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QTY: 01 setTITLE:- PAD BEARING ASSEMBLY
sheet 1 0f 3
2322
24
D
D
sheet 2 0f 3TITLE:- PAD BEARING ASSEMBLYQTY: 01 set
20
8
SECTION D-D
5 1 23 6
7
4
21
9
1115
1618
19
10
12
sheet 3 0f 3TITLE:- PAD BEARING ASSEMBLYQTY: 01 set
ITEM NO
DISCRIPTION MATERIAL QTY for PAD BEARING
QTY for TAPPER
BEARING
SPARE QTY. REMARK
1 CYLINDER-1 EN 8D 1 0 ----- Dwg. No-01
2 PISTON EN24 Hard chrome plated RC45 1 1 ----- Dwg. No-02
3 PAD BEARING BUSH 1PHOS. BRONZE C52100 GRADE
C/ASTM B139-07 1 0 ----- Dwg. No-03
4 PAD BEARING BUSH 2 PHOS. BRONZE C52100 GRADE C/ASTM B139-07
1 0 ----- Dwg. No-04
5 SERVO VALVE FLANGE EN24 Hardness RC45 1 1 ----- Dwg. No-056 ROD END FLANGE EN24 1 1 ----- Dwg. No-06
7 ANTI ROTATION BEARING BUSHPHOS. BRONZE C52100 GRADE
C/ASTM B139-07 1 1 ----- Dwg. No-07
8 LVDT HOLDING FLANGE EN 24 Hardness upto RC 45 1 1 ----- Dwg. No-089 LVDT CLAMP EN 8d 1 1 ----- Dwg. No-09
10 DC LVDT HERMETICALLY SEALED STD 1 1 -----Dwg. No-10
Not under scope of supply
11 TIE BOLTS M12 X 1.75 X LENGTH 250 mm
ASTM A320 GR7 4 4 ----- Dwg. No-11
12 LOAD CELL ADAPTOR EN 24 Hardness upto RC 45 1 1 ----- Dwg. No-1213 CYLINDER-2 EN 8D 0 1 ----- Dwg. No-13
14 TAPPER BEARING BUSHPHOS. BRONZE C52100 GRADE
C/ASTM B139-07 0 2 ----- Dwg. No-14
15 MAIN NUT WITH LOCK NUT ASTM A 962/A962M 8 8 ----- STD
16 STATIC SEAL O ring No-2-148 Nitrile 2 2 8 STD
17 SWIVEL ROD END STD ---with 1/2 Ton capacity 1 1 2STD (not shown in
assembly dwg)
18 STATIC SEAL O ring No-2-023 Nitrile 10 4 28 STD
19 STATIC SEAL O ring No-2-018 Nitrile 2 2 8 STD
20 STATIC SEAL O ring No-2-008 Nitrile 10 10 40 STD
21 WIPER SEAL Nitrile 1 1 4 STD
22M4 SCREW WITH NUT LENGTH 10
MMStainless Steel UTS 850 &
ABOVE 1 1 4 STD
23 M4 SCREW LENGTH 20 MMStainless Steel UTS 850 &
ABOVE 3 3 10 STD
24 M6 SCREW LENGTH 20 MM Stainless Steel UTS 850 & ABOVE
4 4 12 STD
25 1/4" SS Tube as per attched tubing STD 8 4 STD26 3/8" SS Tube as per attched tubing STD 5 3 STD
27 1/4" Male connectors with pressure rating 350 bar & above
as per attched STD 20 10 5 STD
28 3/8" Male connectors with pressure rating 350 bar & above as per attched STD 12 8 5 STD
291/4" Female Tee with pressure
rating 350 bar & above as per attched STD 8 4 4 STD
30 1/4 " Needle valve with pressure rating 350 bar & above
as per attached STD 18 7 5 STD
BILL OF MATERIAL FOR 1/2 TON PAD & TAPER BERING BUSH ACTUATORS
QTY: 01 setTITLE:- TAPER BEARING ASSEMBLY
sheet 1 of 2
sheet 2 of 2TITLE:- TAPER BEARING ASSEMBLYQTY: 01 set
D
D
SCALE 1 : 2.1SECTION D-D
1314 14
ITEM NO:-01TITLE:- CYLINDER-1MAT: EN8DQTY: 01 No sheet 1 0f 2
18°
18°
F
SECTION B-B R 0.5
0.002
R 0.5
0.2
2 mm Hole 1/4" NPT with
C0.
002
C
158.600
21.800 28.800
2 2
74.9
95 -0 0.
005
30
+ 0.00
50
42.850 49.850
70
.480
-0 0.05
0
75
accuracies of bore of cylinder shall be measured.SECTION E-E
QTY: 01 No
machined. all threads will be first cut rough machining on OD and then final honing will be done. The correct bore size"X" and geometrical
sheet 2 0f 2
2 mm Hole 1/4" NPT with
NOTE:-Cylinder will be the first component to be
ITEM NO:-01TITLE:- CYLINDER-1MAT: EN8D
35.800
28.800
D
D
B
B
G GE
E
DETAIL F
1.6
R0.12R0.12
R0.25
0.8
R0.251.
