Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
2009 TLMI Technical Conference2009 TLMI Technical Conference2009 TLMI Technical Conference
SmartTLMI Technical Conference
SmartTLMI Technical Conference
Kevin Manes
A Bold Segment: PRINTED ELECTRONICSPRINTED ELECTRONICS
SmartTLMI Technical Conference
Topics:•Path to Printed Electronics
•Applications/Market Segments
•Market Potential
•Technology Development
•Compelling Case for Graphic the Converting Platform
A Bold Segment: PRINTED ELECTRONICSPRINTED ELECTRONICS
SmartTLMI Technical Conference
Simple Electrical Circuit Applications
•Automotive
–Rear View Mirror Defrosters
–Seat Heaters
•Medical Sensor
–EKG
–EEG
–Blood Glucose
•Membrane Switch
SmartTLMI Technical Conference
RFID
SmartTLMI Technical Conference
Corollaries:•Smaller
•Cheaper
•Faster
Large Area Electronics
SmartTLMI Technical Conference
Drivers for Printed Electronics
•Large Area Electronics•Flexible•Low Cost•Integrated Assembly•High Volume Capability/Short Run Economics•Lightweight/Small/Thin•Conformable•Disposable•Low Temperature Processing•Organic/Processable Si•Additive Process•Sustainable•Differentiation•Value Add•Margin•Diversification
Converter
SmartTLMI Technical Conference
Functional Inks
•Conductive– Metal or Carbon Based– < µ Particle Size– < 300 mΩ / – Transparent
•Resistive– Metal or Carbon Based– Resistance 10 – 100KΩ / – ± 10% Tolerance
•Dielectric– > 1014 Ω-cm– < 5µ Film Thickness
•Semi Conductive– Organic or Inorganic– Electron Mobility > 10-2 cm2/ V.s
•Family Compatibility•Formulation
– Solvent– Water– UV
•No Chlorinated/Aromatic Solvents•Processing Temperature > 300°F
SmartTLMI Technical Conference
DefenseSecurity/FinancialSupply ChainEnergyConstructionCommunicationsPublishingPackaging
Consumer Products
Medical
Market Segments
Automotive
Health/BeautyCo
nduc
tive
Circ
uit
Mem
bran
e Sw
itch
Sens
orBa
ttery
Ligh
ting
Phot
ovol
taic
Spea
ker /
Mic
Iont
opho
retic
Disp
lay
RFID
Logi
c an
d M
emor
y
Fuel
Cell
Bio
Actu
ator
s
Printed Electronic DevicesComplexSimple
App
licat
ions
SmartTLMI Technical Conference
Market Segments
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
RFID/CommunicationsSound SystemDashboard DisplayInterior LightsSeat HeatersRear Window Defrosters
Applications
SmartTLMI Technical Conference
Market Segments
Heat PackBio ActuatorMedicine ApplicationRFIDSmart BandageGlucose Sensor/Monitor
EEG SensorPulse Oximeter Sensor
EKG Sensor
Applications
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments
Iontophoretic Cosmetics
Applications
• Delivery of Drugs and Cosmetics Through the Skin
• Electric Field Accelerates Drug Ions into a Focal . Region Under the Skin
•10-16 Times the speed of Penetration of a Passive Patch
• Includes Battery and Conductors
• Closed Loop Control of Medication
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments
RecordersMusic PlayersWireless CommunicationComputer/DisplayTelevisionAppliancesGamesToys
Applications
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments
Open Life IndicatorCold ChainRFIDIntelligent/Active PackagingSmart Label
Applications
Intelligent Packaging•Time/Temperature History•Microbial Growth/Spoilage Indicator•Shock/Leakage/Seal Indicator•Theft Deterrent•Proof of Authenticity•Communicate Information•Attract the Consumer•Supply Chain Management
Active Packaging•Oxygen/Ethylene Scavenging•Heating/Cooling•Odor/Flavor Absorbing/Releasing•Moisture Absorbing
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments
E PaperE Reader
Applications
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Electrophoretic Display
Esquire October 2008Display
SmartTLMI Technical Conference
Market Segments Applications
WirelessTelephones
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments Applications
