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THERMAL PRINTER TUP400 Series TECHNICAL MANUAL [ SECOND EDITION ]

THERMAL PRINTER TUP400 Series

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Page 1: THERMAL PRINTER TUP400 Series

THERMAL PRINTER

TUP400 SeriesTECHNICAL MANUAL

[ SECOND EDITION ]

Page 2: THERMAL PRINTER TUP400 Series

NOTICE• All rights reserved. Reproduction of any part of this manual in any form whatsoever, without

STAR’s express permission is forbidden.• The contents of this manual are subject to change without notice.• All efforts have been made to ensure the accuracy of the contents of this manual at the time of going

to press. However, should any errors be detected, STAR would greatly appreciate being informedof them.

• The above notwithstanding, STAR can assume no responsibility for any errors in this manual.

© Copyright 1997 Star Micronics Co.,Ltd.

Page 3: THERMAL PRINTER TUP400 Series

• First edition : Aug.1997• Second edition : Jun. 1998 Add interface board Ver. 2

Model Name

TUP 4 5 2 V2 D — 24 NL

No Transparent Laser

Voltage

24 : 24 VDC

Interface

D: RS232CC: ParallelK: RS422A

Board type

None:Ver.1V2:Ver.2

Mechanism type

2: 40 columns

Printer type

5: Guilotine Type Full Cutter

8: Guillotine Type Full Cutter + Presenter

TUP400-series thermal printer

INTRODUCTION

This manual was created as a reference for maintenance of the Thermal Printer TUP400 Series forpersonnel who are responsible for periodic inspections or troubleshooting of that equipment. This manualwas written for maintenance personnel, and was not intended to be used by the general operator.

This manual is organized into the following chapters.Chapter 1 Specifications and OperationChapter 2 Theory of OperationChapter 3 Parts Replacement and Related AdjustmentsChapter 4 Maintenance and LubricationChapter 5 Parts Lists

1

5432

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This page was intentionally left blank.

Page 5: THERMAL PRINTER TUP400 Series

CHAPTER 1 SPECIFICATIONS AND OPERATION

1. General Specifications ....................................................................................... 6

2. External Appearance .......................................................................................... 7

3. DIP-Switch Settings ............................................................................................ 8

4. Print-Density Adjustment ................................................................................. 11

5. Sensor Adjustment ........................................................................................... 12

6. HEX Dump Mode/Test Print .............................................................................. 13

7. Changing the Interface Board .......................................................................... 14

1

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– 6 –

1. General Specifications

Printing method Line thermal directResolution 8 dots/mm (H) × 8 dots/mm (V)Printable width 50 mm in Line Mode; 80 mm in Page ModePrinting speeds 2 Inches/sec and 1 Inch/secPrintable characters Page mode: ANK, International, Slash zero

Line mode: ANK, International, Special, Block graphics, IBM special,IBM block graphics, Chinese characters, Slash zeroNOTE: ANK is comprised of ASCII characters and Japanese katakana characters.

Character matrixes Page modeSmall 8×16Standard 16×24Wide 24×32OCR-B 16×24Chinese chara. 24×24

Line modeIBM block graphic 12×24 or 12×32Chinese chara. 24×24 (12×24)All others 12×24

Bar Codes JAN, EAN, UPC, Code39, ITF, Code93, Code128, NW-7Paper

Recommended brands TF50KS-E, TF62KS-E (Nippon Paper Industries)KP50-HEAEX (New Oji Paper Co., Ltd.)

Width 82.5 mm(3.25 inches)Thickness General thermal paper 60 to 85 µmRoll diameters External 203 mm max. (8 Inch), Internal 32 mm (1.26 Inch)

Interface RS232C, RS422A, or ParallelMCBF 5,000,000 LinesHead longevity 100 Km or 1.0 x 108 pulses(excludes damaged caused by dirt or foreign objects.)

(Missing dots is Max. 5%. However, there will be no missing dots up to 50Km.This is the point where the thermal body resistor value varies more than 15% of theinitial value when continuously printing up to 12.5% of the printing rate.)

Cutter longevity 300,000 cuts (One piece max. paper thickness: 85 µm.)Power supply DC 24 V ±7%Power consumption Max. 120 WOperating environment Temperature 5°C to 40°C

Humidity 25% to 80% (No condensation)Storage environment Temperature -20°C to 60°C

Humidity 10% to 90% (No condensation)

Fig. 1-1 External Dimensions

164mm 164mm299mm

254m

m

356mm

Approximately 3.3kgApproximately 3.1kg

254m

m

TUP452 TUP482

0-1

Page 7: THERMAL PRINTER TUP400 Series

– 7 –

Fig. 1-2-b Internal Configuration (TUP482)

Arm

Printer head

Presenter

Fig. 1-2-a Internal Configuration (TUP452)

2. External Appearance

Printer head

Arm

Cutter

Page 8: THERMAL PRINTER TUP400 Series

– 8 –

3. DIP-Switch Settings

DIP switches are located on the interface board and they differ according to the type of interface.

(1) Setting the DIP Switches

1. Turn the power supply OFF.2. Remove the screw holding the ROM cover in place. (The screw is located at the base of the paper-roll holder.)3. Remove the ROM cover to expose the main and interface PCBs

4. Set the DIP-switches on the interface board.

Fig. 1-3 DIP-Switch Settings

DIP Switches

VP4 (Black Mark Sensor)

EPROM

Main Logic Board

VP3 (Paper End Sensor)

Interface Board (RS-232C)

Fig. 1-4 Main Interface Board

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2. DIP-switch values

(1) RS-232C interfaceThis board has a single 8-bit DIP switch.

Switch Setting ON OFF

1-1 Baud

1-2

1-3 Handshake DTR XON/XOFF

1-4 Data 8 bits 7 bits

1-5 Parity No parity Enabled

1-6 Parity Odd Even

1-7 DC1/DC3 Disabled Enabled

1-8 Power ON

Baud 1-1 1-22400BPS OFF OFF4800BPS OFF ON

9600BPS ON ON

19200BPS ON OFF

Mode 1-8 ON Power On

DC1/DC3 Disabled Disabled Printer selected

DC1/DC3 Disabled ON Printer selected

OFF Printer de-selected

Addressable ON Printer de-selected

OFF Printer selected

*1 The old type is selected.

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– 10 –

(2) RS-422A interfaceThis board had two DIP switches: one 8-bit switch and one 4-bit switch.

DIP switch #1 (8 bits):Identical to the DIP switch on the RS-232C. (Bit 1-7 is disabled.)

DIP switch #2 (4 bits):

SW2-1 SW2-2 SW3-3 SW2-4

DC1,3 off ON ON ON ON

Address #1 OFF ON ON ON

#2 ON OFF ON ON

#3 OFF OFF ON ON

#4 ON ON OFF ON

#5 OFF ON OFF ON

#6 ON OFF OFF ON

#7 OFF OFF OFF ON

#8 ON ON ON OFF

#9 OFF ON ON OFF

#10 ON OFF ON OFF

#11 OFF OFF ON OFF

#12 ON ON OFF OFF

#13 OFF ON OFF OFF

#14 ON OFF OFF OFF

DC1,3 mode on OFF OFF OFF OFF

* DIP-SW #2 overrides the DIP-SW #1 DC1/3 setting (bit 1-7). * DIP-SW #2 factory setting: All ON

(3) Parallel (Centronics) interfaceThe parallel-interface board has no DIP switches.