6
3.56
95° 95°
Applicable upto 10 mm length on both side
SECTION D-D
1/4" NPT with2 mm Hole
35.
800
42.
800
SECTION G-G
3/8" NPT with4mm Hole
61.
30
54.
30
ITEM NO:-2TITLE:- PISTONMAT: EN24 to be Heat treated upto RC 45 & hard chrome plated depth upto 60(+/-)5 micron to finished productQTY: 02 Nos sheet 1 of 2
DETAIL C
2 2 3.500
4.500 5.500
6.500 7.500
8.500 9.500
3.500 4.500 5.500
6.500 7.500
8.500
9.500 10.500
ITEM NO:-2TITLE:- PISTONMAT: EN24 to be Heat treated upto RC 45 & hard chrome plated depth upto 60(+/-)5 micron to finished productQTY: 02 Nos sheet 2 of 2
measured
M3X0.5
After hard chrome plating, the actual OD of the piston rod 'Y' shall befinal grinded to achive the cylindericity as mentioned in drawing. Piston rod shall be machined to size as indicated in the drawing and
The Piston shall be the second component to be machined. The actual diameter OD of piston shall be decided only after measuring the exact bore of cylinder'X' such that the radial clearance between the bore of cylinder 'X' and OD of piston shall be maintained greater than 50 & less than 55 micron
15 19.
700
C
SECTION A-A Chrome plating & grinding
with same setting S datum HThis featured piston rod shall also be machined
H
Dimension after Hard
0.2
0.002
0.0050.002H0.002 H0.002
H
H
M10
20
26
8 -0 0.
005
327
20
-0 0.00
5
28
29.900 -00.005
20
-0 0.00
5
72.80 43
20 47
A
A
2 through hole-H1
2 through hole-H3
sheet 1 of 3
ITEM NO:-3TITLE:- PAD BEARING BUSH 1MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 01 No
2 through hole-H42 through hole-H2
95° 95°
applicable to cylindrical surface
sheet 2 of 3
ITEM NO:-3TITLE:- PAD BEARING BUSH 1MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 01 No
SECTION B-B
O ring groove alternateQty-05 Nos as per detail D
Qty-04 Nos as per detail E2 mm alternate groove
0.002
28
27.60 -00.05
E
SECTION A-A
DF0.002
0.002F
4.75 7.11
8.50 10.50
11.75 14.11 15.50
17.50 18.75
21.11 22.50
24.50 25.75
28.11 29.50
31.50 32.75
35.11 59.30
4.75
54.55
29
.995
-0 0.00
5
20
.050
-0 0.00
5
27
.60
-0 0.05
9.50
23.50 16.50
30.50
28
H3H1
H2
H4
A
A
B B
DETAIL D
1.6
0.8
1.6
2.36 + 0.120
R0.
25 R0.25
R0.12
R0.12
DETAIL E
2 1
Bush shall be third component to be machined.The actual OD of Bush shall be decided only after measuring the exact bore of cylinder 'X' such that the radial clearance between the bore of cylinder 'X' and OD of bush shall be strictly lesser than 15 micronDatum 'F' shall be cylindrically grinded to 2 micron cylindricity.The ID of bush shall be machined such that the radial clearance between ID of bush and OD of piston rod 'Y' shall be greater than 25 & lesser than 30 micron.
C
C
GROOVE 1
GROVE 2
GROVE 4
sheet 3 of 3
ITEM NO:-3TITLE:- PAD BEARING BUSH 1MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 01 No
GROVE 3
SECTION C-C
Groove 1mm deep, 49.8 length with 72 Degree, 51 Min & 36 Sec (72 51'36")G1,2,3&4 equispaced
GROVE 4
72 51'36"
R11.025
2
ITEM NO:-4TITLE:- PAD BEARING BUSH 2MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 01 No
sheet 1 of 3
Bush shall be third component to be machined.The actual OD of Bush shall be decided only after measuring the exact bore of cylinder 'X' such that the radial clearance between the bore of cylinder 'X' and OD of bush shall be strictly lesser than 15 micron.
Datum 'F' shall be cylindrically grinded to 2 micron cylindricity.
The ID of bush shall be machined such that the radial clearance between ID of bush and OD of piston rod 'Y' shall be greater than 25 & lesser than 30 micron.
G
SECTION A-A SCALE 2 : 0.55
H2H4
E
F0.002
F
17.05 19.41
20.80 22.80
24.05 26.41
27.80 29.80
31.05 33.55
34.94 36.94
38.19 40.55
41.94 43.94
45.19 47.55
52.30
21.80
35.94 28.80
42.94
29
.995
-0 0.01
20.0
50 -0 0.
