************

T2 DST

*************

T2 DST

*************

T DST

*************

1 2

4 Data Input (USB)

3

T2 TBF

*************G001.TBF

TAJIMA_W14117

4

678

5

Design data stored in a USB memory

1. It is possible to read design data of down to the fourth layer directory in a USB memory.

: First layer directory : Fourth layer directory

2. FolderIn the state of selection, pressing [SET] will display designs in a folder.

3. Folder name (up to 8 characters)

4. Data modeT2: TAJIMA binary (TBF)T: TAJIMA (DST)

5. File name

6. Extension

7. Design name (up to 8 characters)


When T or T2 is selected:

Pressing [E] key will return the layer directory to the upper one.

*

Pressing [i] key will call design confirmation screen (=>p.28).Pressing [SET] will switch to a design image.

A

1

G001.TBFTAJIMA_W

14117

91011

2[CR] 7

5 6Design data stored in the built-in memory

1 Data Input (Memory)

8

It can handle up to 200 designs at the maximum (up to 2,000,000 stitches).

42 3

1. Layer directory (down to the second layer directory)

: First layer directory :Second layer directory

2. FolderIn the state of selection, pressing [SET] will display designs in a folder.

3. Folder name (up to 8 characters)

4. Design data

5. Built-in memory registration No.

6. It will be displayed when “Data Conversion” is set.

7. It will be displayed when “Repeat” is set.

8. File name

9. Extension



When design data is selected:

Pressing [E] key will return the layer directory to the upper one.

*

Pressing [i] key will call design confirmation screen (=>p.28).

26ScreenChapter 3

OU11

2-3. Message

’’YES’’>>SET’’NO’’ >> E

Read Condition File?

1

OK to move the frame to

[X:+115.7 Y:-153.2]

2

3

1. It will be displayed only when design contains condition data (auto stitch type selection, start position).* Refer to the chart below.

The screen as shown left will be displayed only when the machine reads condition data in the figure 1 above.

2. The position where the machine started to embroider this design at the last time (Start position) * Refer to the chart below.

3. Coordinates of 2 described above* Based on frame origin (=>p.139)

design start position?

[Condition data]

It means embroidery conditions included in design data (1 to 5 in the chart below).

: It is possible to store : It is not possible to store

About 1 to 4 in the chart aboveBy setting 1 to 4 after data set, these will be registered in the built-in memory with design data. It is unnecessary to perform setting again when you embroider this design next time.

About 5 in the chart aboveThe frame position where the machine starts for the first time after data set will be registered as a start position ([S] in the right figure) to the built-in memory with design data.

Condition data Storing to the built-in memory

Storing to a USB memory[*A]

[*A] When a personal computer reads design data (T3, T2 or T) stored in a USB memory, the data will be displayed as shown in the chart below.

Created by DG/ML by PulseT3,T2 T

1. Auto Stitch Type Selection (=>p.55) O O

2. Data conversion (=>p.68) O

3. Repeat (=>p.66) O

4.Automatic Offset(=>p.71) O

5. Start position O O[*B]

[*B] When you exchange design data between models with different embroidery spaces, start position may differ depending on model.

*** shows a file name.

T3 T2 T

***.TCF

***.TBF ***.DST

***.CT0

***.DGF

1

2 2

3

4

1. Data integrating 2 to 4 of "T2"2. Stitch data3. Condition data

(Needle bar selection, start position)4. Design data

S

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3. List screen

4. Setting screen

5. Character/numeric value input screen

B

YES

1 Auto Color Change (AC)/Auto Start (AS)2 Auto Stitch Type Selection3 Data Conversion4 Repeat5 Automatic Offset6 A.S. after Auto Data Set

10 Needle Bar Color

1

[An example]1. The cursor (selecting item) is displayed in yellow.

To lower the cursor, press the [B] key or .Pressing [SET] will switch to “Setting screen”.

1 Auto Color Change (AC)/Auto Start (AS)

BAC YES/NO

AS YES/NO

YES/NOSame Color (AS)

NO

NO

NO

1

[An example]1. Change the value and [SET].

It is also possible to use the jog shuttle to select the number of stitches etc.

To lower the cursor, press [SET] or .To return the screen, press [E] key.

YESAC

TAJIMA_W

2 3 4

5

1

6

1. Cursor (selecting character)


3. To return the cursor (to delete a character)

4. Decision

5. Switching of large letter/small letter

6. It will not be displayed at input of a password.

[How to input]

Enter0Repeat

28ScreenChapter 3

6. Design confirming screenIt is possible to check setting contents of design of which data is set and/or records of occurrence of stop factor(s) (code Nos.).

Coordinates

Stitch Counter

Function

Stitch Length

Design CounterStep Offset

Data Conversion

RotationReversionRepeat

M. Repeat

90

57.0

-56.8

95.2 -7.2

(From Start Point)

1/ 103. 10. 5. 7. 2. 7 8. 4. 1. 9.

80 80

1010

150.0-130.0

pp

185.090.0

TAJIMA_W

1 43

5

8

769

1011

2

The screen will switch.

Error stuck14

13

To return to the main screen

1000 rpm600rpm

76543210250

24

70%10

YESNONO

YES3

4.0 mmYES30

2NO

0NONO

Maximum RPM Min. RevolutionTotal Stitch CounterFrame Start Timing

************************************************************************************************************************************************************************************

Stop at the lower dead point (pseudo-fixed position)Frame Back All Head Sew

***************

******************************

12

13

1. Design of which data is set

2. File name

3. Design size: Design start position


5. The current frame position(A distance from a design start position)

6. The current number of stitches

7. The contents of the current stitch

8. The number of times of embroidering this design continuously

9. Data conversionWith:

10. The contents of repeat

11. Needle bar step

12. Setting contents

13. It indicates the next page exists.

: The page will scroll.

14. Stop factor occurred at the latest

Step Offset1/ 103. 10. 5. 7. 2. 7. 8. 4. 1 9.

Automatic offset

The current step (red)Offsetting at automatic color changeWith:

The number of steps

AS FB

Calling of screen

When Lochrose embroidery device (option) is equipped to the machine, pressing [i] key will call “Lochrose counter” display afterward. (=>p.79)

PT07

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10

11

12

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Chapter 4Attachment

1. Embroidery method......................................................p.30

2. Double-bobbin..............................................................p.31

3. Manual operation of bobbin, nipple ..............................p.33

4. Various guides..............................................................p.33

5. Bobbin bracket .............................................................p.41

6. Bobbin ..........................................................................p.44

7. Zigzag swing pattern (how to sew material on fabric) ..p.46

MW11

30AttachmentChapter 4

1. Embroidery methodThere are following four kinds of embroidery method 1-1. to 1-4. (including option) for this machine.

1-1. Taping

1-2. Zigzag swing embroidery

1-3. Coiling

1-4. Tuck embroideryIt is necessary to use the attachment exclusively used for tuck embroidery (figure below). It is not possible to attach this attachment to double-bobbin spec. For details, refer to the separate manual “TUCK EMBROIDERY”.

Regarding how to set on the operation panel, refer to p.55.

Zigzag swing embroidery

Taping

[a] Taping, cording

[b] Thin cord embroidery

[c] Blind embroidery

[d] Frill embroidery

[e] Slub cord embroidery

[f] Standing embroidery

Standing embroidery

Pattern 5

Coiling 1/2

Tuck embroidery

[a] Pattern 4

[b] Pattern 5

[c] Pattern 6

[d] Pattern 7

[e] Pattern 8

[f] Pattern 9For details, refer to p.46.

[a] 1/1

[b] 1/2

[c] 1/3

[d] 1/4

For details, refer to p.87.

Regarding setting contents, refer to p.88.

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2. Double-bobbin

To make double bobbin spec. effective, set bobbin setting to “Double” (=> p.140).

2-1. Display of bobbin

When M-axis angle is 0°, bobbin at right side is called standard side and bobbin at left side is called reverse side.

Bobbins at standard side (large letters in t he figure below: R, L, W) and reverse side (small letters: r, l, w) are displayed on the panel screen as shown in the right figure.

Attachments for taping and zigzag swing embroidery are equipped to right and left. By changing guide (various types) at

taping side, it is possible to switch embroidery method.[*A]

[*A] Taping, cording, thin cord embroidery, slub cord embroidery

Mixed type Triple mixed type, 100[*A] , T00

[*A] 100 is usually set to “All head sewing”. In case of frame spec. W, use right head and left head separately.

100, T00 (at all head sewing)

Zigzag swing embroidery(=> p.38)Taping

(=> p.34) Guide(=> p.33)

1 R C /3

Example

Rr Ll Rr100,T00

WwWw

MW11


2-2. Direction of bobbin

(1) Stand-by position of bobbin (M-axis origin)

It is the position to which bobbin rotates and stops just after data set and at thread breakage.

(2) Retracting position of bobbin

Position of bobbin (0° or 90°) at suspended head (tension base switch turned OFF)

In case of “Blind embroidery”, set this value to 180°. In other cases, it is unnecessary to change this value in normal use (=> p.124).

M: 0

Zigzag swingTaping

Zigzag swing

Taping

M: 90

Change of retracting position (=> p.125)

M: 0

Direction of bobbin is displayed on the panel as an M-axis angle.

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3. Manual operation of bobbin, nippleFrom this item and after, works includes changing guide etc. To make works easier, rotate and/or move up/down bobbin and nipple by using the function described in the right column.

4. Various guides

[About guide fixing screw]

Three kinds of screw are packed with the machine (right figure). Regarding screw attaching spot, refer to the figure below to avoid mistake.

"To rotate M-axis (bobbin)" (=> p.80)

"To release drive to M-axis (bobbin)" (=> p.80)

"To move up/down nipple manually" (=> p.82)

3 mm 4 mm 5 mm

[With cord holder] [Without cord holder]

3 mm

5 mm

3 mm

4 mm

Cord holder

Do not use 4 mm or 5 mm screw at position A in the right figure (Only possible to use 3 mm screw). Wrong usage of screw will break the parts.

! CAUTION

A

(=> p.48)

MW11


4-1. Taping

(1) Taping, cording

Embroidery methods explained as shown below include optional goods. Regarding how to adjust, please ask the distributor for information. Setting on the operation panel in the following embroidery methods (1) to (6): apply “T” to (1) to (5) and apply “Z5” to (6) (=> p.55).

* The chart below also contains optional goods.

1

Set screw

2

Set screw

When the attachment does not have the cord holder 3, use the 4 mm screw.

3Cord holder (accessory)

It is used for holding tape or cord.

4 Guide A

5

Tape guide

A (mm) B (mm) C (mm)

TL-1 3.5 4.5 0.3

TL-2 8.0 9.0 0.3

TL-3 4.0 5.0 1.0

TL-4 4.0 5.0 0.3

TL-5 3.5 4.5 1.5

TL-6 9.0 10.0 0.3

TL-7 5.0 6.0 1.7

TL-8 5.0 6.0 1.0

TL-9 2.0 3.0 2.5

TL-10 3.0 4.0 2.0

TL-11 6.0 7.0 1.8

TL-12 9.0 10.0 2.0

TL-13 5.0 6.0 2.8

TL-14 2.0 3.0 2.0

TL-15 3.0 4.0 2.5

3 mm

5 mm

B

C

A

Various kinds of size (Refer to the chart below)

1

2

2

3

5

4

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(2) Thin cord embroidery

(3) Blind embroidery

1

Set screw

2

Set screw

3 Cord presser (one kind only)

4

Guide B

3 mm

4 mm

Various kinds of size

[Size A mm]

1.0, 1.2, 1.5, 2.0, 2.5, 3.0A

1

2

2

3

4

1

Set screw

2

Set screw

3 Cord guide for blind embroidery

4

Guide C

5

Hexagon socket head set screwIt adjusts fixing degree (tilt) of guide C (It adjusts sewing position to the material).

3 mm

4 mm


[Size A mm]

1.5, 2.0, 2.5, 3.5, 4.5A

Guide C

1

Apply the following settings to this embroidery method.

M-axis Origin Offset: 180° (=> p.124)

2

3 4

5

PT06


(4) Slub cord embroidery

(5) Standing embroidery (soutache cord embroidery)

1

2

34

1

Set screw

2

Set screw

3

Slub cord cord guide

4 Slub cord guide

3 mm

4 mm

Two kinds of size

[Size A mm]

2.0, 3.0A

2

1

Set screw

2

Set screw

3

Standing embroidery guide

4 Exclusive nipple for standing embroidery

3 mm

4 mm

Two kinds of size(mm)

• 1.0X4.0 (mm)• 1.3X3.0 (mm)

1

4

2

2

3

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(6) Frill embroidery

Apply the following settings to this embroidery method. In addition, design data exclusive for frill embroidery is necessary.

1. Stitch type selection: Zigzag swing 5

2. Automatic data generation: without

3. Set “Under (Step Ratio)” of “Thread Detection (LM)” to “30” (=> p.118).

1

Set screw

2

Set screw

3 Frill presser plate (one type only)

4

Frill guide

5 Guide A

3 mm

4 mm


[Size A mm]

6.0, 8.0, 10.0, 12.0, 15.0, 18.0A

1

2

2

4

53

3 4 5

MW11


4-2. Zigzag swing embroidery

4-3. Coiling

34

5

1 Set screw

2 Set screw

3 Guide A

4Cord guide holderThere are two types. Refer to the right [Chart

1] and [Chart 2].5

Cord guideVarious kinds of size

3 mm

4 mm

1

2

2

[Chart 1]

[Chart 2]

Cord guide holder Cord guide

Cord guide holder C Cord guide

2.5

1.0, 1.5, 2.0

Unit: mm

2.5

3.0, 3.1, 3.3, 3.5

2.5, 3.5, 4.0, 5.0

1

4

1Cord guideVarious kinds of size (Refer to [Chart 1] of 4-2.)

2

Set screw

3

Set screw

4 Guide D

3 mm

4 mm

2

3

NV02

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4-4. Tuck embroidery

1

2

1 Tuck embroidery attachment

2 Guide A

Feed attachmentGuide attachment

Composition

For details, refer to the separate volume “TUCK EMBROIDERY”.

NV06


4-5. Change of guide

(1) After fixing the guide 2 by using the screw 1 temporarily, fix the tape guide 4 to the nipple 5 by using the screw 3 temporarily.

(2) Align the convex part 7 of the guide gauge with the grooved part of the nipple 6.

(3) Align the needle hole of the guide 8 with the apex of the conical pin 9, and then tighten the head screws 1 and 3.

[Important]Regarding screw to use, read also p.33.

2

4

5

1

3

3 mm

4 mm

Screw 1

Screw 3

Guide gauge (accessory)

7

6

8

1

3

39

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5. Bobbin bracket

5-1. Double-bobbin

Hexagon socket head cap screw M4 10

Spring washer

Detach

Pin hole size: small1

1

Attach to the larger-sized pin hole.

2

Pin hole size: large

This is a picture viewing from the back. It should be attached correctly (Pay attention to the section indicated by circle).

1It is necessary to adjust attaching position of the cord guide holder 1 depending on thickness of the fabric (It should not touch the needle plate). Loosen the screw 2 for adjustment. Adjust the cord guide 3 by using the screw 5 so that it does not touch the guide 4. Rough standard is 2 to 3 mm (section A).

2

2

1

3

5A4

MW11


[Zigzag swing side]

5-2. Coiling

3

Put the material in the groove of tension stud 2.Excluding flat material, slub cord etc.* The part is detached for explanation.

3

2

9/64 40 12L

Pin hole size: small

Pin hole size: largeAttach to the smaller-sized pin hole.

Flat fillister head screwIt is not possible toattach.

NV08

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It is necessary to adjust the attaching position of the cord guide holder 3 according to thickness of fabric (Do not make the cord guide holder 3 touch the needle plate). Loosen the screw 4 for adjust-ment.

Adjust the cord guide 5 using the screw 7 so that it does not touch the guide D 6.

5

4

7

3

6

When it is hard to pass the material to the cord guide 5, retract the cord guide holder 3 as shown in the photo above.

5

3

Pass the material to each section referring to the figure below.

NV08


6. Bobbin

6-1. Winding amount

Take 100 g or less as a rough standard for weight of one piece of bobbin (weight of bobbin and material). In case of double bobbin, adjust winding amount of material so that total weight of two pieces of bobbin becomes 200 g or less.

In case of small bobbin (coiling), set bobbin weight to 50 g or less.When overload occurs in rotation of bobbin, code No.347 will be displayed.

6-2. Type

Do not wind material to bobbin too much. Winding material to bobbin too much will cause the bobbin not to rotate smoothly due to overweight. That could result in trouble to embroidery.

! CAUTION

An example of winding amount

(1) Standard bobbin

(2) Large bobbin (sold separately)

(3) Small bobbin (exclusive for coiling)

NV10

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6-3. Setting of standard bobbin

(1) Detach the plate spring 1 from the pin 2.

(2) Set the bobbin 3 and return the plate spring 1.

(3) Turn the adjusting screw 4 to apply load to the bobbin lightly and adjust tension so that the material is pulled smoothly. Since tension differs depending on material, it is necessary to perform adjustment each time.

12

1 3

4

5

5 is stopper attachment (accessory).Bracket to fix bobbin that is not used

6-4. Setting for small bobbin

(1) To facilitate the working, face the bobbin bracket 1 to the front. Detach the plate spring 2 from the pin 3.

(2) Set the bobbin 4 to the bracket 1.

(3) Return the plate spring 2 to the original posi-tion.

2

1

3

4

1

2

NV08


7. Zigzag swing pattern (how to sew material on fabric)

Zigzag swing 4 (Z4)When selecting this pattern using data of regular running stitch, zigzag swing lever will swing right and left by one stitch.

Zigzag swing 5 (Z5)It needs X and Y data that proceed zigzag. Zigzag swing lever swings to the same direction against zigzag proceeding of the frame. It is suitable for treating thick cord.

Zigzag swing 6 (Z6)When selecting this pattern using data of regular running stitch, needle will be located three times at the same point, and zigzag swing lever will swing back and forth one time. Two pieces of upper thread will be sewn at right angles to direction of movement.

Zigzag swing 7 (Z7)It needs mixed data of zigzag and direct run. Zigzag swing lever swings to the same direction at zigzag proceeding part of the embroidery frame. When setting embroidery frame moving amount at part b to “0”, finishing of sewing will become the same as zigzag swing 6. Since the embroidery frame proceeds zigzag, it is possible to apply also to thick cord.

Zigzag swing 8 (Z8)When selecting this pattern using data of regular running stitch, needle will be located two times at the same point and swing lever will move once at every two stitches. One piece of upper thread will be sewn at right angles to direction of movement.

Zigzag swing 9 (Z9)When selecting this pattern using data of regular running stitch, needle will be located twice at the same point at first and be advanced by data to be located once next, and be further advanced by data to be located twice again. One piece of upper thread will be sewn at the right angles to direction of movement. When using the same design data as zigzag swing 8, pitch will become double.

b

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Chapter 5Basic operation procedure

1. Power switch ON.......................................................p.48

2. To pass thread, to set fabric ......................................p.48

3. Attachment ................................................................p.48

4. Data input..................................................................p.49

5. Auto Color Change (AC)/Auto Start (AS) ..................p.54

6. Automatic Stitch Type Selection................................p.55

7. Check the design. .....................................................p.56

8. Maximum RPM..........................................................p.57

9. Frame travel (decision of start position) ....................p.58

10. Execution of trace .....................................................p.59

11. Confirmation of head.................................................p.60

12. Start...........................................................................p.60

13. When thread is broken..............................................p.61

14. Completion of embroidery .........................................p.62

MW11

48Basic operation procedureChapter 5

NV02

1. Power switch ON*Refer to p.10.

2. To pass thread, to set fabric* Regarding how to pass thread, refer to the separate volume “MACHINE SETUP INSTRUCTIONS”.

3. AttachmentAttach attachments (guide, bobbin bracket) according to stitch type (embroidery method).

Clip

How to set bobbin (=>p.45)

1

3

2

2

Cord holder (accessory)

It is used for holding material (cord or tape) not to embroider.

3Stopper clamp (accessory)(=>p.45)

Fix the end of material by using tape so that sewing of the material becomes stable. After start of the machine, stop the machine once and cut the end of the material.

1

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4. Data inputMake a design stored in the following items become possible to be embroidered.

• USB memory

• Built-in memory of this machine (=>p.51)

• DG/ML by pulse (=>p.52)

4-1. USB memory design

(1) Set a USB memory.

(2) To call the screen

Press keys according to numbers.

All designs will be converted to T2 (TBF) and stored after data input.

Setting “Control of M-axis start direction” at the same time can prevent mis-stitching at start (=>p.126).

256MB

USB

Pay attention to The maximum number of stitches per design of which data can be input is 1,000,000 stitches.

the direction!

12

4 Data Input (USB)

Press it until the object item appears.

Group1 Group1

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

4 Data Input (USB)

A

Designs stored in the USB memory will be displayed.


