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The Punj Lloyd Group provides the entire gamut of services from basic and detailed design to engineering, procurement, construction and commissioning.
Three-in-OneAs a conglomerate of three world-renowned brands, we offer a broad range of EPC expertise and global experience:
• PunjLloyd – Energy,Infrastructure & Defence
• SembawangEngineers – Infrastructure &Constructors • Transportation • Utilities • Buildings
• PLEngineering – Energy – Power – Polymers& Petrochemicals – Chemicals – Automotive&Aerospace – e-learning – EmbeddedSystems
Globally MobileWecanundertakeprojectsinanypartoftheworld duetoourfastmobilisationofresources:
Mobilisation of people Ourrichestassetisourteamcomprising multiculturalnationalities,bringingtotheprojecttheirexhaustiveknowledgeandexperienceofengineering,procurementandconstructionmethodologies.Welltravelledandhighlyadaptable,ourpeoplecanbe readilymobilisedglobally,toseamlesslyintegrate intothelocalenvironment,steeringprojects towardscompletion.
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The Group at a glanceHSEQ CultureWeareanOHSAS18001,ISO14001andISO9001certifiedcompanyandourworld-classstandardsofhealth,safety,environmentandquality(HSEQ)arewidelyrecognisedbyourcustomers.AnotableachievementisourHydrocracker&HydrogenProject atHaldiaRefinerywhereweaccomplished 12.9millionman-hourswithoutlosstimeinjury.
CSR CommitmentWearededicatedtoenhancingthelivesofthelocalcommunitywhereverweoperate,throughemploymentandtraining,freemedicalservicesandimprovementofthelocalinfrastructure.Inaddition,wehaveinitiativesintwomajorfocusareas:
• HIV/AIDSAwareness Improvingourconstructionworkers’healthand increasingtheirsenseofself-worththroughour holisticLifeEnrichmentprogrammeatprojectsites.
• Education Enabling children to realise their potential, regardlessofgenderorbackground,through educationinitiativessuchasdevelopingmodern schoolsandprovidingscholarships.
TrustedGovernmentsandOil&Gasmajorsfromallovertheworldhaveentrusteduswithprojectsofnationalsignificance.TheStrategicGasTransmissionprojectinQatar,theworld’slargestwheat-basedbioethanolplantinUK,highwaysundertheGoldenQuadrilateral–India’snationalinfrastructuraldream,theMassRapidTransit(MRT)inSingaporeandmore.
Mobilisation of equipmentOurequipmentyardsandmaintenancefacilitiesintheregionsofSouthAsia,AsiaPacific,MiddleEast,AfricaandtheCaspianenableustomovewithagility.Ourfacilitiesofferacombinedareaof245,000m2 formaintenance,repair,refurbishmentandcompleteoverhaulingofequipment.
Mobilisation of financesOurstrongfinancialpositionensuresconstantandrobustsupporttoallbusinessesandprojects.
Well-equippedOurmulti-milliondollarfleetofequipmentisconstantlybeingupgraded,includingheavyliftingcranes,pipelayers,bituminousroadequipment,thelargestfleetofMaxiHDDrigsinIndia,offshorepipelaybargesandourunrivalledmarineandamphibianequipment.
Can Do SpiritWehaveatrackrecordofexecutingcomplexprojectsinchallengingconditionsandtimeframes.ItisthisspiritofdoingtheimpossiblethatsawPunjLloydgobeyonditsbordersintounchartedterrain,diversifyintodifferentbusinesses,forgeuniquepartnershipsandachieverobustgrowthinbusiness.
Reputation for achieving the impossibleNatureposesnochallengetous;wehavealwaystriumphedoverterrainandclimatethroughinnovationsinequipment,methodologyandstrategies.FortheDahejVijaipurPipeline,welaid506kmof42”diapipelinein270days,ofwhich120dayswereintorrentialmonsoon.Ouremployeeshaveworkedintemperaturesrangingfrom-50°Cto50°Candcompletedprojectssuccessfully.
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Organisation Structure
punj lloyD group
Punj LLoyd Sembawang PL engineering
MAjOR GROUP SUbSIDIARIES/jOInT vEnTURES
PUnj LLOyD PTE LTD, SInGAPORE EPCforOil&GasandInfrastructure
PT PUnj LLOyD InDOnESIA EPCforOil&GasandInfrastructure
PT SEMPEC InDOnESIA Engineering for Oil & Gas Onshore and Offshore facilities
PUnj LLOyD KAzAKHSTAn LLP Oil & Gas in the Caspian
PUnj LLOyD OIL & GAS (MALAySIA), SDn. bHD. EPC for Oil & Gas
DAyIM PUnj LLOyD COnSTRUCTIOn COnTRACTInG CO LTD EPCforOil&GasinKingdomofSaudiArabia
PUnj LLOyD EnGInEERS AnD COnSTRUCTORS PTE LTD, IRAQ EPCforOil&GasandInfrastructure
PLn COnSTRUCTIOn LTD, InDIA HorizontalDirectionalDrilling
PUnj LLOyD UPSTREAM LTD, InDIA IntegratedDrillingServices
PUnj LLOyD DELTA REnEWAbLES PvT LTD SolarPower,WastetoEnergy,WaterTreatment
PUnj LLOyD AvIATIOn LTD AviationChartersandDefence
PUnj LLOyD InDUSTRIES LTD Defence
SEMbAWAnG EnGInEERS & COnSTRUCTORS PTE LTD, SInGAPORE EPCforInfrastructure&Buildings
SEMbAWAnG HOnG KOnG LTD EPCforInfrastructure&Buildings
SEMbAWAnG AUSTRALIA PTy LTD EPCforInfrastructure&Buildings
SEMbAWAnG LIbyA GEnERAL COnTRACTInG AnD InvESTInG COMPAny EPCforInfrastructure&Buildings
SEMbAWAnG CASPI EnGInEERS AnD COnSTRUCTORS LLP EPCforInfrastructure&Buildings
PL EnGInEERInG LTD Design&EngineeringinOil&Gas,Infrastructure,Power, Petrochemicals, among others
KAEfER PUnj LLOyD LTD InsulationSolutions
More than 15,000 people from
32over
From the East to the West, our people have crossed barriers of languages and cultures to build projects in various countries and diverse terrain. Through the policy of integrating local manpower with our own, we embrace diversity and nurture a rich and inclusive culture that cultivates a powerful intellectual work environment of innovation and dynamism.
nationalities
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The Punj Lloyd Group
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The Punj Lloyd Group is a diversified international conglomerate offering EPC services in Energy and Infrastructure along with engineering and manufacturing capabilities in the Defence sector. We are a US $ 2.4 billion global player, with a powerful presence in the Middle East, Africa, the Caspian, Asia Pacific, China, South Asia and Europe.
We are unlike any other company in the world.
WE MOvE fAST.Establishedin1982asapipelinecompany,wequicklyexpandedtotanks,terminals,refineries,powerplantsandcivilinfrastructure.Adecadelater,wespreadourwings,wideningourinternationaloperationstoIndonesia,Malaysia,Singapore,Thailand,Bangladesh, AbuDhabi,Kuwait,Qatar,Kazakhstanandbeyond.Today,wehavemorethan19officesspanning fivecontinents.
WE SEIzE THE DAy.WithourreputationinEPCestablished,wepartnerwiththeworld’sbestinpursuitofnewopportunitiesintheglobalmarketplace.Throughstrategicacquisitions,ourportfolioincludesengineering,petrochemicals,renewables,high-specbuildingsandinfrastructurelikeairports,jetties,massrapidandlightrailtransitsystems,luxuryhotelsandresortsandoffshore.Thediversityofourpartnershasincreasedtherangeofourexpertise-nicheengineering,oildrilling,aviation,insulationservicesforvariedsectors,whilemakingsignificantinroadsintothefieldsofdefenceandnuclearenergy.Withourglobaloutlookandourinternationalpartners,wecantakeonanything,anywhereintheworld.
WE nEvER STOP InnOvATInG.Wekeeppushingboundaries,expandinghorizons.Buildingprojectsthatareeverbiggerandbolder,morechallengingandcomplex.Seenindifferentcountries,activeinmanyfields,knowntoallbyonetrustedname,PunjLloyd.
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Business Focus
DEFENCE
• LandSystems
• Aviation
• Electronics
ENERGY
OIL & GAS • Offshore
• OnshoreFieldDevelopment
• Pipelines
• Tankage&Terminals
• Process
POWER • Thermal
• Nuclear
REnEWAbLES • Non-conventionalPower
• Bio-Fuels
• GreenBuildings&Infrastructure
• Water
iNFRastRuCtuRE
TRAnSPORTATIOn • Subway&MetroSystems
• Airports
• Highways&Expressways
• Bridges,Flyovers&Interchanges
• Tunnels&Caverns
• Seaports&Terminals
Utilities • Reservoirs&TreatmentPlants
bUILDInGS • Hospitality&Leisure
• Commercial,Industrial,Institutional&ResidentialComplexes
• Healthcare
• Townships&IndustrialParks
14We are a global citizen with international offices in 19 countries. Strategically positioned to be close to our markets, we speak different languages, understand diverse cultures and work with an intimate localknowledgewhereverweareintheworld.
Ourpeople areglobal professionals. Fromarchitects to engineers, fromchartered surveyors to safety officers, everyone at Punj Lloyd is partof a team that delivers projects in any part of the world to international standardsofquality,safetyandenvironment.
ArgentinAArmeniAAustrAliABAhrAinBAnglAdeshBelgiumBulgAriABruneiCAnAdAChileChinAColomBiACuBAgeorgiAgreeCe
hollAndKAzAKhstAn
KuwAitliByAindiAindonesiAirelAndKoreAmAlAysiAmexiComyAnmArnigeriAomAnPAKistAnQAtAr
russiAsAudi ArABiA
singAPoretAiwAn
thAilAndturKey
uAeuKuKrAineusAVietnAmyemenyugoslAViAzAirezAmBiA
Projects around the world
ChinAhong KongindiAindonesiAirAQKAzAKhstAnliByAmAlAysiAomAnQAtArsAudi ArABiAsingAPorethAilAndturKmenistAnuAeuKVietnAmyemen
offices around the world
Global Footprint
Engineering excellence is the hallmark of a Punj Lloyd project.
Weprovidein-housefullspectrumdesignandengineeringservicesinOil&Gas,PetrochemicalsandChemicals,Thermal&NuclearPower,Infrastructure,Renewables,Aerospace,AutomotivesandTransportation. Oursuperiorvalueengineeringservicesinbothplantandproductdesignreduceproductdevelopmentcosts,shortenleadtime,extendcapacityandmaximiseengineeringresourcesbyprovidingsupportacrossthecompleteplant/productlifecycle,fromdesignandmodellingthroughanalysis,datadocumentation,instrumentationandcontrols,processsystemdesign,embeddedsystemsdevelopment,commissioningsupportandvendormanagement. Ourmulti-disciplinaryandmulticulturalteamcomprisesover800engineersfromourhubsinGurgaon,Hyderabad(India),AbuDhabi,UKandSingapore.Workinginaglobalshareenvironment,enabledbystate-of-theartITinfrastructure. Throughourglobalmulti-centredeliveryframeworkandouron-site/off-shore/on-shoremodels,weleverageourlocalpresenceandglobalreachtosupportcustomers.
Engineering
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We provide in-house full spectrum design and engineering services in Oil & Gas, Petrochemicals and Chemicals, Thermal & Nuclear Power, Infrastructure, Renewables, Aerospace, Automotives and Transportation.
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Withourprocessesandproceduresstandardisedacrosstheglobe,ourteamofengineersanddesignersapplytheirknowledgeandexpertiseirrespectiveofthegeographicallocation.
Highlycapable,experiencedandadaptable,ourengineeringteamcaterstodifferentprojectneeds,technologiesanduniqueinternationalandnationalrequirementsthatrangefromlegislationandenvironmentalissues,tohealthandsafety.
In2008,wecementedourengineeringcapabilitiesfurtherbyacquiringastakeinTechnodyneInternational,UK,aspecialistengineering,designandconsultancycompanyspecialisinginlargescalecryogenicstoragetanksandspecialpurposetestfacilitiesforaircraft.AcquisitionofTechnodyneenabledthegrouptoprovideend-to-endsolutionsforcompletedeliveryofcomplexcryogenic,highpressureLNG,LPG,ethylene,ammoniaandotherstoragetanks.TheircapabilitiescanalsoincludeengineeringdesignservicesforOil&Gas,Petrochemicals,Aviation,Automotives,Energysupply,MarineandNuclear.
