Tiled Flooring (Manishi & Sharbani)

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    TILE FLOORINGMANISHI AGGARWAL A/1571/2002 SHARBANI GHOSH A/1599/2002

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    TILES ARE ONE OF THE MOST WIDELY USED

    FLOOR COVERINGS

    THEY ARE SIMPLE TO INSTALL, REQUIRE LESSLABOUR AND ARE EASILY TRANSPORTED

    FLOORING TILES

    CAN BROADLY BE

    CLASSIFIED INTOTHREE

    CATEGORIES:

    TERRAZZO

    TILES

    GLAZED TILES

    CHEQUERED

    TILES

    BRICK TILES

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    APPLICATION

    METHODS

    G

    E

    T

    T

    I

    N

    G

    S

    T

    A

    R

    T

    E

    D

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    TOOL AND MATERIAL CHECKLIST

    Chalk Chalk Line Mastic Mastic Trowel

    Plane CementSandpape

    rSteel Square

    Ordinary

    ScissorsBrush Level Scraper

    Tape or

    Folding

    Rule

    Hand Cleaner

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    PREPARE THE BASE FLOORremove all wax, grease or oil with a good, environmentally safe

    chemical or cleaner.

    Next, plane down high spots and renail any loose boards on wood

    floors .Any rough spots will gradually show through the floor tiles

    and may ruin the appearance.

    If the original floor is in poor condition, it may be necessary to

    cover it with sturdy plywood or untempered hardboard.

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    The first run of floor tile should bestarted from the exact center of the

    floor, so use these steps to locate the

    center of the room:

    Locate the exact center on each wall

    and mark that center spot.

    In rooms with offsets or irregularities,

    ignore the irregularities in the

    measuring process .

    Hold a chalk line at the center

    position on facing walls, as marked

    and snap it on the floor. The exact

    center will be marked at the point

    where the two lines cross.

    START FROM THE EXACT CENTER OF

    THE ROOM

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    MAKE A FINAL CHECK WITH A LOOSE

    TILEStart at the center point and lay loose tiles

    along marked lines from center, as shown.This procedure provides an opportunity to

    make adjustments if the center is not

    correctly marked.

    After a full run of loose tiles has been laid

    along the chalk lines toward each wallmeasure the remaining distance between

    the edge of the last tile and the wall on

    each run..

    If the distance between the last tile and the

    wall is less than two inches or more than

    eight inches, you will end up with an

    extremely narrow cut of tile.

    To correct, adjust the center line that is

    parallel to the wall by 4 1/2" (half a tile)closer to the wall and remark

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    PREPARE THE PLAN FOR TILE APPLICAT

    Open all cartons of tiles that are to be used.

    Conveniently arrange them so you select tiles out of

    each carton on an alternating basis.

    Next, study the tile patterns and plan your laying

    pattern.

    For tiles of varying colors, plan your design carefully

    before applying the first tile .This will influence your

    selection of starting tiles.

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    CEMENTThe next step is applying the adhesive

    for the tile.

    Begin by spreading an even coat of

    adhesive over one-fourth of the floor.

    Most adhesives are applied with a

    notched trowel but some are still applied

    with a brush or roller.

    In most cases, floor tile cement will dry

    to the proper consistency in about 15minutes. However, your exact time may

    vary depending on humidity,

    temperature, etc., in the room where you

    are applying the tile.

    After about 15 minutes, place yourthumb onto the cement The cement

    should feel tacky but should not actually

    stick to your thumb. If it does stick, allow

    a little longer for proper drying.

    When tacky but not sticky, the cement is

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    LAY THE FLOOR TILESIt is important that the first

    tile is exactly square with the

    lines. If the first tile is started

    wrong, all other tiles will alsoline up incorrectly.

    Be sure each tile is butted

    firmly against the previous

    one, leaving no gaps.Do not attempt to sl ide tiles

    into place. Lay each tile firmly

    into position on the cement.

    Proceed by laying tiles

    alternately, according to your

    plan, toward each wall .This

    helps to counteract expansion

    and contraction of the tiles

    while enhancing the

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    To cut the border tile easily

    and accurately, place a loose

    tile squarely over the last field

    tile in the row. Then takeanother tile, butt it against the

    wall and mark. Cut the tile

    along the marked line using

    ordinary scissors. In a coldroom, you should warm tiles

    slightly before cutting.