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– 11 –

4. Print-Density Adjustment

Adjust the print density in accordance with the sensitivity of the paper being used.

Fig. 1-5 Print-Density Adjustment

1. The variable resistor is located to the left of the interface connector on the back side of the printer.

2. Use a phillips screw driver to rotate the variable resistor to adjust the print density. The variable resistor willrotate approximately 180°.

If you are not getting a good print on the thermal paper with the density set to its maximum at 2 Inch/sec printspeed, set the print speed to 1 Inch sec.

CAUTION

Avoid setting density too high for sensitive paper types. Excessive dark values may cause the paperto swell which will degrade the quality of the image.

Variable Resistor

Approx. 90

Light Dark

Approx. 90

Page 12: THERMAL PRINTER TUP400 Series

– 12 –

5. Sensor Adjustment

You must adjust the paper sensor for the paper quality and the black mark print.

Fig. 1-6 Sensor Adjustment

1) Remove the screw on the underside of the paper-roll holder and remove the ROM cover.

2) Turn ON the power supply while holding down the push switch on the Near-end Sensor Board.Remove the push-switch within 3 seconds after the "HU" LED on the Near-end Sensor Board lights.

CAUTION

If you continue holding the push switch for more than 3 seconds, the "PE" LED will light and you will notbe able to make any adjustments.

3) Black Mark Sensor• Insert a piece of paper into the mechanism’s sensor area. Set it anywhere but the book mark area.• Rotate the variable resistor VR4 on the main logic board until the "HU" LED on the Near-end Board lights.

Paper End Sensor• Insert a piece of paper into the mechanism’s sensor area. Set it anywhere but the book mark area.• Rotate the variable resistor VR3 on the main logic board until the "PE" LED on the Near-end Board lights.

4) After the LED lights, press the RESUME switch.

VR4

EPROM

Main Logic Board

VR3

Interface Board

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6. HEX Dump Mode/Test Print

You can enter the HEX Dump Mode and run Test Prints by turning ON the power supply while pressing the RESUMEswitch. The HEX Dump mode prints the data sent from the host computer in HEX data format.

1) Turn ON the power supply while pressing the RESUME switch.

2) Release the RESUME switch using the following timing to set each mode.

Releasing at a: HEX Dump Mode

Releasing at b: Test Print2 Seca b

HU Lights PE Lights

Near-end Sensor Board LED

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7. Changing the Interface Board

You can change the printer’s interface by replacing the interface board.

Fig. 1-7 Changing the Interface Board

1. Turn the power supply OFF.2. Remove the 2 Interface Board Screws.3. Remove the Interface Board.4. Insert the new Interface Board by pushing it along the guides.

Push until the connector is completely inserted.5. Attach the 2 screws to attach the Interface Board to the printer.

(Note)The printer will automatically recognize the new Interface Board when it has been changed.

Page 15: THERMAL PRINTER TUP400 Series

CHAPTER 2THEORY OF OPERATION

This chapter describes the operating principles of the circuitry and printer mechanism.

1. Block Diagram ................................................................................................... 16

2. Main Logic Board .............................................................................................. 18

2-1. Data I/O Circuitry .................................................................................................. 18

2-1-2.RS-422A Interface............................................................................................ 19

2-1-3. Parallel Interface .......................................................................................... 20

2-2. Editing and Printing ............................................................................................. 21

2-2-1. Editing .......................................................................................................... 21

2-2-2. Thermal Head ............................................................................................... 21

2-2-3. Head Current Control .................................................................................. 22

2-3. Feed-Motor Drive Circuit ...................................................................................... 23

2-4. Power-On Reset Circuit ....................................................................................... 24

2-5. +5V Line Voltage Detector Circuit ....................................................................... 25

3. Printer Mechanism ............................................................................................ 26

3-1. Thermal Head ........................................................................................................ 26

3-2. Paper-Feed Mechanism ....................................................................................... 26

3-3. Sensor ................................................................................................................... 27

2

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– 16 –

1. Block Diagram

The following is the block diagram for this printer.

(16)

(16)

(8)

(8)

(16)

24V

Data (Host Computer)

Near-end

Sensor Board

RESUMESwitch

Main Logic Board

Gate Array

CPU

DC-DC Coverter

Power Supply Unit

EPROM

128 k x 16 Bit (Ver. 1)250 k x 16 Bit (Ver. 2)

PS-RAM

128 x 16 BitPS-RAM

S-RAM

8K x 8 BitS-RAM

Chinese Char. ROM

256 k x 16 Bit (Ver. 1)512 k x 16 Bit (Ver. 2)

EEPROM

Head Driver

Motor Driver

Cutter Driver

Sensor Circuit

PresenterDriver

ThermalHead

Print Mechanism

PaperFeedMotor

Cutter

Sensor

Presenter

Interface BoardRS-232C, RS-422A, Parallel

Fig. 2-1 Block Diagram

Page 17: THERMAL PRINTER TUP400 Series

– 17 –

(1) Main Logic BoardThe interface board relays data from the host computer to the main logic board. The main logic board’s CPUtemporarily stores the data into local RAM.It then reads out the data, edits it according to the control program stored in the board’s ROM, and prints the resultsby issuing the appropriate drive signals to the printer mechanism.

[Block Description]a. CPU: HD641300F, CMOS single-chip computer

Controls overall printer operation.b. EPROM

Contains the program and character fonts (other than Chinese characters) for CPU control.c. PS-RAM: 128 K × 16 bits

Used as the work area and data bufferd. S-RAM 8 K × 8 bits

Saves format data and externally defined characters.e. EEPROM: 1024 bits

Stores printer settings. Settings can be changed by software. (Used in place of dip-switches.)f. Gate array

Executes various types of signal processing.g. Drivers

The various drivers convert signals received from the CPU and gate array into the drive signals that directly controlthe printer mechanism.

h. DC-DC converterConverts 24V to 5V.

(2) Interface boardInterfaces the main board with the host computer.There are three versions, each for a different interface type: RS-232C, RS-422A, or Centronics parallel.

(3) Near-end sensor boarda. Checks the amount of paper remaining on the paper roll.b. Used to adjust the sensor.c. Displays errors using the LED.

(4) RESUME Switcha. Used to set paper.b. Used in HEX Dump output and test prints.

(5) Printer MechanismThe printer mechanism is composed of the thermal head, paper feed motor, cutter sensors and presenter (only on theTUP482.)

Page 18: THERMAL PRINTER TUP400 Series

– 18 –

2. Main Logic Board

2-1. Data I/O Circuitry

The main logic board relays data back and forth to the host computer via the interface board.