Dual Monitor Work Stations
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Putting the building blocks in place, procurement forms the foundation for any EPC project.
Deliveringqualitygoodsandservicesontime,atthelowestcostandmeetingeveryspecificneedoftheprojectisourprocurementteams’forte.Ourglobalsourcingnetworkwithourknowledgeoflocallaws,commodities,markets,customs,andprocurementpractices,enableustogetthebestavailablequality,rangeofproductsandservicesatthelowestacceptablecost.
Being a global player with a varied range of projects from pipelines, refineries and tanks & terminals in oil & gas to buildings, utilities and transportation in urban infrastructure, the range of items we source is extremely diverse. This encompasses materials for a variety of critical items such as high-pressure fabricated equipment, large rotating equipment, packages, skids, electrical and instrumentation systems.
Wearecurrentlyimplementingane-sourcingsolutionusingaworkflowandcontentmanagementsoftware,Documentum.Theelectronicworkflowsolutioncoverstheentire“PlantoProcure”cycleincludingelectronicexchangewithvendorsandisseamlesslyintegratedwiththeOracleprocurementandfinancialsystem.Thesolutionalsoallowsforcreatinganelectronicrepositoryofprocurementdataforfuturereference.
Trainedandsuitablyqualifiedpersonnelinallstrategiclocationshelptoensurethetimelysupplyofequipmentandmaterialstosite.Forstrictadherencetoqualitystandards,inadditiontoourowndedicatedandqualifiedin-houseresources,weworkwithreputedglobalthirdpartyinspectionagenciesappointedforeveryproject.
Throughourintegratedandcost-efficientsupplychainmanagementservices,backedbyrobustcorporatepolicies,proceduresandprojectprocurementexecutionstrategies,weensurethesuccessofourprojectsinanypart oftheworld.
Procurement
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ConstructionComplexprojects,challengingconditionsandcriticaltimelines–wehavebuiltourreputationinconstructionbyrepeatedlydeliveringsuccessfullywithinthesestringentparameters.
Ourmulti-nationalworkforcehasarichandvariedexperienceintheexecutionofchallengingprojectstheworldover.ThisisthereasonwhyPunjLloydisoneofthefewcompanieswhichcanlaylargediameterpipelinesinrockymountainsorundulatingseabeds,carryoutin-housecompleteengineering,mechanical,civil,andinsulationworkoncryogenictanks,workinliverefineriesandbuildlandmarkinfrastructureprojectsacrosstheworld.
Our construction management capabilities are second to none. We use advanced construction methodologies, well-defined systems, software and proven procedures. We have made several breakthroughs in construction technology, including Horizontal Directional Drilling (HDD) and integrated precast systems.
Equipment,oneofthemostcrucialcomponentsinconstruction,isoneofthepillarsofPunjLloyd.Wehaveahugefleetofequipment,enablingpromptmobilisationtoprojectsitesaroundtheworld,ensuringtimelycompletion.
Beyondgeneralandheavyconstructionequipment,ourfleetincludesspecialpipelayingequipment,amphibiousoffshoreequipment,automaticweldingmachines,pipelayingbarges,swampexcavators,crushingplants,heavyliftcranes,concretepavers,pilingrigsandmore.Basedonourequipmentassets,wecansimultaneouslymanage:• Multipleconstructionprojectsoftankageandpiping• Subseapipelayingthroughourfleetofbarges• Layupto56”diapipelineswith20spreadsofpipelineequipment• 13spreadsofbituminousroadandthreesetsofconcreteroadequipment
Ourflotillaofbargesincludestwopipelaybarges,ahook-upcumaccommodationbargeanda‘pushpull’barge.Kuber,ourlatestadditionisanonself-propelledS-typebargethatcanlay4”to60”diapipesinsea,besidesmaintainingandrepairingexistingpipelines.WithKuber,ourfourthbarge,we canclaimtohaveoneofthemostsophisticatedflotillaofbargesneededforoffshorebusiness.
Wecontinuouslyincreaseourfleettomaintainourcompetitiveadvantage.Equipmentassetplanning,procuring,tracking,maintainingandretiringarecloselymonitoredwithOracleeAM,asoftwarethathandlesover12,500itemsofequipment,inover190categories,acrossprojectsitesallovertheworld.
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Thisensurestimelyauditsforpreventivemaintenanceandsupportsourhighlyskilledoperationsandmaintenancecrewtominimisedowntimeofequipmentatprojectsites.
ConsolidatingourstrengthinequipmentareourcentralworkshopsandmaintenanceyardsinIndia,Indonesia,AbuDhabiandKazakhstan.Withacombinedareaofmorethan245,000m2forequipmentmaintenanceandrepair,storageandfabricationfacilities,theyregularlyhandlethecompleteoverhaulingandrefurbishmentofallourequipmenttomaintainpeakperformance,aswellasconformancetointernationalstandardsofsafety,health,securityandenvironment.
Incivilinfrastructure,wearerenownedforexecutingadiverserangeoftechnologicallychallengingandcomplexprojects,suchasmegainfrastructure,high-risebuildings,special-purposestructureslikesemiconductormanufacturingplantswithcleanrooms,andutilitieslikewatertreatmentplants.Fromairportsandseaports,expresswaysandsubwaysystems,totownshipsandindustrialparks,multi-specialtymedicalinstitutesandluxuryresorts,wedeliverprojectsthatembodyaesthetics,economics,serviceabilityofthedevelopmentandsustainabilityoftheenvironment.
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OurequipmentassetisoneofthemostoutstandinginAsia.Largeandyoung,ourequipmentfleetenablesfastmobilisationandensuresminimumdowntime.
Fromearthmoving,materialhandling,pipelinelayingtoroadconstructionandamphibianequipment,ourfleetiscontinuouslyincreasedtomaintainourcompetitiveedgeandconstantlymanagedatthehighestlevelforoptimalperformance.OurtechnicalteamishighlyexperiencedandpractisesthehighestHSEQstandardswithcomprehensiveandpreventiveconditionalmaintenance.Theteamproficientlymanagesourenormousequipmentbasethroughastate-of-the-artassetmanagementsystemthatdocumentseachpieceofequipment’stechnicalspecifications,location,condition,completeutilisationandmaintenancehistory.
MARInE & AMPHIbIAn EQUIPMEnTOurunrivalledfleetofmarineandamphibianequipmentincludesswampexcavators,dredgers,marshbuggies,swampcranesandotherspecialisedequipmentthatstrengthenouroffshoreexpertise.Inaddition,wehavefourworkbargeswithspecificcapabilities.Mahesh1,apipelaybargewhichhas
EquipmentAmphibian, Pipeline Road Construction, HDD Equipment Yards
Texturing & curing machine
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laidpipelinesinwaterdepthsupto65m.Madhwa,aderrickbargewithcranecapacityof650Tandaccommodationfor300people,ispurpose-builtforriserinstallations,flexiblepipelinesandcompositecableinstallations.Ganpati,apushpullbargeforpipelayinginshoreapproach.Kuber,apipelaybargetolaypipelinesupto60”diawithconcretecoatingandinwaterdepthsupto150m.
PIPELAyInGWeownover170pipelayersrangingfromcapacityof20Tto100T.Thepipelayingequipmentrangesfromboringmachines,trenchers,horizontaldrillingrigs,excavators,dozers,pipebenders,automaticweldingmachinesandotherspecialisedequipmentrequiredtolay56”diapipelines.Basedonourequipmentpotential,wecansimultaneouslymanage20spreadsofpipelineequipment,handlingupto56”diapipelines.
HORIzOnTAL DIRECTIOnAL DRILLInG (HDD)WeownthelargestfleetofMaxiHDDrigsinIndia,includingthree250Trigs andone400Trig.Overseaswehaveone250TriginKazakhstanandone 250TriginMalaysiaforcrossingsoflargediameter.Wehavelaidpipelines underexpressways,railways,rivers,shoreapproaches,creeksandcanalsincrossingsofover92,295mlength.OurHDDrigsalsocontributetoenvironmentalprotection,astheycauseminimumdamagetothenaturalsurroundings.
vIbRATORy PILE DRIvER/ExTRACTORWeareoneoftheselectfewintheworldusinghydraulicvibratoryhammersfordrivingpilesofdiametersrangingfrom450to600mm.Our7Tand10Tcapacityhydraulichammersmountedonleadercranesarecapableofdrivingpilesupto30m.Appliedincombinationwithourhydraulicextractor,thehydraulichammersarealsousedforsheetpiling.
We own the largest fleet of Maxi HDD rigs in India, including three 250 T rigs and one 400 T rig
Pipelay barge, Mahesh I working on the Uran Trombay Gas Pipeline in India
24ROAD COnSTRUCTIOnWehave13setsofbituminousroadequipmentandthreesetsofconcreteequipment.Thespecialisedfleetofequipmentincludecoldmillingmachines,paverscapableofpavingupto12m,asphaltmixingplantsuptocapacityof 160TPH,batchingplantsuptocapacityof120m3/hr,slipformpavers,gradersupto190HP,transitmixersandallotherspecialisedequipmentforroadconstruction.
HEAvy LIfTInG CRAnESOurexpertiseinheavyliftinghasprovedtobeacriticalfactorinthesuccessfulcompletionofprojects.Weareproudownersofaround200cranesranging from8T–1,200Tincludingcrawler,tyremountedandtowercranes.Our 300Tmobilecrane,25-storeyhighwhenraisedtoitsfullcapacity,wasusedtoliftvesselsfortheSGPOffsiteandUtilitiesmechanicalworkatourTengizchevroilsiteinKazakhstan.Thesynergyofmanandmachineachievedthiscomplextaskofliftingtheequipmentinonepiecewithintherestrictedspaceofarefinery.
PRECAST COnCRETE COMPOnEnTSWehaveexpertiseinprecastandprefabricationtechnologyforovertwodecades.Asaresultofourspecialisedfocusandinnovation,ourintegratedprecastsolutionsenablefasterandmoreefficientprojectcompletion,includingtheuniqueabilitytoproduceanderectbuildingsfourstoreysatatime.Ourrichexperienceandhighqualitystandardshaveestablishedustooffercustom-configuredprecastsolutionsincludingtunnelsegments,volumetriccomponents,facades,parapets,beams,viaducts,slabs,prestressedplanks,columns,hollowcoreslabs,lightweightpanels,precasttoilets,staircasesandmore.
EQUIPMEnT MAInTEnAnCE yARDSWehavefourmaintenancefacilitiesinIndia,Indonesia,UAEandKazakhstan.Together,theyofferacombinedareaofmorethan245,000m2 for maintenance, repair,refurbishmentandcompleteoverhaulingtokeepourequipmentoperatingatoptimalperformanceandcomplianttointernationalHSEQstandards.
CentralWorkshop&YardBanmore,IndiaWithmanpowerof350technicalpersonnelinCentralIndia,thisyardis capable of handling all engines, hydraulics,tracks,transmissionandcontrolsystemsofallconstructionequipment.TheundercarriagerepairworkshopisreputedtobeamongthebestinAsia.
BaseCamp&YardSungaipurun,IndonesiaTheyardisequippedwitha3,000Tcapacityskidwayandapermanentjetty200mlong.Theyardundertakestherepairandmaintenanceofheavyamphibianequipmentlikemarshbuggies,swampcranes,barges,pontoons,andotherconstructionequipment.
BaseCamp&Yard Atyrau,KazakhstanComplete with engine, transmission andhydraulicrepairroomsandfacilities for lathe, grinding pillar drill and sheet rolling machines to fabricate andrepaircomplexcomponents.
BaseCamp&YardShah,WesternAbuDhabiRepairing and reconditioning all typesofconstructionequipmentfortheregion.
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Active in Upstream, Midstream and Downstream, we provide for every aspect of the Energy chain.
In Upstream, we are active in Libya and simultaneously developingonshoredrillingcontractsinIndiaandtheMEAregion(MiddleEast&Africa),withplansforexpansion intoothercountrieswherewehavean operating presence. With our internationally experienced crewofdrillersandtechniciansandourgrowingfleetofonshorerigs,weaimtoacquirealeadershippositionintheonshoredrillingspace.Weprovide EPC services for offshore process, wellhead platforms andoffshorepipelines.