    The cut tile will now fit

    securely into the border space.

    Be sure this tile is placed face-

    up and at right angles to the

    grain of the tile below it. This

    ensures the correct pattern

    when it is laid.

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    When it becomes necessary to fit tiles around pipes or

    other obstructions, simply cut a paper pattern that fitsaround such obstructions and trace the pattern on the

    tiles. Then cut with ordinary scissors and place around

    obstruction.

    You may want to consider adding a vinyl cove base ofmatching or contrasting color to add to the appearance

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    TILE FITTING FOR A CLOSET

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    cut out a piece of

    1/2" tile to fit in the

    closet, and test the

    fit before mixing

    any mortar.

    clean the floor and

    paint it with oil-

    based primer.

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    apply a layer of thin

    set mortar to the

    floor, using thesmooth edge of the

    trowel to force the

    mud into the cracks

    in the floorboards.

    Using the notched

    side of the trowel

    (1/4" x 1/4" square

    notches) comb the

    mortar into a series

    of ridges.

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    lay the cement board

    into place, which will be

    sort of difficult becausethere would be some

    obstructions around on

    the walls.

    After putting the

    cement board into

    place you may step

    on it to press it into

    the mortar.

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    drive in some

    cement-board screws.

    Some people useroofing nails to install

    cement-board but

    make sure that you

    hit the floor joists.In this case the 1"

    screws aren't long

    enough to reach the

    floor joists, since the

    flooring is 7/8" thick

    and the cement board

    is 1/2". place thescrews about 8"

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    At the seam apply astrip of fiberglass

    mesh tape (red arrow).The completed

    cement board, ready

    for ceramic tile.

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    spread some thin set mortar

    on the cement board, be

    careful not to obscure the

    chalk line. First use the

    smooth edge to squeeze the

    mortar into the rough surface.

    Then use the notched side

    to comb out the mortar.

    The ridges are necessaryto give you the ability to

    push the tile down into the

    mortar. Otherwise the

    mortar would ooze out

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    lay a couple of tiles

    against the spacers, and

    add more spacers as

    you progress. These

    spacers act as a reliable

    guide, keeping the gap

    uniform and keeping thetiles aligned.

    These are 3/16" spacers

    that I'm using.Any size of spacer can be

    used, depending on the

    desired look.

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    start laying the tiles aligned to any one end.

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    After about 20 minutes lay

    all of the full-sized tiles.use a permanent marker

    to lay out the cuts on the

    partial tiles.

    spray a little mist on the

    wet mortar, to discourage

    it from skinning over.

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    Cut the tile using atile saw.

    It comes with a 4"diamond blade

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    Now set the cut tiles in

    place.

    scrape off the excessmortar that has slopped on

    the walls.

    wipe the walls with a damp

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    After the mortar

    has begun to set

    (about an hour

    after laying the tile)use a small

    screwdriver to

    scrape out the

    mortar where it has

    oozed up between

    tiles.

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    The finished tile

    job, beforeapplying grout.

    MANDATORY TESTING

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    MANDATORY TESTINGMATERIA

    L

    CLAUS

    E

    TEST FIELD/L

    AB

    TEST

    TEST

    PROC.

    MIN. QTY.

    MATERIAL

    FREQUENCY

    1 2 3 4 5 6 7TERRAZ

    O TILES

    11.11.1

    11.12.1

    1.TRANSV

    ERSE

    STRENGT

    H

    2. WATER

    ABSORP.3.

    ABRASIO

    N.

    IS:

    1237-

    1980

    LAB

    IS:

    1237-

    1980

    5000(NO

    TESTING

    NEEDED IF

    TOTAL NO. OF

    ALL TYPES

    OF ALL SIZESFROM ALL

    MFRS. USED

    IN WORK

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    TERRAZO TILE FLOORING

    SHOULD GENERALLY CONFORM TO IS: 1237-1980.

    SIZE OF TILES AS INDICATED IN THE TABLE OR AS

    SHOWN IN DRWGS. OR AS REQ. BY ENGINEER.