005
4.75
47.55
sheet 2 of 3
ITEM NO:-4TITLE:- PAD BEARING BUSH 2MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 01 No
H4
H2
H3
H1
A
A
B B
O ring groove alternate
cylindrical surfaceSECTION B-B SCALE 2 : 0.9
H1
H3
applicable to entire outer
Qty-04 Nos as per detail E2 mm alternate groove
Qty-05 Nos as per detail E
0.002
27.600 -00.050
28
DETAIL G SCALE 4 : 0.55
2 1
SCALE 4 : 0.55DETAIL E
1.6
0.8
1.6
2.36 + 0.120
R0.
25 R0.25
R0.12 R0.12
C
C
sheet 3 of 3
ITEM NO:-4TITLE:- PAD BEARING BUSH 2MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 01 No
GROOVE 4
SECTION C-C
GROOVE 1
GROOVE 2
GROOVE 3
Groove 1mm deep, 49.8 length with 72 Degree, 51Min & 36 Sec (72 51'36")G1,2,3&4 equispaced
72 51'36"
R11.03
ITEM NO:-5TITLE:- SERVO VALVE FLANGEMAT: EN 24 to be heat treated up to RC 45QTY: 02 No
sheet 1 of 6
0.002 B F
3/8" NPT with 10 mm hole10 mm hole
equispaced, Qty:-04 NosM12 X 1.75 on PCD 95, depth 20mm
1/4" NPT with
0.5
0.005
F
165
15
185
90
+ 0.01
0
40
+ 0.01
0
40 + 0.010
75
+ 0.01
0
145
165
U
U
B
140
75
37.
50
apply to all 4 surface
sheet 2 of 6
ITEM NO:-5TITLE:- SERVO VALVE FLANGEMAT: EN 24 to be heat treated up to RC 45QTY: 02 No
0.01
10 mm hole
10 mm hole3/8" NPT with
1/4" NPT with
80
100
96.
50
145
165
33.20
59.50
37.50
48.60
equispaced, Qty:-04 NosM6 X 1 on PCD 56, depth 15 mm
0.01
SECTION U-U
1/4" NPT with 10 mm hole
3/8" NPT with 10 mm hole
90
80
90
100
165
1
45
37.50 26.40
19 21
33.20
62.20
V
SECTION B-B
0.002
75
+ 0.01
0
7
64.21
36.210 + 0.0050
40
+ 0.00
50
SECTION A-A
4
12.
80
19
4
21
140
10
sheet 3 of 6
ITEM NO:-5TITLE:- SERVO VALVE FLANGEMAT: EN 24 to be heat treated up to RC 45QTY: 02 No
A A
B
B
E E
D D
SECTION D-D
40
37.
50
37.
50
40 40
10
10
10
10 10
SECTION E-E
27.50
27.50
26.
40
48.
60
62
62
DETAIL V
0.25
0.12
1.6
0.8
1.6
90
+ 0.01
0
12.80
19
G
G
F F
P
P
M
M
SECTION G-G sheet 4 of 6
ITEM NO:-5TITLE:- SERVO VALVE FLANGEMAT: EN 24 to be heat treated up to RC 45QTY: 02 No
Z
SECTION F-F
12.80 19
21
4
4
SECTION P-P
SECTION M-M
AA
DETAIL Z
0.005 B
19
.300
+ 0.02
00
21
.59
+ 0.02
0
23
3.50
8
DETAIL AA
r 0.25
r 0.12
1.60.81.
6
2.36
59.50
SECTION AD-AD
SECTION Y-Y
96.
50
AE
AE
AF
AF
AD
AD
sheet 5 of 6
ITEM NO:-5TITLE:- SERVO VALVE FLANGEMAT: EN 24 to be heat treated up to RC 45QTY: 02 No
Y
Y
SECTION AE-AE
SECTION AF-AF
ISO 10372-04-04-0-92Manifold dimension as per
DETAIL AJ
Qty-04 NosM8, 15 mm deep
8.2 Qty- 04 Nos
3.5 Qty- 04 Nos
0.01
11.
10
12.
30
22.
20
33.
30
44.
40
19.80
32.50
43.60
65
sheet 6 of 6
ITEM NO:-5TITLE:- SERVO VALVE FLANGEMAT: EN 24 to be heat treated up to RC 45QTY: 02 No
0.01
0.01
AJ
sheet 1 of 2
ITEM NO:-6TITLE:- ROD END FLANGEMAT: EN 24QTY: 02 No
90
+ 0.00
50
ITEM NO:-6TITLE:- ROD END FLANGEMAT: EN 24QTY: 02 No
sheet 2 of 2
SCALE 2 : 1.25
r 0.4 max
r 0.5-1.0DETAIL C
2
6.206.00
1/4" NPT WITH 4 mm hole
SECTION B-B 0.002 G
140
52
31.