Pipeline leaders in Asia, we are also known as ‘World’s All TerrainSpecialists’, having laidmore than10,000kmofpipelines indiverseenvironmentsfortheworld’smajorOil&Gasconglomerates.WearevirtuallytheonlyEPCcompanyintheworldwithin-houseexpertiseandexperienceofengineering,mechanical,civilandinsulationworkforLNGtanksandhavebuiltover8millionm3oftankageandterminals fromcryogenictofloatingandfixedroofstoragetanks.Wehavealsobuiltfacilitiestoreceive,treatandcompressgasandourworkinonshorefielddevelopmentincludesgatheringstations,linesandflowlines,gasandcrudeprocessingplants.
Weareoneoftheworld’sleadersinprocessplants,deliveringplantstoawiderangeofcustomersinrefineries,petrochemicalsandrenewables.WehaveworkedwithinliverefineriestoexecuteHydrocracker,MotorSpirit Quality Upgradation and other complex process units. Wehavebeeninvolvedinallcategoriesofpolymerisationprocessesandhavebuiltmorethan70plantsingreenfieldlocationsandsiteswithinexistingfacilities.
28EnergyOil & Gas
We are vertically integrated in Upstream, Midstream and Downstream for the Oil & Gas industry.Our Upstream activities are presently centered in the hydrocarbon rich MEA region, with a vision to expand geographically within the Punj Lloyd global footprint.
Tripping of drill string in progress
Onshore Oil Rigs
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Amongthemostcriticalservicesreliedonbyinternationaloilandgasexplorationandproduction(E&P)companiesaredrilling&wellengineeringcompetence.ThisiswherePunjLloyddelivers.
Ledbyourgoaltoachievetheleadership position in onshore drilling, wehaveaninternationallyexperiencedcrew of drillers & technicians, who havecompletedcomplexdrillingprogrammesindifficultanddiverseterrain.ComplementingthishighlyskilledandmotivatedworkforceisafleetofbrandnewUS-manufacturedACVFD1,500HPonshorerigswithadrillingcapacityof6,000m.
WehavedeployedouronshorerigsinLibyafordrillingwellsintheHarashoilfieldoftheprolificSirteBasin.Weareoperatingtwo1,500HP land drilling rigs along with all the resources,equipmentandpersonnelforWAHAOilCompany,thesecondmajorOil&GasproducerinLibya.
Thetenacityofourmanpowerhasbeentestedtotheextreme.We havemobilisedmanandmachinery 500kmintotheSaharaDeserttillrigacceptance.
WearestrategicallyplacedtoleverageourprojectexperienceandclientbaseintheMEAregiontoaddressincreasingexplorationandproductionactivity.Ourdrillingdivisioncompletesoursuiteofservices,establishingusas one of the select few contractors in the Oil & Gas sector, offering the entire gamutofservices.
Onshore rig in Libya
EnergyOil & Gas
As the world’s All Terrain Specialists, our frontier extends to the sea and we continue to conquer the challenging environment and successfully deliver complex offshore pipelines and platforms. We provide engineering, procurement, fabrication and installation of offshore wellhead and process platforms, including topsides and jackets, risers, submarine pipelines, underwater cables and single buoy mooring systems.
Offshore
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OffSHORE CAPAbILITIESApartfromourexperiencedmanpowerandexpertise,wehaveanunrivallededgewithourflotillaofbargesspeciallyequippedforshallowwatershoreapproachesandriverdeltas.Ourworld-classfleetcomprisesfourbarges, each with its own special capabilities: Kuber,apipelaybargeforlayingpipelinesupto60”diainwaterdepthsupto150m,outfittedwith120TSASTensioners,300THuismancraneandastingerwithin-builtheavecompensation.Mahesh I,apipelaybargewhichhaslaid36”diapipelines.Thisbargecanoperateinveryshallow waters and is ideal for shore approaches.Madhwa,aderrickbarge,purposebuiltforsubseatie-ins,riser
installations,flexiblepipelinesand compositecableinstallations.Itis alsosuitableforhook-upwork.Ganpati,apushpullbargeforpipelayinginshoreapproaches.
Augmentingthisequipmentedgeisour45,000m2 fabrication and maintenancefacilityatSungaipurun,Indonesia.Accessiblebyroadandsea,thisyardstoresimportantsparesandhandlesheavyswampandconstructionequipmentoverhauling,ensuringminimumdowntimeofequipmentandswiftmobilisation.Ithasa120mskidwayforplatformfabricationandcanloadoutstructuresupto1,500MT.TheyardservicesprojectsinSouthEastAsia.
Kuber, the only wholly owned Indian flag vessel capable of laying pipelines in depths of 150 m
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OffSHORE PIPELInESPunjLloydcatapultedintotheleagueofinternational offshore contractors with theHoppingIslandproject,connectingtheIndonesianislandsofPanaranandPulauPempingbya31km28”diagaspipeline.ThischallengingprojectentailedworkinginthebusiestshippingrouteconnectingSingaporeandIndonesia,andcrossingariverthroughdifficultterrainbyhorizontaldirectionaldrilling,aswellasarockyseabedwithlivecoralreefsandgraniterock.
AnotherprestigiousprojectforPunjLloydwastheUranTrombayJawahardweepPipelineforONGC.The36”diapipeline,runningthroughtwomajorportsinIndia,JNPTandMumbai,hadthreeonshorestretches,oneoffshorespread,multipletie-ins,11railwayandroadcrossings.Tolaypipelinesinwaterdepthsof6-13m,wehadtodredge4mbelowthesea-
OffSHORE PLATfORMSTheBetaraComplexDevelopmentinIndonesiawasourfirstoffshoreprocess platform which comprised layingofsubseapipelinesandaFixedProcessUnit.
WeachievedatechnologicalmarvelwiththecomplexHeeraRedevelopmentProject,comprisingagamutofoffshorefacilitiesincludingengineering,fabrication,transportation, installation and commissioningoffourwellheadplatforms,50kmofrigidsubmarinepipeline,10kmofflexiblepipeline,20kmofcompositecablesandreplacementofa30yearoldsinglebuoymooringsystem.
Designed for remote operation, the heavyplatformsfeatureddecksdesignedtohandlewellfluid,waterinjectionandgasliftfacilities,aswellasaluminium‘helidecks’forhelicopters.TherigidpipelineshadeightsegmentsandwereinstalledbyourlaybargesKuberandMahesh,whiletheflexiblepipelinesandcomposite cables were in three segmentseachandinstalledbyour
bedlevelforpipetrenches,withthedredgedvolumeofsoilandhardrockasmuchas110,000m3.Specialbarge,GanpatiwasmobilisedfromourfleetofamphibianequipmentinIndonesia.
ItisforthisprojectthatPunjLloydusedforthefirsttimeMaheshI,itslaybarge,speciallydesignedtoworkinalowdraughtof4m.
Throughourcombinationofexperienced manpower, expertise of workinginshallowandoffshorewaters,largespecialisedamphibianequipmentbaseandmeticulousplanningateverystage,theseandallouroffshorepipelineshavebeencommissionedsuccessfullytotheclient’ssatisfaction.Ourcultureofcaringwasreflectedhereasweworkedwithgreatsensitivityintheenvironmentallyfragilecoastalzonewithoutdisruptingtheeco-systemandthelivelihoodofthelocalinhabitants.
Uran Trombay Jawahardweep Pipeline, India
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workbargeMadhwa.Allthesewerehandled with great precision and methodical planning, in the face of multiplechallengesofengineering,workinginroughseas,mobilisationofmarineassets,amongothers.
Inanotherlandmarkproject,the 1,000TSouthUtilityPlatformoftheTunu11projectinIndonesia,combined the epic proportions of a giganticplatform,withthefragilityofacriticaloperation.
Forthisrecord-makingproject,weprovidedeverythingfromengineering,procurement,construction,loadout,transportation and installation, right throughtopre-commissioningandcommissioning.Thisinvolvedtheinstallationofa64mlong,3,000TcapacityskidwayatourSungaipurunyardinIndonesia.The1,000Tplatformwasconstructedontheskidwayframeandloadedoutfromthejetty,transported on a barge to site in a meticulouslyplannedoperation.Thesmoothandsuccessfulexecutionofthiscomplexoperationsetanindustrystandard,asPunjLloydbecamethefirst to erect the platform among all the Tunu11contractors.
South Utility Platform, Indonesia
Heera Field Redevelopment Project, India
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Our work in onshore field development includes gathering stations, flowlines and transfer lines, gas and crude processing plants. Our gas processing work, from wellhead to finished product, includes transportation, gas liquid separation and treatment, liquid recovery and fractionation, compression and liquefaction, LNG storage and regasification.
Wehaveexecutedfacilitiestoreceive,treat and compress gas for export of mediumpressureproductionflowsfromtopgasfieldsoftheworld.
Thisincludedtheerectionofoversizedturbocompressorsinheavyrainswithouttheuseofcranes.Wehaveachievedfeatslikethisinthedensetropicalforest,buildingthecomplete
infrastructureofsiteandhousingfacilities, as well as elaborate systemsforcommunicationandamphibiantransport.
Wehavebuiltextensiveaerialpipelinesinharshconditions,alwaysutilisingeco-efficient technologies, maintaining a clean site and managing noise limits andairquality.
Ourprojectsinclude:
• PecikoFieldDevelopmentPhase4, IndonesiaforTotalFinaElf
• TamboraFieldDevelopmentProject Phase2,IndonesiaforTotalFinaElf
• OilIndiaLimited,GasField Development,India
• LargeandSmallBorePipelinesin KazakhstanforTengizchevroil
• ConstructionofFlowlinesand WellheadsinADCO’sOilfields, AbuDhabi
PipelinesPunjLloydissynonymouswithpipelinesandubiquitousasAll-TerrainSpecialistsoftheworld.
FromLibyatoKazakhstan,TurkeytoIndonesia,wehavelaidmorethan10,000kmofonshoreandoffshorepipelinesfortheworld’smajorOil&Gasconglomerates.Wehaveconqueredterrainrangingfromrockymountainsanddesertstotropicalrainforestsandswamps,fromenvironmentallysensitiveareastoenvironmentscontaminatedwithpoisonousgas,fromwaterdepthsof120mtoshallowwaterspackedwithcrocodilesunderstrongsurfacecurrents.Coupledwithweatherconditionsthatvaryfromexcessiveandcontinuousrainfalltoscorchingtemperaturesof50ºC,wehaveovercomeeverychallengetodeliverahead oftime.
EnergyOil & Gas
Strategic Gas Transmission Project, Qatar
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Weaccomplishedallthisthroughacombinationofskilledandmotivatedmanpower,expertiseofworkingin shallow and offshore waters, in challengingterrainandourlarge,specialisedequipmentbasewithmaintenanceyardsinfourhubsallovertheworld.
Today,PunjLloydisoneoftheleadingpipeline contractors in Asia, one of theselectfewintheworldtohavelaidlargediameterpipelinesandtheonlyIndiancompanytobeawardedthepipelineofthecentury,Baku-Tbilisi-CeyhanCrudeOilPipeline(BTC).
IntheprestigiousBTCprojectthatpassedthroughAzerbaijan,GeorgiaandTurkey,wetraversedextremelysteepslopesandmountains,andcrossedsixmajorriversandsevenmajorroadsandrailways.Forthisenvironmentallysensitiveareawithin
aseismiczone,ourteamincludedspecialistsbeyondtheEPCsphere-ecologists,botanists,zoologists,ornithologists, archaeologists, soil experts, paleo-seismologists, landscape architects, geologists andplanttaxonomists.Together,wecaredforindigenousfloraandfauna,unearthedarchaeologicalrelicsandreinstatedrivers,whilesuccessfullydeliveringtheprojectandwinningawardsandaccolades.
ForDahejVijaipurPipeline,welaidastaggering506kmof42”diapipelinein270days,ofwhich120dayswereintorrentialmonsoon.Likemostofourprojects,resourcesofmanpowerandequipmentwereswiftlymobilisedfromasmanyas10countriesandworkwentonroundtheclock.Andjustlikemostofourprojects,thispipeline capped its completion with awardsforinfrastructureexcellence.