2-1-1. RS-232C Interface

Fig. 2-2 RS-232C Interface

Data from host to printer passes through the IC1 on the interface board from the RXD terminal and is input to the CPU onthe main logic board.IC1 converts the RS-232C and TTL voltage levels.The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also convertsthe internal parallel data to serial data and outputs that to the IC1.The CTS line is hardware-connected, but the connection is not recognized by software. (The printer does not monitor thesignal.)

D2O

D1O

R1I

R2I

D2I

D1I

R1O

R2O

B12

B14

A15

B15

ACKDTR

R-CH

TXD

RXD

CTS

TXD0

RXD0

RXD1

CN3 CN1

IC1

CN9IC10

IC5GateArray

CPU

HD151232FP

RS-232C Interface Board Main Logic Board

B12

B14

A15

B15

Page 19: THERMAL PRINTER TUP400 Series

– 19 –

2-1-2. RS-422A Interface

Fig. 2-3 RS-422A Interface

Data flow from host to printer passes from the RD terminal to the IC1 on the interface board and is input to the CPU.The IC1 converts the RS-422A and TTL voltage levels.The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also convertsthe internal parallel data to serial data and outputs that to the IC1.

D2O

D1O

D2EN

D2I

D1EN

D1I

ERROR

ACK

RD (+)

RD (–)

CS (+)

CS (–)

RS (–)

RS (+)

SD (–)

SD (+)

CN3 CN1IC1

+

+

Gate

Array

CN9 IC10

R2I +

R2I –

R1I +

R1I –

D2O

D2O

D1O

D1O

RXD0

TXD0

RXD1

CPU

IC5

A15

B15

A10

B12

B14

A15

B15

A10

B12

B14

MC34051

RS-422A Interface Board Main Logic Board

Page 20: THERMAL PRINTER TUP400 Series

– 20 –

2-1-3. Parallel Interface

Fig. 2-4 Parallel Interface

The host computer sends eight bits of data for DATA 1 - 8 to the CN3 connector when the BUSY signal is LOW (printeris ready).The data passes through the interface board and gate array, then moves into the CPU.

Printer signals from the CPU (ACK, ERROR, SELECTED, PAPER OUT, etc.) pass through the gate array and are outputthe appropriate connector pins.

DATA 1

DATA 2

DARA 3

DATA 4

DATA 5

DARA 6

DATA 7

DATA 8

STROBE

BUSY

ACK

ERROR

SELECTED

PAPER OUT

A4

B4

A5

B5

A6

B6

A7

B7

A13

A12

B12

A10

A11

B11

CN3

CPU

CN1

IC5

CN9

A4

B4

A5

B5

A6

B6

A7

B7

A13

A12

B12

A10

A11

B11

Gate Array

IC10

LS05IC1

CD0

CD1

CD2

CD3

CD4

CD5

CD6

CD7

CSTB

BUSY

ACK

ERROR

SELECT

POUT

Parallel Interface Board Main Logic Board

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2-2. Editing and Printing2-2-1. EditingThe CPU reads data sequentially from RAM and edits it in accordance with program instructions stored in EPROM. Theedited data undergoes parallel-to-serial conversion in the gate array, and is then output to the thermal head’s drivecontroller.

2-2-2. Thermal HeadThe thermal head contains 640 heat elements. Printing is carried out by switching these elements ON or OFF as required.(Note that Line Mode supports 600-dot printing only. Heat elements numbered 1 to 20 and 621 to 640 are always off.(Off data is always being transmitted.)) The thermal head has a built-in dedicated drive controller. The controller consistsof a shift register, a latch circuit, and a driver circuit, as illustrated below.The drive controller receives serial data (SI) from the drive control board in sync with the CLOCK signal. The controllerlatches the incoming data (LATCH), then outputs it to the heat elements in sync with the trailing edge of the STROBEsignals. A data value of LOW corresponds to a heat-element value of ON.

Fig. 2-5 Thermal-Head Drive Circuit

STROBE5STROBE4STROBE3STROBE2STROBE1

LATCH

SI

CLOCK

COM

Latch

Shift Resistor

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– 22 –

Fig.2-6 Timing Chart

2-2-3. Head Current ControlHeat buildup in the head during operation can cause print quality to degrade. To maintain uniform printing quality, theprinter varies the energizing time (time that STROBE remains LOW) in accordance with the head temperature.The thermal head’s surface temperature is calculated based on the resistance value of an attached thermistor. Energizingtime is reduced at higher temperatures, as indicated in the Figure 2-6.

Fig. 2-7 Head Energizing Control

24V

t

CLOCK

SI

LATCH

STROBE1

STROBE2

STROBE3

STROBE4

STROBE5

COMMON

STROBE1, STROBE2, STROBE3

STROBE4, STROBE5,

t t

10 20 30 40 50

300

400

500

Hea

d E

nerg

izin

g T

ime

t (µs

ec)

Thermistor Temp. °C

600

Page 23: THERMAL PRINTER TUP400 Series

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2-3. Feed-Motor Drive CircuitThis printer employs a paper feed motor and a stepping motor. The motor rotates through a certain angle each time itreceives a pulse from the drive circuit. This printer employs a 4-phase stepping motor and controls the paper feed motorwith a phase 1-2 excitation method. The following diagram illustrates the phase 1-2 excitation method. Diagram 2-8shows the feed-motor drive circuit.

Fig. 2-8 Motor Control by Phase 1-2 Excitation

Fig. 2-9 Feed-Motor Drive Circuit

Voltage to the motor is controlled to produced the required action, as follows.

Mode Voltage Action

Operating VM (+24V) Drives the motorVL (+5V)

Idle VL (+5V) Holds the motor

Voltage is controlled by PA4 pin of the CPU, which goes HIGH or LOW to switch transistors DQ2 and Q2 ON and OFF.When Q2 is ON, the paper feed motor receives VM (+24V). When Q2 is OFF, VL (+5V) is supplied to the motor viadiode D1.

1 2 3 4 5 6 7 8

1

2

3

4

ON

ON

ON

ON

ON

Step

Reverse Feed

Forward Feed

PA4

PA0

PA2

PA3

PA1

1

2

3

4

CN4

1

2

4

5

6

3

M

+5V+24V

Q2

D1

TA1B

DQ2

M-GND

E

IC5

CPU

Paper Feed Motor

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2-4. Power-On Reset CircuitImmediately following power-on the printer executes a power-on reset, initializing all circuit elements. The power-onreset serves as protection against operational errors. The power-on RESET signal is maintained for approximately 160ms.The reset circuit is illustrated below.

Fig. 2-10 Power-On Reset Circuit

(1) At power on, voltage-detector circuit IC4 (M51953BL) outputs a LOW signal from its OUT terminal.The following formula is used by capacitor C2 (0.47µF).

T = 0.34 × C2 (pF) [µs] = 160ms

(2) The LOW signal resets the CPU and the mechanism drive circuits.

(3) The LOW signal sets S-RAM into backup status.