NV12

(3) Select a folder or design (T/T2).

(4) To input a design to the built-in memory

(5) To set data

(6) Go to 5. Auto Color Change (AC)/Auto Start (AS) (=>p.54) continuously.

Folder Design (T/T2)

Layer directory (down to the 4th layer directory)

(=>p.25)

Group1 Group1

T TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

4 Data Input (USB)

A TBF

*************

It will switch to an image.

In case of

In case of G006.DSTCOASTER

5433

Are you ready?

Are you ready?

After confirming the design


=>p.26*

*( )

T design

T2 design


A

After confirming the design

G006.DSTCOASTER

5433

Are you ready?

Are you ready?

TBF4

*************

In case of

OK to move the frame to

In case of T2 design

=>p.26*

*( )

The frame will move.

T design


Completion of data set


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4-2. Built-in memory design



(2) Select a folder or design.

(3) To set data


12



A

Folder

TBF4

*************

Layer directory (down to the 2nd layer directory)

(=>p.25)

Design1 Data Input (Memory)

A

Are you ready?

“YES” >> SET“NO” >> SET

OK to move the frame to *( )

=>p.26*The frame will move.




NV12

4-3. Designs stored in DG/ML by Pulse

To perform this operation, it is necessary to set IP address. For details, please consult the distributor. The maximum number of stitches per design of which data can be input is 800,000 stitches.

(1) After connecting a LAN cable to the LAN port of the machine, start up DG/ML by Pulse.

(2) Check if network setting is “YES” (=>p.159).


(3) Select a design.

(4) To set data


An example of connection

DG/MLby Pulse

DHCP server

12

5 Data Input (LAN)


5 Data Input (LAN)

A

Design data stored in DG/ML by Pulse

TBF4

*************

Design

Are you ready?


=>p.26**( )

After confirming the design1 Data Input (Memory)

A

Are you ready?

After confirming the designCompletion of data set


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4-4. Designs stored in DG/ML by Pulse(To use a bar code reader)

To perform this operation, it is necessary to set IP address. For details, please consult the distributor.The maximum number of stitches per design of which data can be input is 800,000 stitches.

(1) After connecting a LAN cable to the LAN port of the machine, start up DG/ML by Pulse.

(2) Check if network setting is “YES” (=>p.159).

(3) Connect a bar code reader to the USB port (=>p.15).


(5) To read bar code


An example of connection

DG/MLby Pulse

DHCP server

* Please buy a commercial item.

4 Data Input (USB)5 Data Input (LAN)

8 Memory Delete

A1Data Input (Memory)

52268 st

Bar code



NV12

5. Auto Color Change (AC)/Auto Start (AS)This setting makes the machine change color and start automatically.


<Explanation on the screen>

[a] Automatic color change according to “Auto Stitch Type Selection”To perform: YES (usual setting)Not to perform: NO (It is not possible to set the following [b] and [c].)

[b] Automatic start after color changeTo perform: YES (usual setting)Not to perform: NO (It is not possible to set the following [c].)

[c] Automatic start when the same needle bar is selected before and after a stepTo perform: YESNot to perform: NO

12



BAC YES/NO

AS YES/NO

YES/NOSame Color (AS)

NO

NO

NO

[b]

[c]

[a]

[a] YES / NO

[c] YES / NO

[b] YES / NO

Selecting NO will select the current needle bar or stitch type (LM head) irrespective of “Auto Stitch Type Selection”.

In case of TLMX mixed type, triple mixed typeWhen [a] is changed from NO to YES in the middle of embroidery or when the head of "Auto Stitch Type Selection" is different from the current head, the frame will move to the neighbor head after start of the machine (fixed interval movement).

Frame travel to the right

Start

2

1Not to start

Step In case of NO

5

To start [*A]

3

4

R T /2To start individually, insert (Forced start =>p.72).

[*A]

R T /2R T /2

36 3

R T /3

Not to start

Not to start


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(2) Select a value and [SET].

6. Automatic Stitch Type SelectionSet condition such as head, needle bar No., stitch type to use in every step at embroidery.

This function is based on condition data (=>p.26).When you perform embroidery as “Auto Stitch Selection” is, set “AC” and “AS” to “YES” (=>p.54).



[a] Design of which data is set

[b] The number of steps in this design (6 steps in this example)

[c] Offset mark (offsetting at automatic color change) (=>p.72)

[d] Forced start mark (=>p.72)

[e] Step

YES[a]

YES[b]

YES[c]

12


2 Auto Stitch Type Selection


123456

123456

[e][a]

[b] [c]

[d]

Nipple stroke

0 Not to perform

1 to 8 8 levels(=>p.127)

Contents of display differ depending on model (=>p.31).

Needle bar color (=>p.75)

LM head

T: Taping(Taping, cording, thin cord embroidery, blind embroidery, slub cord embroidery, standing embroidery)N: Normal embroideryZ4 to Z9: Zigzag swing patterns 4 to 9C: CoilingH: Tuck embroidery

1 R Z6/3

Step No.

1 15

Step No. Needle bar color (=>p.75)

Needle bar No.

[LM head] [FM head]

OU03



[In case of model equipped with sequin device III]

7. Check the design.Check setting contents of design (data conversion, repeat etc.) of which data is set (=>p.28).

2 R T/3

2 R T/6

Needle bar No.

1 9

2 R Z7/6

Step 1 (An example of FM head)

LM head

Stitch type

Nipple stroke

Step 2 (An example of LM head)

Needle bar No.

3 5

Step 3 (An example of FM head)

[When it is in the middle of embroidery]When the current head is different from selected head at automatic stitch type selection, head will switch automatically after start of the machine and the frame will move.[When it is not in the middle of embroidery]When the current head is different from selected head at automatic stitch type selection, head will switch automatically.

Action after pressing [E] key

Completion

Continue the procedure.

1 12

Sequin left-side The setting selects whether or not you switch sequin 1 to sequin 2 or vice versa in step unit (right figure).

<When design data is DST design>Proceed to p.152.

<When design data is TBF design>Proceed to the following (1).

Right sideLeft side

1 212

(1)Select a sequin step.

(2)Select the device (right/left), and [SET].

(3)Select and [SET].

* 1 and 2 in the figure above will be switched.

3 1Sequin right-side

* An example of 12-needle machine

i

Return to the main screen.

Every pressing will switch the screen.1 Design Information2 Contents of setting3 Records of stop factors Coordinates

Stitch Counter

Function

Stitch Length

Design CounterStep Offset

Data Conversion

RotationReversionRepeat

M. Repeat

90

57.0

-56.8

95.2 -7.2

(From Start Point)

1/ 103. 10. 5. 7. 2. 7 8. 4. 1. 9.

80 80

1010

150.0-130.0

pp

185.090.0

TAJIMA_W

Design confirmation mode

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8. Maximum RPM Set a maximum RPM that is suitable for a design to be embroidered.



RPM (the number of revolutions) will vary automatically placing the value of “Maximum RPM” as the upper limit according to stitch length of design data.

[To change rpm during operation]

Stitch length RPM

Up to 4.0 mm Maximum RPM (Right figure A)

4.1 mm to 11.9 mm Automatic change(Right figure B)

12.0 mm and more Min. Revolution (=>p.106)(Right figure C)

2

1 Maximum RPM

1


[a] Maximum RPM of LM head in various stitch types

[b] When setting “Coiling” to 500 rpm in “Max. Revolution Limit”, it is possible to increase speed of coiling (1/*) up to the following rpm (=>p.108).

1/2: 750 rpm / 1/3, 1/4:1000 rpm

[c] It indicates the next page exists.

[d] Maximum RPM of FM headWhen “N” is displayed, RPM differs in every needle bar (=>p.120). Change “N” to RPM to make the same RPM at all needle bars. When RPM is displayed, the same RPM is applied to all needle bars. When RPM is displayed, the same RPM is applied to all needle bars.

[rpm]

1 Maximum RPM

C[rpm]

LM 850850

Normal

Taping

[rpm]850Zigzag

[rpm]450Coiling (1/1)




[rpm]Tuck

[rpm]NFM

C

1 Maximum RPM

[b]

[a]

[c]

850

[d]

950[a]

1000[d]

ExampleSame procedure

To lower the cursor, press .

rpm

4.0

A

12.0

B

C

(mm)0

Turn the jog dial.In case of FM head, setting of RPM differs as shown below depending on value of [d] described above.

When [d] is “N”: RPM at only the current needle bar will be changed.When [d] is “RPM”: RPM of all needle bars will be changed altogether.

NV12


9. Frame travel (decision of start position)

Move the frame manually to the position you desire.


(2) Check the head where a thread breakage indicator lamp is lit in green.

(3) Frame travel

[In case of jog dial/jog shuttle]

[In case of frame travel key]

[In case of jog remote-controller (option)]

* Only when it is necessary

Code (+/-) indicates a direction (Figure below)

Based on the frame origin (mm)

The current frame position

X: Y:

150.0100.0

Y: -

Y: +

X: +

X: -

! CAUTIONWhen performing this operation, do not put your hands etc. around the frame. Moving frame could injure you.

[Lengthwise]

Jog dial(Low speed)

Jog shuttle(High speed)

[Crosswise]

Frame travel mode

Speed switching keyLit: high speedUnlit: low speed

Rear

Left

Front

Right

=>p.20

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10. Execution of traceCheck if the start position and embroidery space are appropriate to the size of design data.

The frame will move according to the size of design data in advance. It prevents the frame from unexpected hitting (hitting of needle bar to the frame) (Needle bar will not move down). When FM head starts sewing, check if the frame does not touch attachment of LM head.Set automatic color change (AC)/automatic start (AS) to “YES”, and then start tracing.



[a] The current needle bar No.

[b] Trace speedLow: low speed, High: high speed, -: not to trace


[Abort of trace]

! CAUTIONDo not put your hands etc. around the frame. Moving frame could injure you.

2

Press it until the object item

10 Trace

1

appears.

D1

/Low/High

Needle Position 15

10 Trace

[b]

[a]

Offset start position (Trace start point)

6

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2

3

4

5

7

Design start positionOffset start middle position

When automatic offset is set

After completion of trace, it is possible to perform embroidery from that position.When design data does not fall within the embroidery space, perform tracing again (=>p.70).

High

(Work)

[a] Perform interruption by using bar switch or stop switch (NO.1C1 will be displayed).

[b] Press [E] key.

[c] Follow the message described below.

OK to continue Tracing?

"YES" >> SET "NO" >> E

! CAUTIONDo not turn OFF the power during display of 1C1. It may disable to continue stitching.

OU11


11. Confirmation of headWhen both the following switch (1) and lever (2) are turned ON, the head will move.

12. Start

(1) Tension base switch (2) Needle bar suspension lever

FM head

ON

OFF

ON OFF

Switching

LM head

ON

OFFWithout

startstop

StartStop

! CAUTIONBefore starting the machine,pay enough attention to the surrounding safety. Since the needle and/or frame move, you could be injured.

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13. When thread is brokenThe machine will stop automatically. The lamp 1 of the head with thread breakage will switch to red (lit or blinking), and an error code (number indicating a stop factor) will be displayed on the operation panel.

Start the embroidery again by the following procedure.

(1) Pass the upper thread, or change the under thread (bobbin).

(2) Perform frame back by a few stitches for mending.

(3) When you start the machine, only the head with thread breakage (figure 1 below) will start embroidery again from the position after frame back.

1 1

[291]

An example of display

2

Head with thread breakage

Lit: Upper thread breakage (No.291)Blinking: Under thread breakage (No.293)

Threader (accessory)

[When making the head 2 that does not detect thread breakage perform embroidery from the position after frame back]Move up the switch of head 2 to “Top” once (when you release the switch, it will return to the original position).

When “M-axis retraction for frame back” is set to YES in frame back (FB) of LM head, move up the switch of head 2 once to “Top” before starting FB (it is invalid after frame back).

12

MW11


14. Completion of embroideryThe machine will stop. Procedure differs depending on head (FM head or LM head) selected at the last step.

Setting for automatic offset

With Without

[When FM head is selected]

The frame will move according to setting of automatic offset (chart below).

[When LM head is selected]

(1) Cut the material and upper thread by using scissors etc.

(2) Starting the machine will cause the frame to move according to setting of automatic offset (chart below).

The frame will move to the offset start position.

E

E: End position of design

However, when automatic origin return is set, the frame will move to the start position.

The frame will not move.

E

NV09

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Chapter 6Operation • setting

1. Functions that are frequently used............................p.64

2. Convenient functions.................................................p.71

3. Functions of LM head................................................p.80

MW11

64Operation • settingChapter 6

OU07

1. Functions that are frequently used

1-1. Frame Back/Forward



[a] Switching of frame back (FB)/forward (FF)

[b] To execute by color change unit: Not to perform: To perform

[c] To execute by specifying the number of stitchesNO: not to perform1 -: to perform (FB/FF by stitches)

[d] Frame feed unit (stitches) when executing FB/FF by using stop switch (or bar switch)(=>p.12, =>p.11)

[e] The number of current stitches (display only)

(2) How to operate

Switch/execute frame back/forward[*A] (color change unit, specifying the number of stitches).


! CAUTIONWhen executing, do not put your hands etc. on the table. Moving needle and frame could injure you.

3 Frame Back/Forward

2


1

3 Frame Back/Forward

C[a]FB

NO

1

39628

FB/FFStop Code

Stitches

FB/FF Stitch Unit

Stitch Counter

1/3/5

[b]

[c]

[d]

[e]

When setting [a]

When executing [b]

FB

Example

(Work)

When executing [c]

When setting [d]

525 (Work)

5


Operation • setting65

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1-2. Manual color change/manual stitch type selection

This operation switches needle bar or stitch type of head that is currently selected.

1-3. Manual ATH

This operation trims thread of the selecting head manually.

1-4. Sleep mode

It switches the power supply of this machine to power save mode.


(2) Press sleep mode key for a few seconds (lamp lit).

(1) To switch screen ........................................................ (2) Select a value and [SET].

(1) To switch screen ........................................................ (2) Select “O” or “Under thread” to [SET].

! CAUTIONDo not put your hands etc. near needle bar case. You could be injured.

To perform embroidery with the selected needle bar No. or stitch type, set “NO” to “AC” (=>p.57).

1 Manual Color Change N

The current stitch type

T (Work)

! CAUTIONDo not put your hands etc. near needle or on the table. You could be injured.

When LM head is selected, the machine cuts under thread only (The machine does not cut upper thread).

2 Manual ATH


To execute

(Work)

:To trim upper/under thread

Under thread:To trim under thread (FM head only)

By turning the jog dial while pressing [SET]

in a state of the item “ ” displayed, the item “Under thread” will appear.

During sleep mode, the power of the frame is turned OFF. Do not move the frame by hand.To cancel sleep mode, wait for 20 or more seconds after setting the machine to sleep mode (refer to the description below).

[How to release]Press this key again (Lamp unlit).* It takes a while until it is canceled.


1-5. Repeat

It makes the machine embroider design stored in the built-in memory repeatedly.



! CAUTIONThe frame will move at setting. Perform operation after paying attention to surrounding safety.

This function is based on condition data (=>p.26).Perform setting after data set.It is not possible to perform setting in the middle of embroidery.

2

4 Repeat

1


pb[a]

10[b]

150.0[c]

5[d]

-80.0[e]

X[f]

Completion

Example

The frame will return to the original position.

Crosswise (X) direction

(Frame travel)

Lengthwise (Y) direction

(Frame travel)

Trim

B [a][b][c][d][e][f]

[g]


[a] Repeat mode (=>p.67)

[b] The number of times (X): crosswise

[c] Design interval amount (X): a distance between designs in crosswise direction

[d] The number of times (Y): lengthwise

[e] Design interval amount (Y): a distance between designs in lengthwise direction

[f] Priority (X/Y): Preceding direction to perform embroidery (X/Y)

[g] To embroider the next design after thread trimming(Display only, it is not possible to change)

Code determines direction of repeat.

(No display)

Code determines direction of repeat. (No display)

4 Repeat

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[How to repeat]

pp (Usual setting)

pb (X-axis mirror)

pq (Y-axis mirror)

pd (rotation by 180°)

[c]

[e]

[f] In case of priority to crosswise (X)[c]

[e]

[f] In case of priority to lengthwise (Y)

12

3

45

1

2

3

4

5

Design start position

[c]

[e]


X135

24

[e]

[c][f] In case of priority to lengthwise (Y)

Y

12345

[c]

[e]


12345

MW11


1-6. Data conversion

It enlarges, reduces, rotates and/or reverses design stored in the built-in memory to embroider.



This function is based on condition data (=>p.26).Perform setting after data set.It is not possible to perform setting in the middle of embroidery.

2

3 Data Conversion

1


150.0[a]

p[d]

150.0[b]

Example

90[c]

Scale up/down

[a][b][c][d]


[a] Crosswise (X) scale ratio (%)

[b] Lengthwise (Y) scale ratio (%)Ditto

[c] Rotating angle (degrees)

[d] Reversion

Y

X

Original size

After enlargement

In case of the same scale ratio in X/Y

*

Design start position

Example: 30°

Y

X

Y

X X

Not to perform To perform

3 Data Conversion

B

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1-7. Manual Head SelectionThis operation switches right head/left head manually.

The thread breakage indicator lamp of the selected head will be lit in green.

(1) Set “Auto Color Change (AC)” to “NO” (=>p.54).

1-8. Manual offsetIt returns the frame that was moved in the middle of embroidery to the original position.

1-9. Auto Origin ReturnThis setting will return the frame to a start position automatically after embroidery is finished.


(1) To switch screen ........................................................ (2) Select “O” to [SET].

(1) To switch screen ........................................................ (2) Select “YES” and press [SET].

! CAUTIONWhen performing this operation in the middle of embroidery, do not put your hands etc. near needle or on the machine table. Since needle and nipple move up/down and the frame moves, you could be injured.


1 Manual Head Selection FM

Head being selected currently

appears.R

In the middle of embroidery, pressing SET will move the frame.

(Work)

Detail =>p.31

! CAUTIONDo not put your hands etc. on the table. You could be injured.

4 Manual Offset

Press it until the object item appears.To execute

(Work)

! CAUTIONAfter embroidery is finished, do not put your hands etc. on the table. Moving frame could injure you.When automatic offset is set, the frame will return to an offset start

position irrespective of this setting (=>p.71).


4 Automatic Origin Return NO

YES

NV06


1-10. Design Start Position ReturnIt return the frame to a start position in the middle of embroidery.

1-11. Offset return

1-12. Trace

Only function is explained here. Regarding how to operate, refer to p.59.

[When the frame comes to the limit position]

(1) The frame will stop.

(2) The frame will move automatically so that the design falls within a range of embroidery space.

(3) Display of error code No.225Press [E] key.

(4) Perform tracing again from that position.

(1) To switch screen......................................................... (2) Select “O” to [SET].

It returns the frame to an offset start position in the middle of embroidery.



3 Design Start Position Return


To execute

(Work)

Performing [SET] will move the frame. To return it to the original position, perform “Manual offset” (=>p.69).


5 Offset Return

Press it until the object item appears.To execute

(Work)

Performing [SET] will move the frame. To return it to the original position, perform “Manual offset” (=>p.69).

[When repeat is set]

The machine will trace the whole designs after tracing the first design (When data conversion and/or automatic offset are set, the machine will also move according to setting).

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2. Convenient functions

2-1. Automatic offset

Start operation will move the frame to the start position automatically, and then the machine will start embroidery. After embroidery is finished, the frame will return to the offset start position automatically.

(1) Set the design (=>p.49).



[a] Offset middle position (a position where the frame moves through)* This setting is arbitrary.

[b] Offset start position (stand-by position)

! CAUTIONThe frame will move at setting. Perform operation after paying attention to surrounding safety.

The frame will move at the end of embroidery. Do not put your hands on the table.

This function targets design of which data is set (When data of another design is set, it will be canceled).

12


The current frame position when it is [SET] will be memorized as a start position (Figure below [s]).

5 Automatic Offset

5 Automatic Offset

BOF1 X [mm]0

Y [mm]0

OF2 X [mm]0

[mm]0Y

Previous setting

0

0

0

0

[a]

Coordinates of [a] and [b] are based on the start position.

[b]

[b]

[s]

Embroidery starts.

[a]

[b]

[a]Completion of embroidery

NV06


(3) Move the frame to perform [SET].

[How to release automatic offset]Set another design, or set values of both [a] and [b] to “0”.

2-2. Offsetting at automatic color change

This function is based on condition data (=>p.26).

(1) Set an offset start position (automatic offset) (=>p.71).



[a] Offset mark ( )In this example, the frame will move to the offset start position after step 3 is finished.

When an offset start position is not set, the frame will move to a start position.

(3) To insert an offset mark

It makes the frame move to an offset start position automatically in the middle of embroidery and at end of embroidery.

50.0[a]

150.0

Example

20.0[b]

250.0

When you do not set [a], press [SET] as it is.