Punj Lloyd is synonymous with pipelines and ubiquitous as All-Terrain Specialists of the world.
South Sumatra West Java Pipeline, Indonesia
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We always go the extra mile, which was literally the case for the Dahej Vijaipur Pipeline, where we laid a staggering 506 km of 42” dia pipeline in 270 days, of which 120 days were in torrential monsoon.
Othermajorprojectsinclude:
• PanaranPempingGasPipeline, Indonesia
• Multi-ProductPipeline,Malaysia
• Beanibazar-Kailashtilla,Bangladesh
• KAMPipeline,Kazakhstan
• Baku-Tbilisi-CeyhanandSouth CaucasusPipeline,Turkey& Georgia
• OmanGasExportPipeline,Oman
• StrategicGasTransmissionProject, Qatar
• Melita-TripoliPipeline,Libya
• UranTrombayGasPipleline,India
• EastWestGasPipeline,India
Sabah Sarawak Pipeline, Malaysia
East West Gas Pipeline, Bhivpuri Ghat Section, India
Three LNG terminals and LPG tank farms in India and over300 tanks globally
Bulk Liquid Products Terminal, Singapore
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tankage &terminals
WearevirtuallytheonlyEPCcompanyintheworldwithin-houseexpertiseinengineering,procurement,construction,civil,instrumentationandcommissioningofLPGandLNGtanksonaturnkeybasis.
Wehavebuiltover8millionm3 of storagecapacity.InpartneringwithTechnodyneInternational,UK,aspecialist engineering, design and consultancyfirm,PunjLloydprovidescompletesolutionsincludingbasicand detailed engineering, for complete deliveryofcomplexcryogenic,highpressureLNG,LPG,ethylene,ammoniaandotherstoragetanksfortheoil&gassector.
FromairliftingofLNGtankroofsandhydro-pneumatictestsoflargediametertanks,toequipmenterection,pipingandstructuralwork,everythingisexecutedtothehighestsafetystandards.
AstheonlycompanyinvolvedinallthreeLNGstorageterminalsin India,wesuccessfullyexecutedthe re-gasification terminal at Dabhol, theLNGstoragetanksforShellat HaziraandthePetronetLNGTerminalinDahej.
AnothertankagemilestonewastheHeliosTerminalinSingapore.Constructionofstoragefacilitiesfor448,000m3offueloil,involvedfourtankfarmsrangingfrom54mdiax20mheightwithAluminiumGeodesicDomeRoofs,to38mdiax20mheightwithCarbonSteelDomeRoofs.
WeachievedafirstinSingaporebycreatingaPunjLloydfabricationfacilityinthelaydownareaneartheconstructionsite,whichenabledfabricationofstructuralcomponentsfortanks.Thehighqualitystandardsmaintainedthroughoutgreatlyreducedrework,withradiographyrepairatonly0.28percent.TheHeliosTerminalwasmarkedbyrapidprogressdueto
EnergyOil & Gas
Horton Spheres at Naphtha Cracker site, Panipat Refinery, India
Punj Lloyd is renowned for the construction of large scale tankage and terminals, ranging from cryogenic double walled full containment tanks to atmospheric floating and fixed roof storage tanks/terminals.
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extensiveplanningandsynchronisedteamworkforthedesign,engineering,procurement,supply,fabrication,erection,testingandpaintingof21storagetanks.
SingaporewasalsothesiteforyetanotherfirstbyPunjLloyd,thistimefortheBulkLiquidProductsTerminal. Forthisprojectof59tankswithagrosscapacityofover120,000m3, halfthetankswereerectedbytheconventionalmethodandtheother
LNG Storage Tank Expansion Project, Dahej, India
halfbythejackingmethod,makingPunjLloydthefirstcontractortoerecttanksbythismethodinSingapore.
TheNaphthaCrackerunitinPanipat,agreenfieldprojectofIOC,isanidealrepresentationofourexpertiseandcapabilitiesinprovidingturnkeyEPCCservicesintanks.Acomplexprocessfacility,ourdiversityindesignandconstructionoftankswasevidentinthegamutofstoragefacilities-fourcryogenictankswithcomplete
cryogenicpackage,twohighpressuredomerooftanks,sixinternalandexternalfloatingroofatmospherictanks,sixmoundedbullets,andsevenHortonspheres.
Theseprojectsarereflectiveofourexpertiseatexecutingjobsofgreatmagnitudethatrequiremethodicalplanning and in-depth domain knowledge.
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Refineries, Polymers, Petrochemicals & Chemicals
EnergyProcess
Hydrocracker Unit, Haldia Refinery, India
45Sulphur Block at Bina, India
As one of the world’s leaders in process plants, Punj Lloyd offers the complete range of planning, design, engineering, procurement and construction services in turnkey and composite construction projects.
Wehavedeliveredplantsthatprovideguaranteedperformance,highreliability,lowmaintenanceandoveralllifecyclecosts,toawiderangeofcustomersinrefineriesandpetrochemicals.
WehavesuccessfullyexecutedcomplexprocessplantsincludingHydrocrackerUnitsonaturnkeybasis,Hydrogen,MotorSpiritQualityUpgradation,SulphurBlocks,Visbreaker,CrudeandVacuumDistillationformodernisationandexpansionof13refineries.
WearerankedNo.1intheworldinlowdensitypolyethylene(LDPE)andhavethedistinctionofdesigningandbeinginvolvedintheworld’slargestsinglestreamLDPEplantinUK.Wehavebeeninvolvedinallcategoriesofpolymerisationprocessesandhavebuiltmorethan70plantsingreenfieldlocationsandsiteswithinexistingfacilities.
Inchemicals,wehavedeliveredover350sulphuricacidplantsglobally.
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REfInERIESFromgrassroottooperatingrefineries,wehaveexecutedtheentiregamutofprocessunitswhilemaintainingexcellentsafetyandquality.ThesuccessfulcompletionoftheHydrocrackerunitatIndianOilCorporation’s(IOCL)HaldiarefineryexemplifiesourcompetenceandexperienceinexecutingEPCprojectsforrefineries.InIndiaalone,wehavebeeninvolvedwiththeexpansionandmodernisationofover13refineriesacrossIndia,whichpositionsustoundertakechallengingprojectsinanygeographicallocation. TheHydrocrackerandHydrogengenerationunitthatweexecutedatHaldiawasanachievementduetothevariouschallengesitpresented–highpressureandheavyequipmentandmaterial installed in restricted space, erectionof530MTequipmentinasinglepiece,weldingofhighpressurepiping,limitedspaceavailabilityformen and machines, and the need for specialprecautionsasthesitewasincloseproximitytotheoperatingrefinery.Almost13millionman-hourswereachievedtocompletethisprojectwithapeakstrengthof3,200people.Thevolumeofconstructionstandstestimony-5,500RCCpiles,40,000m3ofconcrete,8,000MTofsteelstructureerectionanderectionof370piecesofmechanicalequipmentweighingnearly7,500MT. TheDelayedCokerUnitforVadodararefineryofIOCLwasanothermilestone
project,withtheerectionoftheworld’slargestcokedrums-measuring 9.80mindiameter,42.90mheightandweighing540MT.Theconstructionworkloadcomprised1,877RCCpiles,44,000m3 of concrete,7,200MTofsteelstructureerecteduptoaheightof127m,anderectionof319mechanicalequipmentweighing6,000MT. Wehavealsodeliveredmanyprocessunitsrangingfromsulphurblocksandvisbreakertopetro-fluidcatalyticcracking(PFCC)andmethyltertiarybutylether(MTBE)projects. SomeEPCRefineryprojects:
• MotorSpiritQualityUpgradationfor IndianOilCorporationLtd (IOCL),Haldia&BarauniRefineries
• CokedrumstructureforMangalore Refinery&PetrochemicalsLtd, MangaloreRefinery
• SulphurBlockforBharatOman RefineriesLtd,BinaRefinery
• SulphurBlockandVisbreakerunit forChennaiPetroleumCorporation Ltd,Chennai
• SulphurBlockforIOCL,Mathura Refinery
• MTBEprojectforIOCL,Vadodara Refinery
• CryogenicLPGSystemfor JamnagarRefineryofReliance
• Offsitefacilities&UtilityUnitsand SulphurBlockforGuwahatiRefinery ofIOCL
• DelayedCokerunitforIOCL VadodaraRefinery
Motor Spirit Upgradation, Haldia Refinery, IndiaA renowned process specialist, Punj Lloyd provides engineering, procurement, construction, commissioning and project management services on lump sum turnkey basis with single point responsibility.
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Polymers & PetrochemicalsWe execute everything from feasibility studies, lump sum turnkey contracts and polymer treatment, to handling, conveying, storage, packing and shipping.
We have been involved in all categories of polymerisation processes including those associated with the production of LDPE, linear low density polyethylene (LLDPE) and high density polyethylene (HDPE), polypropylene (PP), polyvinyl chloride (PVC), polyester (PET) and acrylics. In petrochemicals, we have executed projects for the technologies of the Vinyl Chain, Oxo-Alcohols and Caprolactam. In polymer manufacturing, we have designed and constructed more than 70 plants, including 35 for LDPE and ethylene vinyl acetate (EVA). We have successfully built plants in locations ranging from greenfields to sites closely integrated with existing facilities.
We built the world’s first 400 kta single stream LDPE plant in the UK. Beyond its sheer size, this project’s distinctions also included the use of advanced state-of-the-art equipment at the heart of the process. This included the 20-cylinder hyper compressor driven by the world’s largest slow speed synchronous 33 MW electric motor, while the two-stage hyper-compressor compresses Ethylene Gas at 300 bar to 3,000 bar.
More recently, we have delivered two 300 kta LDPE plants in 2010, one in the Middle East and one in South-East Asia.
Some of our other recent polymers projects include:
• 2x200ktaLDPEPlants,thelargest greenfield LDPE project in China
• 200ktaLDPEproject,SaudiArabia • PolyurethanePlant,Singapore
LDPE Plant, China
Recognising the increasing awareness among plant owners and operators of the need for assurance of Process Safety-Asset Integrity (PS-AI) management and lowered product costs, we are using our unrivalled knowledge and experience in polymers to maximise the value of our clients’ operational facilities. We offer:
• PS-AIreviews
• Plantlifeextensionassurance
• Energyfootprintoptimisationstudies
• Equipmentandprocessde- bottlenecking and capacity uprating
Castleford Special Acid Plant, UK
Ranked No. 1 in the world in low density polyethylene (LDPE), the Group’s industry-leading services match high flexibility and value with a wide and comprehensive range.
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thermal Nuclear
EnergyPower
PunjLloyd’sprovenandextensivetrackrecordcoversnuclearpowerplants,dieselpowerplants,cogeneration,gasturbine,simpleandcombinedcycleplants,aswellasconventionalfossil-firedthermalplants.
AsaleadingEPCcontractorinpower,wehandletheengineering,Boiler,Turbine,Generator(BTG),BalanceofPower(BOP)plantpackagesandcompletecivilconstruction.Weprovideawiderangeofsupportingservicesforthepowerindustry,tailoredtomeettheuniqueneedsofplantownersandoperators.
Chhabra Thermal Power Project, India
THERMAL POWERPunjLloydprovidesEPCservicesforthecompletecivilconstructionandbalanceofpowerplantpackagesbesidesdevelopingoptimumdesignforauxiliarypackageslikecoalandashhandling,HVAC,watersystems,firefightingsystems,electricalandC&I.
FocusingonpartneringwithIndependentPowerProducers(IPPs)tobecometheirpreferredEPCpartnerforbalanceofplant,PunjLloydwillbeamongtheleadingBOPsolutionprovidersinIndia.
WebuilttheJindalPowerPlant,thelargestsinglecoal-basedpowerplantinIndiain10months,whichisfivemonthsfasterthantheindustrystandard.Theprojectforthe4x250MWplantinvolvedcivil,structuralandarchitecturalwork,supply,fabrication,erectionofcompletesteelstructures,powerhouse,auxiliarybuildings,coolingtowers,drainage androads.