+5VIC4

CD

C2 GND

+5V

+5V

+5V

VCC

RESET

DD3

IC5 : CPU

RES RESO

RESET

VCC

S-RAM

+

GateArray

IC1

RESET IC

IC10

ProtectionCircuit

CPU

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2-5. +5V Line Voltage Detector CircuitThe voltage-detection IC detects momentary drops or unstable levels in the +5V line voltage.The following illustrates the equivalence circuit of the voltage detector IC (Fig. 2-9 IC4).

Fig. 2-11 Equivalence Circuit for Voltage Detecting IC

The following operation timing chart shows control is performed by the voltage detector IC output. If the +5V line voltagefalls below 4.25V, the IC produces a reset signal from its OUT terminal, resetting the CPU and the gate array.

Fig. 2-12 Operation Timing Chart

1.25V

R1

R2

SµA typ

VCC

1

GND3

Cd4

–OUT

5–

+

VCC Voltage

4.25V

0.8V

Output Voltage

tdtd

t

ttd = 0.34 × Cd (pF) [µs]

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3. Printer Mechanism

3-1. Thermal HeadTSP400 series printers employ thermal line printing. The thermal head consists of a horizontal line of 640 heat elements.These elements print one line of dots at a time as the paper passes over the head. The head is fixed in position; only the papermoves.The printer prints a dot by heating the corresponding heat element. The heated element causes a chemical reaction in thecoloring layer of the thermal paper, resulting in the formation of a visible dot.

Fig. 2-13 Principle of Thermal Printing

3-2. Paper-Feed MechanismThe paper-feed mechanism is comprised of the paper-feed motor, gear train, platen, and thermal head. The paper-feed motordrives the gear train, which in turn rotates the platen. The platen carries the thermal paper past the thermal head.The paper-feed motor is a PM (permanent magnet) type, 4-phase 48-pole stepping motor. A single step feeds the paperapproximately 0.125mm.

Fig. 2-14 Paper-Feed Mechanism

Thermal Printing Head

Heat Element

Coloring Layer

Thermal Paper

Printed Point

Platen Roller

Gear Train

Paper-feed Motor

Platen Roller

Thermal Paper

Thermal Head

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3-3. Sensor(1) Paper-Out Sensor

The paper-out sensor is located at the paper entry slit. The detector consists of a reflective photosensor. Thephotosensor’s phototransistor remains ON while paper is present. It goes OFF when paper runs out, generatingoutput of a paper-out signal.

(2) Black-Mark SensorThis detector senses black marks indicating print start positions. The detector is useful only with specially markedpaper. Like the paper-out detector, the black-mark detector consists of a reflective photosensor. The photosensor’sphototransistor goes OFF when a black mark appears.

Fig. 2-15 Paper-Out Detector Fig. 2-16 Black-Mark Detector

(3) Paper Near-end SensorThe Paper Near-end Sensor detects the amount of paper remaining on the roll. When the roll paper no longer existsat the set position, the reflective photosensor turns OFF and outputs a no paper signal.

Fig. 2-17 Paper Near-end Sensor

GND

+5V

R

R

GND

+5V

R

R

Paper

(Reflective Photosensor)

Detection Signal

Paper

Black Mark

(Reflective Photosensor)

Detection Signal

GND

+5V

R

R

Paper

(Reflective Photosensor)

Detection Signal

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(4) Head-Up DetectorThis detector consists of a leaf switch indicating whether the head is closed (in contact with the platen) or open(separated from the platen). The leaf switch is closed when the head is closed; it opens when the head is opened.

Fig. 2-18 Head-Up Detector

GND

Detection SignalLeaf Switch

R

+5V

Page 29: THERMAL PRINTER TUP400 Series

CHAPTER 3PARTS REPLACEMENT AND RELATED ADJUSTMENTS

This chapter describes disassembly and reassembly procedures.Please take note of the following.1. ALWAYS disconnect the power cord from the AC outlet before beginning a disassembly or reassembly

procedure.2. Except where otherwise stated, the reassembly procedure is the reverse of the disassembly procedure.3. Coat screw heads with locking sealant after completion of reassembly.4. Refer to Chapter 4 Section 2 for important information about lubrication requirements.

Note :The printer has no adjustable parts.

1. Presenter (TUP482) ........................................................................................... 30

2. Cutter .................................................................................................................. 30

3. Printer Mechanism ............................................................................................ 31

4. Main Logic Board .............................................................................................. 31

5. Print Head Unit .................................................................................................. 32

6. Feed Motor Assembly ....................................................................................... 32

7. Sensor Unit ........................................................................................................ 33

3

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1. Presenter (TUP482)

(1) Disconnect the power cord from the AC outlet.(2) Remove:

• Screws 4 pcs. [1]• Presenter Holder L and R [2]• Presenter [3]

Refer to Step 4 to remove the connector which isconnected to the main logic board from thePresenter.

2. Cutter

(2) Remove:• The presenter in Step 1.• Screws 5 pcs. [1]• Cutter Holder L and R [2]• Cutter [3]

Refer to Step 4 to remove the connector which isconnected to the main logic board from the Cutter.

[2]

[3]

[1][2]

[1]

[2]

[1]

[3]

[1]

[2]

Page 31: THERMAL PRINTER TUP400 Series

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3. Printer Mechanism

(1) Remove the power supply connector.(2) Remove:

• Screws 4 pcs. [1]• Connector [2]

Cut the wire band in four places.

• Printer Mechanism [3]Refer to Step 4 to remove the connector which isconnected to the main logic board from the printermechanims.

4. Main Logic Board

(1) Remove the power supply connector.(2) Remove:

• Four screws [1]• Wiring band• Connectors• Screws 4 pcs. [2]• Main Logic Board [3]

When removing the wiring band, check which one isthe lead wire.

[1]

[2]

[3]

[1]

[2][1]

[3]

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5. Print Head Unit

(1) Pull the pressure stay [1] forward to open the headframe unit [2].

(2) Slide the head clamp [3] in the direction indicated bythe arrow. Remove the print head unit [4].

(3) Remove the head connector [5].

Note :Be careful to avoid damaging the heat elements wheninstalling the replacement unit.

6. Feed Motor Assembly

(1) Remove:• Printer mechanism (See 3. above.)• Wiring band holding the lead wire.• Screws 2 pcs. [1]• Feed motor [2]

[2]

[1]

[4]

[5]

[2]

[1]

[3]

Page 33: THERMAL PRINTER TUP400 Series

– 33 –

[3]

[2]

[1]

[4]

7. Sensor Unit

Old Type(1) Remove:

• Printer mechanism (See 3. above.)• Two wire band screws holding the lead wire [1].• Screws 2 pcs. [1]• Transmit sensor [2]• Screw 1 pc. [3]• Head-up sensor [4]

Note:There are two types of transmit sensors.One is for the old type and the other is for the new type.

New Type

[3]

[2]

[1]

[4]

Page 34: THERMAL PRINTER TUP400 Series

This page was intentionally left blank.

Page 35: THERMAL PRINTER TUP400 Series

4

CHAPTER 4MAINTENANCE AND LUBRICATION

This chapter explains printer maintenance and lubrication.