! CAUTIONThe frame will move at color change in the middle of embroidery or completion of embroidery. Do not put your hands on the table.

12




123456

5

[a]34213

B

1. Select a step. 2. Insertion of an offset mark

Offset markForced start mark

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2-3. Preset halt

When counting reaches a set value, the machine will stop automatically.

The following code No. will be displayed at stop of the machine.



[a] The machine will stop when counting reaches the number of set stitches.

[b] When counting reaches the cumulative data length that has been set, the machine will stop.

[c] When counting reaches the number of designs that has been set, the machine will stop.

[d] The machine will stop when counting reaches the number of set stitches.* It will not be displayed when automatic lubrication system is set to “YES”.

[e] The machine will stop short of the end code by one stitch.* Since embroidery is not finished, it is possible to perform frame back.

[f] When the number of the beads set at Lochrose embroidery device (left side) runs out, the machine stops. To disable this function, select “NO”.

[g] Lochrose embroidery device (right side) (details are same as [f])


Code No. Stop method

1D2 Stitch, Data, Design, Just before End Code)

1D5 Run out of the beads[*A]

[*A] Only when Lochrose embroidery device (option) is equipped to the machine

OIL[*B]

[*B] At shipment, it is set to “10” (The machine will stop at 100,000 stitches). It is unnecessary to change this value purposely.

Halt by lubrication

12

6 Preset Halt


6 Preset Halt

C Stitch 00010NO

0-999999[st]

Data 0-99999[cm]

Design 0-999[Designs]

Lubrication 0-99*10000[st]

Just before end code YES/NO

[a][b][c][d][e]

[f] and [g] described above will be displayed when setting is “L, R or L+R (=>p.161).

300300

Lochrose (L)

Lochrose (R)

[f][g]

50000[a]

250[g]

Example

[b] [c] [d]

Same procedure


[e] [f]

PT07


2-4. Automatic start after automatic data set

By this setting, the machine will start automatically after embroidery is finished and will repeat embroidery.

This function is suitable for such a work as changing sock frame one after another while performing embroidery.It is effective only when “Auto Start” is set to YES (=>p.54).

2-5. Power resume (restore)

It prevents displacement of design

[Occurrence of power shut off]

The machine will stop. When the power is turned ON after that, error code No.2E3 will be displayed. Perform the following operations.

(1) Press [E] key (The following screen will appear).


(1) To switch screen......................................................... (2) Select “YES” and press [SET].

! CAUTIONThe machine will start automatically after the end of design. Therefore, do not put your hands etc. near needle or on the table. You could be injured.

6 A.S. after Auto Data Set


NO

YES

! CAUTIONDo not put your hands etc. near needle or on the table. Moving needle bar or frame could injure you.This function works on condition that the frame origin is memorized

correctly (=>p.139). If it is wrong, the frame will not return to the correct position.


[a] : Not to execute

: To execute[*A]

: To execute after thread trimming[*A]

[*A] The frame will return to short of the position by severalstitches where power was shut off.

ATH

SET

8 Power-ON Restore

[a]

F2

ATH

Completion

ATH

(Work)
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2-6. Needle bar color

It is possible to pigment the screen at every needle bar, and it is possible to check design image of finished sewing.



[a] Palette (32 colors)

[b] Cursor (selecting color)

[c] Needle bar No.

[d] Color to needle bar

[e] Material color (Bobbin r-side)

[f] Material color (Bobbin R-side)

(2) To set

12

10 Needle Bar Color


10 Needle Bar Color

B

[c][d]

[b]

[a]

[e] LM(R)

LM(r) [f]

Needle bar

1

Color Color

Needle bar No.1 Needle bar No.2

Completion

It is the same procedure. Are you ready?

Bobbin Color

Bobbin R-side

NV06


2-7. Total Stitch Counter / Design Timer

Make the machine display the number of total stitches embroidered up to now and time elapsed from start after data set to the present.



[a] The number of total stitches embroidered up to now

[b] Time elapsed from start after data set to the present (The screen shows an example of 50 minutes and 8 seconds)Counting continues even during sleep mode and turning OFF the power.

[When resetting [a]]

2-8. Checking of software version

Check the version of software that is currently installed.

(1) To call the screen* Start from the main screen.

12

2 Total Stitch Counter/Design Timer


2 Total Stitch Counter/Design Timer

C8752195

0:50:8

[st]

[H:M:S]

[a]

[b]

0[a] [b] will be reset in the following cases.

1. When the current embroidery is finished and start the machine next2. When data is set

Press [F4] while pressing [SET].1 2

SET

F42 Date and Time3 Machine Type4 Machine Number5 Machine Information

8 Software Version

10 Language

Ver.***

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2-9. Language

Set the language to be displayed on the screen.

2-10. Return the frame after manual frame travel

This setting selects whether or not the frame is returned automatically by start operation after moving the frame manually.

This function is effective only when the frame is moved manually after stopping the machine in the middle of embroidery.

(1) To perform the following operations from the main screen



(2) Select “YES” and press [SET].

Press [F4] while pressing [SET].

3

1 2

10 Language ****

The current language

Press [F4] until the object item appears.

English

! CAUTIONDo not put your hands on the table. Since the frame moves, you could be injured.


3

1 2

6 Return the frame after manual frame travel


NO

YESYES:The frame will return automatically to the original position, and embroidery will restart.

NO:The frame will not return. Embroidery will start from the position where the frame has moved.

OU11


2-11. Manual Stop at Lower D.Point

Lower the needle bar by manual operation and keep the needle stuck in the fabric (Stop at lower dead point).

This function works only at the head selected (FM head or LM head).

[a] Frame back

[b] Automatic color change (free setting) offset

[c] Table offset

[a] Manual frame travel

[b] Return to the offset origin

[c] Return to the design start position

[d] Manual AFC valve Switching

[e] Manual AFC Sequence Switching

[f] Each M-axis operation

(1) To switch screen......................................................... (2) Select “O” to [SET]

[a] Frame back (2BB) [g] Frame origin memory (211)

[b] Frame forward (211) [h] Power resume (211)

[c] Manual color change (211) [i] Sequin, Up/down operation of zigzag cording device, and Adjusting mode(211)

[d] Manual head selection (211) [j] Each nipple home position return (211)

[e] Manual thread trimming (211) [k] Trace (without display)

[f] Automatic color change (free setting) offset (211)

[l] Table offset (without display)

! CAUTIONDo not put your hands etc. near needle since needle bar moves. It could injure you.

8 Manual Stop at Lower D.Point

Press it until the object item appears Every selecting ○ and [SET], the needle bar will move up/down.

This function cannot be used within the following frame travel interval.

During stop at lower dead position, the following operations are not possible. ( ) are the code numbers that willbe displayed.

During stop at lower dead position, the following operations are possible. However, remove the clips in advancein case of [a][b][c].

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2-12. Lochrose counter (option)

Display remaining number of beads for each head.

< Explanation on the screen >

[a] Remaining number of beads for the device attached to the left side of 1st head is shown.

[b] Remaining number of beads for the device attached to the right side of 1st head is shown.

[c] This shows the next page exists.

Lochrose counter[a] [b]

[c]

This screen shows an example when the device is attached to right and left.

Press [i] key until the screen shown right will be dis-played.

PT07


3. Functions of LM head

3-1. To rotate M-axis (bobbin)

This operation rotates bobbin manually.

3-2. To release drive to M-axis (bobbin)

This operation sets bobbin and nipple of head you desire free (it is possible to move them by hand).

This operation is effective only when LM head is selected (some condition of the machine may not be possible to operate).

This operation is effective only when LM head is selected.Rotating (M-axis) angle will be displayed on the panel.To return to the original condition (=>p.81)

Turn the jog shuttle 1 or jog dial 2 while pressing SET.

* The bobbin will turn to the rotating direction of shuttle.

* It is possible to start the machine from the position after rotation of bobbin.

1

2

0180

High speed rpm

Low speed rpm

Example: turning clockwise

2 1

Move up the tension base switch 1 until the lamp 2 starts blinking.

[When releasing]

Move up the switch 1 to “Top” once.

Bobbin and nipple will return to the original position. Nipple

Bobbin

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3-3. Manual M-axis origin return


(2) Select “O” to [SET].

3-4. Manual M-axis Power-ON Restore

Use this function in such a case as when M-axis is misaligned due to turning of the bobbin by hand at power turned OFF. It is effective only when misaligned angle against the correct angle is less than 180°.


This operation returns M-axis to the origin[*A] by manually.

[*A] The position to which bobbin rotates and stops just after data set and at thread breakage

When detecting angle of bobbin is misaligned, this function returns the angle to the previous angle before misalignment.

! CAUTIONDo not put your hands etc. near needle. Rotating bobbin could injure you.

1 Manual M-axis Origin Return/--------

1 2


[a] : Not to execute, : To execute

F4

1 Manual M-axis Origin Return/-------

[a]Origin Return

Power-ON Restore

Completion

(Work)


1--------/Power-ON Restore

1 2


[a] : Not to execute, : To execute

F4

1--------/Power-ON Restore

[a]

Origin Return

Power-ON Restore

OU07


(2) Move down the cursor and select “O” to [SET].

3-5. Manual M-axis Origin Search

3-6. To move up/down nipple manually

This operation is effective only when LM head is selected.

This operation returns M-axis angle to 0°[*A] by manually.

[*A] Mechanical origin of M-axis



This operation switches height of nipple[*A] manually.

[*A] 2-step switching (lower position and upper position)

Completion

(Work)



1 2

3

7 Manual M-axis Origin Search


To execute

(Work)

! CAUTIONDo not put your hands etc. near needle. Since nipple moves up and down, you could be injured.

Lower position will become the height of nipple stroke that is currently set.Nipple of head does not work of which tension base switch is set to "bottom" position.

Press [E] key while pressing SET.

Upper positionLower position
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3-7. Manual Nipple Stroke Adjustment

This operation is effective only when LM head is selected.To perform embroidery with the value set here, set “Auto Color Change” to NO (=>p.54).Stroke amount against each nipple stroke No. (mm) (=>p.127)

3-8. Manual Thread Tension Setting

This setting releases tension of upper thread manually.

This function applies to TLMX100 and T00 only.

This operation switches nipple stroke[*A] manually.

[*A] 9 levels (0 to 8)


(1) To switch screen ........................................................ (2) Select “O” to [SET].

! CAUTIONDo not put your hands etc. near needle. Since nipple moves up and down, you could be injured.

1 Manual Nipple Stroke Adjustment


3

(Work)80 (Lower position):The nipple will move to the value set by “0” at the position of the nipple lower dead point (=>p.128).

1 to 8 (lower position):The nipple will move to the upper dead point of each value.

H (upper position):Nipple will move up.

8 Manual Thread Tension Setting

Press it until the object item appears. To loosen

At start of the machine, thread tension will change automatically according to “Stitch type” irrespective of this setting (chart below).

Normal embroidery To loosen

Taping, coiling,Zigzag swing embroidery To tighten

MW11


3-9. Zigzag-swing stitch Setting

Various kinds of setting for zigzag swing embroidery are explained here.



[a] Swinging width at the tip of zigzag swing lever (mm)

[b] Swing angle to be added to bobbin* A swing angle (value) of bobbin will be added to swing direction (both sides) of lever (10 in this example).

[c] All: To retract the zigzag swing lever in all stop motionFNC: Zigzag swing lever will not retract in case of stop by switch or stop by thread breakage.

[d] It is effective only when zigzag swing 5 or 7 is selected.

YES: the machine will generate data for zigzag swing 5 or 7 from running stitch data.

NO: not to generate

[e] Detailed setting of [d] described above

[f] Ditto

1 2


4 Zigzag swing stitch setting

F6

4 Zigzag swing stitch setting

[mm]

00

All

16Zigzag swing 16

Swing Assist 0 +30[ ]

Retract Zigzag All / FNC

0NOData Generation

Width +0.2YES / NO

Distance

+12.7 0.2 12.7[mm]

0.0 12.7[mm]0

[a][b][c]

[d][e][f]

Stroke

(Pattern Z5 Z7)

swing Lever

Zigzag swing lever

Actual stitch length will become somewhat shorter than the value.

*

10Swing angle of design data

(Example)

10

25 It is possible to sew on thick material that exceeds swing width of the zigzag swing lever by adding swing angle of bobbin to swing direction of the lever. In addition, it is effective to decrease pulling up of upper thread by material at curve etc. However, do not use data in which swing angle of design data is 120°or more.

Zigzag swing 5 Design data

[e] [ ]+

Only + code is effective.

[ ]+

[ ]-

Design data

Zigzag swing 7

[f]

[f]

[e]

[e]

Frame movement

Frame movement

It is possible to sew on thick material that swing angle of zigzag swing lever cannot cope with by moving the frame zigzag.

Select the value not longer than a stitch length in design.*

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(2) Select a value and [SET].* The following indicates values at shipment from the factory.

3-10. Setting for preventing zigzag swing lever from breakage

This setting controls M-axis automatically to the angle at which the lever is lifted even when middle sash or square frame bumps into zigzag swing lever by fixed interval moving.

This function does not apply to TLMX100.Some nipping degree or position of clip may not be possible to retract the lever.



16[a]

0[b]

Example

All[c]

YES[d]

+3[e]

0[f]


1 2

3

8 Zigzag swing lever protecting operation


NO

YES

Usually set to YES

MW11


3-11. Swinging of zigzag swing lever

This operation swings zigzag swing lever right and left.

This operation checks if zigzag swing lever swings to right and left equally at setup or maintenance of the machine.It is effective only when LM head is selected.



[a] To keep on swinging zigzag swing lever

[b] To swing zigzag swing lever onceClockwise directionCounterclockwise direction


Zigzag swing lever

1 2


10 Zigzag Swing

F6

10 Zigzag Swing

Automatic

Manual

[a]

[b]

[In case of [a]]

startstop

WorkingStop

Starting of the machine

[In case of [b]]

(Work)

by bar switch

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3-12. Setting for coiling

Various kinds of setting for coiling are explained here.



[a] Rotating amount of bobbin against one stitch1/1: Rotating by 360°1/2: Rotating by 180°1/3: Rotating by 120°1/4: Rotating by 90°

[b] Rotating direction of bobbinCW: clockwise, CCW: counterclockwise

[c] To optimize bobbin rotating against frame travel direction* Select YES.

[d] Timing when a nipple starts to move up * Timing is a numerical character of main shaft angle.

(2) Select a value and [SET].* The following indicates values at shipment from the factory.

1 2


6 Coiling Setting

F6

6 Coiling Setting

1/1 1/2 1/3 1/4

CWYES

1/1

220 180

Turn

Direction CW / CCW

YES / NO

240[ ]

M-axis Add

Nipple lifting timing

[a][b][c]

[d]

CW

CCW

Nipple

1/1[a]

CCW[b]

YES[c]

220[d]

NV10


3-13. Setting for tuck embroidery

Various kinds of setting for tuck embroidery are explained here.



[a] Distance of tuck (right figure A)

[b] The number of sewing stitches by stopping tuck feed before tuck embroidery is finished


1 2


7 Tuck embroidery Setting

F6

7 Tuck embroidery Setting

-/0Times of Tuck feed 5

0 9Stitches before stopping Tuck feed 0

[a]

[b]

A Part of tuck embroidery

[Wide]

[Narrow]0Narrow

5Wide

Not to perform

Add running stitch(es) (1 to 9 stitches) for tie stitching to the last of design data (value of [b]).

*

2[a]

5[b]

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Chapter 7Design data management

1. Built-in memory design........................................................ p.90

2. USB memory design ......................................................... p.103

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90Design data managementChapter 7

MW11

1. Built-in memory design

1-1. Deletion of a design

Delete a design stored in the built-in memory.



[a] Deletion by 1 design unit

[b] To delete all designs at once

(2) Select a deleting method.


12

8 Memory DeletePress it until the object item appears.

139628

Remaining stitch capacity

8 Memory Delete

A

[a]One/AllOne

[b]

AllOne

To the following (3)

Are you ready?One or All

TBF*************

Are you ready?

Design data management91

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1-2. Moving of a design

Move a design stored in the built-in memory (to change storing destination).



(3) Select a destination to move.

1


4 Move a Design

2

4 Move a Design

Designs stored in the built-in memory will be displayed.


4 Move a Design > Paste

TBF*************

Are you ready?

Group3


1-3. Copy of design

Copy a design stored in the built-in memory.



(3) Select a destination to copy.

1


5 Copy a design

2

5 Copy a design



5 Copy a design > Paste

TBF*************

Are you ready?

Group3

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1-4. Change of design name

Modify file name of design stored in the built-in memory.



(3) To change design name

1


6 Changing design name

2




TBF*************

TAJIMA_W

Character input screen (=>p.27)

BS Are you ready?EnterRepeat input of character.

PT06


1-5. Changing folder name

Change a folder name of designs stored in the built-in memory.


(2) Select a folder.

(3) Change a folder name.

1


7 Changing folder name

2


Folders stored in the built-in memory will be displayed.


Group3_

Character input screen (=>p.27)

Group3


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1-6. Rearrangement of designs

Rearrange designs stored in the built-in memory.

A folder is displayed ahead of design (It is not possible to sort folders).


<Explanation about screen>

[a] To give priority to updated time (go to [c])

[b] To give priority to file name (go to [d])

[c] Up: ascending order (old new)Down: descending order (New old)

[d] Up: ascending order (digit/symbol ABC)Down: descending order (ABC digit/symbol)

(2) Select time or file name.When selecting "Time"

When selecting “File Name”

Press [A] while pressing [SET].

1 2 3

1 Design sort (in memory)

1 Design sort (in memory)

Up/DownUp[d]

[a]SET

A Priority Time/File Name

Time

Up/DownUpFile Name

Time

[c]

[b]

Time Down

File Name Up

MW11


1-7. To store design to a USB memory

Write a design stored in the built-in memory to a USB memory.

(1) Set the USB memory.


(3) Input the password (=>p.141).



2

6 USB (Save)

1

6 USB (Save)

EnterTRepeat

6 USB (Save)


TBF*************

Character input screen(=>p.27)

6 USB (Save)

TAJIMA_W

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(5) To change design name* In case of no change, select [Enter] and press [SET].

(6) Select a storing type.* Usually select T3 (=>p.26).

1-8. Remove fine stitch(es).

It removes a fine stitch of a design stored in the built-in memory and makes the next stitch absorb the removed stitch.




T3 Are you ready?

T3/T2/T

After that, take out the USB memory.

! CAUTIONThe original design data will be overwritten after removing fine stitches. Back up design data according to need (=>p.96).

This function has an effect to reduce thread breakage.It is not possible to perform setting in the middle of embroidery.

1

2 Cleanup

2


2 Cleanup


The screen will switch. TBF

*************

0.40.4

2 Cleanup

0.9 [mm]

OU11


(3) Select a stitch length.

1-9. Edit of a design (modification/deletion of a stitch)

Edit (modify, delete) a stitch of a design stored in the built-in memory.



After that, select the stitch to edit.

In case of selection by dial: Go to (3) of p.99.

When using search function: Go to (3) of p.100.

0.8

0.8 mm or less stitches will be removed.

0.8122

Removal stitch

Are you ready?

! CAUTIONThe original design data will be overwritten after edit. Back up design data according to need (=>p.96).

When you edit design of which data is set, data set will be canceled.Insertion of stitch is performed stitch by stitch.

1

1 Data Edit

2

1 Data Edit



*************

1 Data Edit

Modify

Insert

Delete

123456789

10

0 0 Jump8 4 Stitch8 3 Stitch

11 5 Stitch8 8 Stitch1 13 Stitch

-11 2 Stitch-12 -3 Stitch-11 7 Stitch-25 15 Stitch

[a] [b] [c][d]


[a] 1st stitch (Stitch No.)

[b] X data* When a value is 10, it indicates 1.0 mm (the same in Y

data).

[c] Y data

[d] Function code (=>p.102)

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(3) Select a stitch by using the dial (without searching function).* In the middle of embroidery, only the current stitch and after can be selected.

(5) Edit a stitch.[Modify]

[Delete]

(4) Select [Modify] or [Delete].

Example: 10th stitch (right figure [A])

In case of [Modify] (right figure [B])

In case of [Delete] (right figure [C])

1 Data Edit

Insert

Delete

123456789

10




[A]

Modify[B]

[C]

-40

X data

20

ColorAre you ready?

Y data

Function code

Are you ready? Are you ready?

MW11


[When using searching function]

(3) Select a function code.* Only the current stitch and after can be searched in the middle of embroidery.

(4) After that, go to (4) of p.99.

1-10. Edit of a design (insertion of a stitch)

Insert a stitch to a design stored in the built-in memory.


Modify

Insert

Delete

891892893894895896897898899900


11 5 Stitch8 8 Stitch1 13 Stitch0 0 Color

-12 -3 Stitch-11 7 Stitch-25 15 Stitch

Modify[B]

Color

1 Data Edit

The function code (Stitch) will be displayed (right figure [A]). [A]

Color

Pressing [SET] will search the first stitch containing Color.(right figure [B]).