50
10
10
C
SECTION A-A
0.02 F
0.002
G
30
28
.52
28.0
0
23
.63
23.5
0
22
22
75
+ 0.00
50
2 8
48 54
56 63
95 Qty:=04 Nos equispaced13 Through hole at PCD
0.1
165
115
150
1
5
B B
A
A
ITEM NO:-7TITLE:- ANTI ROTATION BEARING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No sheet 1 of 3
95°
95°
10
10
10 DETAIL H
R0.25
R0.12
1.6
0.8
1.6
2.360
0.2
DETAIL I
Ra 0.2 on all lands20.7 X 8.050, surface finish of Rectangular through hole of
Qty- 04 Nos17mm X 7 mm& 1mm deepRectangular pocket (RP -1,2,3 &4)
of 17 mm X 7mm & 1 mm deepcorrosponding rectangular pocket
4 mm Hole connecting of
0.2
0.2
0.2
0.002 A
8.050 + 0.0050
7
2
7 2
0.70
E
30
.25
22.20
E E
D
D
H
SECTION G-G
0.002 E
17
7
7
1.27 23.20
43.210
1.51
29
.995
-0 0.00
5
22
27.6
0 -0 0.
005
2.5 7
I
SECTION D-D
A
E
20
20.22°
20.
22°
8.050
20
0.002 A E
39.995 -00.005
39.
995
-0 0.00
5
8.050 + 0.0050
20.
70
G
G
Apply to all 4 surface
ITEM NO:-7TITLE:- ANTI ROTATION BEARING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No
sheet 2 of 3
SECTION E-E
22.20
22.20
M L
SECTION K-K
30.2
50
DETAIL M
8.020 + 0.0800
1.2
70 + 0.
050
0
4
qty: 05 Nos
ITEM NO:-7TITLE:- ANTI ROTATION BEARING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No
sheet 3 of 3
SECTION J-J
10
10
10
10
J
J
K K
DETAIL L
1.6
1.6
0.8
1.27
2.3
6 + 0.
050
95°
95°
sheet 1of 2
ITEM NO:-8TITLE:- LVDT HOLDING FLANGEMAT: EN 24 to be heat treated upto RC 45QTY: 02No
SECTION A-A
130
10
77
40
23
ITEM NO:-8TITLE:- LVDT HOLDING FLANGEMAT: EN 24 to be heat treated upto RC 45QTY: 02No
sheet 2 of 2
7 Through hole at PCD56 Qty: 04 Nos equispaced
M4 X 0.5 10 mm deepat PCD 30 Qty: 03 Nos
B B
A
A
SECTION B-B
ITEM NO:-9TITLE:- LVDT CLAMPMAT: EN 8DQTY: 02No (Spare -08 nos) sheet 1 of 2
5 at PCD 30Qty: 03 nos
3 4
7
R20
15
A A
B
B
sheet 2 of 2
ITEM NO:-9TITLE:- LVDT CLAMPMAT: EN 8DQTY: 02No
SECTION B-B
19
+ 0.00
50
SECTION A-A
5
7.500
10
QTY: 02No
ITEM NO:-10TITLE:- DC HERMETICALLY SEALEDMAKE: Measurement SpecialitiesMODEL NO: HDC 500 along with 3 mt. cable & connector
sheet 1 of 2
A
A
SECTION A-A
134.400
155.70
134.40
5.
97
19.0
5
11.18
QTY: 02No
ITEM NO:-10TITLE:- DC HERMETICALLY SEALEDMAKE: Measurement SpecialitiesMODEL NO: HDC 500 along with 3 mt. cable & connector sheet 2 of 2
A
A
SECTION A-A
M3 x 0.5
96.20
4.
78
QTY: 08 No
ITEM NO:-11TITLE:- TIE BOLTS - M12 X 1.75MAT: ASTM A320 GR-7
sheet 1 of 1
247
30 30
M 12 X 1.75
M6X1 at 89 PCDequispaced, Qty:08 Nos
A
A
sheet 1 of 1QTY: 02 No
TITLE:- LOAD CELL ADAPTORITEM NO:-12
MAT: EN 24 to be heat treated up to RC 45
0.01
SECTION A-A
M10
54
24
1
10
5
QTY: 01 No
ITEM NO:-13TITLE:- CYLINDER -2MAT: EN 8 D sheet 1 of 2
95°
95°
on both side of cylinder
sheet 2 of 2
applicable to 10 mm length only
ITEM NO:-13TITLE:- CYLINDER -2MAT: EN 8 DQTY: 01 No
1.6
0.8
DETAIL E
1.6
1.6
3.560
D D
3/8" NPT with 4 mm through hole
SECTION D-D
C
through hole
0.002
0.002
1/4" NPT with 2 mm
0.2
C
E
0.00
5
54 61
33
+75
30 0
26
074
.995
0.00
6
-
70
.480
+ 0.05
00
QTY: 02 No
ITEM NO:-14TITLE:- TAPER BERING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07 sheet 1 of 2
95°
95°
sheet 2 of 2
ITEM NO:-14TITLE:- TAPER BERING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No
C
B
SECTION A-A
F0.002F
0.2
0.002
C
0.002
0.002 C
0.002 C
F
D
52
1 2
25
2
25
0
1
29.9
95
0
- 29
.995
0
0.
