12
Ongoing research/competence areas Thermo Chemical Conversion Processes

Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Ongoing research/competence areas

Thermo Chemical Conversion Processes

Page 2: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Research structure

Experimental & Numerical Methods

Optimizing design and operation of

thermochemical processes

Ash Transformation & Reactions

Fuel Conversion Reacting Multi- Phase Flow

Page 3: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Research cycle

Pilot-scale experiments CFD simulation

Fundamental experiments

Fundamental modelling

Process optimization

Research needs

Supply of data

Sub-model delivery

Understanding mechanism

Ana

lysi

s m

etho

d de

velo

pmen

t

Process integration

System optimization

Page 4: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Fuel conversion Research field: Conversion of solid fuels during thermochemical conversion processes. Transport phenomena inside fuel particles, and product distribution and characterization (oil, tar, soot, and char).

Research aims: To understand and predict fuel conversion kinetics, to avoid problems related to unconverted fuels, to maximize the desired product yields and properties dependent on the technical applications, and to develop high-fidelity sub-models for CFD simulation.

Powder flame Snapshot

Raw biomass After pyrolysis

Volatile flame

Char combustion

Page 5: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Ash Transformation and Reactions/Emissions

00.20.40.60.8

11.21.41.6

Stem-wood

Bark Twigs Needles Shoots Contam. (3% )

wt %

of e

lem

ent (

D.S

)

KNaCaMgSiSClP

Ash forming elements in Norwegian spruce: Werkelin J, Thesis, 2008, Åbo Akademi University

Research field: Studies of the behaviour of ash forming elements/ash forming matter in thermochemical conversion processes (e.g. ash- and particle formation/-emissions, bed agglomeration, fouling).

Research aims: To understand, predict and avoid ash related problems in thermochemical conversion processes as well as suggest processes for production of more useful ashes (e.g. nutrients, construction materials)

Page 6: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Reacting Multi-Phase Flow

Research field: Studies of multi-phase, turbulent reacting flow in thermo-chemical conversion processes (e.g. entrained flow gasification, powder combustion and heat exchangers). Assessment of submodels for particle transport, turbulent, reactions etc.

Research aims: To develop models that can be used for optimisation and trouble shooting of industrial scale thermo-chemical conversion processes as well as for developing new processes. To perform advanced experiments that can complement the theoretical models.

Page 7: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Advanced experimental methods Research field: Laser heating, laser diagnosis, particle- gaseous- and deposit measurements. Advanced experiments in lab-, bench-, pilot- and full-scale FB’s-, fixed bed’s- and powder/entrained flow- combustors and gasifiers.

Research aims: To support the research activities of thermochemical conversion processes (e.g. pyrolysis , gasification and combustion) with advanced techniques and experimental methods.

Page 8: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

ECO-Lab Fuel preparation and characterization

Rotary sample divider Sieves IR moisture analyser

Size and shape analyser Bomb calorimeter CHNS/O analyser

• Carl-Fischer moisture analyzer

• Drying oven

No picture

Page 9: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

ECO lab high temp. reactors

• Macro TG (<1000 C) • Optical single particle burner • Batch-type fluidized bed reactor • Drop tube reactor (<1400 C) • High temperature furnaces (<1400 C)

• Pulverized burners • Residential pellet boilers • High pressure reactors (<350

bar)

Page 10: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

ECO lab Measurement methods (1)

Extractive sampling: Gas - microGC, Testo portable analyzer Liquid - GC-FID, soxhlet extractor (SPA), rotary evaporator (impinger) Solid - Particle impactor, micro balance, SEM (at the department), XRD (at the department), etc.

µGC

Soxhlet

Rotary evap. GC-FID (auto-sampler, TDC)

2 micro balances (1 µg) & 2 precision balances (1 mg)

Page 11: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

Measurement methods (2) Non-intrusive methods: • Temperature – 2 color

pyrometry • Soot – Laser extinction • Velocity – PIV (gas), PTV

(particle), streak line (particle) • Size and shape of particles • Qualitative image analyses

Equipment: • 2 image intensifiers • 2 high speed

cameras (5400 fps) • 3-CCD camera • 2-color diode laser • Photo diodes • Spectrometer • IR thermocamera • IR thermometer • Black body furnace

Visualization of jet/swirl burners

Particle ignition

Page 12: Thermo Chemical Conversion Processes/file/Ongoing research... · Process optimization Research needs . Supply of data . Sub-model delivery Understanding Analysis method development

LTU Green Fuels pilot plant

• Entrained flow gasifier for liquid fuels (former Chemrec) • Optimised for alkaline fuels (black liquor) • 3 MWth @ 30 bar and 1000 – 1100 °C

• Cleaning and conditioning of raw gas to ultra clean syngas (impurities < 1 ppm)

• Compression to 120 bar • Methanol and DME synthesis (app. 4 ton DME/24h) • Mothball project until end of 2019

Presenter
Presentation Notes
Aerial photo of the pilot plant. Point out the main parts, the DP1 gasifier building, the pipe rack with steam and black liquor from the mill, the pipe rack with syngas to the methanol and DME unit. The syngas is cleaned and conditioned before it is compressed from about 30 to 140 bars. Cleaning is done with a carbon filter followed by an amine wash system and finally a ZnO guard bed. CO2 and H2S that is scrubbed out of the gas is returned to the mill where the H2S is oxidised in the mill incinerator furnace before the flue gas is sent to the mill flue gas cleaning system. Syngas conversion takes place in a combination of conventional methanol reactors and a new “once-through” methanol reactor called “CONRAD” (condensing radial). The methanol is then converted to DME which is used for field tests with 8 HD trucks (Volvo has built the trucks and are responsible for field testing).