5
97 TiAIN-COATED SOLID CARBIDE DREAM DRILLS MQL with Coolant Holes 1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over the required drill size. Drill the pilot hole 2xD deep hole. 2. Enter the guide hole at 50 SFM surface and .010 feed rate / per rev. 3. Before hitting the bottom of the guide hole, Increase SFM and feed rate for normal drilling. 4. After drilling, to withdraw drill, reduce SFM to 50 @ 10 inches per minute. Coolant Pressure : 900 PSI WORK MATERIAL P K CARBON STEELS CAST IRON DUCTILE CAST IRON STRENGTH ~ 1060 N/mm 2 250 ~ 350 N/mm 2 400 ~ 500 N/mm 2 DRILLING SPEED(SFM) 230 ~ 290 ft/min 230 ~ 290 ft/min 220 ~ 240 ft/min DIAMETER RPM FEED IPR RPM FEED IPR RPM FEED IPR Metric(mm) Decimal WORK MATERIAL P K CARBON STEELS CAST IRON DUCTILE CAST IRON STRENGTH ~ 1060 N/mm 2 250 ~ 350 N/mm 2 400 ~ 500 N/mm 2 DRILLING SPEED(SFM) 230 ~ 290 ft/min 230 ~ 290 ft/min 220 ~ 240 ft/min DIAMETER RPM FEED IPR RPM FEED IPR RPM FEED IPR Metric(mm) Decimal DREAM DRILLS RECOMMENDED CUTTING CONDITIONS DHM25 | DHM30 SERIES DH510 | DH515 | DH520 | DHM10 | DHM15 | DHM20 SERIES

TiAIN-COATED SOLID CARBIDE DREAM DRILLS MQL with Coolant Holes - Suncoast Precision Tools · 2020. 1. 24. · 1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over

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Page 1: TiAIN-COATED SOLID CARBIDE DREAM DRILLS MQL with Coolant Holes - Suncoast Precision Tools · 2020. 1. 24. · 1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over

97

TiAIN-COATED SOLID CARBIDE DREAM DRILLSMQL with Coolant Holes

1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over the

required drill size. Drill the pilot hole 2xD deep hole.

2. Enter the guide hole at 50 SFM surface and .010 feed rate / per rev.

3. Before hitting the bottom of the guide hole, Increase SFM and feed rate for

normal drilling.

4. After drilling, to withdraw drill, reduce SFM to 50 @ 10 inches per minute.

Coolant Pressure : 900 PSI

WORKMATERIAL

P KCARBON STEELS CAST IRON DUCTILE CAST IRON

STRENGTH ~ 1060 N/mm2 250 ~ 350 N/mm2 400 ~ 500 N/mm2

DRILLINGSPEED(SFM) 230 ~ 290 ft/min 230 ~ 290 ft/min 220 ~ 240 ft/min

DIAMETERRPM FEED IPR RPM FEED IPR RPM FEED IPR

Metric(mm) Decimal

WORKMATERIAL

P KCARBON STEELS CAST IRON DUCTILE CAST IRON

STRENGTH ~ 1060 N/mm2 250 ~ 350 N/mm2 400 ~ 500 N/mm2

DRILLINGSPEED(SFM) 230 ~ 290 ft/min 230 ~ 290 ft/min 220 ~ 240 ft/min

DIAMETERRPM FEED IPR RPM FEED IPR RPM FEED IPR

Metric(mm) Decimal

DREAM DRILLSRECOMMENDED CUTTING CONDITIONS

DHM25 | DHM30 SERIES

DH510 | DH515 | DH520 | DHM10 | DHM15 | DHM20 SERIES

Page 2: TiAIN-COATED SOLID CARBIDE DREAM DRILLS MQL with Coolant Holes - Suncoast Precision Tools · 2020. 1. 24. · 1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over

92

10 × D 15 × D

20 × D

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Decimal

TiAlN D1 D2 L1 L2

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Decimal

TiAlN D1 D2 L1 L2

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Decimal

TiAlN D1 D2 L1 L2

20 bar

P H M K N SCarbonSteels Alloy Steels Prehardened

Steels Hardened Steels StainlessSteels Cast Iron Aluminum Copper Bronze CFRP Titanium

~HB225 HB225~325 HRc30~45 HRc45~55 HRc55~

TiAIN-COATED SOLID CARBIDE DREAM DRILLSMQL with Coolant Holes (10XD, 15XD, 20XD)

D1

L1

L2

D2

EXTRA LONG

DHM20SERIESDHM15SERIESDHM10SERIES

Page 3: TiAIN-COATED SOLID CARBIDE DREAM DRILLS MQL with Coolant Holes - Suncoast Precision Tools · 2020. 1. 24. · 1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over

83

DREAM DRILLS

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Inch Decimal

TiAlN D1 D2 L1 L2

NEXT PAGE

DH510 SERIES

P H M K N SCarbonSteels Alloy Steels Prehardened

Steels Hardened Steels StainlessSteels Cast Iron Aluminum Copper Bronze CFRP Titanium

~HB225 HB225~325 HRc30~45 HRc45~55 HRc55~

TiAIN-COATED SOLID CARBIDE DREAM DRILLSMQL with Coolant Holes (10XD)

EXTRA LONG

P H M K N SCarbonSteels Alloy Steels Prehardened

Steels Hardened Steels StainlessSteels Cast Iron Aluminum Copper Bronze CFRP Titanium

~HB225 HB225~325 HRc30~45 HRc45~55 HRc55~

20 bar

D1

L1

L2

D2

20 bar

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Inch Decimal

TiAlN D1 D2 L1 L2

Page 4: TiAIN-COATED SOLID CARBIDE DREAM DRILLS MQL with Coolant Holes - Suncoast Precision Tools · 2020. 1. 24. · 1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over

84

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Inch Decimal

TiAlN D1 D2 L1 L2

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Inch Decimal

TiAlN D1 D2 L1 L2

NEXT PAGE

DH510 SERIES

P H M K N SCarbonSteels Alloy Steels Prehardened

Steels Hardened Steels StainlessSteels Cast Iron Aluminum Copper Bronze CFRP Titanium

~HB225 HB225~325 HRc30~45 HRc45~55 HRc55~

TiAIN-COATED SOLID CARBIDE DREAM DRILLSMQL with Coolant Holes (10XD)

EXTRA LONG

D1

L1

L2

D2

20 bar

Page 5: TiAIN-COATED SOLID CARBIDE DREAM DRILLS MQL with Coolant Holes - Suncoast Precision Tools · 2020. 1. 24. · 1. Use a YG 3xD Drill to produce a guide hole no larger than .004 over

85

DREAM DRILLS

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Inch Decimal

TiAlN D1 D2 L1 L2

EDP No.Drill Diameter Shank

DiameterFlute

LengthOverallLengthMetric Inch Decimal

TiAlN D1 D2 L1 L2

DH510 SERIES

P H M K N SCarbonSteels Alloy Steels Prehardened

Steels Hardened Steels StainlessSteels Cast Iron Aluminum Copper Bronze CFRP Titanium

~HB225 HB225~325 HRc30~45 HRc45~55 HRc55~

TiAIN-COATED SOLID CARBIDE DREAM DRILLSMQL with Coolant Holes (10XD)

EXTRA LONG

D1

L1

L2

D2

20 bar