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RECREATION WITHOUT LIMIT
DESIGN FOR PEOPLE WITH LOWER EXTREMITY DISABIL
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"Disabled people are equally entitled to an exciting and
future. We must see to it that we remove the obst
whether they stem from poor access to facilities; poor ed
lack of transport; lack of funding; or unavailability of equ
Only then will the rights of the disabled to equal oppo
become a reality. "
--Nelson
Ex-President of Sou
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TABLE OF CONTENTS
PROJECT OVERVIEW.......................................................................6-7
MARKET RESEARCH....................................................................8-37
TARGET USERS
STAKEHOLDERSUSER RESEARCH
ABOUT PEOPLE WITH LOWER EXTREMITY DISABILITIES
NETWORK EVENTS
USER OBSERVATIONS
SURVEYS
DESIGN OPPORTUNITIES
PERSONAS
COMPETITIVE ANALYSIS............................................................38-43
HUMAN FACTORS......................................................................52-65
PROBLEM STATEMENT
HYPOTHESIS
GOALS
TECHNOLOGY..............................................................................41-51
NEW MATERIALS
ADJUSTMENT SYSTEM
SUSPENSION AND SHOCK SYSTEM
RANGE OF MOTION
SEAT HEIGHTFUNCTIONAL REACH
STRENGTH
HAND MEASUREMENT
MATERIALS AND PROCESSES.............................................
CONCEPTS................................................................................
INITIAL IDEAS
CONCEPT 1 ROAD SKITE
CONCEPT 2 BENT HANDCYCLE
CONCEPT3 SITTING POGO
PRODUCT REQUIREMENT DOCUMENT...............................
MATERIALS
METALS
POLYMERS & ELASTOMERS
OTHERS
PROCESSES
SCHEDULE AND PLAN..........................................................
REFERENCES........................................................................11
PLAN FOR THE WINTER
WEEKLY SCHEDULE FOR SPRING 2012
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Due to all kinds of barriers, such as lack of time, unsuit
local facilities and difficulties with transport, most peo
lower extremity disabilities prefer staying in their neighb
and lack the motivation to do sports. However, in th
environment there are not many choices for particip
exciting activities. These problems create the need
equipment designed to fulfill their demand for exc
without barriers and gain motivation to do sports.
PROBLEM STATEMENT
HYPOTHESIS IFa product, device, and/or system can bring an exh
sports and recreational experience to people wit
extremity disabilities and make these sports more acces
them,
THEN these people will get more opportunities to en
sports and be more encouraged to have active lifestyles.
GOALS To design sports and recreational equipment for peolower extremity disabilities that can address the followin
Allow users to have an exhilarating sports and recr
experience, like catching air, in their neighborhood
Can be used by both able-bodied people and disabled
PROJECT OVERVIEW
Of the 43 million Americans with disabilities, approximately 38% have limited mobility. While
sports and recreation have value in everyone's life, they are even more important in the life of a
person with a disability. This is because of the rehabilitative inuence sport can have, not only
on the physical body, but also on rehabilitating people with a disability into society. Furthermore,
sports teach independence. People with lower extremity disabilities meet more barriers than
able-bodied people, which makes sports and recreation more difcult for them. Providing them
with more opportunities is very important. They also have the right to enjoy recreation without
limits.
The product or system proposed for this thesis project is sports and recreational equipment that
will bring exhilaration to people with lower extremity disabilities. This product will help these
people do exercise despite their physical limitations. It will be a universal design that is also
suitable for able-bodied people.
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MARKET RESEARCH
When first faced with the reality of a disability, many people, especially young people,
experience a loss of condence, depression, and believe that their lives have ended. Because
there is no positive shared experience, they are often alienated from family and friends. Adapted
sports and recreation offers the opportunity to achieve success in a very short time period. They
can then use this success to build self-condence and focus on possibilities instead of dwelling
on what can no longer be done.
Adaptive sports improve skills and physical abilities. They allow individuals to experience theexcitement and the thrill of victory, as well as the agony of defeat.
Now some sports such as chairing, sit skiing, 4 cross, body surfing, skydiving, and chair
racing are starting to gain more attention all over the world. More and more people with lower
extremity disabilities are getting involved in exhilarating adaptive sports.
However, this eld is still limited. Currently only those programs in the Paralympic Games, like
sit skiing and chair racing, have enough products. For other sports, especially those which can
be played in the neighborhood, there are only a few concepts and prototypes.
Comparison of Popular Sport and Adaptive Sport
Popular Sport Adaptive Sport Archery Wheelchair Archery
Hiking Hand-Pedaled Biking
Hunting Paint Ball
Horseback Riding Carriage Driving
Water Skiing Sit Skiing
Biking Hand Cycling
Volleyball Sit Volleyball
Tennis Sit Tennis
Bowling Boccia
Ice Hockey Sled Hockey
Competitive Dance Wheelchair Dance
Swimming Boogie Boarding, Kayaking
Sailing Canoeing
Golng Miniature Golng
Snow Skiing Snowmobiling, Adaptive Skiing
Darts Blow Darts
Basketball Wheelchair BasketballSoccer Power Soccer
Downhill Skiing Cross- country Skiing,Ice Skating
Running Walking
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TARGET USERS
People with lower extremity disabilities and good upper body strength
Able-bodied people who like to try adaptive sports
Male and female
15-25 (May also include big kids)
STAKE HOL
Access Options
Adaptive Action Sports
Adaptive Athletes Association
Adaptive Sports Center
Bay Area Outreach and Recreational Program
Bay Area Association of Disabled Sailors
Challenged Athletes Foundation
Disabled Sports USA
Extreme Abilities
Free Wheelchair Mission
Mobility Works
Independent Living Resource Center San Francisco
International Paralympic Committee
International Sports Organization for the Disabled
Sun Valley Adaptive Sports
The Arc San Francisco
The American Association of Adapted Sports Programs
United Cerebral Palsy of the North Bay
Wheelchair & Ambulatory Sports
Wheelchair Dance Association
Wheelchair Foundation
Wheelchair Sports USA
Wheelchair Success Foundation
YMCA
Youth with Disabilities San Francisco
ORGNAZATIONS
MANUFACTURES Achievable Concepts Pty Ltd.Adapt-Solutions Ltd.
