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Chapter 8: Three-layer Sandwich Shell under Normal Pressure Loading 8 Three-layer Sandwich Shell under Normal Pressure Loading Summary 121 Introduction 122 Requested Solutions 122 FEM Solution 122 Modeling Tips 124 Input File(s) 125 Video 125

Three-layer Sandwich Shell under Normal Pressure Loading

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This problem demonstrates the ability to model pressure loading of a square composite three layer sandwich flat shell. Stresses and displacements are calculated and compared to a reference solution. Stresses and displacements are calculated at the surface of the composite three layer sandwich flat shell in MD Nastran. This test is recommended by the National Agency for Finite Element Methods and Standards (NAFEMS): Test R0031/3 from NAFEMS publication R0031, “Composites Benchmarks”, February 1995.

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Page 1: Three-layer Sandwich Shell  under Normal  Pressure Loading

Chapter 8: Three-layer Sandwich Shell under Normal Pressure Loading

8Three-layer Sandwich Shell under Normal Pressure Loading

Summary 121

Introduction 122

Requested Solutions 122

FEM Solution 122

Modeling Tips 124

Input File(s) 125

Video 125

Page 2: Three-layer Sandwich Shell  under Normal  Pressure Loading

121CHAPTER 8

Three-layer Sandwich Shell under Normal Pressure Loading

SummaryTitle Chapter 8: Three-layer Sandwich Shell under Normal Pressure Loading

Geometry • 2-D Shell (units: in)Length= 10Width = 10Thickness = 0.806

Material properties • Face sheets

• Core

Analysis type Quasi-static analysis

Boundary conditions Plate is simply supported fixed at four corners

Applied loads Pressure of applied to the top face (most positive in the z-axis)

Element type 2-D shell, 3-D solid shell

FE results Stresses and displacements compared with NAFEMS solution

uniform normalpressure

C

E

A

10

10

y

x

simply supported on all four edges

0.028

0.750

0.028

z

face sheet

face sheet

x

all dimensions in inches

core

E

A

E1 10 106Psi= 12 0.3= G12 1.875 10

6 Psi=

E2 4 106Psi= 13 0= G13 1.875 10

6 Psi=

E3 1 106Psi= 23 0= G23 1.875 10

6 Psi=

The values within the parenthesis are chosen to have a complete 3-D material model necessary for the solid elements.

E1 10Psi= 12 0= G12 10Psi=

E2 10Psi= 13 0= G13 3 104 Psi=

E3 10Psi= 23 0= G23 1.2 104 Psi=

100Psi

Three-layer Sandwich Shell Results

CQUAD4 CQUAD4 CHEXA

Quantity Units NAFEMS Linear PSHLN1 PCOMPLS

at C in -0.123 -0.123 -0.122 -0.122

at C kpsi 34.45 34.029 34.212 33.932

at C kpsi 13.93 13.294 13.167 13.406

at E kpsi -5.07 -5.040 -5.006 -5.020

uz

11

22

12

Page 3: Three-layer Sandwich Shell  under Normal  Pressure Loading

MD Demonstration Problems

CHAPTER 8122

IntroductionThis problem demonstrates the ability to model pressure loading of a square composite three layer sandwich flat shell. Stresses and displacements are calculated and compared to a reference solution.

Requested SolutionsStresses and displacements are calculated at the surface of the composite three layer sandwich flat shell in MD Nastran. This test is recommended by the National Agency for Finite Element Methods and Standards (NAFEMS): Test R0031/3 from NAFEMS publication R0031, “Composites Benchmarks”, February 1995.

FEM SolutionA numerical solution has been obtained with MD Nastran’s SOL 400 for the configuration shown in Figure 8-1. The plate consists of three layers, a core layer and two face sheets covering this layer. Thicknesses of the layers are shown in Figure 8-1. Only one quarter of the part is analyzed with the appropriate symmetry boundary conditions, and the two edges on the boundary of the plate are fixed. The three layers are modeled using the PCOMP entry, where the thickness of both layers is 0.028 in.

PCOMP 1 0. 0. 1 .028 0. YES 2 .75 0. YES 1 .028 0. YES

Figure 8-1 Three-layer Sandwich Shell under Normal Pressure Loading

Each lamina is modeled as one layer in the composite. The materials for the face sheets and core have the following orthotropic properties:

uniform normalpressure

C

E

A

10

10

y

x

simply supported on all four edges

0.028

0.750

0.028

z

face sheet

face sheet

x

all dimensions in inches

core

E

A

Page 4: Three-layer Sandwich Shell  under Normal  Pressure Loading

123CHAPTER 8

Three-layer Sandwich Shell under Normal Pressure Loading

Face sheets

and the core

These properties are entered using the MAT8 entry.

Two types of shell elements are analyzed: the CQUAD4 default and the CQUAD4 suitable for large deformations. The latter is activated using the PSHLN1 entry

PSHLN1 1 NO ++ C4 DCT L

For modelling with solid shell elements, the standard CHEXA elements are used to define the element connectivity. To activate the solid shell elements, PCOMPLS entry has to be used for assigning the property of the CHEXA.

PCOMPLS 1 -1

C8 SLCOMP ASTN

1 1 .028 0.

2 2 .75 0.

3 1 .028 0.

For shell-like structure with composite materials, the TSHEAR option on the NLMOPTS entry has to be given to obtain a parabolic shear distribution for composite layers in shells. This is particularly important for this structure because the inner core resists deformation in shear.

NLMOPTS TSHEAR TSHEAR

A uniform pressure of is applied on the top surface of the shell.

Table 8-1 shows the comparison of the face sheet stresses and midspan displacement with the NAFEMS results.

E1 10 106Psi= 12 0.3= G12 1.875 10

6 Psi=

E2 4 106Psi= 13 0= G13 1.875 10

6 Psi=

E3 1 106Psi= 23 0= G23 1.875 10

6 Psi=

E1 10Psi= 12 0= G12 10Psi=

E2 10Psi= 13 0= G13 3 104 Psi=

E3 10Psi= 23 0= G23 1.2 104 Psi=

100MPa

Page 5: Three-layer Sandwich Shell  under Normal  Pressure Loading

MD Demonstration Problems

CHAPTER 8124

Figure 8-2 Deformed Shape of the Model with Solid Shell Elements

Modeling TipsWhen modeling composite structures using shell elements that support large deformation and nonlinear material behavior (activated with the PSHLN1 entry), it is recommended to set the TSHEAR parameter on the NLMOPTS entry. This will result in a more parabolic shear distribution through the thickness, and in the output of interlaminar stresses.

Table 8-1 Three-layer Sandwich Shell Results

CQUAD4 CQUAD4 CHEXA

Quantity Units NAFEMS Linear PSHLN1 PCOMPLS

at C in -0.123 -0.123 -0.122 -0.122

at C kpsi 34.45 34.029 34.212 33.932

at C kpsi 13.93 13.294 13.167 13.5406

at E kpsi -5.07 -5.040 -5.006 -5.020

uz

11

22

12

Page 6: Three-layer Sandwich Shell  under Normal  Pressure Loading

125CHAPTER 8

Three-layer Sandwich Shell under Normal Pressure Loading

Input File(s)

VideoClick on the image or caption below to view a streaming video of this problem; it lasts approximately 18 minutes and explains how the steps are performed.

Figure 8-3 Video of the Above Steps

File Description

nug_08n.dat Linear Elements

nug_08m.dat Linear Elements using PSHLN1 Entry

nug_08d.dat Solid Shell Elements