Someofourmajorthermalpowerprojects:
• 800MWPakaCombinedCycle PowerPlant,Malaysia
• 815MWCogenerationPower Plant,Singapore
• 2x750MWCombinedCyclePower Plant,Vietnam
• 400MWPasirGudangCombined CyclePowerPlant,Malaysia
• 740MWDabholGasPowerPlant, Maharashtra
• 4x250MWJindalPowerPlant, Raigarh
• 2x270MWThermalPowerStation, Govindwal,Punjab
• 2x250MWChhabraThermal PowerProject,Rajasthan
• 2x300MWThermalPowerProject, Maharashtra
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nUCLEAR POWERWehavebeenactivelyengagedinthenuclearindustrysincethe1950’s,deliveringsomeoftheworld’sfirstnuclearpowerfacilities,includingoneofthefirstinJapan.StartingwithdesignelementsoftheUK’sCentralElectricityGeneratingBoard’s(CEGB)nuclearpowerprogramme,wehavesinceputinmorethan3.5millionman-hoursinsupportoftheUKnuclearindustry.Weareever-presentinthissector,havingprovidedservicesinsupportofthedesignandconstructionofassociatednuclearprocessfacilitiesinareassuchasenrichment,fuelfabrication,newbuildanddecommissioningincluding wastetreatment.
Wehaveexecutedcomplexcivilconstruction,mechanicalwork,electricalsystemsandC&Iofvariouspackagesfornuclearpowerprojects,meetingthehighestinternationalsafety&qualitystandards.
Our EPC services are comprehensive, encompassing the following:
• Conceptualandfeasibilitystudies
• Frontenddefinitionanddesign
• Engineeringdesignand specification of process plant and equipment
• Civilandstructuralengineering designandevaluation
• Stressandshieldinganalysis
• Datacaptureand3Dmodelling fromdrawings,surveyandrecord collection
Supply,fabrication,erectionof piping,equipmentforactiveprocess waterandactiveprocesscooling watersystem
• new fuel Oxide Plant, UK -HEXConversion - FuelElementProduction
• vitrification Plant, UK - FirstVitrificationplantbuiltinUK - Involvedincommissioningof WVP3
• Refurbishment South Dissolver Cell, UK - In-cellsurveys/photogrammertry - Inexcessof4000mstainless steel pipe - Firstmajordecommissioningand refurbishmentofitstypeinthe world
• Costestimatingandplanning
• Procurement,inspectionand progress
• Qualityassurance
• Constructionofcivil,mechanical, pipingandelectricalsystems, controlandinstrumentation,testing and commissioning
• Nuclearwastemanagement- treatment and disposal
• Refurbishmentand decommissioning post-operation
Operation & Maintenance (O & M)• Operation/Maintenanceofnuclear facilities• AssetPreservation&Maintenance
Other nuclear power projects:
• Rajasthan Atomic Power Station Unit 3 & 4 (2 x 220 MWe), India.
Nuclear Process Plant, UK
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distribution.WehavereceivedIndia’slargestsolar-basedEPCcontractforturnkeyimplementationof850solarpoweredwatertreatmentplantsforremovalofarsenicandfluorideacrossmultipledistrictsinthestateofBihar,India.Thesolarwatertreatmentplants,designedandconstructedbyPunjLloyd,willresolvetheseveregroundwatercontaminationinruralIndia.Thecombinedsolarpowergenerationfortheseplantswillbegreaterthan1.3MW. Wearealsoactiveinthebiofuelssector,workingwithleadingtechnologyprovidersontheprocessingofMunicipalSolidWaste(MSW)andassociatedbiomasswaste,inthedevelopmentofimprovedliquidfuelsandtheuseof‘non-food’feedstocks.Wedesignedandconstructedthefirstoftheworld’slargestwheat-basedbioethanolplantinUK,developedinsupportoftheEUtargetofreducinggreenhousegasemissions,whichrequiresmembercountriestogenerate20percentoftotalenergysupplyfromrenewableenergysources by2020. Thisplantwasdesignedaccordingtostrictsustainabilitycriteria,inordertoprocessover1.2milliontonnesofgrainandproduceover400millionlitresofbioethanol,350,000tonnesofhighproteinanimalfeedand300,000tonnesofcarbondioxideforuseinsoftdrinksandfoodproductioneachyear. Wearecommittedtoensureourcustomers’success,nomatterwhatsizeorhowcomplexorchallengingtheproject.Youcanrelyonustoprovidethebestpossiblevalueandexperiencefrominitialconsultationtoimplementationandsupport.Weareextremelypassionateaboutdevelopingrenewablebasedapplicationsthatcreateaparadigmshifttowardsreducingdependenceonfossilfuelsinthelongtermandbringpositivechangetotheglobalcommunity,businessandtheenvironment.
REnEWAbLESWe are committed to be at the forefrontofthetechnologycurve,ensuringthatweofferapplicationspecificsolutionsthatwillprovidethegreatestpossiblevalue. PunjLloydleveragesonits well-established capabilities and trackrecordintheengineeringandconstructionofmegapowerplantsandprocessfacilities.ThesecorecompetenciesprovidethefoundationtoestablishPunjLloydasaleaderinthedevelopmentofrenewableenergy-basedturnkeyintegrateddevelopmentandsustainablesolutions. Wehaveastrongemphasisonsolar,offeringarangeofsolutionsacrossalltechnologies-PhotoVoltaics(PV),ConcentratedSolarPower(CSP),ConcentratingPhotoVoltaics(CPV),ConcentratingHeatandPower(CHP).Oneofournotableprojectsistheprestigious2010CommonwealthGamesVillageinNewDelhi,India,wherewehaveprovidedsolarlightingsolutionsbasedonPVtechnology. Weareveryactiveinprovidingsolutionsforwatertreatmentand
Ensus Project, UKTo meet the global demand for renewable energy, Punj Lloyd provides turnkey solutions across multiple sectors - Utility Scale Grid Connect, Off Grid power generation, Water Treatment & Distribution, Waste to Energy, Green buildings and Infrastructure.
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The Punj Lloyd Group is renowned for executing a diverse range of technologically challenging
and complex projects.
Fromtransportation-MetroSystems,Airports,Seaports,Highwaysand Expressways to the entire gamut of buildings - commercial,industrial,townshipsandindustrialparks,theGroupservicesextendtoUtilities-watertreatmentplantsandreservoir.Weundertaketheseprojects variously underBuild,OwnandOperate (BOO), aswell asBuild,Own,OperateandTransfer(BOOT)basis.
Having acquired world-class competence across the full range ofengineering disciplines, we are a comprehensive one-stop serviceprovider.Withourmulti-disciplinary teamofprofessionalsunderoneroof,weofferaward-winningservicesthatinclude:
• FeasibilityStudies
• MasterPlanningandConceptDesign/Front-EndEngineering Design(FEED)
• BasicDesignandDetailEngineeringDesign
• Procurement
• ProjectandConstructionManagement
• Construction
• Validation
• PlantStart-upandCommissioning
At every stage,wearepassionately engaged in adding value to theproject. This can range from tapping into the capabilities of our in- house design division, to our precast solutions to achieve fast-trackconstruction. Our goal is always to create high-quality infrastructurethatembodiesaesthetics,economics,serviceabilityofthedevelopmentandsustainabilityoftheenvironment.
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SUbWAy & METRO SySTEMSWehelpedtoestablishSingapore’snextgenerationofpublictransportation,withourMassRapidTransit(MRT)andLandRapidTransit(LRT)projects.Thisworld-classmegainfrastructureincludesMRTstations,elevatedandundergroundMRTsystems,MRTandLRTdepots,andmorethan75%ofthecity’sLRTsystems.
TheMRTsystemrunsunderandoverrivers,throughsomeofSingapore’sbusiestroadsanddenselypopulatedbusinessdistrictandsatellitetowncentres.AttheChangiAirportStation,weachievedtwointernationallyacclaimedstructures-theworld’stallestfree-standingglasscurtainwalls,35mhighandoneoftheworld’slongestsinglespanundergroundbridges,the150mlongmezzaninepedestrian bridge which allowed theplatformleveltobeaestheticallycolumn-free.WearecurrentlyinvolvedintheexpansionoftheexistingMRTnetworktonewfrontiersofexcellence.Aimedatenhancingcommuters’connectivityandimprovingtheoveralltravellingexperienceoftheMRT,thisexpansionincludesthenewCircleLine(CCL)andDownTownLine(DTL).
Transportation
Delhi Metro Rail Project, IndiaMass Rapid Transit (MRT), Singapore
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oftheEuropeanautobahnstotheIndianmotoristthroughhighqualityconstruction,efficientmanagementandscenicsurroundings.
bRIDGES, fLyOvERS & InTERCHAnGESWehavereachednewheightsinviaductconstruction,linkedcitieswithmajorroadinterchangesandflyoversandbridgedislandstotheirmainlands,increasingurbanconnectivityforcountrieslikeSingaporeandIndia.
InIndia,wehavebeeninvolvedwithprestigioussectionsofDelhi&BangaloreMetro,buildingbothstationsandviaducts.
HIGHWAyS & ExPRESSWAySAmongthemanyhighwayswehavebuiltaroundtheworld,thestandoutisIndia’sGoldenQuadrilateral,andEastWestcorridor,anationalinfrastructuraldreammadereal.Overdiverseterrainofdeserts,mountainsandrockyundulationsinregionsdominatedbyincessantrain,weconstructedsomeofthemostbeautifulhighwaysforthisprominentproject.WithintheGoldenQuadrilateral,vehiculartrafficmovesatspeedsof100km/hr,enjoyingboththecomfortofwell-builtroadsandthebreathtakingsightofIndia’suniqueflora.Here,webroughtanessence
Belgaum Maharashtra Highway, India
Causeway to Pulau Brani and Sentosa, Singapore
Vadodara Halol Tollway, India
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From airport facilities such as terminal extension, runways, hangars and control towers, to airport supporting facilities such as training centres, freights and cargo terminals, in-flight catering centres and MRT system to provide seamless journeys to and from the airport.
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From airport facilities such as terminal extension, runways, hangars and control towers, to airport supporting facilities such as training centres, freights and cargo terminals, in-flight catering centres and MRT system to provide seamless journeys to and from the airport.
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AIRPORTSWehavebuiltmanyfacilitiesforAsia’smajoraviationhub,theaward-winningChangiAirport.Fromairportfacilitiessuchasterminalextension,runways,hangarsandcontroltowers,toairportsupportingfacilitiessuchastrainingcen-tres,freightsandcargoterminals,in-flightcateringcentresandMRTsystemtoprovideseamlessjourneystoandfromtheairport.ManyoftheseprojectshavewonawardsrangingfromBestBuildableDesigntoStructuralAchievementandConstructionExcellence.
IntheChangiAirportTerminalIIExtension,weachievedenhancedbuildabilitywithourmassiveuseofprecastelementsforcolumns,beamsandcantileveredslabs,whilereducinglabourcostandconstructiondurationthroughnumerousinnovativeconstructiontechniques,suchasouruseofgalvanisedfishtailinsertsforsuspensionofabove-ceilinginstallation.
ChangiAirport’sHangar6,designedtoservice9differenttypesofaircraft,wasthefastestaircrafthangarprojectinSingaporeatthetime,clockingin6.5monthsforpermit,design,fabricationandconstruction.LikethelargerHangar7,itwasbuiltwithoutdistruptiontothedailyactivitiesoftheairport,withinanenvironmentofstrictsafetyandtightsecuritymeasures.
WearealsobuildingSikkim’sGreenfieldairportinthefoothillsoftheHimalayas.Atahighaltitude,theSikkimairporthasthehighestreinforcedearthwallintheworld,80mhighandarunwayof1700mwith90mextensionsateachend.
Changi Airport Terminal 2 Extension, Singapore
Changi Airport’s Hangar 6, designed to service 9 different types of aircraft, was the fastest aircraft hangar project in Singapore at the time, clocking in 6.5 months for permit, design, fabrication and construction.
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SEAPORTS & TERMInALSWe offer rich experience and world-classexpertiseinmarineconstruction,havingbuiltmanyterminalsandmarinestructuresforSingapore,themajorshippinghubofSoutheastAsia.Theseincludefloatingdocks,drydocks,on-shoreandoffshorebuildingsandser-vicesforshipyards,piersandwharves,berthingandmooringfacilities,jetties,andmanyotherseaportfacilities.