B&D Independence, Inc.
Flexiciser
Freedom Factory
Invacare Corporation
Spin Life
Spokesn motion
Sport Aid
Sun Valley Adaptive Sports
Theracycle
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STAKE HOLDERS
INDUSTRY EXPERTS Therapists
Candace Kim
Occupation Therapist of VA hospital
Dorothea Sterling
Physical Therapist of VA hospitalMarcia Lizza
Recreation Therapist of VA hospital
Patricia Ruppelt
Physical Therapist of VA hospital
Paul J. Corcoran
Physical Therapist, Specialist of Independent Living and
Disability Rights
Michill L. Cummings
Physical Therapist of A.B. Ingham Medical Therapy Unit
Rehab Equipment Experts
Larry Rice
Rehab Equipment Specialist
Murray Slagerman
Rehab supplier of Ki Mobility
Richard Brooks
Owner of All American Fitness
Service for Disabled People
Walter Delson
ERSEA Coordinator of Through the Looking Glass
Craig Issod
Coordinator of the Arc San Francisco
Derek Zarda
Coordinator of ILRCSF
INDUSTRY EXPERTS Adaptive Sports Experts
Trooper Johnson
Youth Sports Coordinator of BORP
Jonathan Newman
Adult Sports Coordinator of BORPSanjuana Padilla
Youth Outreach and Transitions Support Specialist of BOR
Pat Addabbo
Program Supervisor of Adaptive Sports Center
Ann Elias
Project Manager of United Cerebral Palsy of the North Ba
Julia Rumpf
Organizer of BAADS
Daniel Gale
Founder of Adaptive Action Sports
Travis Ricks
Programs Coordinator of Challenged Athletes Foundation
Cheryl Collins
Disabled Sports USA
Designers and Engineers
Rani Lueder
Certied Professional Ergonomist of Humanics ErgoSyste
John Sheridan
Designer of Grew-Sheridan Studio
David L. Jaffe
MS Course Lecturer & Student Project Coach of S
University
Michael Augspurger
One-off Handcycles
Peter Axelson
Benecial Designs
STAKE HOL
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USER RESEARCH
It is very important for the designer to have a good understanding of the people who will use
it. I got in touch with these users to learn their lifestyles and the challenges they met. In order
to get this information, I participated in several network meetings related to adaptive sports,
disability rights and design. I also found several online and offline communities of my target
users and got a lot of feedback through the process.
During this semester, I met the target users face to face and had contact with lots of experts.
ABOUT PEOPLE WITH LOWER EXTREMITY DISAB
SPINAL CORD INJURY Spinal cord injuries typically result from major trauma frovehicle accidents, falls, sports injuries, and violence. Th
most common cause of lower extremity disabilities. Mos
get spinal cord injuries around 19.
Any injury between T7 and S5 will make a person becomextremity disabled. A complete spinal cord injury of this
result in no leg function at all. In other words the person
stand up. But people with this kind of disability alwa
good upper body strength and have a normal upper body
motion.
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ABOUT PEOPLE WITH LOWER EXTREMITY DISABILITIES
POLIO
SPINA BIFIDA
ANKYLOSIS
Spina bifida is a birth defect. It occurs when the bones of the
spine do not form properly around part of the spinal cord. In most
cases, it will result in muscle weakness. And in severe cases, it
can make walking or daily activities hard to do without help.
Polio, short for poliomyelitis, is a disease caused by three
polio viruses which can damage the nervous system and cause
paralysis. It may result death. Those who survive may experience
muscle weakness and need assistive equipment.
Ankylosis is a stiffness of a joint due to abnormal adhesion and
rigidity of the bones of the joint, which may be the result of
injury or disease. It's a joint problem that can indirectly affect
the muscles. People with lower Ankylosis may need assistive
equipment.
ABOUT PEOPLE WITH LOWER EXTREMITY DISAB
Foot Amputations: This is most commonly a toe am
caused by frostbite. This type of amputation will affect
and balance.
Ankle Disarticulation: This is an amputation of the entir
However, even without the ankle, a person can move
without an prosthesis.
Below-Knee Amputation: This is an amputation above th
but below the knee. Full knee use is retained, but it is
these amputees to put weight on the stump.
Knee-Bearing Amputation: This is a complete remova
lower leg. The stump left is able to hold weight on it,
difcult to create a prosthetic device for the stump.
Above Knee Amputation: This is an amputation in the th
whole body weight can't be held on the stump, but a p
able to sit with this amputation.
Hip Disarticulation: This involves removing the entire le
but surgeons like to leave the upper femur for stabiliplace or a prosthetic device.
Reference: Amputation and Prosthet
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NETWORK EVENTS
Bay Area Outreach and Recreation Program Opening Day
September 10, 2011
Berkeley, CA
Hybrid Design: Work & Play
September 22, 2011
San Francisco, CA
Bay Area Association of Disaled Sailor Dinghy Sailing
September 17, 2011
San Francisco, CA
Support for Families of Children with Disablities
September 23, 2011
San Francisco, CA
4th Annual Disability Awareness Day
Octorber 6, 2011
San Jose, CA
Brain Storm Work Shop
October 6, 2011
San Francisco, CA
Inspire Sports Launch
October 22, 2011
San Francisco, CA
Abilities EXPO
November 18-20, 2011
San Jose, CA
USER OBSERVA
AXIS Dance Performance
BORP Opening Day
People with lower extremity disabilities have enough abilities to participate in differ
performance activities.