1. Maintenance ...................................................................................................... 36

1-1. Cleaning ................................................................................................................ 36

1-2. Checks ................................................................................................................... 36

2. Lubrication ......................................................................................................... 37

2-1. Lubricants ............................................................................................................. 37

2-2. Application Method .............................................................................................. 37

2-3. Lubrication Points ................................................................................................ 37

Page 36: THERMAL PRINTER TUP400 Series

– 36 –

1. Maintenance

Proper maintenance is necessary to maintain printer performance and forestall potential problems. Please carry outmaintenance as described below.

1-1. Cleaning(1) Surface dirt

Clear away dirt with a soft cloth. If necessary, apply a small quantity of alcohol to the cloth to improve cleaningpower. NEVER use thinner, trichlene, or ketone solvents, as these can cause damage to plastic components.

When cleaning, take care to avoid damaging or moistening of electronic parts, mechanical parts, and wires.

(2) Internal dustFor best results, use an electric vacuum cleaning device to remove dust from the inside of the printer. Note that suchcleaning may also remove lubrication; when you have finished cleaning, check lubrication levels and applylubricant as necessary.

1-2. ChecksThere are two types of maintenance checks. Simple “daily checks” can be performed by users during the course of dailyoperation. “Periodic checks” must be carried out by qualified service personnel.

(1) Daily checks• Check whether dirt or other foreign matter has worked its way into the printer, and remove as necessary.• Check the thermal head for excessive dirt. If the head is very dirty, clean it with a cotton stick or a soft cloth

soaked in alcohol.

(2) Periodic checksPeriodic checks and lubrication should be carried out once every six months or once every million lines of printing.• Check the integrity of springs.• Clear dust from areas around the detectors.

Page 37: THERMAL PRINTER TUP400 Series

– 37 –

2. Lubrication

Proper lubrication is essential for maintaining the printer’s performance level and preventing breakdowns or other problems.

2-1. LubricantsChoice of lubrication can significantly affect the printer’s performance, longevity, and low-temperature characteristics. Werecommend the following lubricant for the TSP400 series.

Type Name Manufacturer

Grease Molykote EM Dow Corning

2-2. Application MethodIf you are lubricating parts during disassembly or reassembly, be sure to wash or wipe the parts thoroughly to remove alldirt and dust prior to lubricating.Remember that cleaning can remove necessary lubrication. Always lubricate after cleaning, disassembly, or replacement.

2-3. Lubrication PointsApply lubricants at the following locations. (Refer to Diagram 4-1.)

No. Location

[1] Contact area of pressure bar and pressure pin

[2] Contact area of gear 15×50×0.5 and gear shaft

[3] Contact area of gear 58×0.5 and gear shaft

[4] Contact area of gear 15×50×0.5 and PF motor gear

[5] Contact area of gear 58×0.5 and platen gear

[6] Contact area of head stay and head base frame

[7] Contact area of head clamp and clamp pin

[8] Contact area of head clamp and head stay R

Page 38: THERMAL PRINTER TUP400 Series

– 38 –

B

A

C

D

D

AB

C

C

[5]

[2]

[4]

[3]

[1]

[6]

[6]

[7]

[8]

[1]

Fig. 4-1 Lubrication Points

Page 39: THERMAL PRINTER TUP400 Series

5

CHAPTER 5PARTS LIST

HOW TO USE PARTS LIST(1) DRWG. NO.

This column shows the drawing number of the illustration.(2) REVISED EDITION MARK

This column shows a revision number.Part that have been added in the revised edition are indicated with "#"Part that have been abolished in the revised edition are indicated with "*"#1:First edition → Second edition *1:First edition → Second edition

(3) PARTS NO.Parts numbers must be notified when ordering replacement parts. Parts described as "NPN" have no parts numberand are not in stock, unavailable.

(4) PARTS NAMEParts names must be notified when ordering replacement parts.

(5) Q’TYThis column shows the number of the part used as indicated in the figure.

(6) REMARKSThis column is used for general comments. It also indicates EPROM seal numbers. A"*" within a seal numberindicates the version number.

(7) RANKParts marked “S” are service parts. Service parts are recommended to be in stock for maintenance.

9. RS-422A Interface Board.................699-1. Circuit Diagram.........................699-2. Component Layout...................709-3. Parts List ...................................70

10. Parallel Interface Board (Ver. 1) .....7110-1.Circuit Diagram ........................7110-2.Parts List ..................................72

11. Parallel Interface Board (Ver. 2) .....7311-1.Circuit Diagram ........................7311-2.Component Layout ..................7411-3.Parts List ..................................74

12. Near-End Sensor Board ..................7512-1.Circuit Diagram ........................7512-2.Parts List ..................................75

13. Paper-End Sensor Board ................7613-1.Circuit Diagram ........................7613-2.Parts List ..................................76

14. Transit Board ...................................7714-1.Circuit Diagram ........................7714-2.Parts List ..................................77

15. Presenter Sensor Board..................7815-1.Circuit Diagram ........................7815-2.Parts List ..................................78

1. Printer Assembly .............................401-1. Disassembly Drawing ..............401-2. Parts List ...................................41

2. Printer Mechanism...........................422-1. Disassembly Drawing ..............422-2. Parts List ...................................43

3. Presenter-Assembly ........................443-1. Disassembly Drawing ..............443-2. Parts List ...................................45

4. Wiring Scheme of printer ................464-1. RS232 Interface Type ...............464-2. RS-422A Interface Type ...........474-3. Parallel Interface Type .............48

5. Main Logic Board (Ver.1) ................495-1. Circuit Diagram.........................495-2. Parts List ...................................53

6. Main-Logic Board (Ver.2) ................566-1. Circuit Diagram.........................566-2. Component Layout ...................616-3. Parts List ...................................62

7. RS-232C Interface Board (Ver. 1) ...657-1. Circuit Diagram.........................657-2. Parts List ...................................66

8. RS-232C Interface Board (Ver. 2) ...678-1. Circuit Diagram.........................678-2. Component Layout ...................688-3. Component Layout ...................68

Page 40: THERMAL PRINTER TUP400 Series

– 40 –

1. Printer Assembly

1-1. Disassembly Drawing

17

13

30

16

15

13

38

16

12

33

29 14

34

18

18

19

3736

B

20

21

A

F

K

EG H

C

D

L

CK

J

E F GH

D

I

I

J

22

25

32

A

1

4 2

2

3123

24

5

6

11

9

2

B

10

28

2

26

3

35

39

727

L27

8

Page 41: THERMAL PRINTER TUP400 Series

– 41 –

1 01903059 SCREW TR 3-5 FL 3 S2 *1 01903077 SCREW TAT 3-5 CT-FL 41 S

#1 01903101 SCREW TAT 3-6 CT-FL 41 S3 30721610 CUTTER CABLE UNIT TUP4 1 TUP452,TUP482VER.14 32000050 FRAME R TUP4 15 32002211 BOTTOM FRAME TUP4 16 32005120 PAPER FRAME L TUP4 17 32041130 SNOUT HOLDER L TUP4 1 TUP4828 32041140 SNOUT HOLDER R TUP4 1 TUP4829 02040402 FLANGED NUT NHW4 1 S10 31303211 ARM SHAFT TUP4 111 32000060 FRAME L TUP4 112 37427400 TRANSIT BOARD UNIT TUP4 1 S13 30510510 SPRING E050-035-0235 2 S14 32003211 FRONT FRAME TUP4 115 32005020 CUSHION FRAME L TUP4 116 33390010 CUSHION SHAFT TUP4 217 83390020 ROLL PAPER SHAFT SP312 118 37422500 PUSH SWITCH UNIT TUP4 119 04991401 SCREW DBLC-J25SAF 2 RS232,RS422 S20 32003020 REAR PLATE TUP4 121 37407800 RS232C IF BOARD UNIT TSP4 1 RS232 VER.1