005
00.
005
+20
.050
20.0
50
00.
005
+
27
.60
-0 0.05
R1
DETAIL B
1
1
2
DETAIL D
0 6min 26 sec
90.10
571°
1
A
A
DETAIL C
R0.12
1.6
1.6
R0.25
0.8
2.36 + 0.120
30
34
QTY: 04 SET
36
30
32
31
31
31
33
31
35
TITLE: 1 TON ASSEMBLY
Sheet 1 0f 3
19
A
A29
SECTION A-A SCALE 1 : 2.5
1 23 34 567
89
10
11
12
13
14
16
17
18
20
21
22
23
24
252627
281529
Sheet 2 0f 3
TITLE: 1 TON ASSEMBLY
QTY: 04 SET
TITLE: 1 TON ASSEMBLY
QTY: 04 SET
Sheet 3 0f 3
ITEM NO DISCRIPTION MATERIAL QTY SPARE
QTY. REMARK
1 CYLINDER EN 8D 1 ----- Dwg. No 15
2 PISTON EN24 Hard chrome plated RC45 1 ----- Dwg. No 16
3 BEARING BUSH PHOS. BRONZE C52100 GRADE C/ASTM B139-07 2 ----- Dwg. No 17
4 SERVO VALVE FLANGE EN24 Hardness RC45 1 ----- Dwg. No185 ROD END FLANGE EN24 1 ----- Dwg. No 196 C- CLAMP EN8d 1 ----- Dwg. No 20
7 LVDT MOUNTING FLANGE Carbon steel -En8d 1 ----- Dwg. No 21
8 LOAD CELL ADAPTOR EN 24 Hardness upto RC 45
1 ----- Dwg. No 22
9 SANDWICH PLATE EN 24 1 ----- Dwg. No 23
10 TIE BOLTS M8 LENGTH 250 mm
ASTM A320 GR7 4 ----- Dwg. No 24
11M 20 X 1.5 CUNTER LOCK
NUT MIN. UTS 1081 MPa 1 ----- STD
12M 6 X 1.25 LENGTH 50
MM BOLTS WITH SPRING WAHSER
MIN. UTS 1000 MPa 8 ----- STD
13 SWIVEL ROD END 1 STD ---with 1 Ton capacity 1 2 Dwg. No 25
14 SWIVEL ROD END 2 STD ---with 1 Ton capacity 1 2 Dwg. No 26
15ROD END PIN HOLDING
BRACKET M.S. As per IS 2062 1 ----- Dwg. No 27
16 ROD END PIN MIN. UTS 1081 Mpa 1 ----- Dwg. No 28
17 M20 X 1.5 LENGTH 10 MMNUT
MIN. UTS 1081 MPa 2 ----- STD
18 WASHER ID 20.5 OD26 & THICKNESS 2.5 MM MIN. UTS 800MPa 2 ----- STD
19M8 X 1.25 LENGTH 30 MM
BOLTS WITH SPRING WAHSER
MIN. UTS 1000 MPa 8 ----- STD
20 CAP END PIN HOLDING BRACKET
M.S. As per IS 2062 1 ----- Dwg. No29
21 CAP END PIN MIN. UTS 1081 Mpa 1 ----- Dwg. No30
22M20 X 1.5 NUT LENGTH
10 MM MIN. UTS 1081 MPa 2 ----- STD
23 WASHER ID 20.5 OD26 & THICKNESS 2.5 MM
MIN. UTS 800MPa 2 ----- STD
24M8 X 1.25 LENGTH 30 MM
BOLTS WITH SPRING WAHSER
MIN. UTS 1000 MPa 8 ----- STD
25STATIC SEAL O ring No-2-
033 Nitrile 4 12 STD
BILL OF MATERIAL FOR 1 TON ACTUATORS
26 STATIC SEAL O ring No-2-127 Nitrile 8 16 STD
27 WIPER SEAL Nitrile 2 4 STD28 Dynamic seal Nitrile 1 4 STD
29 STATIC SEAL O ring No-2-018
Nitrile 4 12 STD
30ADAPTOR-1 with pressure
rating 350 bar & above EN8d 2 -----Dwg. No31 (2.5 mm thick all round TIG
welding )
31 ADAPTOR-2 with pressure rating 350 bar & above EN24 4 -----
Dwg. No32 (2.5 mm thick all round TIG
welding )
32ADAPTOR-3 with pressure
rating 350 bar & above EN24 1 -----Dwg. No33 (2.5 mm thick all round TIG
welding )
33 ADAPTOR-4 with pressure rating 350 bar & above
EN24 1 -----Dwg. No34 (2.5 mm thick all round TIG
welding )
34ADAPTOR-5 with pressure
rating 350 bar & above EN24 1 -----Dwg. No35 (2.5 mm thick all round TIG
welding )
36 1/2" SS Tube as per attched tubing STD 8 mts. ----- STD
37 3/8" SS Tube as per attched tubing STD 5mts. ----- STD
5° 5°
SECTION B-B SCALE 1 : 1.3
3
187
.50
17.