Sailing with Disa
BOR
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USER OBSERVATIONS USER OBSERVA
Dr. Paul Corcoran's Modied Car for Disa
Travel with WheelchairBORP Winter Program
BORP Summer Program BORP Summer Program
Camping at Livermore
They enjoy sports and recreation in the wilderness like hiking, sit skiing and rowing very much.But most of them only participate in these activities once or twice a year.
Row
Transfer from Wheelchair
Because of their mobility difculties, people with lower extremity disabilities meet more
than able-bodied people. Thats the reason why though they also like outdoor sports,
them still prefer do sports in their neighborhood.
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York University's study. Sample:2293
The most common barriers to sports participation w
of money, health conditions and the unsuitability
sports facilities for people with lower extremity dis
Relatively high proportions of those people cited
disabled facilities generally or lack of suitable faci
their own disabilities. Having no-one to go with and p
with transport were also relatively common.
USER OBSERVA
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A user observation board was made to redene directi
All images and notes were taken from user inte
observations and my own mobility loss simulation.
Thus I rened my three directions to
1. Bring outdoor sports experience to indoor
2. Public tness equipment
3. Personal recreation device
After I showed some ideas of the rst two directions and experts, they thought the users are still confi
small area and the third one has more space to develo
USER OBSERVAT
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USER OBSERVTIONS
What they are doing What the
USER OBSERV
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USER OBSERVTIONS
Their favorite places
From the observations we can see people with lower extremity disabilities are no different from able
bodied people. They even have more desire of freedom. And the most accessible places for them are
wide at areas.
USER OBSERV
Transfer from a wheelchair to a han
Engage the parking brakes Place one leg across the seat Use upper body to transf
Slip into the hand cycle Put legs on the leg rest straps Fasten the guard belt
The hand cycle is the most complex adaptive recreation device till now. To understand the pr
getting in and out of the handcycle is very important.
From these pictures we can see it is a piece of cake for a lower extremity disabled person wupper body strength to transfer from a wheelchair. It is much easier for those who are not wh
users.
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SUR
What activities do you like?
Where do you prefer to play sports?
USER OBSERVTIONS
Transfer from a hand cycle to a wheelchair
Unfasten the guard belt Sit back Pull legs back
Use upper body to sit up Drag the wheelchair closer Transfer to the wheelchair
From the process we can see it's easy to get on and off with the seat height difference of the hand
cycle and wheelchair. The target users also told me the levels of the seat should not be the same.
The brakes are needed to ensure both devices are steady.
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What kind of sporting experience would generate excitement for you?
What kind of personal equipment would you like to choose?
SURVEYS SUR
What features of personal equipment would you choose?
User / Customer Analysis:
Desire for freedom
Preference to sports which can be played in the neighborhood
Preference to a manual equipment, but maybe with assistive power
Desire for activities for able-bodied people only
The position may not be sitting
The target user also mentioned they hope to steer using their chest while pedaling with
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Adaptive Sports in the wilderness
Adaptive Sports in the neighborhood Non-adaptive Sports in the neighborhood
OPPORTUNITIES
DESIGN OPPORTUNITIES
Ray15
Ray is a high school student in Lafayette. Born with
arthrogyposis in his knees and clubfeet, Ray cannot
walk. But that does not affect his love for sports. He isa member of the youth program of Bay Area Outreach
and Recreational Program (BORP), the biggest sport
organization for disabled people in California. Every
Saturday, Ray takes BART to get to BORP's gym
and spends the whole afternoon playing wheelchair
basketball there. He meets his friends with disabilities
and plays with them. After leaving BORP, he is the only
one who uses a wheelchair in his school. His school
doesn't have special equipment for disabled people,
and he feels uneasy to play sports with his able-bodied
peers. That makes him simply do sports in BORP.
Future Scenario:
A new product that allows both disabled and able-
bodied people to enjoy sports together was introduced.
Ray's able-bodied friends also started to use it. Now
Ray still goes to BORP to play wheelchair basketball
with his disabled friends, while outside of BORP, he is
no longer an outsider to his able-bodied friends.
Parker18
Parker used to be the leader of the Track
team at his school. He could run faster tha
his age. However, Parker's spinal cord was a traffic accident when he was 16. Now, wa
him is impossible, let alone running. He has
his wheelchair. Parker never lost his confide
his wheelchair he can still be faster than an
He enjoys several sports and activities. He
wheelchair basketball, power soccer and cha
However, because of the limitations of the
normal sports for disabled people, these thr
are a little boring to him. He still doesn't get
experience as he did when he was on his Track
team. He wants more excitement.
Future Scenario:
Parker received a new product from his parent
a lot of fun with it. He always takes it to the s
uses it. It could response especially well with
tiny upper body movement. He feels that he ca
his feet again. He is satisfied with both its s
exibility.
PERS
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Wendy22
Wendy used to be a skateboarder. She began to play
skateboard since she was in middle school. Now she
is an amputee. Her left leg was amputated because ofMeningococcal Septicemia, a life threatening disease.
She lost her leg, but not her love to skateboard. Now she
still often goes skateboarding with one of her articial
legs, although the feeling is very different. She is also
always looking for new street sports opportunities for
people with lower extremity disabilities.
Future Scenario:
Wendy gets a new device that meets her needs. With it,
she can make full use of her upper body to take part in
challenging and exhilarating activities.
Chyrl25
Cheryl got a job after she graduated from City College.
As a person with lower extremity disabilities, she
really cherishes this work opportunity and works veryhard. She used to take BART to a gym far away to play
wheelchair basketball every weekend and sometimes
she spent three days traveling to other places to enjoy
exciting outdoor activities. However, after she started
his job, she could not find the time to continue to go
to the gym every week, let alone do physical outdoor
activities.