#1 37427620 INTERFACE BOARD R232 UNIT T4V2 1 RS232 VER.237407810 RS422 IF BOARD UNIT TSP4 1 RS42237407820 PARALLEL IF BOARD UNIT TSP4 1 PARALLEL VER.1

#1 37427610 INTERFACE BOARD PARA UNIT T4V2 1 PARALLEL VER.222 37420310 PAPER FRAME R UNIT TUP4 123 37420510 COVER FRAME UNIT TUP4 124 37427000 MAIN LOGIC BOARD UNIT TUP4 1 VER.1 S

37427030 MAIN LOGIC BOARD UNIT T4V2 1 VER.2 S25 37427300 NE BOARD UNIT TUP4 1 S26 38405400 TMP452W-24N 1 S27 01903090 SCREW TAT 3-8 CT-FL 2 TUP482 S28 33490210 ARM TUP4 129 32005311 MECHANISM FRAME TUP4 130 32005010 CUSHION FRAME R TUP4 131 82020361 ROM COVER SP312 132 30093010 ESD GUARD SHEET TUP4 133 09990713 FERRITE CORE TFC-16-8-16 134 30721650 POWER CABLE UNIT TUP4 135 38511201 PR112-24 1 TUP48236 32021010 SERIAL IF PLATE TSP4 1 RS232,RS422

32021110 PARALLEL IF PLATE TSP4 1 PARALLEL37 #1 30091010 TENSION SHEET TSP2 138 #1 30992010 DISCHARGE BRUSH T4V2 1 TUP482 VER.239 #1 30992020 DISCHARGE SHEET T4V2 1 TUP482 VER.2

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Printer Assembly

1-2. Parts List

Page 42: THERMAL PRINTER TUP400 Series

– 42 –

2. Printer Mechanism

2-1. Disassembly Drawing

13-613-14

13-12

13-10

13-5

13-1113-3

13

13-913-12

28

16

16

14

13-9

19

13-2

13-1

13-6

13-10

13-14

13-12

15

15

13-713-13

13-8

13-713-13

13-159

74

11

1-2

1-328

61

1128

6

517

3 18

10

22

1-4

1-1

13-12

24

12

19

23

23

2521

21

8

21

26

21

2

220

27

BA

D

C

D

C

B

A

(New Type)

(Old Type)

2-1

Page 43: THERMAL PRINTER TUP400 Series

– 43 –

1 NPN FRAME ASSY TMP4 11-1 37412300 PF MOTOR ASSY TMP4 1 S1-2 87340390 HEAD DETECTOR ASSY BMP8 1 S1-3 00920503 SCREW TAT 2-5 CT 1 S1-4 00930403 SCREW TAT 3-4 CT 2 S2 37417000 REFLECT SENSOR BD UNIT TMP4 1 OLD TYPE S

37417020 TRANSMIT SENSOR BD UNIT B TMP4 1 NEW TYPE S2-1 30721010 CABLE UNIT TMP4 1 S3 83100460 IDLER GEAR 15X50X0.5 1 S4 31375211 PLATEN TMP4 1 S5 33102210 GEAR 28X0.5 TMP4 1 S6 80203041 DRIVE SHAFT BEARING MP300 2 S7 33910060 PAPER GUIDE C TMP4 1 S8 04991509 CUTTER AC310-24-LN 19 *1 33910030 PAPER GUIDE B TMP4 1 S

#1 33910031 PAPER GUIDE B TMP4 1 S10 33903010 FRICTION PLATE TMP4 1 S11 33490010 HEAD POSITION LEVER TSP4 212 37419000 HEAD UNIT TMP4 1 S13 NPN HEAD FRAME UNIT TMP4 113-1 81360850 PAPER GUIDE ROLLER BMP4 113-2 *1 81370920 HEAD UNIT HOLDER SHAFT BMP4 1

#1 31303010 HEAD UNIT HOLDER SHAFT TMP4 113-3 82902330 HEAD CLAMP BMP4 113-4 81370910 PRESSURE STAY BMP4 113-5 09991391 HEAT-SHRINK TUBE A-6.0 GRN 113-6 82401370 PRESSURE LEVER BMP4 213-7 82401360 HEAD STOPPER LEVER BMP4 213-8 80994252 GUARD SHEET BMP4 113-9 04310401 OILESS BUSHING F4X7X3 213-10 80511070 SPRING E040-040-0159 2 S13-11 80510840 SPRING E055-060-0180 1 S13-12 04020015 STOP RING SE3.0 4 S13-13 04020016 STOP RING SE4.0 2 S13-14 02040301 FLANGED NUT NHW3 2 S13-15 09991372 HEAT-SHRINK TUBE 4.0 1 S14 80705031 CABLE UNIT 26X290CC BMP4 115 30510410 SPRING E065-070-0238 2 S16 30520210 SPRING C075-080-0165 2 S17 04012003 ROLL PIN SP2.0X8 1 S18 04020010 STOP RING SE2.0 1 S19 04991204 FASTENER T18S 8 S20 00630404 SCREW TR 3-4 2 S21 01903077 SCREW TAT 3-5 CT-FL 5 S22 01914035 SCREW TAT 4-10 PT-FL 1 S23 00820304 SCREW TR 2-3 2 S24 01903090 SCREW TAT 3-8 CT-FL 1 S25 32041110 CUTTER HOLDER L TSP4 126 32041120 CUTTER HOLDER R TSP4 127 32045220 GUIDE B AC3 128 04020016 STOP RING SE4.0 5 S

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Printer Mechanism

2-2. Parts List

Page 44: THERMAL PRINTER TUP400 Series

– 44 –

3. Presenter-Assembly

3-1. Disassembly Drawing

10

211

2-1

2-3

2-4

2-2

2-5

2-6

6

7 12 1

8

13

116

5

43

3-1

9

4-1

Page 45: THERMAL PRINTER TUP400 Series

– 45 –

1 37517000 DETECTOR BOARD UNIT PR1 1 S2 37514010 SLIP GEAR UNIT PR1 1 S2-1 33120210 SLIP WHEEL PR1 12-2 33101410 SLIP GEAR PR1 12-3 32012010 SLIP PLATE PR1 12-4 30520510 SPRING C111-080-0090 12-5 04020017 STOP RING SE5.0 12-6 02206002 PLAIN WASHER WF6X13X1.0 13 37513010 PAPER FEED ROLLER UNIT PR1 13-1 04300781 O-RING 7.8X1.9JIS3P8 1 S4 37512010 PAPER FEED MOTOR UNIT PR1 14-1 33140020 WORM GEAR PR1 1 S5 37510010 FRAME UNIT PR1 16 33215010 PF ROLLER BEARING PR1 27 32025010 UPPER COVER PR1 18 30045040 GUIDE D PR1 1 S9 30045011 GUIDE A PR1 1 S10 04033001 PUSH RIVET P3035B 211 04020010 STOP RING SE2.0 2 S12 00930609 SCREW TAT 3-6 CT 1 S13 00820304 SCREW TR 2-3 2 S

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Presenter-Assembly

3-2. Parts List

<Note 1> If DRWG. NO. 10 is removed, it should be replaced with new ones.