Wehavedesignedandconstructeddrydockscapableofberthingvesselsofupto15,000DWT,aswellasaser-vicepierthatlinkedtotheexistingfin-gerpierstructure.Wehaveconstantlyachievedsignificantreductionof
on-siteconstructionworkbyinnovativemethodssuchasreversecirculationdrillingandprecastcomponentslikedeckingsystems,steeljackets,steeltrussesandprestressedbeams.
Themagnitudeofsomeprojectshaveextendedbeyondmarineconstruc-tion,drawingonourcivilandbuildingexpertise.TheOilTankingTerminalproject,whichwasspreadover15haoflandonPulauSeraya,involvedma-jorsoilimprovementandtheconstruc-tionoftankfoundations,acomplexnetworkofroadsanddrains,pumpstation,oilseparators,bundwalls,boilerhouse,administrationbuilding,anda600moff-loadingjetty.
Singapore Offshore Petroleum Services (SOPS) Jetty Extension, Singapore
Sembawang Shipyard Pier Extension, Singapore
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TUnnELS & CAvERnSInland-scarceSingapore,wehelpedtoestablishthecity’sundergroundtransportinfrastructure.Meticulouslyavoidingtheexistingdeeptunnelseweragesystemandtheelectricitynetwork,whileallowinglifeabovetocontinuewithminimaldisruption,wehavebuiltworld-classtunnelsforexpresstravel.Oneof
theseincludestheKallang-PayaLebarExpressway(KPE),whichearnedusthedistinctionofbuildingthelongestandmostadvancedundergroundtunnelexpresswayinAsia.
Asidefromtransportinfrastructure,wehavedesignedandconstructedtunnelsforusebySingapore’sMinistryofEnvironment.ThisincludedtheKranjiTunnel,whichstartedatanexisting sewage treatment plant andtraversedalonganexpressway,passingthroughsoil,rockandmixedfacegroundconditionscoupledwithahighwatertable.Effluentlinksewersandcivilandstructuralworkcompletedthefacilities.
MRT Circle Line, Singapore
Kallang / Paya Lebar Expressway, Singapore
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WATER & WASTEWATER TREATMEnT fACILITIESHavingexecutedprojectsforwaterandwastewatertreatmentplantswithcapacitiesrangingfrom80,000to800,000m3/day,weareoneoftheleadingserviceprovidersinSingaporeandSoutheastAsia.
WehavehandledpotablelakewatertreatmentplantsusingmembranefiltertechnologytoachieveorexceedWHOstandards.Wehavealsohandledseawaterdesalinationplantsemployingultrafiltration&reverseosmosismembranetechnology,orintegrationwithmultimediafiltrationtechnologytoachievecosteffectivesolutions.InSingapore,webuilttheAsmaraServiceReservoirandtheNewaterServiceReservoirs.
Weprovidewastewatertreatmentplantsforconventionalmunicipalsewageaswellasacombinationofdomesticandindustrialwastewater,byemployingtechnologiesrangingfromconventionalactivatedsludgeprocesstomembranebio-reactors.Everyplantconsistsoftreatmentunitssuchasscreening,grit&greaseremoval,anoxic,anaerobic,aerobic,andmembranebioreactorswithorwithoutnutrientremoval,sludgetreatmentplant,andodourcontrolfacilities.
Wehavealsoprovidedindustrialwastewater treatment plants as a standalone or integrated with sewage treatmentplantsascombinedplants.Insolidwastemanagementanddisposal,weprovidesolutionsforsolidwaste treatment and a management systemthatincludesrefusetransferstations, landfill, incineration and energyrecovery.Wehavedeliveredeffluentpolishingplantsthatintegratetreatmentunitssuchasultrafiltration,microfiltration,andreverseosmosistechniques,toachievewaterqualitiestopotablerequirementsaswellasultracleanwaterforelectronicindustries.Wehaveexecutedlarge-scaleseweragepipelinenetworks,waterdistributionnetworks,employingconventional,aswellaspipe-jackingandtunnellingtechnologies.
Weconstructedoneoftheworld’slargestwastewaterprojectatSingapore’sChangiWaterReclamationPlant.Thisstate-of-the-art,compactandcoveredwastewatertreatmentfacilityformedthecornerstoneofSingapore’sambitioususedwatersuperhighwayprogramme,theDeepTunnelSewerageSystem.
Utilities
Ulu Pandan Sewage Treatment Works, Singapore
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HOSPITALITy & LEISUREFrom6-starluxuryhotelsandbeachfrontresorts,toprestigiouscountryclubsandchampionshipgolfcourses,wehavebuiltsomeofthemostluxuriousplacesforpeopletoenjoythefinerthingsinlife.Againstallodds,wecreatedawinterplaygroundcompletewithskislopes,snowandawintryclimateintropicalSingaporeandoneofMyanmar’smostmodernhotels, complete with seismic design, inthecountry’searthquakezone.WewerealsoinvolvedinbothofSingapore’sprestigiousIntegratedResorts(IRs),MarinaBaySandsandResortsWorldatSentosa.
Buildings
Four Seasons Hotel, Singapore
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COMMERCIAL COMPLExESWehavebuiltsomeofthetallest,mostintelligentandexquisitebuildingsinmajorcities,turningthemintoarchitecturaliconsandthemostsought-aftercommercialspaces.ThisincludesChina’sTianjinInternationalBuilding,TheExchangeandYangtzePlaza,whichwashailedbyChina’sMinistryofConstructionasoneofthemostexquisitebuildingsinChina.InSingapore,webuilttheGermanCentreforIndustry&Trade,whichhousesover100Germanbusinessesand Alexandra Point, the corporate headquartersofFraser&Neave,oneofthelargestpubliclistedcompaniesontheSingaporeExchange.Weachievedalandmarkofvalue-addedengineeringwithJunction8,ashoppingandofficedevelopmentwhichshowcasedinnovativemethodsliketotalprecastsystemand‘top-down’construction,wherethesuperstructureandsubstructurewereconstructedsimultaneously.
InDUSTRIAL COMPLExESInadditiontomodernwarehouses,high-techlogisticshubsandfacilities,workshopsandplants,wehavebuiltmanyhigh-techmanufacturingfacilities,includingsemiconductorwafer fabrication plants and pharmaceuticalproductionplants.We pioneered a new generation of factoriesforSingapore’sfirststack-upfactories,whileinChina,webuilttheGEIndustrialParkintheBeijingEconomicDevelopmentZone,triumphingovertheharshNorthernChinawinterandMongoliandesertsandstorms.
The Exchange, China
Woodlands Industrial Development, Singapore
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RESIDEnTIAL COMPLExESFrommodernstudenthousingtohigh-endcondominiumsandluxuryvillas,wehavebuiltsomeofthemostcomfortablehomesandexquisiteresidencesintheworld.TheseincludeTheEdgeonCairnhillinSingapore,designedbytheworld-renownedarchitectMosheSafdie,theJumeirahIslandsVillaprojectinDubai,aprestigiouswaterfrontcommunityinthe heart of the desert and the first residentialgolfcommunityintheUAE,theRiffaViewsLuxuryVillas.
HEALTHCAREOurworld-classcompetencyinengineeringandconstructionisespeciallyvaluedinthehealthcaresector,wherelivesareatstake.Wehavehandledbothendsofmedicare,fromadvancedhealthcaremanufacturingfacilitiestosensitive
hospitalenvironments,wherewehavealsodeliveredupgradingprojectsinco-existencewithallon-goingoperations.Oneofourlandmarkprojects
isIndia’sMedicity,themulti-specialtymedicalinstituteintegratinghigh-endmodernmedicarelikecardiology,neuroscience,
oncologyandorthopedics,withtraditionalformsofIndianmedicinelikeAyurveda,Unani,Homeopathyand
holistictherapies.
The Edge on Cairnhill, Singapore
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MEETInGS, InCEnTIvES, COnvEnTIOnS & ExHIbITIOnS (MICE)WehavebuiltsomeofthemostprominentprojectsforMICE,includingbothofSingapore’sIntegratedResorts;MarinaBaySands’state-of-the-artconventioncentreandResortsWorld’smeetingandconferenceamenities.AnothernotableprojectisChangiInternationalExhibition&ConventionCentre,executedinarecordperiodof10monthsintimetohostAsianAerospace,theworld’sthirdlargestaerospaceexhibition.
TOWnSHIPS & InDUSTRIAL PARKSWehavethefullrangeofcapabilitiestoprovideseamlessandintegratedsolutionsfortheentirelifecycleofanyindustrialpark,includingmasterplanning,development,marketingandmanagement.Weareaone-stopshopforindustrialparks,throughourintegrationoftechnicalexpertiseforsitedevelopment,managementexpertise for smooth operations, andmarketingexpertisetobringtherightmultinationalinvestorsintothedevelopment.
Someofourindustrialparksand large-scaledevelopmentprojects:
• BatamindoIndustrialPark, Indonesia
• VietnamSingaporeIndustrialPark, Vietnam
• Wuxi-SingaporeIndustrialPark, China
• SatyamTechnologyPark, Bangalore(India)
Marina Bay Sands, Integrated Resort, Singapore
Township Masterplanning
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In the Defence sector, Punj Lloyd has a multi-pronged approach focused on becoming a supplier of choice to the Indian Armed Forces.
With a view to be the preferred partner for transfer of technologyfromglobalprimes,wehavesetupamanufacturing,integrationandassemblyfacilityinIndia.
Ourcapabilityisbeingdevelopedforretrofitting,maintenance,repairandoverhaulofdefenceequipmentincludingaircraft.
Weaim tobecomeapartof theglobaldefenceequipment supplychain, establishingourselvesasadirect supplier toglobaldefenceprimesandrecognisedTier1suppliers.
FocusareasareLandSystems,DefenceAviationandElectronics.
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LAnD SySTEMS
PunjLloydisoneofthefewprivatecompanieswhohavelicencesforthemanufactureofguns,rockets,missilesystemsandelectroopticalsystems,firecontrolsystems,C3Isystemsandpowerpacksassociatedwitharmouredfightingvehicles(Tanks&ICVs).Wearecurrentlysettingupcuttingedgefabricationandassemblyfacilitieswhichwillserveasahubfor:
• Machining,welding&fabricationoflandsystems’components
• Assembly,integrationandtestingofweaponsystems
• Maintenanceandrepairfacilityforexistingweapons
• SystemsintegrationformissilebasedsystemssuchasCoastalMissile DefenceBattery
• Upgradeofarmouredvehicles
• Manufactureandassemblyofsmallarmsrangingfrom5.56mmto 12.7calibre
WehavetiedupwithglobalmajorsforthecapabilitytomanufactureTowed,TrackedandWheeledArtilleryandAirDefenceSystems.UltraLightArtilleryandcomponentsforArtillery/AirDefenceSystems,andforsmallarms.ForArmouredFightingVehicles,ourrangewillincludePowerPacks,FireControlSystems,CommunicationSystems,ElectroOpticalSystemsandSightingSystems.
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DEfEnCE AvIATIOn Wearedevelopingcapabilitytoconvertcommercialaircraftfordefenceapplications.Wehaveaccesstohangarsandarunwaynear Bangalore with the following capabilities:
• 7500feetrunwaycapableof handlingAirbus/Boeingplatforms
• Retrofitandintegrationofsub assemblies onto defence aircraft platforms
• Enginerefurbishmentandoverhaul componentandaccessoryrepairs
Wearealsodevelopingcompetenceforprecisionmanufacturingandfacilitiesformanufactureofaerostructures.
Throughourstrategicacquisitions, ourexpertiseincludesthedesigninganddevelopingofmade-to-orderaircrafttyres,wheelandbrakehighspeeddynamometersandtesters,special test facilities for aircraft landing gears,aircraftrunway(pavement)dynamictestmachines,testfacilitiesforaircraftsubsystemsandaeroenginecomponenttesters.
DEfEnCE ELECTROnICS
Wehavecollaboratedwithpartnerstodevelopanddeliverawiderangeofcutting-edgeelectronicsthatincludeCommunication&NetworkSolutions,ElementsofTacticalCommunicationNetwork,BattlefieldManagementSystemSurveillanceSystems,SightingSystems,Radars,Avionics,Sensorsandmore.