Future Scenario:
After purchased a new sports device, Cheryl can enjoy
sports in her free time in the neighborhood. Now she
does not need to spend time traveling to a far place just
for recreational activities.
PERSONAS
Lowe36
Lowe is an organizer of a lower extremity disabled youth
group in his area. Every winter he organizes a ski trip
in Snow Valley with his group. It's not convenient fora group of people with lower extremity disabilities to
get there. They need to take several weeks to prepare
the equipment and contact volunteers. Recently, most
group members felt tired of the trip and only two or
three people would like to go with Lowe. They had to
give up the whole plan.
Future Scenario:
After Lowe's group purchased new devices for people with lower extremity disabilities that allow them to
enjoy ski style sports on the street, they have started to
have fun nearby. There's no trouble with traveling and
preparing and everyone enjoys the new recreational
activities.
PERS
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Now some adaptive sports such as chairing, sit skiing, 4 cross, body surfing, skydiving, and
power wheelchair racing are starting to gain attention all over the world. More and more people
with lower extremity disabilities are getting involved in adaptive sports.
However, it is still a new area. Now only those programs in Paralympic Games like sit skiing have
enough products. For sports can be played in the neighborhood, we can only nd a few concepts
and prototypes.
There are also some activities only for able-bodied people today. The equipment of these
activities may become adaptive in the future.
COMPETITIVE ANALYSIS
Through the research of exsited competitive products, we can see some key features o
adaptive recreation device.
Light weight
Firmness
Good stability
Good maneuverability
Comfortable rider position
Safety
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Recumbent Handcycle
It can provide great upper body workout and a
sense of freedom for persons with disabilities.
The high cost of these cycles makes them still
relatively rare.Complex structures make it break down easily and
hard to control.
The reclined position is uncomfortable after a long
ride.
Price: $6999
Off-road Racing Hand cycle
Users are in a kneeling position rather than sitting
which reduce the bed sores. The position is more
comfortable than the recumbent hand cycle.
However, if the user is not able to kneel, this cycle
would not work.
Price: $3895
Racing Chair
Racing Chair is a developed product because
wheelchair racing is one of the Paralympic Games'
programs. Unlike regular bicycles, racing chairs do
not have gears. Thus the mechanical structure is
simpler and almost never breaks down. While being
gearless, it is difficult to go up steep slopes, andvery suitable to ride on wide at surfaces.
Price: $3145
Roller Board
Rebuilt from a skateboard, this adaptiv
board allows people with lower ex
disabilities also to enjoy street sports
inflatable tires make it suitable for dterrains. With the poles, the user can get
experience to skiing but on the road.
One-off Handcycle
This is a model built for people in dev
countries. It allows disabled individuals
using their chest while pedaling with their a
Price: $6200
64 Wheel Handcycle
This Hand Cycle is a prototype from a UC B
graduate. On each main wheel, there are 3
PU wheels around the circumference. The
on the board and puts his feet on the fram
uses the inner handles which attached to t
wheels to get around. Inspired by flow bomovement is also very uid. But uidity is
biggest disadvantage which makes the d
difcult to control.
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Attached Handcycle
The front frame is an attached part. After attached
it to the front, a normal manual wheelchair
becomes a hand cycle. Theres no trouble to
transfer from one device to another. While manyusers are afraid if the attached part is rm enough.
Hockey Sled
Sled hockey is a game that was designed to allow
people with lower extremity disabilities to play ice
hockey. The user sits in the bucket and puts his
legs on the leg rest which is adjustable to match
different lengths. Then the user needs to use the
two poles which have metal picks on the butt end
to propel themselves. The high performance makes
more and more fans go to ice skating rink to play
this.
Sit ski
With smooth controlled movement of the seat and
a custom shock component, it provides a precise
feel of the snow. It can be only used on the snow
ground.
Pogo Stick
A pogo stick is a device for jumping up a
in a standing position with the aid of a spr
spring joins two sections of the main bod
extends below the footpads.
price: $25- $200
Power Riser
It's basically a pair of stilts with spring
allow you to do some jumps and flips.
weight of a pair of power riser is 16.5 lb. It
bit heavy and hard to use in the beginning.
Price: $150-$400
With prosthetics, amputees can do anything able-bodied people do. However, for mos
with lower extremity disabilities, it seems there are lots of missions impossible, like j
It's also necessary to know the existed products for able-bodied people in this eld to
adaptive equipment.
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In the process of designing a recreation device for people with lower extremity disabilities, the
most important thing to consider is the performance. So when I did the research of technology, I
paid more attention to the followings:
Shock absorption
Suspension system
Adjustment system
TECHNOLOGY
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ROHO Shape Fitting Technology
Material: Flame resistant neoprene rubber
The new cushion allows for improved pelvic alignment and stability for improved position and
function while maintaining optimal immersion and envelopment of both the ischia tubers ties
and greater trochanters.
Flexible Fusion - Bonded Honeycomb
Material: TPU
The footprint of the flexible cells stimulates capillary action, keeping oxygenated blood in
tissues and combating the numbness that can occur when sitting for long durations. Thus it can
prevent bed sore efciently.
NEW MATERIALS
Elastak
Elastak is a rubber like material with extraordinary anti-vibration and shock ab
properties. Used in sports equipment, Elastak positively inuences stability and almost
reduces negative vibrations. As a result of this, there is less wear and tear on the joints.
Tixotropic textile
Material: tixotropic yarn
Under normal conditions, the crosslinking bonds of the fabric's dilatant silicone coati
and re-form easily, keeping the material soft and flexible. When under sudden impac
bonds are unable to open. The material resists the force and instantly becomes rigid. Th
only lasts for the duration of the impacting force. After the force has been dissipated
the fabric construction, the silicone immediately becomes soft and exible again.