50
3
A
SCALE 1 : 1.3SECTION A-A
A0.002
6.5 mm lengthApplicableonly upto
0.2
A0.002
0.005
A0.002
0.002
A
D
205
39
0.05
0 -
53.9
2
166
0.00
5 8
40 + 0.
005
0
55
0 -
51
.43
8
A
A
B B
of this weld should be 6 mm on all round the manifold
Applicableonly upto 6.5 mm length
Honning must be carried out only after all elbowsmanifolds are welded on cylinder. Minimum thickness
Sheet 1 of 1
ITEM NO:- 15TITLE:- CYLINDER-3MAT: EN8DQTY: 01 No
1.6
45
0.8
DETAIL D
R0.25R0.25
R0.12R0.12
1.6
6.50
2.36
2
SCALE 1 : 1.3SECTION A-A
M3 X 0.5 -6H
5/8-18 UNF
0.2
B0.005
B
0.2
0.005
0.2
0.005
B
B
35 136 35 150
4 0
2.5
261
0.
005
30
.052
36.5
00
30.0
52
0 -
0.005
22 10
4
39.920 -
2.5
129.7
A
A
Sheet 1 of 1ITEM NO:-16TITLE:- PISTON-1MAT: EN 24QTY: 01 No
DETAIL B
Sharp corner on all edges
2
2 2
1
2
5° 5°
SCALE 4 : 0.7
R0.25
1.6
1.6
DETAIL G
R0.12
0.8
3.56 C
C
SECTION B-B
shall be decided only after the exact bore of cylinder 'X' such that
bush shall be strictly maintain greatr than 10 & less than 20 micron.the radial clearance between the bore of cylinder 'X' and OD of
of piston rod 'Y' will be greater than 25 & lesser radial clearance between ID of bush and OD
than 30 micron
Tapper 0 6'14.4"
0.2
Datum C shall be cylindrically grinded to 2 micron cylindricity.
The ID of bush shall be machined such that the
0.2
0.002
0.8 C0.002
Bush shall be third component to machined the actual OD of bush
0.002 C
0.003 B
G
0 0.00
5
5.98
17.50
23.40
29
35
11.60
- 00.00
5 +
30.0
92
39
.995
35
.880
-0 0.05
0
2 holes equally dispersed- Qty 04 Nos
B
B
inside & outside surface of bearingTapper groove around the periphery both 2
2
3
2
Bearing BushAt both end of
Sheet 1 of 1
ITEM NO:- 17TITLE:-BEARING BUSH-3 MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No
TO BE HEAT TREATED UP RC 45
Sheet 1 of 4
ITEM NO:-18TITLE:- SERVO VALVE FLANGE-1MAT: EN 24QTY: 01 No
Ps
R
P1
qty-04 Nos8 on PCD 22.2
3 with 10mm deep
P2
131
64
33
54.
400 6
5.50
0
76.
600
98
22.200
78.
200
9.900
11.100
11.100
22.200
R
F
SECTION Q-Q
F
SCALE 1 : 1.25
0.002
0.002
F
S
3
23
96.500 102.800
113 125
131
3
53.9
30
40
30.5
00
40.7
00
30.5
00
33.5
00
19.3
00
21.5
90
19
.300
33.
500
M8, 25 MM DEEP WITH PCD 68 EQUISPACED
64
Q
Q
DETAIL S SCALE 4 : 1
R1 R1
4.200
R0.300
R0.300
Sheet 2 of 4
ITEM NO:-18TITLE:- SERVO VALVE FLANGE-1MAT: EN 24QTY: 01 No
3/8" NPT1/4" NPT
6 mm through holedist 116
25
131
27 115.500
116
67
33.
500
DETAIL R SCALE 4 : 1
R0.120
R0.250
R0.250
R0.120
2.360
54.
34
54.
41
98°
8
8
54.4
11.100
11.100
33.
500
D
D
T
Ps1
port
MP2
MP1
D1
Pr. port
L
L
KK
SECTION K-K SCALE 1 : 1.2
SECTION L-L SCALE 1 : 1.2
98°
Sheet 3 of 4
ITEM NO:-18TITLE:- SERVO VALVE FLANGE-1MAT: EN 24QTY: 01 No
SECTION D-D SCALE 1 : 1.2
32°
32°
SECTION N-N SCALE 1 : 1
25
10
SECTION M-M SCALE 1 : 1
33.
