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Threading TechnologyClamping Technology

Tooling Solutions for Wind Turbines

Picture: NORDEX AG

Ihr Systemlieferant für branchenspezifische Lösungen im Bereich der Windkraftindustrie Ihr Systemlieferant für branchenspezifische Lösungen im Bereich der Windkraftindustrie

The technology of wind power exploitation has been an important alternative to conventional power production for many years. Recent developments include offshore installations and significant improvements in the structure of components. The gearboxes developed for the Megawatt class wind turbines now transfer force directly from the hub to the gearbox, eliminating the need for a heavy rotor shaft.

Continuous technology advancements in components and materials demand high quality tooling for the most efficient and cost effective machining of all the parts used in today’s wind turbines.

To meet this challenge, EMUGE-FRANKEN, a world leader in tooling technology, has now developed a comprehensive program of precision tools optimized specifically for the production of wind turbine components.

For more detailed information about our tools, application data and our service, please see our tool catalogs or speak with an EMUGE applications engineer.

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EMUGE offers you a wide range of both solid carbide and high-speed steel milling cutters, milling tools with indexable inserts and other milling accessories. Our production program includes end mills, slot drills, die-sinking cutters, shell end mills and gear cutters, and also the most complex profile milling tools.

Clamping Technology

Threa

d Cutting Technology

Milling Technology

Gaging Technology

Your System Supplier for Tooling Solutions for the Wind Turbine Industry

Ihr Systemlieferant für branchenspezifische Lösungen im Bereich der Windkraftindustrie Ihr Systemlieferant für branchenspezifische Lösungen im Bereich der Windkraftindustrie

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For production of top quality internal and external threads, EMUGE is the right partner for you. The EMUGE product range includes taps, roll form taps and thread mills for all thread sizes and every material used in the manufacture of wind turbines.

EMUGE offers you a complete program of chucks and holders for our threading tools. For workpiece clamping, EMUGE offers highly precise, specially designed clamping tools, custom-made for the individual production processes of our customers.

EMUGE thread gages allow you to inspect your production process in a reliable and economic manner. You can easily recognize dimensional and form deviations, worn and otherwise unacceptable threads and take corrective action.

Clamping Technology

Threa

d Cutting Technology

Milling Technology

Gaging Technology

Picture: NORDEX AG

Your System Supplier for Tooling Solutions for the Wind Turbine Industry

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Thread Cutting Technology

Large and Deep Threads are Our Specialty!Taps

Machine Taps MGB-TYP 2A-Z-IKZ-GLT-1

M up to M42 MF up to M36 x 3 UN… up to 1½"

Machine Taps MGB-TYP 2D-Z-IKZ-GLT-1

M up to M42 MF up to M36 x 3 UN… up to 1½"

Machine Taps Rekord 2C-TI

M up to M24 UN… up to 2"

Machine Taps Rekord 2D-VA-NE2

M up to M24 MF up to M30 x 2 UN… up to 1¼"

Machine Taps Rekord 2D-TI

M up to M24 UN… up to 2"

Machine Taps Rekord 2D-Z-TIN

M up to M30 MF up to M30 x 2 UN… up to ¾"

Machine Taps Rekord 2D-Z-IKZ-TIN

M up to M30 MF up to M30 x 2 UN… up to ¾"

Machine Taps 2 Enorm-VA-NE2

M up to M30 MF up to M30 x 1.5 UN… up to 2"

Machine Taps Robust 2X-VA

M up to M68 MF up to M120 x 6 UN… up to 4½"

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Thread Cutting Technology

Roll Form TapsRoll Form Taps InnoForm 2-SN-IKZ-TIN M up to M36

MF up to M48 x 3 UN… up to 2"Roll Form Taps

InnoForm 2-Z-TIN-T1

Thread Mills

Circular Thread Milling Bodies with Exchangeable Carbide Thread Inserts Type Gigant-ic (Threads-All)

Threads from 24 mm / 1" up to ∞

Pitch up to 8 mm / 4 T.P.I.

Circular Thread Milling Bodies with Exchangeable Carbide Thread Inserts Type Gigant “sprinter”

Threads from 30 mm / 1¼" up to ∞

Pitch up to 6 mm / 4 T.P.I.

Solid Carbide Thread Mills Type GF

M up to M64 UN… up to 4"

Solid Carbide Thread Mills with Countersinking Step Type GSF

M up to M20 UN… up to ¾"

Special Shank Extensions for Taps and Roll Form TapsSpecial Shank Extensions

M up to M68 MF up to M90 x 6 UN… up to 1½"

Special Shank Extensionswith internal coolant-lubricant supply

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Clamping Technology

We Supply the Industry’s Highest Quality Tool Holders from Stock!Tap Holders

Quick Change Tap Holders Type HFwith length compensation and integrated overload clutch

M up to M160 UN… up to 3½"

Quick Change Tap Holders Type HF/HD/Spezialwith length compensation and internal coolant-lubricant supply

M up to M76 UN… up to 2½"

Collet Holders Type KSN5/HD/Softsynchro®

for synchronous spindle, with length compensation and internal coolant-lubricant supply

M up to M48 UN… up to 1¾"

Quick Change Tap Holders Type KSN6/HD/Softsynchro®

for synchronous spindle, with length compensation and internal coolant-lubricant supply

M up to M76 UN… up to 2½"

For Workpiece Clamping, We Provide Custom-made Solutions!If you want to clamp your workpieces with the highest repeatable accuracy true to the μ, then EMUGE is the right partner for you.The majority of our clamping tools are designed and built specific to our customers’ requirements. In this way, all application details like machine connection, machining techniques and required accuracy can be taken into account for an optimum clamping solution.

100 mm 4 inch

Gaging Technology

Our Gaging Tools Provide for Quick and Reliable Process Control!

GT Thread Depth Plug Gage Analog and DigitalGT Thread Depth Plug Gage Type GT-Gr-LD “Analog”for the simultaneous measuring of thread depth

M up to M24 UN… up to 15/16"

GT Thread Depth Plug Gage Type GT-Gr-LD “Digital”for the simultaneous measuring of thread depth

M up to M14 UN… up to ½"

Thread Gages (Ring Gages and Plug Gages)

Thread Plug Gages Go/No-go

M up to M100 x 3 UN… up to 2"

Thread Ring Gages

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Milling Technology

We Routinely Manufacture the Most Complex and Precise Profile Cutters!EMUGE is widely recognized as a key supplier of milling tools to the power plant industry in general and to turbine manufacturers in particular.

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EMUGE Corp. · 1800 Century Dr ive · West Boy ls ton · MA 01583-2121 (508) 595-3600 Te lephone · (800) 323-3013 To l l Free · (508) 595-3650 Facs imi le

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Picture: NORDEX AG

Threading TechnologyClamping Technology

High Performance ToolsHigh Performance Tools High Performance Tools

FRANKEN Advanced Milling Technology

High Performance Tools

For additional information on our products and services please request an EMUGE tool catalog.