NEW MATE
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Deexion Protective Textile materials
Material: Silicones
These three-dimensional spacer-based high performance sport and protective textile materials
focus on both protection and comfort. The material has been carefully optimized to maximize
impact performance at the lowest possible weight. The openness of the spacer textile facilitates
a exible and breathable material.
d3o shock absorbing technology
This specially engineered material with intelligent molecules that ow with the movement but
on shock lock together to absorb impact energy. Thus it can offer high performance shock
absorption, maximum exibility and trusted protection.
NEW MATERIALS
Linear Actuator System
Easy way to adjust center of gravity to provide users strong stability. For linear actuato
adjust the height and seat depth.
Synchro Mechanism
Easy way to adjust center of gravity to provide users strong stability. For synchro echa
can adjust the height and seat depth.
ADJUSTMENT SY
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Ski-doo suspension technology
The performance suspension technology plays an important role in the handling and stability
of a performance vehicle. The coordination of springs and gas pressures makes every motion
perfect.
SUSPENSION AND SHOCK TECHNOLOGY
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Human factors study is very important to design adaptive recreational equipment. In the
process, I bought a 1/8 scale mannequin and made a 1/4 scale form core model to learn the
range of motion, functional reach and other factors.
Considered for human interaction and product optimization:
HandlesBrakes
Seat height
Reclined positions
Leaning Positions
Sitting Positions
Overhead clearances
HUMAN FACTORS
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Normal Values (in degrees)
RANGE OF MOTION
In order to understand the joint mobility and the maximum abilities of motion, I studied the range of motion.
Range of motion refers to the distance, angle and direction a joint can move to its full potential. Each specic
joint has a normal range of motion that is expressed in degrees.
SEAT H
Seat height is an important dimension for establishing the height of transfer related surfaces. Kee
height of a transfer surface close to the height of a wheelchair seat reduces the effort necessary t
and provides a safer environment.
Occupied seat heights:
19.5 inches for manual chair users
21.2 inches for power chair users
If the goal is to accommodate the mean seat height for each of the manual chair user gr
accommodating range is 19.5 inches - 21.6 inches.
If the goal is to accommodate the 5th percentile occupied manual chair user seat height and
percentile power chair user seat height, the accommodating range is 17 inches - 25 inches.
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Functional Reach
Function Reach is a new clinically accessible measure of balance. It is the difference between arm's length
and maximal forward reach, using a xed base of support.
Functional R
High and low reaches from a wheelchair
Forward approach: High reach: 48 maximum, low reach: 15 minimum
Side reach (with 10 maximum distance between chair and wall): High reach: 54 maximum, low
minimum; however, 15 minimum is preferable
Maximum side reach over a countertop of 24 depth and 34 axiom he ight; High reach: 46
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Functional Reach Str
Strength is the ability to generate muscular tension and to apply it to an external object through th
lever system.
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Strength Hand Measure
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Following is a summary of materials and processes for my possible design directions. High
performance, comfort and shock absorbing are primary concerns regarding the material
selection.
When Im looking for materials, I took some other products materials as references.
The main references are:
Wheelchair
BikeHandcycle
Skateboard
Crutch
Ski board
In the process part, I reviewed the potential manufacturing processes useful for my design
directions.
MATERIALS AND PROCESSES
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MATERIALS-- METALS
Mild Steel
PROS:
Inexpensive Easy to work with
Readily available
versatile
CONS:
Low damping Low strength-to-
weight ratio
USES CONSIDERED:
Frame
Chromium-Molybdenum Alloy Steel
PROS:
High strength
Easily welded
Ease in fabrication
Light weight
Abrasion resist
CONS:
Low damping
USES CONSIDERED:
Frame
Poles
Aircraft Grade Aluminum
PROS:
Inexpensive
Versatile structure
Good mechanical
properties
Good corrosion
resistance
CONS:
Low damping
USES CONSIDERED:
Frame
Poles
High Performance Aluminum
PROS:
Inexpensive Easy to work
Readily available
versatile
CONS:
Low dampingNot suitable for
welding
USES CONSI
FramePoles
Titanium Alloys
PROS:
Light weight
High durability
Excellent tensile
strength, toughness
and extraordinary
corrosion resistance
CONS:
Most expensive
USES CONSI
Frame
Spring Steel
PROS:
Inexpensive
High damping
Good ductility and
toughness
CONS:
Low hardenability
Low yield strength
USES CONSI
Leaf spring
Springs
MATERIALS-- M
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MATERIALS-- POLYMERS & ELASTOMERS
EVA
PROS:
Cold temperatures Damping
Flame retardant
Light weight
Stiff
Tear resistant
Tough
CONS:
Low heat resistanceand fatigue resistant
Not strong
USES CONSIDERED:
Grip partsCushion parts
PVC
PROS:
Excellent impact
strength
Excellent durability
Long life expectancy
Low cost
CONS:
Limits to exible
properties
Restrictions to sun
exposure
USES CONSIDERED:
Seat Parts
Poles
SMC
PROS:
Light weight