500
8
SECTION O-O SCALE 1 : 1
N
N
M
M
OO
M8, 25 MM DEEP WITH PCD 68 EQUISPACED
Sheet 4 of 4
ITEM NO:-18TITLE:- SERVO VALVE FLANGE-1MAT: EN 24QTY: 01 No
Sheet 1 of 2
ITEM NO:-19TITLE:- ROD END FLANGE-1MAT: EN 8dQTY: 01 No
SECTION B-B
19
4
DETAIL C SCALE 2 : 0.7
R 1.0R 0.4
6 + 0.2000
QTY: 01 No
ITEM NO:-19TITLE:- ROD END FLANGE-1MAT: EN 8d
Sheet 2 of 2
B
B
E
0.002 E
SECTION A-A SCALE 1 : 0.7
0.002
E
C
2 8
67
53.9
30
33.5
00
38
H9
34 H
11
19
10.300 20
14 8.1through holes at PCD 68 equispaced
67
64
A
A
TITLE:- C- CLAMPITEM NO:-20
QTY: 01 NoMAT: EN 8d
0.05
Sheet 1 of 1
0.05
M6 THROUGH HOLEQTY:-04 NOS. EQUISPACED
67
A
A 58
67
41
13 48
SCALE 1 : 0.8SECTION A-A
M 20 x 1.5
20
58
64
10
24
5
8
49
10
A
A
M3 SHCS
SECTION A-A SCALE 2 : 1
19.5
8
20
Sheet 1 of 1
ITEM NO:-21TITLE:- LVDT MOUNTING FLANGE-1MAT: EN 8dQTY: 01 No
15
8
25
40
12.500 10
32
Sheet 1 of 1
TO BE HEAT TREATED UPTO 45 Rc
0.01
ITEM NO:-22TITLE:- LOAD CELL ADAPTOR-1MAT: EN 24QTY: 01 No
SCALE 1 : 1.25SECTION A-A
M20
1
24
10
5
59
70
M6X1 at 89 PCDequispaced, Qty:08 Nos
A
A
12.7
0
45
0.4
0.4
0.2
0.005
10
2.30
150.2
QTY: 01 No
0.005
Sheet 1 of 1MAT: EN 24
ITEM NO:- 23TITLE:- SANDWICH PLATE
0.30.2
8.5-4 nos
0.4
Seal 3S 10.8 x 1.8 -J7 (4Nos)
Servo valve surface
0.2
90
44.50
44.50
65
32.40
11.10
R
9.90
12.5
0
129.6
10.15
A A
SECTION A-A SCALE 1 : 0.8
P
A B
T
F4 F3
F1
F2
mm deep
M8 SHCS
6.3 Qty: 04 nos
M5 X 9
G
Qty: 04 nos
DO3 mounting surface
0.2
60.5
0
32.40
31
40.50
31.7
5
44.50
25.9
0 5.10
30.2033
65
0.75
77.5
0
12.70
4 de
pth
5
40.5045
10.90 6.30 Qty: 04 nos
10.15
64.80
ITEM NO:- 24TITLE:- M 8 TIE RODMAT: ASTM A320 GR-7QTY: 01 No
M8
20
250
20
QTY: 01 No
ITEM NO:- 25TITLE:- SWIVEL ROD END-1cAPACITY:- MIN. 1 TON
Sheet 1 of 1
QTY: 01 No
ITEM NO:-26TITLE:- SWIVEL ROD END-2CAPACITY : - MIN. 1 TON
Sheet 1 of 1
9.0 THROUGH HOLES PCD 78EQUISPACES
24
10
12
72
10
A
A
Sheet 1 of 1MAT: M. S. as per IS 2062QTY: 01 No
TITLE:- ROD END PIN HOLDING BRACKET
ITEM NO:-27
0.05
SECTION A-A
0.8
0.05
c
0.01 C
41
10
72
40
20 M7 R20
40
QTY: 01 No
MIN. UTS 1081 MPaITEM NO:-28TITLE:- ROD END PINMAT: HIGH TENSILE STEEL
Sheet 1 of 1
M20 x 1.5
34
60
20
k6
0.8
SECTION A-A
0.05
B
0.01B R20
10
40
40
74
20M7
9.0 THROUGH HOLES PCD 80EQUISPACES
74
74
10
10
15
30
A
A
QTY: 01 No
ITEM NO:- 29
MAT: M.S. as per IS 2062Sheet 1 of 1
TITLE:- CAP END PIN HOLDING BRACKET
0.05
QTY: 01 No
MIN. UTS 1081 MPa
ITEM NO:- 30TITLE:- CAP END PINMAT: HIGH TENSILE STEEL Sheet 1 of 1
40
M20x 1.5 40
70
20
k6
B
B
A A
QTY: 02 No
ITEM NO:- 31TITLE:- ADAPTOR -1MAT: EN 8 d
Sheet 1 of 1
SECTION B-B SCALE 5 : 1.5
9.80
0
22
25
11
9.800
12.