Performing [SET] further will search the next stitch containing Color.

When there is no selected function code, display will not change.

Select.

Completion of searching

1 Data Edit

Example

! CAUTIONThe original design data will be overwritten after edit. Back up design data according to need.(=>p.96).

When you edit design of which data is set, data set will be canceled.Insertion of stitch is performed stitch by stitch.

1

1 Data Edit

2

1 Data Edit


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(7) After that, go to (5) of p.99.

(3) Select a stitch.* In the middle of embroidery, only the current stitch and after can

be selected.

(4) Select [Insert] (right figure [B]).

(5) [SET]

(6) Select [Modify] (right figure [D]).


*************

1 Data Edit

Modify

Insert

Delete

123456789

10




[a] [b] [c] [d]


[a] 1st stitch (Stitch No.)

[b] X data* When a value is 10, it indicates 1.0 mm (the same in Y data).

[c] Y data

[d] Function code (=>p.102)

Example: 10th stitch (right figure [A])

It is also possible to select a stitch by using search function (=>p.100).

1 Data Edit

Delete

123456789

10




[A]

Modify

Insert[B]

Are you ready?

A stitch has been inserted before the 10th stitch (right figure [C]).

1 Data Edit

Delete

123456789



-11 2 Stitch-12 -3 Stitch-11 7 Stitch

Insert

10 0 0 Stitch[C]

Modify[D]

MW11


[Function code list]Function codes that can be edited by this machine

Function codes that cannot be edited by this machine (display only)

Function code Function nameIn case of storing design to a USB memory and selecting “T”, data will be converted to the following function codes.

Stitch Stitch StitchJump Jump JumpColor Color change StopATH Upper/Under Thread ATH

JumpUp_ATH Upper Thread ATH Tmp_Stop Temporary Stop Stitch

StopTmp_Stop_J Temporary Stop JumpLow_S Low Speed Start Stitch

StitchLow_E Low Speed End StitchLow_S_J Low Speed Start Jump

JumpLow_E_J Low Speed End JumpSatin_S Satin Stitch Start

StitchSatin_E Satin Stitch EndOffset Offsetting at automatic color changeSequin_S Sequin Start

SequinSequin_E Sequin EndSequin_O Sequin Output JumpSequin_O_2 Sequin Output 2 JumpBoring_S Boring Start

StitchBoring_E Boring EndAFC_Feed AFC frame feedEnd End End

Function code Function name DittoColor_J Color Change Jump StopATH_J Upper/Under Thread ATH Jump

JumpUp_ATH_J Upper Thread ATH JumpSequin_E_J Sequin End Jump SequinSequin_O_J Sequin Output Jump JumpBoring_1_J Boring 1 Jump

Stitch

Boring_2_J Boring 2 JumpBoring_3_J Boring 3 JumpBoring_4_J Boring 4 JumpBoring_S_J Boring Start JumpBoring_E_J Boring End JumpLoop Loop StitchLoop_J Loop Stitch JumpChain Chain StitchChain_J Chain Stitch JumpLaser_ON Laser ONLaser_OFF Laser OFFLaser_Pow Laser Power SwitchingLaser_Lens Laser Lens SwitchingTape_Head Tape RewindingEnd_J End Jump End

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2. USB memory design

2-1. Deletion of a design

Delete a design in a USB memory (1-design unit).



(3) Select the design and delete it.


2

7 USB (Delete)

1 Group1 Group1

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T2 TBF

*************

T2 TBF

*************

T TBF

*************

T TBF

*************

T2 TBF

*************

T TBF

*************

7 USB (Delete)

Designs stored in the USB memory will be displayed.

T2 TBF

************* TBF

*************

Check the design.

Are you ready?


NV12


2-2. Rearrangement of designs

A folder is displayed ahead of design (It is not possible to sort folders).




[a] To give priority to updated time (go to [c])

[b] To give priority to file name (go to [d])

[c] Up: ascending order (old new)Down: descending order (New old)

[d] Up: ascending order (digit/symbol ABC)Down: descending order (ABC digit/symbol)

(3) Select time or file name.When selecting “Time”

When selecting “File Name”

1

4

2

Press [A] while pressing [SET].

Press [A] until the object item appears.

4 Design sort (USB)

3

4 Design sort (USB)

Up/DownUp[d]

SET

A Priority Time/File Name

Time

Up/DownUpFile Name

Time

[c]

[a] [b]

Time DownAfter that, take out the USB memory.

File Name Up


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Chapter 8Other settings

1. Related to main shaft ..............................................p.106

2. Related to embroidery.............................................p.110

3. Related to ATH, frame drive....................................p.115

4. Related to M-axis, nipple.........................................p.124

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106Other settingsChapter 8

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Settings explained below are already set as values at shipment from the factory (values are described on the list: => p.142). Although it is possible to use this machine with the condition as it is, it is possible to obtain finishing of sewing and/or working condition you desire by changing value individually.

1. Related to main shaft

1-1. Min. Revolution

Set the number of revolutions of the main shaft in stitch length of 12 mm or more.

It will change in a range of 250 rpm to a setting value according to stitch length.



[a] Display differs depending on model.

[b] The number of revolutions of the main shaft in each stitch type of LM head

[c] The number of revolutions of the main shaft at FM head


2

1 Min. Revolution

1

1 Min. Revolution

F2 [rpm]

[rpm]

LM 600600

Normal

Taping

[rpm]600Zigzag

[rpm]450Coiling

[rpm]600Tuck

[rpm]600FM

[b][a]

[c]

Mixed type 100Triple mixed type

LM LMLLMR

LMLLMR

Without display

T00

580[b]

650[c]


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1-2. Revolution limit (FM head)

Set the number of revolutions of the main shaft at the first needle, the last needle and a section surrounded by low speed codes.

It will change in a range of 250 rpm to a setting value according to stitch length.It is not possible to set this value exceeding “Maximum RPM” (=> p.57).



[a] The number of revolutions of the main shaft at the first needle (mixed type, triple mixed type only)

[b] The number of revolutions of the main shaft at the last needle (mixed type, triple mixed type only)

[c] The number of revolutions of the main shaft at a section surrounded by low speed codes* A section surrounded by function codes Low_S to Low_E (=> p.102).


2

2 Revolution Limit


1

2 Revolution Limit

F21st Needle 500

500

500

[rpm]

Last Needle [rpm]

Low Speed Code [rpm]

[a]

[b]

[c]

850[a]

600[c]

Example

[b]

Same procedure


1-3. Limit of max revolution

Set the upper limit value of “Max revolution”.



(2) Input the password (=> p.141).

1 32


1 Max Revolution Limit

SET


F2

EnterTRepeat


[a] Display differs depending on model (=> p.106).

[b] Maximum RPM of LM head in various stitch types

[c] Maximum RPM of FM head


[rpm]

[rpm]

LM 850850

Normal

Taping

[rpm]600Zigzag

[rpm]450Coiling

[rpm]600Tuck

[rpm]950FM

[b][a]

[c]

SET

F2

950[b]

1000[c]


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1-4. Main Shaft Inching

This value is the number of inching times when the machine stops in the middle of embroidery and then it restarts by switch operation.When setting the number of inching times after thread trimming (=> p.115)

1-5. Stop at the lower dead point (pseudo-fixed position)This setting makes the machine stop with needle stuck in the material at the end of a design.

1-6. Main shaft motor brakeThis setting releases (does not apply) brake to the main shaft motor at stop of the main shaft.

Set the number of inching times at start of the machine.



(1) To call the screen.......................................................* Start from the main screen.

(2) Select NO and press [SET].

3 Main Shaft Inching


3

5

After its starting, the machine will be in a stage of normal operation followed by inching five times.

10 Stop at Lower D. Point


NO

YES


3

1 2

2 Weak Brake YES


NOYES: to apply (usual setting)

NO: not to apply (set to NO at maintenance)* Starting the machine will switch to YES.

In case of “NO”, it is not possible to operate the tension base switch.

MW11


2. Related to embroidery

2-1. Auto Jump

This function makes the machine divide the stitch into stitches of the setting value or less automatically when a stitch length exceeds a setting value.



[a] Setting for auto jumpNO: not to perform2.0 to 9.9: when a stitch exceeding a set value is given, the machine will jump automatically (when a value is 4.0, the machine will jump automatically if stitches of 4.1 mm and more are given).

[b] Frame Start Timing (=> p.121)

[c] R.P.M. at auto jumpYes: to keep (remaining in high speed)No: not to keep (low speed according to a stitch length)


2-2. Jump Code Combine

This function reduces stitches by combining frame moving amount of consecutive jump stitches (up to 5 stitches) and by feeding the frame all at once (it intends to increase efficiency in embroidery).


2 Auto Jump

F1[a]4.0

240 240 360[ ][b]

NO/2.0 [mm]9.9

NO Yes/No

Frame Start Timing

Keep up R.P.M. [c]


1

2 Auto Jump

2

8.0[a]

240[b]

YES[c]

5 Jump code combination


NO

YESYES: to performNO: not to perform

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2-3. Jump Convert



Set how many consecutive stitches of jump code make the machine perform frame stepping and frame travel mode.

12

1 Jump Convert



[b] NO: not to convert,1 to 9: The number of consecutive jump codes (LM head)

[c] Ditto (FM head)

[d] A: Batch,B: as data (stitch by stitch) is (right figure)

1 Jump Convert

F1

NO/1 93

A A/BFrame Movement

NO/1 93LM

FM

[a][b]

[c]

[d]

Jump codeB

A

NO[b]

5[c]

In this example, the machine will perform thread trimming and frame stepping when jump codes for five stitches continue at FM head.

A[d]

MW11


2-4. Frame Back All Head Sew

This setting determines whether or not the machine stops at a start point of all head sewing after frame back (excluding head with thread breakage) and a start point of sewing.

Head with thread breakage sews whole section of frame back after frame back irrespective of the following setting.




[b] To sew whole section (right figure 2)

[c] A start point of sewing by all heads (right figure 3)* The value is number of stitches from right figure 1.

[d] Stop at a start point of sewing by all heads (right figure 3)YES: to performNO: not to perform

[e] Ditto


5 Frame Back All Head Sew

2


1

5 Frame Back All Head Sew

CALL/0 94

NOHalt Frame Back

[st]

YES/NO

ALL/0 90NOHalt Frame Back

[st]

YES/NO

LM

FM

[a][b]

[d]

[c]

[e]

3

2

1

In case of mixed type series, sequin needlewill start sewing from 1 in the above figureirrespective of setting for [c].

1: Frame back start point2: Frame back section3: Start point of all head sewing

3[c]

YES[d]

Apply the same procedure to [e].

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2-5. Satin stitch

This setting reduces/enlarges length of a satin stitch.



Satin stitch: stitch in the right figure 1 of 1 mm or less 1

NO


1

3 Satin Stitch

2


[a] It targets all satin stitches.

[b] It targets satin stitches surrounded by function codes Satin_S to Satin_E. (=> p.102)

[c] : Reduce, : Enlarge1/2 of the value will be added to both sides of stitch length (right figure).

3 Satin Stitch

F1[a]

Whole

Expansion 0.0

Range Whole/Part

-1.0 +1.0[mm][c]

[b]

0.2Before enlargementAfter enlargement

0.2An example when [c] is 0.4 (mm)

Part[a]

-0.5[b]

MW11


2-6. Backlash

This setting corrects driving error of the frame generated when a stitch returns.



NO


1

4 Backlash

2


[a] X (crosswise)

[b] Y (lengthwise) * Refer to the figure above

Turning point

After

0.5-0.5

Before correction

correction

4 Backlash

F1

[a]0.0

0.0

X

-0.5 0.5[mm][b]Y

-0.5 0.5[mm]

0.5[a]

0.3[b]

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3. Related to ATH, frame drive

3-1. ATH (FM head)

This setting makes the machine trim thread automatically.



[a] Automatic thread trimming (ATH)YES: to perform, NO: not to perform

[b] Length of upper thread remaining at thread trimming (right figure 1)

[c] The number of inching times after thread trimming or after data set

[d] The number of return stitches at start of sewingNO: not to perform1: 1 reciprocating2: 2 reciprocatings

[e] Stitch length of [d] described aboveWhen “N” is displayed, value differs per needle bar (=> p.120).

[f] Tie stitching at thread trimmingA: to performB: not to performC：D：

[g] Stitch length of [f] described above

[h] Amount of coming out of hook (right figure 2)* Select A.A: shortB: long

Next page

F2 YES9 ATH

YES/NO

N -8

M.shaft Inching after ATH 4 2

Return Stitches NO 1/2/NO

NA A/B/C/D

Picker Timing

9

+8

[a][b][c][d][e][f]

N [g]

0.6 2.0[mm]

0.2 2.0[mm]

A/BHook A [h]

Return Stitch Length

Tie Stitches

Tie Stitch LengthNO


9 ATH

21

1

2

-8 +8Short Long

0 When “N” is displayed, value differs per needle bar (=> p.120).

12 34

An example of 1 reciprocating

hard to fray

When “N” is displayed, value differs per needle bar (=> p.120).

! CAUTIONSelect “A” in hook. Wrong selection will cause the machine to generate abnormal noise and/or not to hold thread normally.

About [h] hook

PT03



3-2. Thread breakage detection (FM head)

This setting will stop the machine when thread (upper thread/under thread) is broken.



[a] Detection of upper thread breakage0: Not to perform (Not to stop), 1 to 4: To perform (All needle bars collectively)

[b] Detection of under thread breakage0: Not to perform (Not to stop), 2 to 8: To perform (All needle bars collectively)

[c] Detection of under thread breakage *Detailed setting of [b]30 to 100: To perform (all needle bars collectively)

YES[a]

+3[b]

4[c]

1[d]

1.6[e]

B[f] When “N” is displayed, changing

"N" to a value will set the same value for all the needle bars.

*1 *1*1

0.6[g]

A[h]

*1

6 Thread Detection

21


F2 N

6 Thread Detection

0/1/2/3/4

70

Upper

Under (Unit)

Under (Step Ratio)

4 0/2/4/6/8

30 100 [%]

[a]

[b]

[c]

1[Sensitivity]

High4

LowWhen “N” is displayed, value differs per needle bar (=> p.120).

2[Sensitivity]

High8

LowWhen “N” is displayed, value differs per needle bar (=> p.120).

30[Sensitivity]

Low100High

When “N” is displayed, value differs per needle bar (=> p.120).

Although detecting sensitivity of under thread breakage is mainly decided by [b], also adjust a value of [c] according to sewing thread and/or sewing condition.

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(2) To set

3-3. ATH (LM head)

This setting makes the machine trim under thread (It does not trim upper thread).



[a] Automatic thread trimming (ATH)YES: to perform, NO: not to perform

[b] The number of inching times after thread trimming or after data set

[c] Tie stitching at thread trimming (right figure [c])YES: to perform, NO: not to perform

[d] Stitch length of [c] described above (right figure [d])


3[a]

6[b]

80[c]

When “N” is displayed, changing “N” to a value will set the same value for all the needle bars.

*1 *1 *1

*1

NO


8 ATH (LM)

21F2 YES

8 ATH (LM)

YES/NO

M.shaft Inching after ATH 4 2

Tie Stitches NOTie/Return Stitch Length 0.8 0.6/0.8[mm]

9

[a]

[b]

[c][d]

YES/NO

231

[d]

[c]

YES[a]

3[b]

YES[c]

0.6[d]

NV06


3-4. Thread Detection (LM head)

This setting will stop the machine when thread (upper thread/under thread) is broken.


(2) To set

<Explanation about screen>[a] Detection of upper thread breakage

0: Not to perform (The machine does not stop.)1 to 4: To perform

[b] Detection of under thread breakage0: Not to perform (The machine does not stop.)2 to 8: To perform

1[Sensitivity]

High4

Low

2[Sensitivity]

High8

Low

[c] Detection of under thread breakage*Detailed setting of [b]30 to 100: To perform

30[Sensitivity]

Low100High

Although detecting sensitivity of under thread breakage is mainly decided by [b], also adjust a value of [c] according to sewing thread and/or sewing condition.

7 Thread Detection (LM)

21


The following head name may be displayed depending on model.

LMR: Right head,LML: left head

F2 2

7 Thread Detection (LM)

0/1/2/3/4Upper

Under (Step Ratio) 70

[a]

[c]4 0/2/4/6/8[b]Under (Unit)

30 100 [%]

3[a]

6[b]

80[c]

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3-5. Upper thread lock timing (FM head)

This setting adjusts remaining length of upper thread after start of sewing and/or thread trimming.



[a] Perform adjustment when upper thread remains on the fabric after start of sewing. When upper thread is still highly visible at A, set B or C.

[b] Perform adjustment when upper thread remains on the fabric after thread trimming. When upper thread is still highly visible at A, set to B or C.

(2) Select a value and [SET]

NO

Press it until the object item appears

10 Upper thread lock timing

21F2

A

10 Upper thread lock timing

A/B/C

A

Release

Lock A/B/C

[a]

[b]

Release LockABC

Upper thread is hard to remainhard to fray

<Common to [a], [b]>

Upper thread

B[a]

C[b]

OU11


3-6. Setting in units of needle bar (FM head)

Set sewing condition per needle bar.


(2) To set


3

1 2

3 Setting in units of Needle bar


4

SET

3 Setting in units of Needle bar

F1

Needle No.Maximum RPM

Thread Detection

ATH

Maximum RPM 1000 rpm

Upper 2 0/1/2/3/4Under (Unit) 4 0/2/4/6/8

Under (Step Ratio) 80 30 100[%]

Picker Timing +3 -8 +8Tie/Return Stitch Length 0.8 0.6/0.8[mm]

[a]

[b]

[c][d][e]

[f][g]


[a] Needle bar No.

[b] Maximum RPM

[c] Detection of upper thread breakage0: Not to perform (Not to stop), 1 to 4: To perform

[d] Detection of under thread breakage0: Not to perform (Not to stop), 2 to 8: To perform

[e] Detection of under thread breakage*Detailed setting of [d]30 to 100: To perform

[f] Length of upper thread that remains at thread trimming (=> p.115)

[g] Stitch length of return stitch, tie stitch

1[Sensitivity]

High4

Low

2[Sensitivity]

High8

Low

30[Sensitivity]

Low100High

Although sensitivity of detection of under thread breakage is mainly decided by [d], also adjust the value of [e] according to sewing thread and/or sewing condition.

-8 +8Short Long

0

900

[a]

[b]

3

[c]

6

[d]

90

[e]

+2

[f]

0.6

[g]

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3-7. Frame Start Timing

Set drive start timing of frame.

3-8. Frame travel speed

Set frame travel speed.

This function targets at origin return of the frame and/or offset travel.

3-9. Table offset position




Set a position to which the frame moves by table offset switch[*A] .

[*A] (=> p.13)

! CAUTIONTo change this value, consult the distributor. Some operating condition could cause occurrence of thread breakage and affect sewing.


3

1 2


2 Frame Start Timing 280

260

230[Thread tension]

Weak280Strong

5 Frame Travel Speed


200

100100: 100 mm/second200: 200 mm/second

NV06




[a] A distance [a] from the frame origin (right figure 1)

(2) Move the frame to perform [SET].

3-10. Frame TypeChange drive mode according to the frame to use.



[a] Border frame, AFC

(2) Turn ON the power again after selecting a value to [SET].

5 Table Offset Position


3 4

1 2


SET

5 Table Offset Position

[a]

F2

0Y [mm]

Previous

1

Table offset position

[a][a]-100

Example

2


7 Frame Type

1C

Frame Type

7 Frame Type

[a]Border

AFC[a]

Error code No.2CA will be displayed. Turn OFF/ON the power.

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3-11. Frame drive adjustment

Adjust stitch length by changing frame feed time.

(1) To call the screen* Perform operation from the main screen.


[a] The current “Frame Type” (=> p.122)* It is possible to make the machine memorize the following values in every “Frame Type”.

[b] To fine adjust stitch length (crosswise) of around 4mm

[c] To fine adjust stitch length (crosswise) of around 12mm

[d] To fine adjust stitch length (lengthwise) of around 4mm

[e] To fine adjust stitch length (lengthwise) of around 12mm


Press [F2] while press-ing [SET]

3 4

1 2

Press [F2] until the object item sppears

3 Frame drive adjustment

0

3 Frame drive adjustment

Frame type Border

X 4mm

12mm

Y 4mm

12mm

000

-3 +3

-3 +3

-3 +3

-3 +3

SET

F2[a]

[b]

[c][d][e]

-3 +30

Increase Decrease

Stitch length tends to be increased in [-] value and decreased in [+] value in general due to characteristic of the machine. However, this aptitude may not be applicable depending on setting condition of other items and/or machine condition.