Durable
Structural
Good technology
capability
CONS:
Cannot be recycled
USES CONSIDERED:
Grip parts
Shock resist parts
FRP
PROS:
Light weightDurable
Structural
Good technology
capability
CONS:
Breaks down in thesun
Requires protection
Low modulus of
elasticity
Aging
USES CONSI
FrameSeat Parts
TPU
PROS:
Good elasticity
Abrasion resist
Good impact
resistance and shock
absorption
CONS:
Poor skid resistance
Hard to form
USES CONSI
Cushion
Guard belt
PET
PROS:
Hot teperatures
Resilient
Strong
Tough
CONS:
Low hardenability
Low yield strength
USES CONSI
Grip parts
MATERIALS-- POLYMERS & ELASTO
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MATERIALS-- POLYMERS & ELASTOMERS
EPDM
PROS:
Good weatheringand water resistant
Low cost
CONS:
Bad exibility
USES CONSIDERED:
Grip partsShock resist parts
Guard belt parts
Brake parts
CPU
PROS:
Good weathering
and water resistant
Strong
Durable
Wear resistant
Good load-bearing
capacity
CONS:
Cannot be recycled
USES CONSIDERED:
Wheels
Shock resist part
Silicones
PROS:
Cold temperatures
Corrosion resistant
Damping
Flame retardant
Hot temperatures
Resilient
CONS:
Not good for impact
Not strong
Not wear resistant
USES CONSIDERED:
Grip parts
Cushion part
Shock resist parts
Guard belt parts
ABS
PROS:
Light Rigid
Flame retardant
Heat resistance
CONS:
Limited weatheringresistance
Moderate heat
Limited chemical
and moisture and
resistance
USES CONSI
Seat partsPoles
PET Fibers
PROS:
Very resistant to
bleaching, fading and
soil dye reactions
Stain Resistant
CONS:
Not resistant to oily
stains
Crimp Loss
USES CONSI
Cushion co
Guard belt
MATERIALS-- POLYMERS&ELASTO
Nylon
PROS:
Good elasticity
Excellent abrasion
resistant
Static resistant
Heat sets well
Good resiliency
Mildew resistant
CONS:
Acid dyed
USES CONSI
Seat cover
Guard belt
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MATERIALS-- POLYMERS & ELASTOMERS
SBR
PROS:
Very abrasionresistant
Corrosion resistant
Durable
Good weathering
and water resistant
CONS:
Limited mechanicalstrength
USES CONSIDERED:
WheelsPoles
CR
PROS:
Excellent tensile
strength
Good elasticity
Abrasion resistant
Good resistance to
weather, oil and heat
CONS:
Low resistant to
chemicals
USES CONSIDERED:
Cushion parts
Grip parts
NBR
PROS:
Low cost
abrasion resistant
Corrosion resistant
Durable
Good resistance to
weathering and water
CONS:
Low resistant to
chemicals
USES CONSIDERED:
Grip parts
Bamboo Charcoal Fiber
PROS:
Soft
Comfortable
Good moisture
permeability
Antibiotic
CONS:
Wear resistance is
not good
USES CONSI
Cushion co
Leather
PROS:
Easy to clean
Water resistant
CONS:
Poor moisture
permeability
USES CONSI
Cushion co
MATERIALS-- OT
Cork
PROS:
Impermeable Light weight
High elasticity
Heat resistant
comfortable
CONS:
Slow materialextraction
Requires a skilled
labor
USES CONSI
Grip parts
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MATERIALS-- OTHERS
Carbon Fibers
PROS:
High strength Light weight
High durability
High damping
High corrosion
resistance
CONS:
Expensive
USES CONSIDERED:
FrameSeat parts
Silicon Carbon Fibers
PROS:
High strength
Light weight
Exellent material
structure
High tolerance of
damage
Low wear rates
CONS:
Expensive
USES CONSIDERED:
Frame
Seat parts
Bamboo
PROS:
Durable
Can be mixed with
other materials
CONS:
Requires treating to
resist insects
Short bers
Swells if un treated
USES CONSIDERED:
Frame
Seat parts
PROCESSES PROCE
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PROCESSES
Die Cutting
PROS:
Low set-up costs
and cost-effective for
batches
Many shapes can be
cut in a single cutting
action
CONS:
Three-dimensional
products need hand-
assembly and are
limited to a set of
standard construction
Die cutting is a type
of manufacturing
used to create a large
number of objects of
the same shape. The
process can be analog
or CNC.
Butted Tubing
PROS:
The weight of the
frame substantially
can be reduced
CONS:
The cost varies
depending on the type
of butting
Butted tubing is a
bicycle manufacturing
process. It is used
to increase the
thickness at the joints
of the frame while
allowing thinner metal
or polymer everywhere
else.
Sand Casting
PROS:
Simple process
Suitable for low
volume production
Intricate partspossible
CONS:
Labor-intensive
Parts can require
steps for surfacing
and nishin
Sand casting is an
ancient technique
of using moist and
tightly packed sand to
press around a model
which is then removedleaving a mold cavity
to be lled with
molten metal.
PROCE
Injection Molding
PROS:
Highly versatile
in terms of molding
different shapes
Highly automated
production
Cost-effective parts
CONS:
Involves
considerable
investment a
production r
Injection molding
is a manufacturing
process for producing
parts from both
thermoplastic and
thermosetting plastic
materials.
Extrusion
PROS:
The best way to
make long strips with
the same prole
Can be used for a
range of materials
Extensive production
base
CONS:
Parts often
to be cut to l
assembled o
It can be used for a
range of materials
such as wood based
plastic composites,
aluminum,
magnesium, copper,
and ceramics.
Thermoforming
PROS:
Suitable for both
high and low volume
Multiple parts can
be made on a singleform
Wide range of
shapes and sizes
CONS:
Slow turna
time
Requires s
process to trUndercuts
special tooli
This smashing process
entails heating up a
thermoplastic sheet
and vacuum-forming,
draping, or pressure-
forming it over a mold.
CONCEPTS
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After the brainstorming and initial ideas, I got 3 concepts:
1. Road Skite( Ski+Skateboard)
2. Bent Handcycle
3. Sitting Pogo
I also participated the Abilities Expo with my classmates. We took our sketches and mock-ups
there and got a lot of feedback from experts.