Page 46: THERMAL PRINTER TUP400 Series

– 46 –

4. Wiring Scheme of Printer

4-1. RS232 Interface Type

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

1

2

3

4

5

6

CN2

CN3

RS232C I/F BOARD

F-GND

TXD

RXD

RTS

CTS

NC

GND

NC

NC

NC

RCH

NC

GND

FAULT

MP-TXD

MP-DTR

NC

NC

NC

DTR

NC

NC

NC

NC

NC

NC

NC

VVR

DIN1

DIN3

DIN5

DIN7

GND

Vcc(+5V)

NC

NC

NC

DIEN

GND

RXD

NC

ID2

GND

PEXT1

VEXT

NC

NC

GND

DIN2

DIN4

DIN6

DIN8

GND

Vcc(+5V)

NC

FAULT

DTR

GND

TXD

CTS

ID1

GND

PSWIN

PEXT2

VEXT

DIN9

DIN11

VVR

DIN1

DIN3

DIN5

DIN7

GND

Vcc(+5V)

ERR

SLCT

BUSY

STB

GND

RXD

ID0

ID2

GND

PEXT1

VEXT

DIN10

DIN12

GND

DIN2

DIN4

DIN6

DIN8

GND

Vcc(+5)

NMI

PE

ACK

GND

TXD

CTS

ID1

GND

PSWIN

PEXT2

VEXT

1

2

3

4

5

6

7

1

2

1

2

3

4

5

6

1

2

3

4

1

2

3

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

1

2

3

4

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

COM(+24V)

COM(+24V)

COM(+24V)

GND

GND

GND

SI

SO

CLK

GND

LAT

GND

STB5

VDD(+5V)

STB3

STB4

STB1

STB2

TM1

TM2

GND

GND

GND

COM(+24V)

COM(+24V)

COM(+24V)

CUTSW

CUTSW

M(–)

M(+)

VP(+24V)

VP(+24V)

NC

P-GND

P-GND

F-GND

PEXT1

VEXT

VEXT

PEXT2

PSW

1

2

3

4

5

Vcc(+5V)

PEXT1

VP(+24V)

PSWIN

GND

CUTTER UNIT

CN1

CONTROL BOARD PRINTER MECHANISM

CN9 CN1 CN1

CN1

MARKDETECTOR

PAPER OUTDETECTOR

HADE UP DETECTOR

PAPER FEED MOTOR

ø1

ø3

ø2 ø4

M

THERMAL HEAD

M

CN2

CN4

CN6

CN5

CN3

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

CONNECTED BOARD

CN5

1

2

3

4

5

6

7

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

CN4

1

2

3

4

5

6

7

8

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

CN1

1

2

CN2

1

2

3

4

5

6

7

CN3

PRESENTER

1

2

3

4

5

CN1

CN8

NEAR-END DETECTOR

1

2

3

4

5

6

7

8

9

CN1

GND

COPEN

PF-SW

OL-SW

PSW1

PSW2

PSW

OL-LED

PO-LED

1

2

3

4

5

6

7

8

9

10

11

12

CN7

GND

COPEN

PF-SW

OL-SW

PSW1

PSW2

PSW

OL-LED

PO-LED

HU-LED

ER-LED

Vcc(+5V)

RESUME SWITCH

1

2

3

4

[CN2]

(TUP482 only)

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

Page 47: THERMAL PRINTER TUP400 Series

– 47 –

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

DIN9

DIN11

VVR

DIN1

DIN3

DIN5

DIN7

GND

Vcc(+5V)

ERR

SLCT

BUSY

STB

GND

RXD

ID0

ID2

GND

PEXT1

VEXT

DIN10

DIN12

GND

DIN2

DIN4

DIN6

DIN8

GND

Vcc(+5)

NMI

PE

ACK

GND

TXD

CTS

ID1

GND

PSWIN

PEXT2

VEXT

1

2

3

4

5

6

7

1

2

1

2

3

4

5

6

1

2

3

4

1

2

3

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

1

2

3

4

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

COM(+24V)

COM(+24V)

COM(+24V)

GND

GND

GND

SI

SO

CLK

GND

LAT

GND

STB5

VDD(+5V)

STB3

STB4

STB1

STB2

TM1

TM2

GND

GND

GND

COM(+24V)

COM(+24V)

COM(+24V)

CUTSW

CUTSW

M(–)

M(+)

VP(+24V)

VP(+24V)

NC

P-GND

P-GND

1

2

3

4

5

Vcc(+5V)

PEXT1

VP(+24V)

PSWIN

GND

CUTTER UNIT

CONTROL BOARD PRINTER MECHANISM

CN9 CN1 CN1

CN1

MARKDETECTOR

PAPER OUTDETECTOR

HADE UP DETECTOR

PAPER FEED MOTOR

ø1

ø3

ø2 ø4

M

THERMAL HEAD

M

CN2

CN4

CN6

CN5

CN3

CONNECTED BOARD

CN5

1

2

3

4

5

6

7

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

CN4

1

2

3

4

5

6

7

8

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

CN1

1

2

CN2

1

2

3

4

5

6

7

CN3

PRESENTER

1

2

3

4

5

CN1

CN8

NEAR-END DETECTOR

1

2

3

4

5

6

7

8

9

CN1

GND

COPEN

PF-SW

OL-SW

PSW1

PSW2

PSW

OL-LED

PO-LED

1

2

3

4

5

6

7

8

9

10

11

12

CN7

GND

COPEN

PF-SW

OL-SW

PSW1

PSW2

PSW

OL-LED

PO-LED

HU-LED

ER-LED

Vcc(+5V)

RESUME SWITCH

1

2

3

4

[CN2]

(TUP482 only)

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

1

2

3

4

5

6

CN2

CN3

RS422A I/F BOARD

F-GND

NC

NC

NC

NC

NC

GND

NC

SD(+)

SD(–)

NC

NC

GND

FAULT

NC

NC

RD(+)

RD(–)

CS(+)

NC

NC

NC

CS(–)

RS(+)

RS(–)

DIN9

DIN11

VVR

DIN1

DIN3

DIN5

DIN7

GND

Vcc(+5V)

DOEN

NC

NC

DIEN

GND

RD

ID0

ID2

GND

PEXT1

VEXT

DIN10

DIN12

GND

DIN2

DIN4

DIN6

DIN8

GND

Vcc(+5V)