1[b]

+3[c]

1[d]

+2[e]

OU11


4. Related to M-axis, nipple

4-1. M-axis origin offset

Set a stand-by position of bobbin (position to which bobbin rotates and stops just after data set and at thread breakage).

When stitch type is “Blind embroidery”, set this value to 180°. Except for this, it is unnecessary to change this value in normal usage.

4-2. Correction of M-axis angle

This setting corrects needle to be located to the center of material as much as possible by adding swing angle to M-axis (bobbin).

This function is effective only at taping.In such a frame drive as drawing a curve, needle is located to inner part of material. Therefore, by increasing/decreasing swing angle of M-axis against design data, it corrects needle-locating position.Do not use data that includes swing angle of 120° or more of design data.The maximum swing angle to be added is 60°.

(1) To switch screen......................................................... (2) Select a value and [SET].

(1) To switch screen......................................................... (2) Select a value and [SET].

2 M-axis Origin Offset

Press it until

0the object item appears.

180It shows M-axis angle (direction of bobbin).

4 Correction of M-axis Angle

Press it until the

0%object item appears.

8020° (25% x 80%) will be added to the swing angle of design data 25° (figure A below).

20

A

%

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4-3. M-axis retracting position

4-4. RPM limit according to M-axis angle

Set the Maximum RPM of the main shaft in every swing angle of M-axis (bobbin) against one stitch.



[a] The maximum rpm of the main shaft in swing angle of bobbin 0 to 30°

[b] The maximum rpm of the main shaft in swing angle of bobbin 31 to 60°* The rest is omitted.


Set a retracting position of bobbin.


3 M-axis Retract Position

Press it until the

0object item appears.

90

It shows M-axis angle (direction of bobbin).

5 RPM limit following to M-axis angle

Press it until the

21

object item appears.

F4

5 RPM limit following to M-axis angle

[rpm]

[rpm]

100030

[rpm]490[rpm]390[rpm]340

[ ]0

60[ ]31

90[ ]61

120[ ]91

[rpm]300150[ ]121

180[ ]151

700[a]

[b]

Initial value differs depending on type of bobbin (chart below). * Type of bobbin (=> p.140)

Single Double

Up to 30° 1000 1000

Up to 60° 1000 700

Up to 90° 870 490

Up to 120° 680 390

Up to 150° 540 340

Up to 180° 490 300800[a]

650[b]

[b] and after are the sameprocedure.

MW11


4-5. M-axis retracting for frame back

4-6. Control of M-axis start direction

Bobbin will stop in the state of facing to sewing direction after data set or at start after a stop code. After setting material here, embroidery will start by re-start of the machine.

Since it is possible to set material with bobbin facing to sewing direction, it prevents mis-stitching at start.

This setting stops movement[*A] of nipple and bobbin at the head without thread breakage in mend-sewing after frame back when thread breaks.

[*A] Nipple will move to the upper position and bobbin will move to the retracting position. It is not possible for the head without thread breakage to operate the tension base switch (described below).• To set bobbin free• To set to mending head



6 M-axis retraction for frame back

Press it until the

NOobject item appears.

YES

7 Control of M-axis start direction

Press it until the

NOobject item appears.

YES

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4-7. Stroke Amount

Set moving up/down amount of nipple in every nipple stroke No. (1 to 8).



[a] Nipple stroke No.

[b] Moving up/down amount (mm) (right figure [b])Make selection according to thickness of material or fabric.

[c] Nipple lower dead point (right figure [c]) (=> p.128)

[d] It indicates the next page (No.6 to No.8) exists.


2 Stroke Amount

Press it until the

21


F6

2 Stroke Amount

[mm]1.01 0.5

Nipple Lower Dead Point

2.03.04.05.0

2345

[mm]0.5[mm]0.5[mm]0.5[mm]0.5

[b][a] [c]

[d]

[b]

Needle plate[c]1.0 8.0

ThickThin

The actual moving up/down amount will become bigger by 1 to 3 mm according to the value of the following [c].

3.0[a]

4.5[b]

[b] and after are the same procedure.

It is possible to select a value individually.

MW11


4-8. Position of nipple lower dead point

Set position of lower dead point in every nipple stroke No. (0 to 8).



[a] Nipple stroke No.

[b] Position of lower dead point (mm) (right figure [b])The smaller the value, the stronger is the force to press material or fabric

[c] Stroke amount (right figure [c]) (=> p.127)

[d] It indicates the next page (No.6 to No.8) exists.


3 Nipple Lower Dead Point

Press it until the

21


F6

3 Nipple Lower Dead Point

[mm]1 1.0

Nipple Stroke Amount

2345

[mm]2.0[mm]3.0[mm]4.0[mm]5.0

[a][c]

[d]

0 0.50.50.50.50.50.5

[b]

[c]

Needle plate[b]0.0 3.0

WeakStrong

0.5[a]

0.8[b]

[b] and after are the same procedure.

It is possible to select a value individually.

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4-9. M-axis origin search when data is set

This setting detects M-axis angle after data set and returns bobbin to the stand-by position.

4-10. M-axis power restore when turning ON the power

This setting returns bobbin to the correct angle (original position) by detecting M-axis angle when the power is turned ON.

Use this function in such a case as when M-axis is misaligned due to turning of the bobbin by hand at power turned OFF. It is effective only when misaligned angle against the correct angle is less than 180°.






1 2

1 M-axis Origin Search at Data Setting NO

YES


1 2

3

2 Auto M-axis Power-ON Restore


NO

YES

NV06


4-11. M-axis Origin Return at Stop code

This setting returns bobbin to the stand-by position when the machine stops at a stop code.

4-12. Nipple Home Position at Stop/End Code

Move up nipple by a certain function code (upper position).



[a] Movement of nipple at color change code, temporary stop stitch code, or temporary stop jump codeHigh: upper position (right figure 1)Low: not to work

[b] Movement of nipple at end codeDitto





1 2

3

3 M-axis Origin Return at Stop code


NO

YES


1 2

3

5 Nipple Home Position at Stop/End Code


SET

5 Nipple Home Position at Stop/End Code

F6

Color/Stop

End

High / Low

High / Low

Low

Low

[a]

[b]

1

High[a]

High[b]

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4-13. M-axis drive start timing

Set M-axis drive (bobbin rotating) start timing at taping and/or zigzag swing embroidery.

Use this function when you want to change texture of embroidery in taping etc.

4-14. Nipple lowering speed

This setting switches nipple lowering speed.

This function prevents bobbin from idle running caused by the lowering nipple.






1 2

3

6 M-axis Drive Start Timing


120

170


1 2

3

9 Nipple Lowering speed


Low

High

High: fast

Low: slowLowering speed by operation of the tension base switch is precluded.

MW11


4-15. Automatic Thread Trimming R/L Head

Set whether automatic thread trimming is performed by left head/right head unit.



[a] It shows model.LM: mixed typeLMR/LML: triple mixed type, T00

[b] Automatic thread trimming at color change codeYES: to performNO: not to perform

[c] Automatic thread trimming at end codeDitto



1 2

3

10 Automatic Thread Trimming R/L Head


SET

10 Automatic Thread Trimming R/L Head

F6

Color

End

YES/NO

YES/NO

NO

NO

[b]

[c]LM

[a]

The following is an example of mixed type.

YES[b]

YES[c]

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Chapter 9Software installation

1. Operation and procedure ........................................p.134

2. To set a password ...................................................p.141

3. To change the setting value ....................................p.142

MW11

134Software installationChapter 9

OU07

1. Operation and procedureThe latest software at shipment is installed to this machine. When upgrading is necessary along with improvement after that, install the software according to the following procedure.

Regarding how to obtain the latest software, please ask the distributor for information. There are two kinds even if the software is the same version (for operation panel 17-inch and 6.5-inch). In case of 17-inch, X is added to the end of version (right figure). Wrong selection disables installation.

1-1. Software installation

(1) Turn OFF the power.

(2) Set the USB memory in which the software is stored to the USB port (=>p.15).

(3) Turn ON the power.....................................................(The screen shown right will appear automatically.)


[a] The model to which the software stored in the USB memory corresponds and its software version No.

[b] Model

[c] Needles* It will be displayed only when “Mix” or “3Mix” is selected at [b].

[d] IP setting (Network connection)* For details, refer to the separate “System Handling Manual”.

[e] To return the software to former version* For details, refer to the separate “System Handling Manual”.

Before installing the software, back up all built-in memory designs (=>p.96). An unexpected factor could damage design data.

Ver.*.**Ver.*.**X17-inch 6.5-inch

! CAUTION

ModelTLMX Ver.*****

Model Needles

SettingIP Install INT

Memory

Mix

[a]

[b] [c]

[f] [g]GradeDown

[e][d]

Mix 100T00 3Mix(Mixed type) (Triple mixed type)

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[f] Software installation• Setting values of this machine will return to the initial values (=>p.142).• The password will return to “0000”.

[g] Initialization of built-in memoryThe item described below is added to the state of the above [f].• All built-in memory designs will be deleted.• Display language will become English (=>p.77).• 1-2. to 1-6. described below will be reset.


[When selecting Mix or 3Mix at [b] of (3)]

[When selecting 100 or T00 at [b] of (3)]

(5) Take out the USB memory.

(6) Turn OFF/ON the power.* Leave interval for 5 or more seconds.

Proceed to “1-2.” continuously.

1-2. Machine Type

(1) The screen shown right will appear automatically. ....

About [f]Built-in memory designs are not affected.

About [g]After the completion, take out the USB memory. Turn OFF/ON the power, and then operate 1-2. and after described below.

Mix[b] Move the cursor to [c].

12[c] Move the cursor to [f].

(Example)

Start installation. Wait for a while until completion. Finish !!

Completion

3Mixor

100[b] Move the cursor to [f].

Start installation. Wait for a while until completion. Finish !!

Completion

T00or

SET

F42 Date and time

4 Machine Number5 Machine Information

8 Software version

10 Language

Ver.***

3 Machine Type

******



(3) After confirming the value, press [SET], and press [E] key finally.



[a] Shape of the stand differs (figure below).

[b] YES: Cylinder bed machineNO: Machine with rotary hook base* Select “NO”.

[c] The number of needles of FM head

[d] The number of heads

[e] Type of change device* Select “Ball Screw”.

3 Machine TypeSET

F4 Model Name

Cylinder

Needles (FM)

Heads

N

12NO

Color change method Ball screw

YES/NO

Cam/ball screw

[a]

[b]

[c]

[e][d]

3 Machine TypeSET

F4 Model Name

Cylinder

Heads

N

NO YES/NO

[a]

[b]

[d]

[Mixed type, Triple mixed type]

[100, T00]


3 Machine Type

21

Screen after [SET] differs depending on model (right figure).

N: Multi head machine L: L-spec. machine

[Important]Perform operation of (3) even if you need no change in [a] to [d] (or [e]).

8 8

LM head

FM head

8

[Mixed type] [Triple mixed type] [100]LM head

FM head

8 8 8

LM head LM head

[T00]

8 8

Completion[a]Move the cursor to [a].

[b] [c] [d] [e]

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1-3. Machine Information

(1) The screen shown right will appear automatically. ....



SET

F42 Date and Time

4 Machine Number5 Machine Information

8 Software version

10 Language

Ver.***

English

3 Machine Type


5 Machine Information

21

Screen after [SET] differs depending on model.Mixed type: right figure100, T00, triple mixed type (=>p.138)

[Important]Perform operation of (3) even if no change in [a] to [d] (or [e], [f]).

TLMX-1208 (680X645/290)S[Mixed type]

[a][b] [e] [c]5 Machine Information

SET

F4Head Interval

Y-axis Frame Size

Frame Spec.

Overlap

645.0

S

Head Offset

680.0

30.0290.0

[mm]

[mm]

[mm]

[mm]

S/W/2W/3W

[a][b]

[c][d][e]

[e] differs depending on the number of needles.

Needles [e] (mm)3 155.06 185.09 230.0

12 290.015 325.0

Needles

A part where embroidery space is overlapped with that of the neighbor head*30.0 mm in normal usage

[d] FM LM

The current

[e]

needle position

NV06


(3) After confirming the value, press [SET], and press [E] key finally.



TLMX-110(1500X500)W<100>

[a][b] [c]5 Machine Information

SET

F4Head Interval

Y-axis Frame Size

Frame Spec.

Overlap

500.0

W1500.0

30.0

[mm]

[mm]

[mm]

S/W/2W/3W

[a][b]

[c][d]

TLMX-T0908 (1200X745/425)S[Triple mixed type]

[a][b][e]

[c]5 Machine Information

SET

F4Head Interval

Y-axis Frame Size

Frame Spec.

Overlap

745.0

S

Head offsetA

1200.0

30.0195.0

[mm]

[mm]

[mm]

[mm]

S/W/2W/3W

[a][b]

[c][d][e]

Needles

Head offsetB 230.0 [mm][f]

[f]

FM LM

The current needle position

[f]

LM

[e]

[f] differs depending on the number of needles.

Needles [f] (mm)3 155.06 185.09 230.0

12 290.015 325.0

Select 195.0.

[d] of [Mixed type] (=>p.137)[d]

TLMX-T07(1500X750/375)S<T00>

[a][b] [e] [c]5 Machine Information

SET

F4Head Interval

Y-axis Frame Size

Frame Spec.

Overlap

750.0

S

Head offset

1500.0

30.0375.0

[mm]

[mm]

[mm]

[mm]

S/W/2W/3W

[a][b]

[c][d][e][e]


[a]


LM LM

LM LM

Completion[a] Move the cursor to [a].

[b] [c] [d] [e] [f]

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1-4. Frame Origin Memory

This operation makes this machine memorize the frame origin.

Perform in the following conditions.

When a frame origin is wrong, the following troubles will occur.• Frame coordinates are not displayed correctly.• The frame does not return to the interrupted position even after performing power resume.



[a] : Not to perform: To perform (The frame will move.)



Do not perform in the middle of embroidery. If you perform in the middle of embroidery, there could be a possibility that disables continuation of embroidery.

Do not put your hands etc. on the machine table. Since the frame moves, you could be injured.

X: 0.0 Y: 0.0

An anchoring point to calculate the current frame coordinates(Position differs depending on model.)

*

Frame origin *( )

[a] There is a possibility that the frame was moved by hand in the state of power OFF or during sleep mode in such a case as changing frame.

[b] After installation of software

[c] When frame driver is changed

! CAUTION

9 Frame Origin Memory


3 4

1 2


SET

9 Frame Origin Memory

[a]

F2

[a]Completion

(Work)

MW11


1-5. Bobbin Specification

Select a type of bobbin.


1-6. Correction of Color Change Interval (limited model)

It fine adjusts moving amount of needle bar case at color change.

This function is subject to mixed type and triple mixed type.


1-7. Re-setting of optional device

After installation of software, all settings for optional device will return to “NO (without)”. When a device is equipped, set to “YES (With)” (=>p.147, p.155).

This completes the installation of the software. The password and the setting values of this machine have returned to the initial values. Perform setting again according to need.

Go to 2 .To set a password (=>p.141)

Go to 3 .To change the setting value (=>p.142)



(1) To call the screen .......................................................* Start from the main screen.



1 2

4 Bobbin Specification


Single

3

Double

Double: double bobbin (standard spec.)Single: single-side bobbin (option)Reel: heater wire feeding device (option)


3

1 2

5 Correction of Color Change Interval +0.01


M/NO.Correction of Color Interval(SET+F3-5) mm+0.02

Select this value.

Value may be different even in the same model.

+0.02

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2. To set a password

Functions that require input of a password are described below.• To store design to a USB memory (=>p.96)• Max revolution limit (=>p.108)

When you forget the password, install the software.


(2) Input the current password.* Input 4 to 8 characters.*The value after installation of the software is “0000”.

(3) Input a new password.

(4) Input the password again.


1 32

1 Password (Functional Limit)

SET


F1 Password:

Enter0Repeat


1 0****

SET

F1 New Password:

Enter0Repeat


1 0

SET

F1 New Password Again:

Enter0Repeat

MW11


3. To change the setting valueAfter installation of software, setting value of this machine will return to the initial value (right end of the chart below). Perform setting again according to the spec. of the machine by referring to the chart (illustration below) attached to the back of the operation panel.

Please note that initial value may be different from the actual one depending on model, spec. etc.

KeyScreen number

Setting item Initial value

1Auto Color Change (AC) (=>p.54)

NOAutomatic start (AS) (=>p.54)Same Color (AS) (=>p.54)

6 Automatic start after automatic data set (=>p.74) NO

1 Maximum RPM (=>p.57)According as

“Max Revolution Limit”

2 Total Stitch Counter / Design Timer (=>p.76) 0

3 Frame Back/Forward(=>p.64)

Switching of FB/FF FBFeed unit 1

5 Frame Back All Head Sew (=>p.112)All head sewing start point 0Stop at start point of all head sewing NO

6 Preset halt (=>p.73)

Stitch

0DataDesignLubricationJust before end code NO

Run out of the beads[*A]

[*A] Only when Lochrose embroidery device (option) is equipped to the machine

NO

7 Frame Type (=>p.122) Border frame

10 Stop at the lower dead point (pseudo-fixed position) (=>p.109) NO

1 Jump Convert (=>p.111)The number of stitches 3Frame Movement A

2 Auto Jump (=>p.110)Auto Jump NOFrame Start Timing 240Keep up R.P.M. NO

3 Satin stitch (=>p.113)Range WholeExpansion 0.0

4 Backlash (=>p.114)X

0.0Y

5 Jump Code Combine (=>p.110) NO

List(To be stuck at shipment)Value of the list is different from value of the chart below.

B

C

F1

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1 Min. Revolution (=>p.106)

LMNormal embroidery

600TapingZigzag swing embroideryCoiling 450Tuck 600FM 600

2 Revolution Limit (=>p.107)

The first needle (FM head only) According as “Max Revolution

Limit”The last needle (FM head only)

Low speed code 500

3 Main Shaft Inching (=>p.109) 0

4 Auto Origin Return (=>p.69) YES

5 Frame travel speed (=>p.121) 200

6 Thread Detection (=>p.116)Upper thread 2Under (Unit) 4Under (Step Ratio) 70

7 Thread Detection (LM) (=>p.118)Upper thread 2Under (Unit) 4Under (Step Ratio) 70

8 ATH (LM) (=>p.117)

Automatic thread trimming (ATH) YESM.shaft Inching after ATH 4Tie Stitches NOTie/Return Stitch Length 0.8

9 Automatic thread trimming (ATH) (=>p.115)

Automatic thread trimming (ATH) YESPicker Timing 2M.shaft Inching after ATH 4Return Stitches NOTie Stitches YESTie/Return Stitch Length 0.8Hook A

10 Upper thread lock timing (FM) (=>p.119)

Release ALock A

F2

OU11


1 Boring device (=>p.156) NO

2

Sequin device (Up/down-by-air type)(=>p.153)

L2.0

RJump insertion NOSequin up at frame stepping YES

Sequin device (Up/down-by-motor type) (=>p.149)

L1, L22.0

R1, R2Jump insertion NOSequin up at frame stepping YESSequin Up at thread breakage YESSequin Up at sequin tape breakage YESJump insertion (Y>0) YES

3 Cording device (=>p.157) NO

4 AFC (=>p.159) NO

5 Zigzag cording device NO

6 Automatic lubrication system (=>p.158) NO

9 Bobbin changer (=>p.159) NO

10 Lochrose embroidery device

With/without the device NOInser jump before feeding material YESInser jump after feeding material NODevice up at frame stepping YES

2 M-axis origin offset (=>p.124) 0

3 M-axis retracting position (=>p.125) 0

4 Correction of M-axis angle (=>p.124) 0

5 RPM limit according to M-axis angle(=>p.125)

0 to 30° 1000/1000[*A]

[*A] It indicates 1000 (single bobbin)/1000 (double bobbin).