CONCEPTS
INITIAL IDEAS INITIAL
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INITIAL IDEAS INITIAL
INITIAL IDEAS INITIAL
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INITIAL IDEAS INITIAL
INITIAL IDEAS INITIAL
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INITIAL IDEAS INITIAL
CONCEPT 1
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CONCEPT 1
Road Skite(Ski+Skateboard)
The length is adjustable. At the bottom there are two elastic suspensions to absorb shocks and
let users get fun experince.
There are 6 wheels totally. 4 of them are cones, so the user can lean his body to change the
direction.
Road Skite(Ski+Skateboard)
The user needs to use 2 poles to propel the device.
CONCEPT 1 FEED
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CONCEPT 1 FEED
David L. JaffeMS Course Lecturer & Student Project Coach of Stanford University
" I like the idea of shock absorbers, but I don't think you need all those wheels, espec
conical ones."
" And of course, you need to create a seating system that would be appropriate for users
" The conical wheels may interfere with the user's poling motion. I don't think the p
provide a good means of propulsion as they may slip on the ground."
Peter AxelsonDirector of Research & Development of Benecial Designs, Inc.
" I have make a skate board device and tried it out before. I used really large skate boa
from a skate board beneath the frame to sit in. I used roller ski poles with carbide tips t
the device. It was really fun downhill."
" I did not have a suspension. I think the suspension is quite interesting."
Lynn MurrayFounder of Spinal Cord Injury Support Group
" It's interesting to know the conical wheels is aim to use the upper body espaecially th
muscle. But maybe you can nd another better way."
CONCEPT 2
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Bent Handcycle
Using other position o ther than sitting is pretty funny.
User leans on the main body and uses his hand to drive it.
There's a frame to support his legs.
Bent Handcycle
It will be easier to tranfer from a wheelchair.
CONCEPT 2 FEED
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David L. JaffeMS Course Lecturer & Student Project Coach of Stanford University
" I have seen users who have to lay in a prone position use wheelchair wheels and rims moun
on a gurney to propel themselves. I think all the wheels need to be larger. The user has to hol
his/her head up to see forward, not a comfortable position."
Peter AxelsonDirector of Research & Development of Benecial Designs, Inc.
" This idea is a good position for pedaling."
There is a off road hand bike that uses this position to pedal. The user sits with the legs tuc
underneath. The traction is much improved for going up hill."
" The body does not have to be quite so at as you show."
CONCEPT 3
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Sitting Pogo
The user sits on the seat and uses his arm strength to push the two handles to jump.
Sitting Pogo
The seat level is a little higher than the seat level of wheelchair. Also the leg length i
consideration.
CONCEPT 3 FEED
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David L. JaffeMS Course Lecturer & Student Project Coach of Stanford University
"I like the idea of bouncing. Again the seating would be important."
Peter AxelsonDirector of Research & Development of Benecial Designs, Inc.
"Jumping sound hard and will be no so comfortable on the spine."
"Wheelchair users are having to jump down curbs in wheelie position and this get har
time. "
"People may enjoy this is if you could work out the seating and make it stable."
"Many people would not be able to tip over without getting injured."
Trooper JohnsonYouth Sports Coordinator of BORP
"I'm always thinking only amputees can enjoy jumping. If you can gure out a good way
people with lower extremity disabilities, I would like to try."
PRODUCT REQUIREMENT DOCUMENT
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The purpose of this list is to understand what a product should do and how it should function.
Concepts must t into following requirements.
Denitions
The product requirements are dened by the following conditional words:
MUST: Necessary or essential
SHOULD: Recommendation advised but not required
MAY: Used to express a possibility.
Adding the word NOT to these denitions would produce a statement that is the opposite.
Existing standards and regulations
ISO
International Organization for Standardization
ISO 10865-1 Wheelchair tie down and occupant restraint systems for rearward
wheelchair-seated passengers Part1: Systems for accessible transport vehicles desi
use by both seated and standing passengers
ISO/ TC 173 Assistive products for persons with disability
ISO 7176-7 Wheelchairs Part 7: Measurement of seating and wheel dimensions
ISO 16840-2 Wheelchair seating Part 2: Determination of physical and mec
characteristics of devices intended to manage tissue integrity Seat cushions
ISO 16840-3 Wheelchair seating Part 3: Determination of static, impact and repetit
strengths for postural support devices
ISO 16840-5 Wheelchair seating Part 5: Test methods for determining the pressu
characteristics of devices intended to manage tissue integrity Seat cushions
Species performance requirements and test methods
ASTM
American Society for Testing and Materials
Species tness equipment and tness facilities signage and labels
ADA Rules
ROAD SKITE
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ROAD SKITE
Physical Requirements
The seat height must be lowered from the wheelchair seat level so that the user can easily
transfer to the devices seat.
In order to absorb more shock, the height of the wheels and the are needed to be considered.
Standard seat height of a wheelchair is 19''.The maximum height cannot be over 19''.
The leg rest can be adjusted to t different leg length.
Due to different situations of leg amputation, the lengths of the leg rest can be changed from
8.1'' inches to 30.5''.
The seat will be wide enough to accommodate user in winter clothing.
The standard width of a wheelchair is 16''.
The total weight should be considered to be easy to propel.
It is needed to consider the friction of the ground.
Based on the ISO standard, the standard weight capacity is 250 lbs.
The poles length must be suitable for a comfort of propelling.
The functional reach range of a person on a standard wheelchair is 15'' to 48''.
Functional Requirements
The product must be designed to be easily used by upper body
The product must be easy to transfer from a wheelchair
The product must provide a comfortable position
The product must facilitate passenger loading and unloading.
The position will provide a full view of the path ahead
The product should provide good shock absorption
The product must have a braking system to park or s top
The product must have a user restraint system
The wheels must resist punctures from sharp objects
Performance Requirements
The product should offer good maneuverability.