Punj Lloyd showcasing its defence capabilities at DefExpo 2010
Anti-Material Rifle
Air Defence Weapon
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AsanOHSAS18001,ISO14001andISO9001certifiedcompany,weadopt theworld’sbestpracticesofHealth,Safety,EnvironmentandQuality(HSEQ).Atalloursitestheworldover,weconscientiouslymaintainahealthy,safe,sustainableandpollution-freeworkenvironmentofthehigheststandards.
Asaglobalcitizen,wehaveintegratedthe performance standards of the InternationalFinanceCorporation(IFC)intoourHSEQmanagementsystem.Thishelpsustoavoid,reduce,mitigate or compensate for the impact onpeopleandtheenvironmentandtoimproveconditionswhereappropriate.OureffortsinHSEQandthishumanitarianspherearewidelyacknowledgedbyclients,governmentagencies,non-governmentalorganisations(NGOs),industryandbusinessauthorities.
HEALTH & SAfETySafetyisanabsolute.Itistheunconditional,non-negotiablepartofourbusiness.Everylifeisprecious,thesafetyofouremployees,customersandthepublicisparamount.Everypersoniscommittedtoensuringahazard-freeandsafeworkingenvironment,goingbeyondmerecomplianceofsafetyrulestobuildingadefinitivesafetyculture.ThisinvolvesarigorousimplementationofHealth,SafetyandEnvironment(HSE)measures,achievedthroughleadershipengagement,earlyprogrammeinvolvement,design,technologyselection,riskmitigationandworkperformance.Besideskeepingpeoplesafe,ourcommitment
Health, Safety, Environment & Quality(HSEQ)
toincident-freeoperations,ultimatelycontributestoimprovedoperations,reliability,lowercosts,andhigherproductivity.
SafetyisinstilledintoouremployeesfromDay1.Beforenewemployeesevenstartonanyassignment,theyaretakenthroughsafetyorientation programmes, highlighting hazardidentificationtechniquesandemergencyprocedures.Riskassessmentandjobsafetyanalysisaremandatoryateverysite,followedbycontrolmeasurestakenbeforeworkcommences.Continuoushealthandsafetysurveillanceisreinforcedwithsafetyauditscarriedoutatregularintervals.Regulartrainingthatincludessafetyalerts,mockdrillsandhandling near-miss incidents, is carried outtoupdateknowledge,reinforcefamiliarityandreduceresponsetime.Monthlysafetyawardsareawardedforbestsafetypracticestomotivate
staffandenhanceinvolvementandawareness.Safetypromotionactivitiesarehighonouragenda,includingthecelebrationofNationalSafetyDay,AIDSAwarenessDayandEnvironmentDayatallsites.
Oneofthemostvitalwaysofimprovingsafetyisbyminimisingrisklevelsandhumanerror.Weachievethisbyourregularadoptionofinnovativemethodsandthelatesttechnology,asinouruseofautomaticweldingtoeliminateourworkers’exposuretotoxicsmoke,radiationandhighheat.
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EnvIROnMEnTAllouremployeesareinculcatedwithsensitivitytotheenvironmentalimpactoftheirworkandtheskilltooperatewithoutcausinganyharmtotheirnaturalsurroundings.Basicmeasureslikereducingairandnoisepollutiongohandinhandwithsophisticatedenvironmentandenergyconservationpractices,whetherweworkinenvironmentallysensitiveseabeds,drydeserts,rockymountains,equatorialrainforestsormarshes.
AtourBTCpipelineproject,weconducteddetailedvegetationmappingalongthepipelineRightOfWaytodocumentthethreatenedspeciesinthearea,withtheassistanceofarchaeologists,zoologists,botanistsandotherenvironmentalspecialists.Duringconstruction,environmentallyandarchaeologicallysensitiveareaswerebarricaded,erosionwascontrolledandriverswereprotected.Inthepost-constructionphase,wehandledreinstatementandbio-restoration,includingre-positioningoftopsoil,re-contouringofthearea,re-growthofflora,riverbankprotectionandinparticular,thesuccessfulreinstatementoftheZamantiRiveranditstributaries,hometoindigenousfish,aquaticandexoticplantsandmigratorybirds.
FortheTunuFieldDevelopmentPhase9projectinIndonesia,ourenvironmentaleffortsweretwofold.ThefirstgoalwastoprotecttheMahakamDelta.ThiswasachievedbytheuseofHorizontalDirectionalDrilling(HDD)totraversethe2kmlengthofthe20”diagaspipeline,whichensuredminimalenvironmentaldamage.Wealsousedjutesandbagsinplaceofplasticbagstoblocktheswampandplanted1millionmangrovetreestopreventerosionandrestoretheenvironment.ThesecondgoalwastoprotecttheimportanteconomicactivitiesoffishingandshrimpfarmingintheMahakamDelta.Tothisend,weconductedconstantanalysesofseawatertomaintainitsnaturalqualityandensurethesurvivalofthefloraandfaunaintheDelta.
Slope protection in an environmentally sensitive region of the East West Gas Pipeline, India, using Reno mattresses
Leopard cat cubs rescued at Sabah Sarawak Pipeline project in Malaysia
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QUALITy & AWARDSQualityisinourDNA.Itisinstinctiveforustodoitrightthefirsttime,everytime.Itisintuitiveforustoseeworld-classqualitystandardsasbenchmarkstomeetandtobeat.Inourpursuitofexcellence,wehavewonaccoladesfrom renowned clients and awards fromdistinguishedbodiesaround theworld.
WeareregularrecipientsofawardsbyIndia’sProjectExportsPromotionCouncil(PEPC).InSingapore,wearewinnersoftheSingaporeQualityandtheOutstandingQCOrganisationawardsbytheSingaporeProductivityandStandardsBoard.InUK,we
Awards & Accolades
havebeenacknowledgedbytheRoyalSocietyforthePreventionofAccidents(RoSPA)withitshighesthonour,theprestigiousGoldAwardforOccupationalHealth&Safety.WehavewontheIPLOCASafetyAward2005,whichisastandingovationbytheinternationalpipelineindustry.WehavealsoconsecutivelywontheGreentechEnvironmentExcellenceAward,whichacknowledgesourcontributiontoenvironmentprotection.
Ourvisionaryleader,AtulPunj,hasbeenacknowledgedbythebusinesscommunity,winningtheErnst&YoungEntrepreneurOfTheYearawardintheconstructioncategoryforhis
entrepreneurialandleadershipabilitiesthatestablishedthePunjLloydGroupasaglobal,diversifiedconglomerate.
Ourprojectshavewonusmanyindustryaccolades,includingtheInfrastructureExcellenceAwardsfortheDahej-VijaipurGasPipeline,theSHARPAwardforourMassRapidTransit(MRT)CircleLineprojectandtheASEANEngineeringAwardforourJunction8ShoppingComplexproject.
WewereconferredtheInfrastructureCompanyoftheYearattheEssarSteelInfrastructureAwards2010inassociationwithCNBCTV18,aprominentbusinesschannel.
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Atul Punj, Chairman Punj Lloyd Group, receiving the Ernst & Young Award
‘Pledge For Zero’ campaign at the CEO Summit organised by Workplace Safety and Health Council of Singapore
Thecompanywasalsodeclared‘BestInfrastructureCompanyatNDTVProfitBusinessLeadershipAwardsin2008.
WeareproudtoberankedconsecutivelyforthethirdtimeintheTopInternationalandTopGlobalContractorsListofENR,apremierengineeringpublication.
WehavewonBestManagedProjectAwardin2008forKallangPayaLebarExpressway(KPE),ConstructionExcellenceAwardin2005forTampinesFinancePark,ConstructionExcellenceAwardin2004forGEIndustrialParkatBeijing,IFAWPCAGoldMedalin2003forLightRapidTransit(LRT),amongstmanyothers.
National Workplace Safety and Health Campaign 2010 organised by Ministry of Manpower, Singapore & Workplace Safety and Health Council, Singapore
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People Power
MULTICULTURAL bUT SInGLE-MInDEDWithmorethan15,000peoplefromover32nationalities,ourvastandvariedworkforcecelebratesdiversitybutcommunicatesinonelanguage:excellence.
FromtheEasttotheWest,ourpeopletranscendculturalandethnicdifferencestocometogetherasone.OnanygivenPunjLloydprojectsiteanywhereintheworld,theteamspiritispalpable.Fromtheleadersatthehelmtotheworkersinthefield,everyonetakesprideintheirworkandownershipoftheproject.Weareunitedbyourcommitmenttoachievingexcellence,whateverthescaleandcomplexityofwork,whateverthechallengesofclimateandterrain.Bolsteredbyworld-classequipmentandinternationally-ratedHSEQpractices,ourexperiencedmanpowerisempoweredtotakecriticaldecisionsforsuccessfulcompletionofprojects.Ourfocusisunwavering,weaimtobethebest,todelivertothehigheststandardsandsurpassallexpectations.
From the leaders at the helm to the workers in the field, everyone takes pride in their work and ownership of the project.
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CAn DO SPIRITUndauntedandunflagging,ourCanDospiritburnsattheheartofourcorporateculture.ThefirelitbyourfounderandcarriedbyourpeoplehasbeentheprimarycatalystintheemergenceofPunjLloydasa premierengineering,procurement andconstructionplayerintheworld.
Webelievethatallchallengescanbeovercome.Beyondtheinnovationandingenuityoftechnology,whatittakesistenacity,resolveandsheergrit.Ourpeoplehavebraveditall,fromthescorchingdesertsuntounrelentingmonsoons, from swamps infested withcrocodilestoenvironmentfilledwithtoxicgases.Whatcompelsandpropelsus?NothingisimpossibleatPunjLloyd.Whileotherscan’t,we candoit.
LOCAL TALEnTThroughourpolicyofintegratinglocalmanpowerwithourown,wehavemadesignificantcontributionstothelocalcommunitieswhereverwehaveworked.AttheGeorgiaandSouthCaucasiansectionofourBTCpipelineproject,70percentofourworkforcewasGeorgian.AttheOmanpipeline, the local men and women wereextensivelyemployedforarangeofservicesfromsemi-skilledandskilledworkerstocommunityrelationsofficersandladies’patrolteams.
Nothing is impossible at Punj Lloyd. While others can’t, we can do it.
Beyondemployment,wehaveprovidedtrainingtoempowerthelocalswithspecialisedskillsandenhancetheiremploymentpotential.Forinstance,theGeorgiansupervisorswhoworkedontheGeorgiasectionofourBTCpipelinewerelateremployedatourDohaUrbanPipelineproject,workingeffectivelyalongsideEgyptian,Nepalese,BangladeshiandPakistaniworkers.Weactivelyengageourlocalmanpower,makingtheefforttolearntheirlawsandcustoms.InKazakhstan,ourIndianworkforceevenlearntthelocallanguageonthejob,therebygreatlyimprovingcommunicationandcamaraderiewiththeirfellowKazakhworkers.
Welder Training at the Craftsmen Training Institute
Grinder Training
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PEOPLE DEvELOPMEnTHiringtherightandbesttalentiscrucial,butnurturingtalentiscritical.Competingwiththeworld’sbestindiversesectorsdemandsconstanttrainingtosharpenourcompetitiveedge.
SkilledworkmenarethekeydifferentiatorbetweenPunjLloydandthecompetition.OurCraftsmenTrainingInstitutes(CTI)atBanmore,BelgaumandChhindwarainIndiaupgradeworkmenskillsanddevelopdiverseskillsets.Onsitetrainingincludesabroadrangeofadvancedandresult-orientedprogrammesdesignedforthecontemporaryneedsoftheconstructionindustry.Ourtrainingextendstotechnical,behavioural,ERPandmanagement,comprisingbothclassroomandhands-onsessions,withperformancestrictlyevaluated.
OurExecutiveDevelopmentCentre(EDC),establishedtostrengthenthemanagementcapabilitiesofourmanagers,hasevolvedintoanimportantmeetingpointforleadersacrossthediversebusinessesandacademia.Consequently,theEDChasnurturedseveralinnovativeideasandpracticesforenhancingourbusinesscompetitiveness.Inanotherinitiative,wepartneredwithManagementDevelopmentInstitute,Gurgaon’spremiermanagementschool,tolaunchaprogrammethattrainsprojectmanagersonthecommercialandfinancialaspectsofbusiness.Thisprogrammeeducatesourmanagersonthecriticalityofmanagementdecisionswithregardstotoplineandbottomlineofprojects.