Sound SystemsActive RFIDPhotovoltaicLightingHeater
“Lighting Wallpaper” GE
(BIPV) Building Integrated Photovoltaic
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments
RF EnergyKinetic HarvestingBattery TesterFuel CellPhotovoltaicBattery
Applications
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments Applications
Shelf SignageData Logging
RFID Tags
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments Applications
Smart Card
Aveso
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense
SmartTLMI Technical Conference
Market Segments Applications
Smart BandageBio ActuatorsPhotovoltaicRFID TagsWearable Display
•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense Plextronics
SmartTLMI Technical Conference
Printed Electronic Market Forecast – 2020
$89 Billion
Logic/Memory$18B
Security
$6B Display
$17B
Lighting$9B
RFID$11B
Sensors
$5B
Energy
$12BHealth$5B
Cosmetics$4B
$2BPackaging
SmartTLMI Technical Conference
TFT (Thin Film Transistor)
Source Drain
Channel Gap = L
Gate
f ≈ µV / L2
Where:
f = Switching Frequency of the TFTµ = Semiconductor Electron Mobility
V = Operating Voltage
L = Channel Gap
Semiconductor
Dielectric
SmartTLMI Technical Conference
Flexo
Direct Gravure
Offset Gravure
Screen
Ink Jet
Offset
Needed
Min Feature Size Max Film Thickness
5µ
50µ
25µ
75µ
5µ
3µ
15µ
50µ
18µ
30µ
75µ
50µ
15µ
5µ
Feature Size
LineSpaceDefinition: The Minimum Space Between Printed Elements That Can Be Held Open.
Process
SmartTLMI Technical Conference
Display Backplane
SmartTLMI Technical Conference
Where is the Resource to do the Work?
• Who is the “Printer” in Printed Electronics?• What are the “Required” Skill Sets?
What is the “Right” Equipment?• Roll to Roll• Narrow Web• Combination Printing/Converting• Single Pass• Layers
SmartTLMI Technical Conference
•Printing Processes– Flexo, Gravure, Screen, Inkjet, Offset, Waterless Offset, Intaglio
•Hybrid Processes– Hot Foil, Cold Foil, Laser Ablation
•Converting– Die Cut, Punching, Sheeting, Embossing, Folding, Perfing, Laser …
•Drying– Hot Air, Compressed Air, Radiant
•Curing– UV, EB, Photonic
•Conductive Ink Post Curing– Thermal Ovens, Laser, Ultrasonic
•Inspection– Visual, Functional
•Lamination, – Multi Web– Delam/Relam
•Insertion•Re-Insertion
Converting Platform
SmartTLMI Technical Conference
•InsertionEmbedded CircuitsTape/Reel Fed Components
•Printed Electronics is NOT an“All or Nothing” Proposition•We are not ready to print a Pentium Processor
•There are PE elements that are cost effective to print today and there are alternatives to add complex circuit components.
SmartTLMI Technical Conference
Functional Inks
Intellectual Property
Press Imaging
Substrate
Design Rules/ Circuit Design
Plates
Prepress
Process Drying/ Curing
Inline Inspection
Conductive
Dielectric
Special Coatings
Market/ Channel
Converter
Semi-Conductive
StructureMaterials/ Process
Compatibility
Relationships
SmartTLMI Technical Conference
You’re Not Alone
Industry Associations
Government Agencies
International
Roadmap
Standard
s
SmartTLMI Technical Conference
– CharacterizeProcesses, Inks, Substrates…
– Optimize PE Printing WorkflowDesign RulesPrepressCombination Printing/ConvertingOptimize/Enhance Existing ProcessesDevelop New Processes
– Evaluate Revenue OpportunitiesMarketsLow Hanging Fruit
– Closest Path to RevenueIntermediate/Longer Term Opportunities
– Develop Relationships/Partnerships/ConsortiumBe the Hardware ResourceBring Markets, Suppliers and Converters TogetherLeverage Subject Matter Experts
Strategic Position for Printed Electronics
SmartTLMI Technical Conference
Kevin Manes, R&D ManagerMark Andy, Inc.
18081 Chesterfield Airport RoadChesterfield, MO [email protected]
636-681-9094
Thank You
A Bold Segment: PRINTED ELECTRONICSPRINTED ELECTRONICS