The turning radius should be small enough.
When the user leans his body to left, the left conical wheels will touch the ground.
The suspension should offer good stability.
The leg rest should be easy to adjust.
The product should be responsive to user
The tips of poles should have good friction to the ground
The seat must be comfortable, the materials should offer good elasticity, abrasion regood impact resistance.
BENT HANDCYCLE
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Physical Requirements
The knee rest height must be lowered from the wheelchair seat level so that the user can
easily transfer to the devices seat.
In order to absorb more shock, the height of the wheels and the are needed to be considered.
Standard seat height of a wheelchair is 19''.
The maximum height of this device's seat cannot be over 19''.
The chest rest height should be higher than the seat height
The leg rest can be adjusted to t different positions' angles.
Due to range of motion of the knee, the angle range of the leg rest is 0-130 from the lower
frame
The total weight should be considered to be easy to propel.
Based on the ISO standard, the standard weight capacity is 250 lbs.
The handlebars should be easy to reach.The max distance between the crank and shoulder cannot over 20.8'' which is the 99% arm
length.
The rider's weight should be placed nearly straight above the cranks and handlebars.
Functional Requirements
The product must be designed to be easily used by upper body.
The product must be easy to transfer from a wheelchair.
The product must provide a comfortable position.
The product must facilitate passenger loading and unloading.
The product should provide good shock absorption.
The product must have a braking system to park or s top.
The product must have a user restraint system.
The wheels must resist punctures from sharp objects.
Some parts of the device like the gears should be found in a bicycle store.
Performance Requirements
The product should offer good maneuverability.
The turning radius should be small enough.
The direction can be changed with the leaning of user's chest
The direction of the front wheel can be changed easily
The device should offer good stability.
The leg rest should be easy to adjust.
The product should be responsive to user.
The crank must provide a uent 360rotation.
The knee rest and chest rest must be comfortable, the materials should offer good el
abrasion resist and good impact resistance.
SITTING POGO
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Functional Requirements
The product must be designed to be easily used by upper body.
The product must be easy to transfer from a wheelchair.
The product must provide a comfortable position.
The position will provide a full view of the path ahead.
The product should provide good shock absorption.
The product must have a user restraint system.
The connection of handlebar and the spring system should be rm.
Performance Requirements
The product should offer good maneuverability.
When the user focuses his body weight to the bar, the device will bounce.
The product must offer good stability.
When it comes back to the ground, the center of gravity should not be out of t
radius.
The handlebar should be comfortable to grasp. The materials of the grip should be
durable and soft.
Physical Requirements
The seat height must be raised from the wheelchair seat level so that the user can easily
transfer to the devices seat.
The height of the spring and the height of foot rest are needed to be considered.
Standard seat height of a wheelchair is 19''.
The minimum height of this device's seat cannot be less than 19''.
The bottom base's radius should be big enough to make sure of the stability.
The total weight should be light enough to realize the jumping.
Based on the ISO standard, the standard weight capacity is 250 lbs.
The handlebar should be rigid enough to support this weight.
The handlebars should be easy to reach.
The level of handlebars should be a little higher than the seat level.
SCHEDULE AND PLAN
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PLAN FOR THE WINTER
Keep in touch with the group of benecial designs - a group of inventors who are developing
assistive and adaptive technology, performs rehabilitation research, contract design, legal
consultation, standards development, and serves as a rehabilitation information resource.
Learn how to use Pro-E, a 3D software which has a database of mannequins with different
ages and abilities. So that I can test my concept with it.
Continue contacting target users
Make some full scale mock-ups
WEEK 1
WIP Presentation
Review design concepts
WEEK 2
Commit to direction Develop concept ideation
Reviews and feedback
WEEK 3
Focus concept direction
Full Scale mock ups
Develop 3D digital sketches
Preliminary CAD
WEEK 4
Stakeholder feedback on mock ups
Revise 3D mock ups
2nd round of foam mock ups
WEEK 5 User testing
WEEK 6
User testing
Update models
WEEKLY SCHEDULE FOR SPRING 2012
WEEK 7
Analysis of user tests
Ideation
Revisions based on testing results
WEEK 8 WIP Presentation
Midterm
WEEK 9
Update designs from feedback
Start building full scale prototype
WEEK 10-12
Full scale prototype building
User testing
WEEK 13
Modify full scale per user tests
Revise 3D work and at work
Book review
WEEK 14
Final work review
REFERENCES
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BOOKS AND ARTICLES
Young Disabled Peple and Sports
Naomi Finch, Dot Lawton, Julie Williams, Patricia Sloper
Sports and Disabilities Chapter 5
Lower Extremity Amputations
Society for Vascular Nursing
Spinal Cord Injury Rehablitation
STEPHEN P. BURNS, MD, BARRY GOLDSTEIN, MD, PhD and others
Human Factor Design Standard
http://hf.tc.faa.gov/hfds/
Universal Design Guidelines for Fitness Equipment
Benecial Designs, Inc.
Manual Wheelchairs
A. Bennett Wilson, Jr.
Hard Facts about Soft Machines
Rani Lueder and Kageyu Noro
Disabled Information from the Disabled
http://www.disabledinfo.co.uk/forum/forum.asp?action=
ableize
http://www.ableize.com/forum/index.php
Disabled Bridge
http://www.disabledbridge.com/
Disabled online
http://www.disabledonline.com/link-directory/social/chat-forums/
Disabled travelers
http://www.frommers.com/community/forum.cfm/trip-ideas/disabled-travelers
Sports forum for the disabled
http://www.sportsforum.org.uk/
Students with disabilities forum
http://www.shu.ac.uk/services/sls/support/disability/forum.html
Disability Forum
http://www.disabilityforum.org.au/forums.php
WEBSITES