    LENGTH

    NOMINAL

    WIDTH NOMINAL THICKNESS NOT

    LESS THAN..

    200 MM 200 MM 20 MM

    250 MM 250 MM 22 MM

    300 MM 300 MM 25 MM

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    TOLERANCE

    TOLERANCE ON LENGTH AND WIDTH SHALL BE + 1 MM.

    ON THICKNESS SHALL BE + 5 MM.

    RANGE OF DIMENSIONS IN ANY ONE DELIVERY SHALL NOT

    EXCEED 1 MM ON LENGTH AND WIDTH AND 3 MM ON

    THICKNESS.

    RATERATE SHALL INCLUDE THE COST OF ALL MATERIALS AND

    LABOUR INVOLVED IN ALL THE OPERATIONS.

    WHERE CEMENT MORTAR BEDDING IS USED IN PLACE OF

    LIME MORTAR THE RATE WILL BE ADJUSTED ACCORDINGLY.

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    MEASUREMENTS

    TILES MFD. FROM ORDINARY GREY CEMENT

    WITHOUT PIGMENT AND COLORED TERRAZO TILE

    SHALL BE MEASURED SEPARATELY AND

    CLASSIFIED AS IN CLAUSE 11.8.5.

    TERRAZO TILES SHALL BE MEASURED AS LAYEDPER SQ. M.

    NO DEDUCTION SHALL BE MADE NOR EXTRA PAID

    FOR VOIDS NOT EXCEEDING 0.2 SQM.

    NOTHING EXTRA SHALL BE PAID FOR USE OF CUTTILES NOR FOR LAYING FLOOR AT DIFFERENT

    LEVEL IN SAME ROOM OR COURTYARD.

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    GLAZED TILE FLOORING

    SHOULD GENERALLY CONFORM TO IS: 777-1988SIZE OF TILES AS INDICATED IN THE TABLE OR AS

    SHOWN IN DRWGS. OR AS REQ. BY ENGINEER.

    LENGTH

    NOMINAL

    WIDTH NOMINAL THICKNESS NOT

    LESS THAN..

    150 MM 150 MM 5-6 MM

    100 MM 100 MM 5-6 MM

    100 MM 200 MM 25 MM

    MEASUREMENT

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    MEASUREMENT

    LENGTH SHALL BE MEASURED CORRECT TO 0.1 MM.TOLERANCE ON THICKNESS SHALL BE + O.4 MM.

    WHERE TILES OF NOMINAL SIZES OF 150 X 150 OR 100 X 100

    ARE NOT AVAILABLE , TILES OF NOMINAL SIZES 152 X 152 OR

    108 X 108 MAY BE ALLOWED.

    ACTUAL SIZE OF TILE SUPPLIED SHALL BE 1 MM LESS SO

    THAT WITH 1 MM JOINT THE TILE WHEN LAID SHALL

    CONFORM TO THE NOMINAL SIZE.

    TOP SURFACE OF TILES SHALL BE

    GLAZED(GLOSSY OR MATT) AS

    SPECIFIED.

    UNDERSIDE SHALL NOT HAVE GLAZED

    MORE THAN 5 % OF AREA.

    EDGES BE PREFERABLY FREE FROMGLAZE OR ONLY UPTO 50% OF SURFACE

    COLOURED TILES

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    COLOURED TILES

    ONLY THE GLAZE SHALL BE

    COLOURED.

    SIZES AND SPECIFICATIONS SHALL

    BE THE SAME AS FOR WHITE GLAZED

    TILES.

    DECORATIVE

    TILESTHE SIZE OF THESE TILES SHALLBE 152 X 152 X 6 MM OR 108 X 108

    X 6 MM

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    RATERATE SHALL INCLUDE THE COST OF ALL MATERIALS AND

    LABOUR INVOLVED IN ALL THE OPERATIONS.

    NOTHING EXTRA SHALL BE PAID FOR THE USE OF CUT

    TILES IN THE WORK

    EXTRA OVER

    AND ABOVE THENORMAL RATES

    FOR WHITE TILES

    SHALL BE PAID

    WHERE

    COLOURED ORANY OTHER TILE

    OF DECORATIVE

    TILES HAVE BEEN

    USED.

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    END OF SLIDE SHOW.

    APPLAUSE!!!