Beyondtraining,werecognisethattalentbuildingalsocomesfromon-the-jobmentoring.Wehavewell-establishedprocessesformentoring,assessing,transforming,rewardingandpromoting,flowingfromtheseniormanagementwithintheirbusinesssegmentsandgeographies.Wepassionatelybelieveinempoweringourpeople,givingthemsignificantresponsibilityearlyintheircareerstoaccelerategrowthandofferampleopportunitytoshine.Weemphasiseinternationalexperience,tocreateglobalmanagersattunedtointernationalworkpracticesandcultures,andadeptatexecutingassignmentsanywhereintheworld.
We have well-established processes for mentoring, assessing, transforming, rewarding and promoting, flowing from the senior management within business segments and geographies.
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Ourbusinessgoalsareinseparable with social values.Weareprofoundlyaware that we shape the world in both the commissionedworkwearetaskedtodo,aswellasthesocialworkweundertakewhereverwearestationed.With a passion for people, arespectfordiversityand an appreciation of humanpotential,weworktowards the betterment of societythroughcommunitydevelopment,educationandHIV/AIDSawarenessprogrammes.
Concerned with the quality of life of construction workers, we launched the Life Enrichment programme at our projects sites, addressing all issues concerning safety and wellbeing of the workforce and promoting holistic wellbeing and healthy living.
Corporate Social Responsibility
Medical camp for the local community in Turkey
Community development at a construction site in India
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EDUCATIOnWebelievethateducationenableschildrentorealisetheirpotentialandweregarduniversalelementaryeducationastheirfundamentalright,regardlessofgenderorbackground.Wehavelaunchedseveraleducationinitiativestodevelopunderprivilegedchildrenforabettertomorrow.OnethatisclosetoourheartsisaschoolestablishedinabackwardareainBhadoiinUttarPradesh,DayawantiPunjModelSchool.
Leveragingonourinfrastructurecapabilities,theschoolwasbuiltwiththebestamenities,includingmodernteachingandcomputereducationfacilities,swimmingpool,gymnasium,andstate-of-the-artmulti-purposeauditorium.Sinceopeningin2003,theschoolhasdevelopedfromasolelyprimaryschooltoincludeasecondaryschool,fromaccommodating100studentstoover1,100students.Startedasaschoolforthefemalechildtocorrectthearea’sgenderbias,itgainedsomuchinpopularitythatDayawantiPunjModelSchoolhasevolvedintoaco-educationalEnglishmediumschool.
Wealsoprovidedforthestaff,buildingwell-furnishedaccommodationformorethan50qualifiedteachersandtheirfamiliestoresideoncampus.Ontheprofessionalside,webuiltanadvancedtrainingcentretokeepteachersupdatedwiththelatestdevelopmentsinteachingmethodologyandchildpsychology.
Scholarshipsandsponsorshipsareprovidedtoenabledeservingchildren,especiallygirls,tocontinuetheireducation.Weareconstantlydevelopingtheschool,currentlybuildinghostelstomeetthegrowingdemandforstudentboardingandasportsacademytohelpstudentsrealisetheirsportingaspirations.TheschoolhasplayedaconsiderableroleinthedevelopmentofSitamarhiandweareusingitasaspringboardforanumberofalliedinitiativestoupliftthestandardandqualityoflifeforthepeopleinthisregion.
Leveraging on our infrastructure capabilities, Dayawanti Punj Model School was built with the best amenities, including modern teaching and computer education facilities, swimming pool, gymnasium, and state-of-the-art multi-purpose auditorium.
Computer lab at Dayawanti Punj Model School
Library at the School
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LIfE EnRICHMEnTConstructionworkers,themainstayofourprojects,areyoungmigrantworkersdisadvantagedbylackofaccesstoeducationandhealthserviceswhichputsthemgreatlyatriskofhealthissueslikeHIV/AIDS.OurperennialmissiontoeducatethemonHIV/AIDSpreventionandsecurelifelonghealthypracticeshasculminatedintheLifeEnrichmentprogramme.
WiththesupportoftheInternationalFinanceCorporation(IFC),amemberoftheWorldBankGroupandSNSFoundation(SNSF)anNGO,welaunchedthislife-affirminginitiativeinMedicity,ourprojectinGurgaonIndia.Withthesacrednessoflifeandthedignityofhumanityasourguidingprinciples,weaimedforanoverallimprovementinthebehaviourandlifestyleofourconstructionworkers,whichinturnwouldincreasetheirindividualsenseofself-worthandwell-being.
TheLifeEnrichmentprogrammewasholistic,comprisingcentralservicesofhealthcare,counsellingandYogapractices,complementedbyawiderangeofcommunicationstrategiestoencouragebehaviourchangeandpromoteahealthylifestyle.Theseincludedtheeducationofsubstanceabuse,sexualandreproductivehealth,safesexpracticesandthestigmaofHIV/AIDSdiscriminationinreal-lifeexamples,coupledwithfreeaccesstocondomsandmedicalcheck-ups.Thepresentationstylewasdesignedtobevariedandeffective,includingstreetshows,groupdiscussionsandone-on-oneinterviews.
AttheconclusionoftheinauguralLifeEnrichmentprogramme,onehearteningsignofsuccesswastheenthusiasticcomingforwardofworkerstotakeon
roles of mentors, ambassadors and peereducators.Fortheseworkers,itsignified their decision to lead a safe, healthylife,oneofself-respectandself-esteem.FortheLifeEnrichmentprogramme,itauguredwellforitssustainabilityaswespreadthislife-affirmingmissiontooursitesallovertheworld.Forourpartners,itreinforcedtheirbeliefinPunjLloyd’scommitmenttoworkerwelfareandsocietyatlarge.
Keeping the sacredness and the essential dignity of human life as our guiding principles, we aimed for an overall improvement in the behaviour and lifestyle of our construction workers, which in turn would increase their sense of self-worth and well-being.
Corporate Social Responsibility
Street play creating HIV/AIDS awareness
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COMMUnITy DEvELOPMEnTOureffortstoenhancethelivesofthelocalcommunitystartattheprojectsite,withourrecruitmentandtrainingofthelocalcommunity,empoweringthemwithspecialisedskillsandimprovingtheiremploymentpotential.Wherewecan,wehaveopenedtheseopportunitiestothewomenfolk.IntheOmanpipelineproject,weachievedafirstbyemployingwomenfromthelocalcommunitytoformtheLadies’PatrolTeams.Attiredintheirtraditionaldress,theyproudlyandeffectivelycarriedouttheimportant
jobofpatrollingtheopentrench,ensuringthatnolivestockorpeoplefellintoitandeducatingtheresidentsonsafetyissues.Thisinitiativeearnedusappreciationfromtheclientandgoodwillfromthelocalcommunity,whilekeepingthesitesafe.
Tosafeguardthelivesofthelocalpeople,weregularlyconducttrafficawarenessandcommunitysafetytrainings.Leveragingonourconstructionexpertise,wetakeituponourselvestoimprovethelocalinfrastructure,byrepairingexistingamenities from roads to drainage systems,andbuildingnewfacilitiesforwater,electricityandothernecessities.
Weprovidefreemedicalcheck-ups,deployambulancestoremotevillagesanddeliverassistanceinemergencies.Wealsoconducthealthandenvironmentalawarenessprogrammesforthelocalcommunitytoadoptgoodhealthandhygienepractices.Wherethecommunityhasnotbeenabletocomeus,wehavegonetothem.InMadhyaPradesh,wesupportedtheLifelineExpress,afullyfunctionalfive-bogeytrainprovidingthebestexamination and operation theatre facilityonwheels.TheLifelineExpresstreatedmorethan10,000patientsforeye,cardiac,ENTproblemsandpolio,amongmanychronicillnessesandailments.
We provide free medical check-ups, deploy ambulances to remote villages and deliver assistance in emergencies.
Oral health check-up at a remote site
as a trusted name in Engineering, Procurement & Construction (EPC), we built our reputation by delivering to the highest quality
and safety standards, in diverse industries and economies.
On time, Every time.
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SembawangEngineersand ConstructorsPteLtd 460AlexandraRoad #27-01PSABuilding Singapore119963 Tel +6563058788 Fax +6563058568 [email protected]
PunjLloydLtd 21-22,GrosvenorStreet LondonWIK4QJ,UnitedKingdom Tel +442074954143 Fax+442074957937 [email protected]
PLEngineeringLtd 76InstitutionalArea,Sector32 Gurgaon122001,India Tel +918860391499 Fax +911242620701 [email protected]
REGISTERED OffICE
Punj Lloyd Ltd
PunjLloydHouse 17-18NehruPlace NewDelhi110019,India Tel +911126466105 Fax+911126427812 [email protected]
CORPORATEI 78InstitutionalArea,Sector32 Gurgaon122001,India Tel +911242620123 Fax+911242620111
CORPORATEII 95InstitutionalArea,Sector32 Gurgaon122001,India Tel +911242620769 Fax+911242620777
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EUROPE
21-22,GrosvenorStreetLondonW1K4QJUnited KingdomTel +442074954143Fax +442074957937
SOUTHASIA
PunjLloydLtd LeelaBusinessPark,3rdFloor AndheriKurlaRoad,AndheriEastMumbai400059,India Tel +912242499500 Fax+912240689555 [email protected]
ASIAPACIFIC
PunjLloydPteLtd 60AlexandraTerrace #09-01,TheComtech(LobbyA) Singapore118502 Tel +6563099040 Fax+6568207652 [email protected]
PTPunjLloydIndonesia WismaGKBI,17thFlr.,Suite1708 Jl.Jend,SudirmanNo.28 Jakarta10210,Indonesia Tel +622157851944 Fax+622157851942 [email protected]
PTSempecIndonesia WismaGKBI,12thFloor Suite1209,Jl.Jend SudirmanNo.28 Jakarta10210,Indonesia Tel +62215741128 Fax+62215741130 [email protected]
PunjLloyd&Gas (Malaysia)SdnBhd Suite1006,10thFlr.,MenaraAmcorp 18Jln.PersiaranBarat46200 PetalingJayaSelangor,Malaysia Tel +60379555293 Fax+60379555290 [email protected]
PunjLloydGroupJV SunTowersBuilding,TowerB UnitB2904,Floor29 123VibhavadiRangsitRoadChatuchakBangkok10900,Thailand Tel +6626176755 Fax+6626176756 [email protected]
PunjLloydLtd 6thFlr.,68HoangDieuStreet Ward12,Distt.4 HoChiMinCity,Vietnam Tel +84902410951 [email protected]
CASPIAN
PunjLloydKazakhstanLLP PlotNo.7‘A’,AtyrauDossorHighway DSKRegion,Atyrau060000 RepublicofKazakhstan Tel +77122395021/42 Fax+77122395038 [email protected]
PunjLloydKazakhstanLLP 54Turkmenbashi,ShayolyAvenue Ashgabat,Turkmenistan Tel +99368456222 [email protected]
MIDDLEEAST
PunjLloydLtd POBox28907,502AlGhaithTower HamdanStreet,AbuDhabi,UAE Tel +97126261604 Fax+97126267789 [email protected]
PunjLloydLtd OfficeNo.2209,ShathaTower POBoxNo.502022 DubaiMediaCity,Dubai,UAE Tel +97144469732 Fax+97144469731 [email protected]
PunjLloydLtd POBox31721,18thFloor AlFardanTower,WestBay Doha,StateofQatar Tel +97444074555 Fax+97444074500 [email protected]
PunjLloydLtd OfficeNo.21,2ndFloor ZakiaPlaza,BousherArea NearGhalaRoundAbout Muscat,SultanateofOman Tel +96824504594 Fax+96824504593 [email protected]
PunjLloydLtd POBox50082,Mukkalla RepublicofYemen Tel+9675384386 Fax+9675212022 [email protected]
DayimPunjLloydConstruction ContractingCoLtd TanamiTower,8thFlr. PrinceTurkiStreet,(NearCorniche) POBox31909,Al-Khobar31952 KingdomofSaudiArabia Tel +96638969241 Fax+96638969628 [email protected]
AFRICA
PunjLloydLtd POBox3119 Goth Alshaal Alwahda Area Tripoli-G.S.P.L.A.J,Libya T/Fax +2182155670123 [email protected]