50
SECTION A-A SCALE 5 : 1.5
9.80
9.800
11
22
22
11
21
20
A
A
BB
QTY: 04 No
ITEM NO:- 32TITLE:- ADAPTOR -2MAT: EN24
Sheet 1 of 1
SECTION B-B
1/4" NPT 5
0
34.
50
SECTION A-A
SECTION B-B
3/4" NPT
9.
80
25
12.50
42
9.80
QTY: 01 No
ITEM NO:- 33TITLE:- ADAPTOR -3MAT: EN24 Sheet 1 of 1
20
25
A
A
B B
SECTION A-A
42
9.
80
QTY: 01 No
ITEM NO:- 34TITLE:- ADAPTOR -4MAT: EN 24
Sheet 1 of 1SECTION A-A SCALE 2 : 0.7
1/4" NPT
12
6.50
10.50
25
6.
50
20
21
A A
B
B
SECTION B-B SCALE 2 : 0.7
25
QTY: 01 No
ITEM NO:- 35TITLE:- ADAPTOR -5MAT: EN 8 d
Sheet 1 of 1
SECTION A-A SCALE 2 : 0.72
9.
50
30
SECTION B-B SCALE 2 : 0.72
1/4" NPT
9.50
12
30
9.
50
21
20
B B
A
A
TOLERANCES ON LINEAR DIMENSIONS
SURFACE FINISH TO BE 3.2MICRONS OR BETTER. REMOVEALL BURRS. REMOVE SHARPCORNERS & EDGES TO R=0.3 MAX.
TOLERANCES ON ANGULARDIMENSIONS + 0° - 30° REF. DRAWINGSTANDARD IS : 696, ISO : R1101
XX + 0.4
SPECIFIED DIMENSIONS TOLERANCE
XX.XX + 0.1XX.X
---+ 0.2
UNLESS OTHERWISE SPECIFIED ELSE WHERE ON THIS DRAWING
Fig 36 : Hydrotesting Circuit for 1 & 12 Ton Actuator
A
P
FM-1, Flushingmanifold connecting Pto A & B
RV
B
FR-1
P-1,10lpm,300bar
P TTest actuator
3/8" Hosefor P, Tand D line
3/8" NPTF Male connectorsfor P, T & D line
SW-1, Sandwich plate tomatch PCV-1 with servovalve mounting ontest hydraulic actuator
D
T
PG-1,400bar
NV-1,400bar
POWER PACK(not in scope of supply)
Fig 37 : Hydrualic Functional Testing Circuit
A B
P TP
PCV-1
RV
FR-1
P-1,300bar,10lpm
Test actuator
3/8" Hosefor P, Tand D line
3/8" NPTF Male connectorsfor P, T & D line
SW-1,Sandwich plate
D
T
PG-1,400bar
NV-1,400bar
POWER PACK(not in scope of supply)
S r . N o D IS C R IP TIO N M A TER IA L
Q TY N O TE F IG N O
1 P o w e P ack h av in g p u m p ca p aci ty 10 lp m & 300 b ar o p e ra tin g
p re ss u re
S TD 1 o n ly fo r te s t in g & n o t u n d e r s co p e o f
s u p p ly
25& 26
2 F i l te rat io n u n i t m ain ta in cle an l in e s s le v e l u p to N A S 3
S TD 1 o n ly fo r te s t in g & n o t u n d e r s co p e o f
s u p p ly
25& 26
3 Te s t ci rcu i t a s p e r f ig 25 & 26 in clu d in g tu b in g , tu b e f i t tin g , v a lv in g e tc. F o r 1 T o n actu ato r
S TD 1 co m m o n ci rcu i t o n ly P C V -1 & F M -1 in te rch an g e
25& 26
4 T e s t circu i t as p e r f ig 25 & 26 in clu d in g tu b in g , tu b e f i tt in g ,
v a lv in g e tc. F o r 1/ 2 To n a ctu ato r
S TD 1 co m m o n ci rcu i t o n ly P C V -1 & F M -1 in te rch an g e d
25& 26
5 P C V - 1 m a n u al ly o p e rate d f lo a t ce n tre p ro p o tio n a l co n tro l
v a lv e w ith m o u n tin g s cre w ( w i th n rate d f lo w 60 lp m ,
o p e ra tin g p re s s u re 210 b a r)
S TD 1 C o m m o n fo r 1 & 1/ 2 To n a ctu ato rs
25& 26
6 F M -1 f lu s h in g m an i fo ld p late m ax o p e ra tin g p re s s u re 250 b a r
S TD 2 25& 26
7 S W -1 s a n d w ich p late w i th C E TO P -3 m a x o p e rat in g p re s s u re - 250 b a r
S TD 2 25& 26
B IL L O F M A T E R IA L F O R T E S TIN G C IR C U IT F O R A C T U A T O R S