31 to 61° 1000/70061 to 90° 870/49091 to 120° 680/390121 to 150° 540/340151 to 180° 490/300

6 M-axis retracting for frame back (=>p.126) NO

7 Control of M-axis start direction (=>p.126) NO

F3

F4

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2 Stroke Amount (=>p.127)

1 1.02 2.03 3.04 4.05 5.06 6.07 7.08 8.0

3 Lower Dead Point (=>p.128)

0

0.5

12345678

4 Zigzag-swing stitch Setting (=>p.84)

Zigzag swing stroke 16Swing assist 0Retract Zigzag swing Lever AllData generation (Pattern Z5, Z7) NOWidth of material +3.0Distance 0.0

6 Setting for coiling (=>p.87)

Turn 1/1Direction CCWM-axis Add YESNipple lifting timing 220

7 Setting for tuck embroidery (=>p.88)Times of Tuck feed — (NO)Stitches before stopping Tuck feed 5

F6

NV12


3 Setting in units of Needle bar (=>p.120) [*A]

[*A] The same value as Maximum RPM (C-1), Thread Detection (F2-6) and ATH (F2-9)

1 Limit of max revolution (=>p.108) [*B]

[*B] The value before software installation

2 Frame Start Timing (=>p.121) 280

3 Frame drive adjustment (=>p.123)

X 4mm 0X 12mm 0Y 4mm 0Y12mm 0

5 Table offset position (=>p.121) 0

6 Return the frame after manual frame travel (=>p.77) NO

2 Main shaft motor brake (=>p.109) YES

3 Air Pressure Sensor (=>p.154) NO

5 Correction of Color Change Interval (=>p.140)

7 Sequin device (=>p.148)(Not to use)

10 Network (=>p.159) NO

10 Language

1 M-axis origin search when data is set (=>p.129) YES

2 M-axis power restore when turning ON the power (=>p.129) YES

3 M-axis Origin Return at Stop code (=>p.130) YES

4 Bobbin Specification (=>p.140) Single

5 Nipple Home Position at Stop/End Code (=>p.130)

Color/Stop HighEnd High

6 M-axis drive start timing (=>p.131) 120

8 Zigzag swing lever protection (=>p.85) YES

9 Nipple lowering speed (=>p.131) High

10 Automatic Thread Trimming R/L Head (=>p.132)

Color change YESEnd YES

SET F1

SET F2

SET F3

SET F4

SET F6

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Chapter 10Sequin device (option)

1. Type of device ..................................................................... p.148

2. Sequin device III.................................................................. p.149

3. Sequin device IV ................................................................. p.153

OU03

148Sequin device (option)Chapter 10

PT06

This manual only explains about setting items of device. Regarding manual operation described below, read the separate volume “Sequin Device”.

Up/down of device (all heads/individual head)Color changing of deviceSequin Chip Feed

After installation of software, “1. Type of device” will return to “Not to use”. Therefore, when the device is equipped, perform setting again.

1. Type of deviceSelect the type of device equipped to the machine.



[a] Left side of head: Not to use

A: Not availableAL: Sequin device IV (Up/down-by-air type)

M1: Not availableM2: Sequin device III (Up/down-by-motor type)

[b] Right side of headDitto


Proceed to the following operation continuously.

When selecting M2: Go to p.149.

When selecting AL: Go to p.153.


3

1 2

7 Sequin


4

F3

/ A / AL / M1 / M2

7 Sequin

L

SET

R / A / AL / M1 / M2

[a]

[b]

Air compressor

* An air compressor is necessary.

* An air compressor is unnecessary.

M2[a]

M2[b]

Sequin device (option)149

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2. Sequin device III

2-1. Setting for device

Set operating condition.



[a] Feeding amount of a sequin chip (refer to the right figure)

[b] Insertion of automatic jump data when a sequin chip is sewn onYES: to perform

NO: not to perform

[c] Moving up of device at frame steppingYES: to performNO: not to perform

2

2 Sequin


1

Regarding selecting values of [b] to [f] described below, values in the list are recommended (=>p.142). Change as needed.

appears.

F3 2.04.04.0

---L1------

2 Sequin

9.9[mm]

NO YES/NOJump insertion

YESSequin up at YES/NO

L2---------

4.0------R1---

4.0---------R2

2.0 9.9[mm]

2.0 9.9[mm]

2.0 9.9[mm]

[c][b]

[a]

The figure above is a screen when devices are equipped to both sides (L/R).

frame stepping

Left side

L1L2

Right side

R2R1

Select a value that adds about 1.0 to the diameter of chip (roughstandard).

*

In case of 3mm sequin, select “4.0”.*

Select YES when sequin chips are not sewn effectually, butproductivity will be decreased.

*

! CAUTIONSelecting “NO” will increase manufacturing efficiency. However, the device could interfere with the frame resulting in its breakage depending on design or frame type to use.

About [c]



This completes the setting of this device.

[d] Moving up of device at thread breakageYES: to performNO: not to perform

[e] Moving up of device when sequin chip runs outYES: to performNO: not to perform

[f] This setting prevents upper thread breakage by interference with device.YES: to performNO: not to perform

2 Sequin

NOSequin Up at YES/NO

Sequin Up at sequin YES/NOYESJump insertion YES/NOYES

(Y>0)

F3 [d]

[e]

[f]

thread breakage

tape breakage

NO[d]

YES[e]

YES[f]

6.0[a] L1

6.0[a] L2

5.0[a] R1

5.0[a] R2

NO[b]

YES[c]

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2-2. To convert the first color to the second color and vice versa

When the size of sequins for the first color/second color in design data is opposite to the actual equipped sequin size, this function converts design data collectively.



[a] To counterchange the first color (L1) with the second color (L2) at a part to be sewn by the left device

[b] To counterchange the first color (R1) with the second color (R2) at a part to be sewn by the right device


! CAUTIONThe original design data will be overwritten after conversion. Back up design data according to need (=>p.96).

1


9 Data conversion for sequin output

2

9 Data conversion for sequin output



L1 L2

9 Data conversion for sequin

R1 R2

[a]

[b]

TBF1

*************


Left side

L1L2

Right side

R2R1

This operation counterchanges the following function codes (the same applied to [b] described below).

• Sequin output (the first color)• Sequin output 2 (the second color)

[a]Are you ready?

[b]Are you ready?

NV12


2-3. When using DST design

This setting enables color change on sequin device III (corresponding to Sequin_O and Sequin_O_2) by using DST design (corresponding only to sequin code Sequin_O) that is originally used for single color. After inputting data of DST design, sequin code (Sequin_O) will be allocated to "1" in the right figure A. However, it is possible to switch "1" and "2" in step unit by the following operation.



[a] Setting for color change of device

(2) To set

Sequin_O

Sequin_O_2

12 1 2Left side

Figure A

Right side

12




123456

R

B

1R

* * * *

* * * *[a]1

Select a sequin step.

Select the last needle and press [SET].

12

The following is an example when sewing is performed at the left side device "2" (in the figure A).

Select and press [SET].

12

Left sideIn case of sewing by "1"

In case of sewing by "2"

4 12Select the last needle

4 12

Right sideIn case of sewing by "1"

In case of sewing by "2"

4 1Select the first needle

4 1

When storing data after change to a USB memory, display of "Auto Stitch Type Selection" on the operation panel will be switched in the figure below. At the same time, data of the design (built-in memory) will be also edited automatically, and sequin code in the design will switch from "Sequin_O" to "Sequin_O_2".

4 1212

Example of setting

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3. Sequin device IV

3-1. Setting for device

Set operating condition.



[a] Feeding amount of a sequin chip (L: left side, R: right side)*Select a value that adds about 1.0 to the diameter of chip (rough standard).* In case of 3mm sequin, select “4.0”.

[b] Insertion of automatic jump data when a sequin chip is sewn onYES: to perform

NO: not to perform

[c] Moving up of device at frame steppingYES: to performNO: not to perform

2

2 Sequin


1

Regarding selecting values of [b] and [c] described below, values in the list are recommended (=>p.142). Change as needed.

appears.

F3

2 Sequin

NO YES/NOJump insertion

YESSequin up at YES/NO

4.04.0

Sequin (L)

Sequin (R)

The figure above is a screen when devices are equipped to both sides (L/R).

[a]

[c][b]

[mm]2.0 23.0

[mm]2.0 23.0

frame stepping

A value of [a] limits the maximum rpm of sequin needle (chart below).

[a] rpm

8.5 or less 1000

13.0 800

20.0 or more 600

Select YES when sequin chips are not sewn effectually, but productivity will be decreased.*


About [c]

OU03



Proceed to operation of “3-2. Air compressor” continuously.

3-2. Air compressor

This setting will stop the machine when air pressure of an air compressor decreases.

This completes the setting of this device.



6.0[a] L

6.0[a] R

NO[b]

YES[c]

Air pressure sensor! CAUTION

Select “YES”. Selecting NO cannot detect air pressure of an air compressor. Therefore, if air pressure decreases in the middle of embroidery, it will cause the sequin device to move down and the device or machine could be damaged.


3

1 2

3 Air Pressure Sensor


NO

YES

OU03

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Chapter 11Optional device

1. Setting for device ....................................................p.156

2. Manual operation ....................................................p.162

MW11

156Optional deviceChapter 11

PT03

After installation of software, all setting items of this chapter will return to “No to use”. When the machine is equipped with corresponding option, perform setting again.

1. Setting for device

1-1. Boring

This setting makes boring device available for use.



[a] The chart below

[b] Needle bar No. equipped with device

(2) Select value and [SET]

Device Frame offset[*A]

[*A] When the machine switches to boring, the frame will move to lengthwise direction by 12 mm (right figure [A]).

Data conversion

NO No to use — —

Step1[*B]

[*B] Select this item when design data includes frame offset data.

To useNot to perform Unable

Step3[*C]

[*C] Select this item when design data does not include frame offset data.

To perform Enable

F3

NO/Step1/Step3NO

1 Boring

Needle No. 1

[a]

[b]1 Boring

1 2

A

[a] [b]Step1 1

Optional device157

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1-2. KB-2M

This setting makes KB-2M (cording device) available for use.



[a] YES: To useNO: Not to use

[b] Needle bar No. equipped with device1(st needle) : equipped to the right side9 (In case of 9-needle machine) : equipped to the left side


2

3 Cording

Press it until the object item appears

1F3

YES / NONO

3 Cording

Needle No. 9

[a]

[b]

[a] [b]YES 9


1-3. Automatic lubrication

This setting makes automatic lubrication system available for use.



[a] Type of deviceYES: type to lubricate both to inside of the arm and rotary hook (LB I)Arm: type to lubricate only to the arm (LB II)

NO: without device

[b] When counting reaches the number of setting stitches, the device will perform lubrication to the rotary hook (recommended value: 50000).

[c] When counting reaches the number of setting stitches, the device will perform lubrication to inside of the arm (recommended value: 150000).-: Not to lubricate


2

6 Lubrication


1

appears.

F3YES/Arm/NOYES

6 Lubrication

[st]Lubrication cycle 100000

[a]

[b]

[st]Lubrication cycle 100000[c]

(rotary hook)

(rotary hook)

When the arm is selected, the following screen will appear.

YES/Arm/NOArm

[st]Lubrication cycle 100000

When counting reaches the number of setting stitches, the device will perform lubrication to inside of the arm (recommended value: 150000).

[a]YES

[b]50000

[c]150000

PT03

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1-4. Network

This setting enables LAN connection when using DG/ML by Pulse.

1-5. Bobbin changer

This setting makes bobbin changer available for use.

1-6. AFC

This setting makes AFC available for use.

After the setting, also change “Frame type” (=> p.122). Regarding the following manual operation of AFC, read the separate volume of “AFC user’s manual”.

Manual AFC Sequence SwitchingManual AFC Valve Switching






3

1 2

10 Network


NO

YES


9 Bobbin Changer NOappears.

YES


4 AFC NOappears.

YES

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1-7. Zigzag cord

This setting makes zigzag cording device become possible to use.

Only setting for the device is explained in this manual. Regarding manual operation described below, read the separate volume “Zigzag cording device”.

D2-1: Manual Device - Up/Down

After that, set the value of “3-2. Air compressor” to “YES” (=>p.154).

(1) To switch screen......................................................... (2) Select L or R, and press [SET].


5 Zigzag cording device NOappears.

R

L: Left sideR: Right side

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1-8. Lochrose embroidery device

This setting makes lochrose embroidery device available to use.



[a] NO: not to useL: equipped to the left sideR: equipped to the right sideL+R: equipped to the right and left

[b] Setting whether or not to insert a non-data jump code automatically before feeding out beadsYES: to perform

NO: not to perform

[c] Setting whether or not to insert a non-data jump code automatically after feeding out beadsYES: to perform

NO: not to perform

[d] Moving up of device at frame steppingYES: to performNO: not to perform


After that, set value of “3-2. Air compressor” to “YES”(=> p.154).

2



1

YES/NO

F3


NO YES/NO

YES YES/NO

L

YES

[a]

[b]

NO/L/R/L+R

Jump insertionBefore feed

Jump insertionAfter feed [c]

[d]Device up at frame stepping

Select YES when beads are not sewn effectually, but productivity will decrease.*

Select YES when you want to sew the beads tightly, but productivity will decrease.*


About [d]

L[a]

YES[b]

NO[c]

YES[d]

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2. Manual operation

2-1. Manual Lubrication

Make automatic lubrication system work to lubricate.


4 Manual Lubrication


(Work)

To execute

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Chapter 12Troubleshooting

1. When the machine stopped ....................................p.164

2. When the machine does not sew well.....................p.169

3. Needle breaks. ........................................................p.170

4. To suspend the head with occurrence of error ........p.171

5. How to replace needle (LM head) ...........................p.173

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164TroubleshootingChapter 12

1. When the machine stoppedWhen the machine stops, a code No. will be displayed on the screen. The main stop factors are as follows;

Usual stop (No.100, OIL)

There is no problem.

Stop by occurrence of error (No.200 series, No.500 series)

It will occur when you perform different operation from the machine setting or machine movement comes out from the defined position.

Stop by occurrence of trouble (No.300 series and 600 series)

It is caused by card, harness or communication error.

1-1. Usual stop

No. Stop Factor Corrective Action

1B2 Stop by color change code

Perform Start operation or Frame back/forward operation , or press any operation key (excluding manual frame travel key) to continue operation of the machine.

1B3 Stop by end code.

1B6 Stop by automatic color change offset code (or automatic free setting offset code)

1B8 Stop by temporary stop code

1C1

Stop by stop switch during frame stepping. Start.

Stop by stop switch during trace. To start the machine again, press SET. To reset the setting, press [E] key.

Do not turn OFF the power during display of 1C1. It may not be possible to continue embroidery if the power is turned OFF.

1D1 Stop at the start point of all-head sewing Start the machine and continue embroidery.

1D2 Stop by preset halt (except lubrication, run out of beads)

Press [E] key.1D3 Stop by moving up of zigzag cording device

1D5 Stop by preset halt (due to run out of beads)

OIL Preset halt (Oil) Lubricate the necessary spots, and press [E] key.

[1D2]

Reset >>E

Preset haltStop by Preset halt setting

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1-2. Abnormal stop


211 The main shaft has stopped deviating from the fixed position.

Return the main shaft to the fixed position. Check the main shaft fixed position sensor.

221 (*) The embroidery frame moved to the travel limit position (left) (+X direction).

Move the frame manually so that embroidery can be performed within the set range.

222 (*) The embroidery frame moved to the travel limit position (right) (-X direction).

223 (*) The embroidery frame moved to the travel limit position (front) (+Y direction).

224 (*) The embroidery frame moved to the travel limit position (rear) (-Y direction).

225The frame move to the limit position during trace. Press [E] key. Check the current frame position.

The frame moved to the software limit position during trace. Press [E] key.

229 Power restoration became a state of incompletion Power restoration is to be executed again.

241 M-axis motor is in the state of set free. Release the state of set free.

251 Oil of lubricating pump is lacking. Lubricate to the lubrication tank.

258 Upper dead point sensor error (Sequin device III only) Check the sensor.

259 Lower dead point sensor error (Sequin device III, zigzag cording device) Check the sensor.

25A Sequin color change sensor error (Sequin device III only) Check the sensor.

271 Nipple motor is in the state of set free. Release the state of set free.

281 The target needle position is not detected even after 15 seconds from start of color change at FM head.

Return the needle position so that it becomes the correct display. Adjust or replace the potentiometer (needle position sensor).

291Upper thread breakage is detected. Check thread.

TC sensor card error Replace TC sensor card.

292 Material feed error occurred at zigzag cording device. Check the material. Check the sensor card, harness etc. of zigzag cording device.

293 Under thread breakage is detected. Check under thread.

294 Sequin tape breakage is detected (Sequin device III only). Check the material.

2B1 Network does not work normally. Check connecting status of cable, setting status of device such as personal computer.

2B3 Data exists in an end code.Correct design data.

2B4 Function code error

2B7 Data set is not completed. Set data.

2B8 Frame back was performed without data set. Do not perform frame back.

2BA Memory capacity exceeded Delete unnecessary design(s) registered in the memory.

2BB Available range to perform frame back was exceeded. Do not perform frame back any more.

2BC

No design is registered in the memory at all. Register designs in the memory.

The delete of design in process of embroidery was attempted.

To perform memory delete of design in process of embroidery, perform data input of other data or perform data input of the same design again.

Data edit was attempted during embroidery. Do not perform data edit during embroidery.

2BE Start and End codes are not set as a one pair in satin conversion, sequin, boring and low speed code. Set again so that start and end codes become as a pair.

2C1 Machine was started during setting of data edit or automatic stitch type selection. Start the machine after ending the setting.

PT03


1-3. Stop by trouble

2C2 Setting for option is incorrect. Set correctly.

2C6 The machine was operated during working of bobbin changer. Do not operate the machine during working of bobbin changer.

2C7 Wrong password is input. After pressing [E] key, input the correct password.

2C8 Sleep mode key was pressed during trace. Press [E] key.

2C9 Time was changed during setting of Password (Time-based Limit) Press [E] key.

2CA The power is not turned OFF/ON . Turn OFF/ON the power.

2CE Stop by safety device Remove the obstacle, press [E] key, and then press start switch.

2E2 Air pressure of the regulator has become lower than the rated value. Check the air compressor. Check the origin of air supply.

2E3 Power supply failed during operation. Perform power resume operation after turning ON the power.

B01 Abnormality occurred in reading/writing. Copy design to a new USB memory and use it.

B04 USB memory is not inserted. Insert.

BC1 Design No. is not found. Register designs.

BC2 The same file name exists in USB memory. Change the file name.

BC5 Insufficient remaining capacity of USB memory Replace with a USB memory with enough remaining capacity.

5B1 It is not possible to input data due to abnormal contents of configuration in TCF design. Check the design.

5C1 Data set was performed without absolute origin memory after installation of software. Perform frame origin memory (=>p.139).

5C2 Operation was performed during moving up/down of sequin device. Perform operation after moving up/down of the device.

5C3 Setting error of sequin device III Check the setting of panel.

6D1 File error of frame drive parameter Install the software.


311 Encoder A signal does not change for 5 seconds.Check the encoder or encoder signal lines.Check the main shaft driver for excitation.

312 Encoder Z signal status does not change. Check the encoder or encoder signal lines.

316 Main shaft motor error or main shaft driver error<No.316, 322- , 323- ]Turn OFF/ON the power (each driver setting will be reset). When it is not possible to recover from the trouble, replace the card.<No.317>Check the position of take-up lever clutch. Check motor or sensor.

317 Take-up lever clutch error

322-Abnormality of X-axis driver

323- Abnormality of Y-axis driver

32A The machine cannot memorize excitation of X-axis driver. Turn OFF/ON the power.Check connection of each frame driver motor and/or sensor wire.Replace the corresponding frame driver or frame motor.32B The machine cannot memorize excitation of Y-axis driver.

32E The machine cannot complete X-axis origin search within the time. Check setting for embroidery space at software installation.

Check the sensor card.32F The machine cannot complete Y-axis origin search within

the time.

331 Abnormal signal of bobbin changer has been detected. Operate the bobbin changer manually to check the place where movements are bad, and adjust it.


* *

* Description of mark differs depending on factor. The same is applied to No.323.

*

*

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347 Control error of M-axis drive motorTurn OFF/ON the power.Replace motor, mechanical parts, or head card of the corresponding head.

353 Abnormality occurs in up/down color change driver (Sequin device III only). Check the card.

354 Sequin/zigzag cord motor overcurrent Turn OFF/ON the power. Check and/or replace the head card. Decrease rpm.362 Jump motor overcurrent

371 Control error of nipple drive motorTurn OFF/ON the power.Replace motor, mechanical parts, or head card of the corresponding head.

382 The needle position signal status during color change does not change for 1 second and more.

Check the color change motor and power supply circuit.Check the potentiometer (needle position sensor).

383Needle position was abnormal. Check setting for the number of needles at installation of

software.

There was no needle position signal during rotation of the main shaft. Check the potentiometer (needle position sensor).

387 Color change motor sensor error Check encoder signal wire of color change motor.

3A6 ATH knife retractable position has become nonuniform. Check the position of ATH movable knife.

3A9 Upper thread holding motor overcurrent Turn OFF/ON the power. Check and/or replace head card.

3B5MC

Communication error (among CPU card, USB hub and machine card), USB communication error due to color change position, 24 V power supply system error, power supply card error

Check harness connection among CPU card, USB hub and machine card.Check and/or replace power supply card.Check and/or replace 24 V power supply.

3B5S

Communication error (among CPU card, USB hub and main shaft driver), USB communication error due to color change position, 280 V power supply system error, power supply card error

Check harness connection among CPU card, USB hub and main shaft driver.Check and/or replace power supply card.

3B5X

Communication error (among CPU card, USB hub and X-axis driver), USB communication error due to color change position, 280 V power supply system error, power supply card error

Check harness connection among CPU card, USB hub and X-axis driver.Check and/or replace power supply card.

3B5Y

Communication error (among CPU card, USB hub and Y-axis driver), USB communication error due to color change position, 280 V power supply system error, power supply card error

Check harness connection among CPU card, USB hub and Y-axis driver.Check and/or replace power supply card.

3B7 Communication error inside the controller, bad communica-tion (between CPU card and switch card)

Turn OFF/ON the power.Check harness connection between CPU card and switch card.Replace CPU card or switch card.

3B8 Impossible to communicate with sequin device III Check the sequin controller card or connection.

3B9 No response from up/down color change driver (Sequin device III only).

Check the sequin driver card (Occurred only when power is turned ON).

3BA Communication error with sequin device III Check the sequin controller card or connection (Occurred only when power is turned ON).

3BCMC Communication speed error (machine card) Check/replace machine card.

3BCS Communication speed error (main shaft driver) Check and/or replace the main shaft driver.

3BCX Communication speed error (X-axis driver) Check/replace the X-axis driver.

3BCY Communication speed error (Y-axis driver) Check/replace the Y-axis driver.

3BDMC

Error of ID written to the card. Driver not for machine card is connected. Check/replace machine card.

PT06


3BDS

Refer to 3BD (MC) described above. Driver not for the main shaft is connected. Check and/or replace the main shaft driver.

3BDX

Refer to 3BD (MC) described above. Driver not for X-axis is connected. Check/replace the X-axis driver.

3BDY

Refer to 3BD (MC) described above. Driver not for Y-axis is connected. Check/replace the Y-axis driver.

3BF Remaining number of the beads cannot be grasped. Check/replace the head card.

3C1 Contact error of the bar switch or start/stop switch, breakage of the switch harness, or bad connection of the connector

Check the connector and the connecting terminal.Replace the limit switch/switch assembly.

3C2 In the state of table offset switch pressed(Only at turning ON the power, release of sleep mode) Check the signal wire of table offset switch.

3C3 Mis-setting of the number of heads in Machine Type (=>p.136) Check the contents of setting.

3D6There is abnormality in the program or in the CPU card. Check the CPU card.

The software is not installed normally. Install the software.

3DB Lack of system RAM capacityTurn OFF/ON the power.Replace CPU card.

3DC Abnormality of memory deviceTurn OFF/ON the power.Install the software.Replace DOM or CPU card.

3DD Abnormal system installationInstall the software.Replace DOM or CPU card.

3DE Abnormality of external memory deviceTurn OFF/ON the power.Check/replace the USB memory, or replace the CPU card.

6D2 Communication line is not connected.

Turn OFF/ON the power.Check harness connection between CPU card and USB hub.Check and/or replace power supply card.Check and/or replace DC power supply.Install the software again.

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2. When the machine does not sew well(1) Case to be conducted by the customer

(2) Case to be conducted by the distributor

Cause Corrective Action

Bad thread tension Adjust tension. Upper thread (120 to 140 g), under thread (20 to 30 g)

Quality of thread is bad. Poor thread flow Use good quality thread. Spray silicone.

Direction of needle is bad or needle bents. Adjust to face to the front or to the right a bit. Replace.

Applique glue is stuck on needle. Remove adhered glue.

Contamination, run-out of oil of rotary hook Perform cleaning and lubrication (=>p.177).

There are many fine stitches of 0.5 mm or less in design data. Remove fine stitch(es) (=>p.97).

The fabric is lifted too much against the needle plate. The fabric touches the needle plate too much. Stretch the fabric again so that it touches needle plate lightly.

Run-out of oil of needle bar Lubricate (=>p.178).

There is a scratch on the thread course. Grind it with sandpaper etc. Replace.

Bad height of presser foot Perform adjustment so that height fits to fabric/material.


Scratch, abrasion of rotary hook Grind it with sandpaper etc. Replace.

A clearance between needle and hook point of rotary hook is not suitable. Perform adjustment so that a clearance becomes 0.1 to 0.3 mm.

The gap between rotary hook and rotary hook support is narrow. Perform adjustment so that a clearance becomes about 0.5 mm.

Timing between needle and rotary hook is too early or too late. Adjust main shaft angle between 198 to 203 (Reference value is 200 ).

Bad adjustment of lower dead point and/or upper dead point of needle bar Adjust to the standard value using the lower dead point gauge.

Play of rotary hook shaft is big in back and forth direction. Adjust the play.

There is a play on the fringe of frame. Adjust the play. Replace the part.

Rotation of the main shaft is not smooth. Perform alignment of the shaft.

Abrasion/breakage of neighboring parts of take-up lever drive and/or needle bar drive Replace the part.

Play of needle bar case (in right and left direction) is big. Adjust.

Bad take-up lever timing Adjust start-up timing.

Tension of upper/lower shaft connecting belt is weak. Adjust.

Set screw of the main shaft timing pulley is loose. Tighten again.

Setting for the machine does not match embroidery condition. Change setting of Frame Start Timing (=>p.121).

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3. Needle breaks.(1) Case to be conducted by the customer


4. Bad finishing of sewing(1) Case to be conducted by the customer




Density of design data is very high. Correct data. Delete unnecessary underlay stitching.

The material is too thick or hard. Use material suitable for embroidery.

Bobbin is deformed and it touches the needle. Replace the bobbin.

Bad quality of needle, mismatching to embroidery condition Use good quality needle. Use needle that fits to embroidery condition.

Vibration of the machine is big. Adjust leveling.


A clearance between needle and hook point of rotary hook is not suitable. Perform adjustment so that a clearance becomes 0.1 to 0.3 mm.

Bad needle location Perform adjustment so that needle locates to the center of needle hole.

Play of needle bar case (in right and left direction) is big. Adjust.

Abrasion of needle catcher of rotary hook Replace the rotary hook.

The floor vibrates. Change installation site of the machine.




Quality of thread is bad. Poor thread flow Use good quality thread. Spray silicone.

Density of design data does not match with material and/or thread. Correct data.

Bad frame attaching and fixing of the fabric Attach the frame correctly. Fix the fabric firmly.

Thread, needle and/or size of needle plate do not match with embroidery. Make combination that fits to design data/material.

R.P.M. is too high. Decrease R.P.M.



Abrasion/breakage of neighboring parts of take-up lever drive and/or needle bar drive Replace the part.

Bad take-up lever timing Adjust start-up timing.

Belt tension of drive system is too strong or too weak. Adjust.

Setting for the machine does not match embroidery condition. Change setting of Frame Start Timing .(=>p.121).

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5. To suspend the head with occurrence of errorWhen it becomes impossible to perform embroidering by all heads due to malfunctioning of tension base card,this working makes the remaining heads perform embroidering by making the head with occurrence of trouble become suspended head.

[In case of FM head]

(1) Detach the wiring cover (1 in the figure below).

(2) Connect the jumper connector 4 to the head card 2 (right figure).

[Example]To suspend the third head (odd-numbered head), connect the jumper connector 4 to the connector 3.

One piece of the head card 2 is used for two heads.

! DANGERTo detach the wiring cover, be sure to turn OFF the power. Card that generates high voltage is attached to the back face of the square pipe. There could be danger of electric shock.

1

4

Accessory

CN9 CN20

For odd-numbered head For even-numbered head

3

2

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[In case of LM head]



[a] Head 1 (right figure)

[b] Head 2

[c] It indicates the next page exists.

(2) Select the head to suspend. Select OFF and press [SET].


After turning ON the power, press F5 key within ten seconds and keep on pressing it. The screen will switch to the right screen.* It takes a while.

10 Cut off Head Control


3

F5


PW

1 Memory Initialization of Driver excitation


F5

PW

1

2

ON

ON3 ON4 ON5 ON6 ON7 ON

1

2

[a]

[c]

[b]

123456

OFF2

Example

[b]

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6. How to replace needle (LM head)

[Working procedure]

(1) Move up the tension base switch (Figure 1 below) of the head at which needle is replaced until the lamp 2 starts blinking (it will become possible to move bobbin and nipple by hand).

(2) Remove the screw 3 to detach the double bobbin 4.

(3) Turn the holder 5 and the groove of nipple 6 to the left by about 30 to 40° from the front of head 7.

(4) Loosen the screw 9 by using the hexagon wrench 8 (accessory) to replace the needle 10.

<To return to the original condition>

Move up the switch 1 to Top once.

Bobbin and nipple will return to the original position. Nipple

Bobbin

2 1

This operation is effective only when LM head is selected.

4

3

Fix the screw 9 in the state that the needle is lifted by tweezers so that there is no gap here.

Front view

DBK5 #14 (Standard needle)

Groove should face to the front.

9

8

10

9

5

6

730 to 40°
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Chapter 13Maintenance

1. Warning items for safety .........................................p.176

2. Cleaning..................................................................p.177

3. Lubrication...............................................................p.178

4. Greasing..................................................................p.180

5. Inspection................................................................p.181

6. Repair......................................................................p.182

7. When replacing electrical component .....................p.182

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176MaintenanceChapter 13

1. Warning items for safety

The spots as shown in the figure below are attached with cards that generate high voltage. Other personnel than the service man approved by TAJIMA should not open the covers. You could get an electric shock of high voltage.

Daily maintenance (cleaning, lubrication, greasing, inspection) should be performed by personnel who has been trained properly.

“Repairs” and/or “replacement of electrical component” must be done only by the service personnel assigned and trained by Tajima or qualified technician (Consult your distributor.)

When starting operation again, attach all the detached covers as they originally were.

Perform daily maintenance (cleaning, lubrication, greasing, inspection).Neglect of daily maintenance could cause troubles. Damage due to neglect of daily maintenance may be judged as “Outside the scope of warranty”.

If the machine is not used for a long period, turn the power switch ON in regular intervals.Although each card of the machine has a backup battery, data may be lost for about one month because voltage of the battery will come down gradually due to discharge when the power switch is turned off.

Assure enough illumination.Assure 300 lux or more for working areas including underneath part of the machine table when changing under threads or performing daily maintenance.

Do not turn ON the power with the main shaft fixed. The machine could be broken.

! DANGER

! WARNING

! CAUTION

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2. Cleaning

When you clean the machine, turn OFF the power switch. The machine could catch you up resulting in severe injury.

(1) Head............................................................ [About once a week]

Clean each section by using a commercially available cleaning tool or brush (accessory).Use of an air compressor will facilitate working.

An example when using a cleaner

Brush

An example when using an air compressor

! WARNING

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(2) ATH, rotary hook (left in the figure below) .................. [Every day]

(3) Drive system (right in the figure below)....... [About once a week]

3. Lubrication

When you lubricate the machine, turn OFF the power switch. The machine could catch you up resulting in severe injury.

Hole for air gun(When using an air compressor)

*1:

*1

An example when using an air compressor

Use the TF oil (packed with the machine), or the equivalent (viscosity grade = equivalent to VG20).

When the machine is equipped with automatic lubrication system, refer to the user’s manual of this device.

[Rotary hook]

Lubricating spot Cycle

1. Lubrication hole of rotary hook (refer to 1 in the figure below) About once per 5 to 6 hours

2. Rail section of rotary hook

Lubrication to rail section

1

2

To lubricate to 1, attach the nozzle (accessory) to the tip of the oiler. Cut the tip of the nozzle according to necessary length.

Nozzle

! WARNING

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[FM head]

[LM head]


1. Needle bar drive shaft (either one spot is OK)

About once a week

2. Wick

3. Needle bar (all needles)

4. Parts in the arm

5. Needle bar (spot indicated by red mark)


1. Needle bar drive shaft

About once a week2. Needle bar

3. Parts in the arm

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1

55

4 *1[ ]

*1[ ]

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4. Greasing

When you grease the machine, turn OFF the power switch. The machine could catch you up resulting in severe injury.

When performing greasing, use mineral oil-based lithium grease (recommended) or the equivalent.

Part name in the list below is abbreviated name (For details, refer to the separate parts list).

[Parts 2 and 3 of FM head]Slide needle bar case to the last needle.

Greasing spot Cycle

1. Bearing case

Once/3 months2. Roller

3. Cam A

4. Cam B

[A typical example]Tube type Spray type

Parts 2 and 3

Part 4

1

1

3

When you perform greasing, consult the distributor.

* Numbers in the figure accord with the paragraph numbers in the left list.

2

3

1

4

2

! WARNING

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5. Inspection

Greasing spot Cycle

5. Gear

Once/6 months6. X/Y drive system

7. ATH cam

Turn OFF the primary power supply before you start working. Even if the primary power supply is turned OFF, some circuits are supplied with voltage. Wait until they are discharged completely (four minutes), and then start working.

Inspection Point Action Inspection Cycle

Attaching of each type of cover Attach all the covers.

At start of working

Setting condition of embroidery thread Set it correctly.

Check breakage and/or bent of needle. Replace the needle.

Lubricating condition of each section Lubricate.

Lubrication system Refill oil.

In the state of attachment attached Attach it correctly.

6

5

7

7

! WARNING

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6. Repair

7. When replacing electrical componentAfter replacing some electrical component, perform working according to the chart below.

Inspection Point Action Inspection Cycle

Belt tension (main shaft, X/Y drive system)

Adjust.

* Please consult the distributor.Once/3 months

If the machine needs repairs, the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician. (consult your distributor.) Do not change the specification nor modify the parts of the machine without due consultation with Tajima. Such modification may risk the operational safety.

Turn OFF the primary power supply before you start working. Even if the primary power supply is turned OFF, some circuits are supplied with voltage. Wait until they are discharged completely (four minutes), and then start working.

When restarting the machine after repairs, attach all covers etc. which were removed for repair operation.

For the machine repairs, use TAJIMA genuine parts for replacement.

Replacement of electrical component must be done only by the service personnel assigned and trained by Tajima or qualified technician. (consult your distributor.)

Turn OFF the primary power supply before you replace electrical component and check connection of connector on the power supply card. Even if the primary power supply is turned OFF, some circuits are supplied with voltage. Wait until they are discharged completely (four minutes), and then start working.

To start the operation again after completion of replacement, attach all the detached covers as they originally were.

Electrical component to replace Necessary works

LM (or FM) head card, machine card, main shaft driver, X driver, Y driver, operation panel, CPU card

Perform installation of software and the series of setting (1-1. to 1-7.) (=> p.134). After replacing the operation panel and CPU card, password and each setting value will return to the initial value. Perform setting again.

Power supply card How to connect the connector (CN11) on the power supply card

! WARNING

! CAUTION

! WARNING

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Chapter 14Appendix at the back of the manual

1. Terminology .................................................................p.184

2. Ambient noise level .....................................................p.186

3. Main shaft stop position...............................................p.186

4. Power supply specifications ........................................p.187

5. Machine weight ...........................................................p.187

6. Layout of electrical component, card...........................p.188

7. Electrical system diagram (TLMX mixed type) ............p.190

8. Electrical system diagram (TLMX triple mixed type) ...p.192

9. Electrical system diagram (TLMX100, T00) ................p.193

MW11

184Appendix at the back of the manualChapter 14

NV12

1. Terminology

The following terms apply to all models in common. There might be a case that it does not correspond depending on model.

DGFFile that indicates design image. It is necessary to handle TBF, CT0 and DGF as a set on a personal computer.

DriverControl card to make the frame or main shaft drive. X-axis driver, Y-axis driver, main shaft driver etc. are included.

DSTStitch data of TAJIMA ternary format. Data mode is T.

<E>ExcitationTo keep frame motor drive. It is not possible to move the frame by hand during excitation.

<F>Fixed pitch movementHorizontal frame travel to the neighboring head by head interval.

Fixed positionAngle of the main shaft at which the main shaft motor stops (stop position).

Frame BackTo move the embroidery frame only to the returning direc-tion of stitches with the needle bar(s) stopped.

Frame coordinatesFrame position in embroidery space. It is indicated such as “X: -153.2, Y: +120.4”.

Frame forwardTo move the embroidery frame only to the advancing direc-tion of stitches with the needle bar(s) stopped.

Frame limitLimit position that the frame can move (it is indicated by mark-off line on the table).

Frame originAn anchoring point to calculate the current frame position (X: 0.0, Y: 0.0).

Frame steppingTo move only the embroidery frame with the main shaft of the machine kept stopped during embroidery.

Function codeCommand code that controls general movements of the machine. All design data consists of function codes.

<A>Absolute originAn anchoring point to calculate the current frame position (X: 0.0, Y: 0.0).

ATHAbbreviation of Automatic Thread Trimming and Holding Device.

Auto JumpTo make a stitch divided into stitches of the setting value or less when its stitch length exceeds the setting value.

<B>BacklashA play (gap) generated by shock at drive system or around the frame when a stitch returns (when frame drive is reversed). It may affect finish of sewing.

<C>CleanupTo remove a fine stitch included in design data and to assign it to the stitches before and after. It is effective to reduce thread breakage.

Condition dataEmbroidery condition included in design data (needle bar selection, data conversion, repeat, start position, automatic offset).

CT0File including information of needle bar selection and start position. It is necessary to handle TBF, CT0 and DBF as a set on a personal computer.

<D>Data modeSaving mode of design data (T, T2, T3).

Data setTo input design data to the built-in memory to start the machine.

D-axisDrive axis to make sewing needle or nipple rotate (TCMX series).

Design start positionStart position on design data (0th stitch).

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<S>Satin stitchRepeated zigzag stitches. It is mainly used for hem of appli-que, logo, mark, flower design etc.

Sequin needleNeedle that sews sequins in sequin device. It indicates the first needle or the last needle.

Sewing start pointThe point where the first stitch data exists in design data (It differs from design start position).

Start positionThe position where embroidery is started (indicated by X/Y coordinates) by the bar switch (or start switch) after data set. When automatic offset is set, the position after offset frame travel becomes a start position.

StepBreak point of color change.

Stop at the lower dead point (pseudo-fixed position)To stop the machine with needle stuck in cloth at end of embroidery (end code 2) (Stop at the lower dead point).

<T>Table offsetTo move the frame to the rear direction temporarily to facili-tate threading. It is mainly effective when the frame is posi-tioned at table cut section.

Tatami stitchStitch to be filled in a certain amount of area. It is mainly used for big logo, background, underlay etc.

TBFStitch data of TAJIMA binary format. Data mode is T2. It can correspond much more function codes compared with DST. It is necessary to handle TBF, CT0 and DBF as a set on a personal computer.

TCFData integrating TBF, CT0 and DFG. Integration facilitates handling of design data. Data mode is T3.

Tie StitchesFastening stitch to be executed before thread trimming (stitch to prevent fray).

<H>Head groupFunction that assumes plural heads as one head by grouping them. This enables large design embroidery or multi-colored embroidery of more colors than the number of needles.

<I>InchingMovement to stabilize start of sewing by moving needle bar slowly before the main shaft starts usual operation. It is exe-cuted before thread trimming to stabilize thread trimming.

<J>JumpTo make only the frame move in the state that needle bar does not move down during operation. It is possible to make a longer stitch than one stitch of the maximum length.

<M>M-axisDriving axis that makes nipple or bobbin rotate (TLMX series).

<O>Offset start positionA frame travel start position set by operation of automatic offset. A position to make the machine stand by to facilitate changing of frame and/or fabric by moving the frame to the front automatically in the middle of sewing or at the end of sewing.

<P>ParameterSetting item that decides working condition of the machine.

<R>Return StitchFastening stitch to be executed at start of sewing (stitch to prevent misstitching).

Running stitchDecorative stitch of straight line or curved line only.

NV12


2. Ambient noise levelThe ambient noise level of the machine is less than 85 dB. Measuring conditions are as follows:

1. Measuring ambience (refer to the illustration shown right)

2. Measuring positionMeasured at B and C*Higher value is adopted. Height: 1.6 m from the floor

3. Working condition of the machineFabric is stretched on the border frame and satin stitch sewing of stitch length 4 mm is executed.

4. RPMThe maximum number of revolutions of the machine

5. Measuring instrumentConformity to IEC61672-1:2002 Class 1

3. Main shaft stop positionThe main shaft of this machine stops at the fixed position (between 97.5 to 107.5°).

When the machine stops at the fixed position, fixed position indicator lamp lights (=> p.15).When operating the machine with deviated from the fixed position, code number 211 will be displayed (=> p.165).

[How to restore]Turn OFF the power and adjust the main shaft angle to the fixed position by using the accessory main shaft handle 2 while watching the angle indicator plate (right figure 1).

<Y>Y-axis drive systemDrive system to make the embroidery frame move in length-wise (Y) direction.

Y dataData to make the embroidery frame move in lengthwise (Y) direction. It is indicated by moving direction (code: +/-) and value (mm).

<Z>Z-axisDrive axis to change needle height (TCMX series).

Zigzag cording needle

Needle that sews cord in zigzag cording device. It indicates the first needle or the last needle.

<W>Weak brake (Main shaft motor brake)To fix the main shaft by brake of the main shaft motor so that the main shaft does not rotate when it is stopped.

<X>X-axis drive systemDrive system to make the embroidery frame move in crosswise (X) direction.

X dataData to make the embroidery frame move in crosswise (X) direction. It is indicated by moving direction (code: +/-) and value (mm).

5 m or more

5 m or more 5 m or more

1.0 m

1.5m

A

C

B

A: Position of needle locationWall

5 m or more

1

2

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4. Power supply specificationsSince power spec. of the machine is specified clearly as shown below, use the machine under these conditions.

1. Voltage, allowable voltage range: +/-10% of the rated voltage

2. Power consumption (max)

3. Frequency: 50/60 Hz

4. Insulation resistance: 10M ohms and larger (at 500 V Megger)

5. Machine weightRefer to the spec. plate (figure 1 below).

Apparent power Active power

TLMX-908 2.0 kVA 1.6 kW

TLMX-T0908

Since there is danger of electric shock due to leak current, be sure to ground the earth cable of the machine. In addition, degree of grounding should be type D or higher (grounding resistance 100 ohms or less).In addition, degree of grounding should be type D or higher (grounding resistance 100 ohms or less).

! WARNING

1

MW11


6. Layout of electrical component, card

A

[Triple mixed type]

134 4

8

10

9

17

18

5 6 5 7 5 5 6 5 5 7

Next page

A

[T00]

134

8

10

9

17

18

5

Next page

444 2

24 4 4

13

13

[Mixed type]

[Mixed type] [Triple mixed type]

[100]

[100] [T00]

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A1. Extension machine card (option)

2. Electro-magnetic counter

3. Machine card

4. Tension base card

5. LM head card

6. FM head card

7. Extension head card (option)

8. X driver

9. Y driver

10. Main shaft driver

11. DC power supply (24 V)

12. DC power supply (5 V/12 V)

13. No fuse breaker

14. Power supply card

15. Noise filter

16. Terminal base

17. Transformer

18. Operation panel

Only when sequin double-side spec.*

Layout differs depending on spec.*

Existence/absence differs depending on spec.*

12 12

11 11 11 11 11

14 1416

1615 15

It differs depending on spec (either B or C below).

B C

MW11


7. Electrical system diagram (TLMX mixed type)

Power supply card

Head card

TC sensor card

Tension base card

Machine card

ATH motor

ATH knife retracting sensor

Picker solenoid1st to the last head

Sequin air valve L (OP)

Sequin air valve R (OP)

Beam sensorSequin air sensor (OP)

Head card

Main shaft

X driver

Y driver

Main shaft driver

Main shaft fixed position sensor

Beam sensor

Limit switchOrigin sensor

CN10 CN6CN2

CN4

CN1

CN7

CN3

CN12CN8CN3CN2CN4

CN7

CN18CN15CN17CN16

CN9

CN1

CN2

CN3CN1

CN2

CN6

CN9

CN7

CN3

CN1

CN2

CN6

CN9

CN7

CN3

CN1

CN2

CN6

CN9

CN7

CN22 CN15

CN28CN29CN10CN27CN26

CN25

CN13 CN7

CN1

CN24CN9CN2

CN12CN8CN3CN5CN6

CN7

CN10CN21CN19CN18CN16CN11

CN20CN9

CN1 CN1

CN2 CN2

Emergency stop switch

Driver CPU card

Y motor

Main shaft sensor

Driver CPU card

Driver CPU card

Origin sensor

Upper thread holding motorJump motor

Sequin motor L/R(*1)

Upper thread lock

Upper thread lockSequin motor L/R(*1)

Jump motorUpper thread holding motorPosition marker

Limit switch

CN8

CN8

In case of single-side mounting (L or R). In case of right and left mounting (LR), extension head card is attached.To G (=> p.191)

Main shaft

USB hub

CN2

CN15 V, 12 V power supply

CN1

CN224 V power supply

1st pairLM head

M-axis motor

Zigzag swing motorCN5

Jump motor

Nipple motor

1st pair/

FM head2nd pair

1st pair 2nd pair

Head card

Same as left

CN12CN8CN3CN2CN4

CN7

CN18CN15CN17CN16

CN9

CN1

CN2

2nd pairLM head

CN5 Zigzag swing motorJump motor

CN11

CN1


To F

CN6

CN1

CN11

Extension

CN8

CN9

CN10

CN7

CN3

machine card

CN4

Bar switch, start/stop switch

To B

(=> p.191)

(=> p.194)

Color change motor

Color change potentiometer

CN4

Jog remote-controllerCN14

M-axis motor

Nipple motor

Table offset switch

*1:

CN22 Sequin L/R switching

To G (=> p.191)

To the next head card


6.5-inch LCD: Refer to p.191

CN9 CN11 CN7

CN4

CN6 CN5 CN2

17-inch LCD

Switch card

Capacitor card

CN

1

CN2

CN9 CN12

CN10Carrier card

CPU card

(=> p.191)To A

Relay

Terminal base

Noise filter

X motor

X encoder

Same as left

Same as left

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Composition of head card (mixed type)

Common to all models (mixed type, triple mixed type, 100, T00)

6.5-inch LCD panel

CN7 CN12 CN8Head card

1st pair


1st, 2nd pairFM headLM head

CN7 CN12 CN8Head card2nd pairLM head


3rd pairLM head


3rd, 4th pairFM head


4th pairLM head


5th pair


5th, 6th pairFM headLM head


6th pairLM head


7th pairLM head


7th, 8th pairFM head


8th pairLM head

CN1

CN2 CN22 CN15

CN24

USB hub

To head card of the 9th pair

24 V power Machine card

To the operation panel

To power supply card

F

24 V power supply is added to every 4 pairs.Arrangement of head cards is the order viewing from the back of the square pipe.supply

CN5

CN9 CN12

CN10

Carrier card

CPU card

CN4CN11

LAN

USB

Back face of panel

CN

13

CN

2A B

CN1

Extension

CN8

CN9

CN10

CN7

CN3

machine card

CN4

Lubrication valve drive

Lubrication pump

AFC valve

Bobbin changerCN11

Extension

CN4

CN3

head card

Sequin motor L

Sequin motor R

1st pair

CN7

CN6

Sequin motor L

Sequin motor R

CN5

CN2

CN1

G

CN22

CN19

CN6

USB connector card

US

B

I/F connector card

2nd pair

CN4 CN11 CN7

CN9

CN6 CN5 CN2

Backlight inverter

Switch card

Capacitor card

CN

1

CN1 CN1

CN5

CN

2 6.5-inch LCD

CN9 CN12

CN10Carrier card

CPU card

To A

USB hub

(Figure above)

NV06


8. Electrical system diagram (TLMX triple mixed type)

Power supply card

Head card

TC sensor card

Tension base card

X motor

Machine card

ATH motor


Picker solenoid1st to the last head

Sequin air valve L (OP)

Sequin air valve R (OP)

Beam sensor

Sequin air sensor (OP)

X encoder

Head card

Main shaft

X driver

Y driver

Main shaft driver


Beam sensor


CN10 CN6CN2

CN4

CN7

CN3

CN12CN8

CN3CN2CN4

CN7

CN18CN15CN17CN16CN9

CN1

CN2

CN3CN1

CN2

CN6

CN9

CN7

CN3

CN1

CN2

CN6

CN9

CN7

CN3

CN1

CN2

CN6

CN9

CN7

CN22 CN15


CN25

CN13 CN7

CN1

CN24CN9CN2

CN12CN8CN3CN5CN6

CN7

CN10CN21CN19CN18CN16CN11

CN20CN9

CN1 CN1

CN2 CN2


Driver CPU card

Y motor

Y encoder

Driver CPU card

Driver CPU card

Origin sensor

Upper thread holding motorJump motor

Sequin motor L/R(*1)

Upper thread lock

Upper thread lockSequin motor L/R(*1)

Jump motorUpper thread holding motorPosition marker

Limit switch

CN8

CN8Main shaft sensor

USB hub

CN2


CN1


1st groupR-side

M-axis motor

Zigzag swing motorCN5Jump motor

Nipple motor

FM head

1st pair 2nd pair

CN11

CN1


To F

CN6

CN1

CN11

Extension

CN8

CN9

CN10

CN7

CN3

machine card

CN4


To B

(=> p.191)

(=> p.194)

Color change motor

Color change potentiometer

CN4


LM headCN20CN19

Take-up lever

Take-up lever

Head card

CN12CN8

CN3CN2CN4

CN7

CN18CN15CN17CN16CN9

CN1

CN2

1st groupL-side

M-axis motor


Nipple motor

LM headCN20CN19

Take-up lever

Take-up lever 1st group/2nd group

Table offset switch

In case of single-side mounting (L or R). In case of right and left mounting (LR), extension head card is attached.To G (=> p.191)

*1:

CN22 Sequin L/R switching

To G (=> p.191)



CN1

CN9 CN11 CN7

CN4

CN6 CN5 CN2

17-inch LCD

Switch card

Capacitor card

CN

1

CN2

CN9 CN12

CN10Carrier card

CPU card

(=> p.191)To A

Relay

Terminal base

Noise filter


Same as left Same as

leftSame as left

Regarding composition of head card, refer to p.194.

clutch motor

clutch sensor

clutch motor

clutch sensor

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9. Electrical system diagram (TLMX100, T00)

Power supply card

Head card

TC sensor card

Tension base card

X motor

Machine card

ATH motor


Beam sensor

X encoder

Main shaft

X driver

Y driver

Main shaft driver


Beam sensor


CN10 CN6CN2

CN4

CN7

CN3

CN12CN8CN7

CN18CN15CN17CN16CN9

CN1

CN2

CN3CN1

CN2

CN6

CN9

CN7

CN3

CN1

CN2

CN6

CN9

CN7

CN3

CN1

CN2

CN6

CN9

CN7

CN22 CN15


CN25

CN13 CN7CN1

CN24CN9CN2


Driver CPU card

Y motor

Y encoder

Driver CPU card

Driver CPU card

Origin sensorLimit switch

CN8

CN8Main shaft sensor

USB hub

CN2


CN1


1st head


Nipple motor

CN11

CN1


To F

CN6

CN1

CN11

Extension

CN8

CN9

CN10

CN7

CN3

machine card

CN4


To B

(=> p.191)

CN4


Take-up lever clutch motorTake-up lever clutch sensor

CN19

CN20

CN6 Tension release motor

M-axis motorCN3CN2CN4

Head card

CN12CN8CN7

CN18CN15CN17CN16CN9

CN1

CN2

2nd head


Nipple motor

Take-up lever clutch motorTake-up lever clutch sensor

CN19

CN20

CN6 Tension release motor

M-axis motorCN3CN2CN4


1st pairR-side

1st pairL-side

T00 T00

100 100


(=> p.194)

CN1

CN9 CN11 CN7

CN4

CN6 CN5 CN2

17-inch LCD

Switch card

Capacitor card

CN

1

CN2

CN9 CN12

CN10Carrier card

CPU card

(=> p.191)To A

Relay

Terminal base

Noise filter


Same as left

Regarding composition of head card, refer to p.194.

NV10


Composition of head card (triple mixed type)

Composition of head card (100, T00)

CN7 CN12 CN8CN7 CN12 CN8CN7 CN12 CN8 CN7 CN12 CN8


1st group/R-side

CN7 CN12 CN8 CN7 CN12 CN8 CN7 CN12 CN8

CN1

CN2 CN22 CN15

CN24

USB hub

24 V power supply Machine card



LM head

CN7 CN12 CN8 CN7 CN12 CN8Head card

1st group/L-sideLM head

Head card1st group/2nd group

FM head

Head card2nd group/R-side

LM head

Head card2nd group/L-side

LM head

Head card3rd group/R-side

LM head

Head card3rd group/L-side

LM head

Head card3rd group/4th group

FM head

Head card4th group/R-side

LM head

Head card4th group/L-side

LM head


5th group/R-sideLM head

FCN7 CN12 CN8

Head card5th group/L-side

LM head

24 V power supply is added to every 4 groups.Arrangement of head cards is the order viewing from the back of the square pipe.


1st head

CN7 CN12 CN8 CN7 CN12 CN8 CN7 CN12 CN8

CN7 CN12 CN8 CN7 CN12 CN8 CN7 CN12 CN8 CN7 CN12 CN8

CN1

CN2 CN2 CN1

CN24

USB hub

To head card of the 9th head

24 V power supply Machine card



Head card Head card Head card

Head card Head card Head card Head card

2nd head 3rd head 4th head

5th head 6th head 7th head 8th head

1st pair/R-side 1st pair/L-side 2nd pair/R-side 2nd pair/L-side

3rd pair/R-side 3rd pair/L-side 4th pair/R-side 4th pair/L-side To head card of the 5th pair

100T00

Arrangement of head cards is the order viewing from the back of the square pipe.

F

About 24 V power supply100: it is added to every 4 heads.T00: it is added to every 2 pairs (4 heads).

MW11

Index

AAbnormal stop............................ p.165

AFC ............................................. p.159

Air compressor........................... p.154

Ambient noise level................... p.186

ATH (FM head).......................... p.115

ATH (LM head) .......................... p.117

Attachment ................................... p.29

Auto Jump .................................. p.110

Auto Origin Return ...................... p.69

Automatic lubrication ................ p.158

Automatic offset........................... p.71

Automatic start after automatic data set .......... p.74

Automatic Stitch Type Selectionp.55

Automatic Thread Trimming R/L Head ................................. p.132

BBacklash ..................................... p.114

Bad finishing of sewing............. p.170

Bar code reader........................... p.20

Bar switch ..................................... p.11

Blind embroidery ......................... p.35

Bobbin changer ......................... p.159

Bobbin Specification ................. p.140

Boring.......................................... p.156

Built-in memory registration No. p.25

CChange of design name

(built-in memory design) ......... p.93

Change of guide .......................... p.40

Change unit .................................. p.16

Changing folder name (built-in memory design) ......... p.94

Character input screen ............... p.27

Check the design......................... p.56

Cleaning...................................... p.177

Cleanup......................................... p.97

code No. ..................................... p.164

Coiling .................................. p.38,p.42

Condition data.............................. p.26

Control of M-axis start directionp.126

Copy of design............................. p.92

Copy of design (built-in memory design) ......... p.92

CC

C

DDD

D

D

D

DD

D

DDDDDDDDDD

EEEEE

FFFFFFF

F

F

ording.......................................... p.34

orrection of Color Change Interval ........... p.140

orrection of M-axis angle ....... p.124

ata conversion........................... p.68

ata conversion for sequin output .................... p.151

ata input (Built-in memory design) ......... p.51

ata input (Designs stored in DG/ML by Pulse).................. p.52

ata input (USB memory design) ............. p.49

ata input screen ........................ p.25

eletion of a design (built-in memory design) ......... p.90

eletion of a design (USB memory design) ........... p.103

esign confirming screen........... p.28

esign interval amount............... p.66

esign name ................................ p.25

esign start position ................... p.24

esign Start Position Return ..... p.70

esign Timer................................ p.76

irection of bobbin ...................... p.32

ouble bobbin.............................. p.42

ouble-bobbin.............................. p.31

ST................................................ p.25

dit of a design ............................ p.98

lectrical system diagram ........ p.190

mergency stop switch............... p.19

xtension ...................................... p.25

ile name ...................................... p.25

M head........................................ p.17

orced start .................................. p.54

rame back (FB)/forward (FF)... p.12

rame Back All Head Sew....... p.112

rame Back/Forward (by frame feed unit).................. p.64

rame Back/Forward (by specifyingthe number of stitches)............ p.64

rame drive adjustment............ p.123

FFFFFFFfrFFF

GGG

HHHH

IInIn

JJJ

JJJ

KK

LLLL

LLLLL

rame offset ............................... p.156

rame origin ............................... p.139

rame Origin Memory............... p.139

rame position ............................. p.58

rame Start Timing.................... p.121

rame travel ................................. p.58

rame travel key .......................... p.58

ame travel mode ....................... p.20

rame travel speed ................... p.121

rill embroidery ............................ p.37

unction code............................. p.102

reasing...................................... p.180

uide gauge................................. p.40

igh speed sequin device........ p.148

ook ............................................ p.115

ow to replace needle (LM head) ................................ p.173

itial value.................................. p.142

itialization of built-in memory p.135

og dia........................................... p.58

og dial/jog shuttle....................... p.58

og remote-controller .........p.20,p.58

ump Code Combine ................ p.110

ump Convert............................. p.111

B-2M.......................................... p.157

AN port ........................................ p.15

anguage...................................... p.77

ayout of electrical component, card.... p.188

imit of max revolution.............. p.108

ist screen .................................... p.27

M head ........................................ p.18

ochrose embroidery device ... p.161

ubrication .................................. p.178

Index

MMachine Information..................p.137

Machine Type .............................p.135

Machine weight ..........................p.187

Main screen ..................................p.24

Main Shaft Inching .....................p.109

Main shaft motor brake .............p.109

Main shaft stop position ............p.186

Manual ATH..................................p.65

Manual color change ...................p.65

Manual Lubrication ....................p.162

Manual stitch type selection .......p.65

Maximum RPM.............................p.57

M-axis drive start timing............p.131

M-axis origin .................................p.32

M-axis origin offset.....................p.124

M-axis Origin Return at Stop code ............................p.130

M-axis origin search when data is setp.129

M-axis power restore when turning ON the power ..p.129

M-axis retracting for frame back .........................p.126

M-axis retracting position..........p.125

Middle sash stay ..........................p.21

Middle thread guide adjusting lever ................. p.17,p.18

Min. Revolution...........................p.106

Moving of a design.......................p.91

NNeedle bar color...........................p.75

Needle bar suspension lever .....p.17

Network .......................................p.159

Nipple Home Position at Stop/End Code ...................p.130

Nipple lowering speed...............p.131

Numeric value input screen........p.27

OOffset mark ...................................p.72

Offset middle position..................p.71

Offset return ..................................p.70

Offset start position......................p.71

Offsetting at automatic color change ...........p.72

OOO

PP

PPPPP

RR

RRRRR

RR

SSS

S

SSSSSSS

SSSSS

SS

S

peration for total fitting................p.3

peration panel............................p.14

verlap ........................................p.137

osition of nipple lower dead point..........p.128

ower resume (restore) ..............p.74

ower save mode ........................p.65

ower supply specifications .....p.187

ower switch.................................p.10

reset halt .....................................p.73

earrangement of designs (built-in memory design) ..........p.95

emove fine stitch(es) ................p.97

epeat ...........................................p.66

etracting position of bobbin......p.32

eturn stitches............................p.115

eturn the frame after manual frame travel ........p.77

evolution limit ...........................p.107

PM limit according to M-axis angle .....p.125

atin stitch...................................p.113

equin device .............................p.147

equin device III............. p.148,p.149

equin device IV ............ p.148,p.153

etting in units of needle bar....p.120

etting of standard bobbin..........p.45

etting screen...............................p.27

leep mode...................................p.65

lub cord embroidery ..................p.36

oftware installation ..................p.133

oftware version ................ p.10,p.76

tand-by position of bobbin........p.32

tanding embroidery ...................p.36

tart position .................................p.26

tart/stop switch ...........................p.12

tep ...................................... p.24,p.55

top at the lower dead point (pseudo-fixed position) ..........p.109

top by trouble ...........................p.166

SSSSS

TTTTTTT

TTTTT

TTT

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W

W

ZZZZ

top Factor................................. p.165

topper attachment .................... p.45

toring type .................................. p.97

troke Amount ........................... p.127

witching of frame back (FB)/forward (FF) .............................. p.64

..................................................... p.25

2................................................... p.25

able offset position.................. p.121

able offset switch ...................... p.13

aping ........................................... p.34

BF................................................ p.25

ension base switch .......... p.17,p.18

hin cord embroidery.................. p.35

hread breakage detection...... p.116

hread breakage indicator lampp.18

hread Detection (LM head) ... p.118

ie stitching ..................... p.115,p.117

o set a password..................... p.141

o store design to a USB memory .................... p.96

o suspend the head with occurrence of error ........ p.171

otal Stitch Counter .................... p.76

race .................................... p.59,p.70

uck embroidery.......................... p.39

SB memory................................ p.15

SB port ....................................... p.15

sual stop .................................. p.164

arning labels............................... p.6

hen replacing electrical component ............. p.182

hen the machine does not sew well .................. p.169

hen the machine stopped..... p.164

igzag cord ................................ p.160

igzag swing embroidery........... p.38

igzag swing pattern .................. p.46

1st Edition August, 2007

17th Edition July, 2012

Copy, reprint, or reform of a part or whole of this manual without permission is prohibited.

Manufactured by:Tokai Industrial Sewing Machine Co., Ltd.

NO.1800, Ushiyama-cho, Kasugai, Aichi-pref., 486-0901, JapanTelephone:568-33-1161 Fax:568-33-1191

Distributed by:Tajima Industries Ltd.

19-22, Shirakabe, 3-chome, Higashi-ku, Nagoya, 461-0011, JapanTelephone:52-932-3444 Fax:52-932-2457

Authorized Distributor:

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TLMX Manual