NC

FAULT

RS

GND

SD

CS

ID1

GND

PSWIN

PEXT2

VEXT

F-GND

PEXT1

VEXT

VEXT

PEXT2

PSW

CN1

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

4-2. RS422A Interface Type

Page 48: THERMAL PRINTER TUP400 Series

– 48 –

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

DIN9

DIN11

VVR

DIN1

DIN3

DIN5

DIN7

GND

Vcc(+5V)

ERR

SLCT

BUSY

STB

GND

RXD

ID0

ID2

GND

PEXT1

VEXT

DIN10

DIN12

GND

DIN2

DIN4

DIN6

DIN8

GND

Vcc(+5)

NMI

PE

ACK

GND

TXD

CTS

ID1

GND

PSWIN

PEXT2

VEXT

1

2

3

4

5

6

7

1

2

1

2

3

4

5

6

1

2

3

4

1

2

3

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

1

2

3

4

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

COM(+24V)

COM(+24V)

COM(+24V)

GND

GND

GND

SI

SO

CLK

GND

LAT

GND

STB5

VDD(+5V)

STB3

STB4

STB1

STB2

TM1

TM2

GND

GND

GND

COM(+24V)

COM(+24V)

COM(+24V)

CUTSW

CUTSW

M(–)

M(+)

VP(+24V)

VP(+24V)

NC

P-GND

P-GND

1

2

3

4

5

Vcc(+5V)

PEXT1

VP(+24V)

PSWIN

GND

CUTTER UNIT

CONTROL BOARD PRINTER MECHANISM

CN9 CN1 CN1

CN1

MARKDETECTOR

PAPER OUTDETECTOR

HADE UP DETECTOR

PAPER FEED MOTOR

ø1

ø3

ø2 ø4

M

THERMAL HEAD

M

CN2

CN4

CN6

CN5

CN3

CONNECTED BOARD

CN5

1

2

3

4

5

6

7

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

CN4

1

2

3

4

5

6

7

8

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

CN1

1

2

CN2

1

2

3

4

5

6

7

CN3

PRESENTER

1

2

3

4

5

CN1

CN8

NEAR-END DETECTOR

1

2

3

4

5

6

7

8

9

CN1

GND

COPEN

PF-SW

OL-SW

PSW1

PSW2

PSW

OL-LED

PO-LED

1

2

3

4

5

6

7

8

9

10

11

12

CN7

GND

COPEN

PF-SW

OL-SW

PSW1

PSW2

PSW

OL-LED

PO-LED

HU-LED

ER-LED

Vcc(+5V)

RESUME SWITCH

1

2

3

4

[CN2]

(TUP482 only)

GND

PE

MARK

Vcc(+5)

LABLE

GND

LED

HUP DTCT

HUP DTCT

LFCMN

LFCMN

LFø1

LFø3

LFø4

LFø2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

1

2

3

4

5

6

CN2

CN3

PARALLEL I/F BOARD

STROBE

DATA 1

DATA 2

DATA 3

DATA 4

DATA 5

DATA 6

DATA 7

DATA 8

ACK

BUSY

PE

SLCT

NC

NC

GND

F-GND

Vcc(+5V)

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

RETURN-GND

INIT

ERROR

EXT-GND

CPL

NC

SLCT-IN

NC

NC

VVR

DIN1

DIN3

DIN5

DIN7

GND

Vcc(+5V)

ERROR

SLCT

BUSY

STB

GND

NC

ID0

NC

GND

PEXT1

VEXT

NC

NC

GND

DIN2

DIN4

DIN6

DIN8

GND

Vcc(+5V)

INIT

PE

ACK

GND

NC

NC

ID1

GND

PSWIN

PEXT2

VEXT

F-GND

PEXT1

VEXT

VEXT

PEXT2

PSW

CN1

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

4-3. Parallel Interface Type

Page 49: THERMAL PRINTER TUP400 Series

– 49 –

5. Main Logic Board (Ver.1)

5-1. Circuit Diagram

2

31[V

R2]

4.7K

VC

C

2

31[V

R1]

47K

VC

C

[R13

5]22

0

[R10

1]22

0

CN

153

014-

0710

7 6 5 4 3 2 1

LAB

EL

MA

RK

PE

VC

C

VP

CN

853

014-

0510

<F

OR

PR

ES

EN

TE

R>

1 2 3 4 5

VE

XT

ZD

2R

D4.

7JS

B1

R25

10K

R12

010

K

C13

40.

1U

Q4

A16

49

R11

910

K

VP

Q5

A13

88

R17

10K

R12

410

K

DQ

5F

A1A

4PV

H

VC

C8 5

IC8

VC

C

GN

D

CS

SK

DI

DO

1 2 3 4

93C

46

R18

33

C9

33P

C12

633

P

C12

710

0P

C8

33P

R19

10K

VC

C

DQ

6F

A1A

4PD

Q7

FN

1A4P

VC

C

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 1 2 3 4 5 6 7 8 9 10 11 13 14 15 41 57 56 55 52 54 16 51 60 63 61 62 59

47I/O

1I/O

2I/O

3I/O

4IN

5IN

6IN

7IN

8

HD

PW

R

IN9

IN10

IN11

IN12

IN13

IN14

IN15

IN16

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

CS

TB

AC

KB

US

YE

RR

OR

SE

LEC

TP

OU

TH

DO

N

RD

WR

CE

RE

SE

TC

LKIN

TC

DT

INT

SD

TR

AM

CS

PS

OE

PS

CE

0P

SC

E1

RF

SH

UP

D65

622G

F-T

SP

SD

AT

AS

CLK

HIS

TIN

LAT

CH

ST

B4

ST

B3

ST

B2

ST

B1

CU

TO

N

CU

TS

W

OU

T1

OU

T2

OU

T3

OU

T4

A0

A1

A2

A3

A15

A17 D0

D1

D2

D3

D4

D5

D6

D7

VC

CV

CC

TE

ST

PS

SE

LG

ND

GN

DG

ND

GN

D

49 50 46 48 42 43 44 45 40 39 38 37 36 35 69 68 67 66 65 64 79 78 77 76 75 74 73 70 34 72 80 58 12 33 53 71

A0

A1

A2

A3

A15

A17

D8

D9

D10

D11

D12

D13

D14

D15

R21

R20

R23

R22

33 ×

4

C12

9C

131

C12

8C

130

33P

× 4

FL4

TU

02M

VC

C

2

31

C13

50.

1UV

CC

JPB

2

JPA

2

5P81

28 :

5P83

2 :

Sta

ndar

dJP

B2=

Cut

, JP

A2=

Sho

rt

R13

04.

7K

R13

14.

7K

VC

C

R12

94.

7KR

134

4.7K

CN

753

014-

1210

12 11 10 9 8 7 6 5 4 3 2 1

VC

CE

R-L

ED

HU

-LE

DP

O-L

ED

OL-

LED

PS

WP

SW

2P

SW

1O

L-S

WP

F-S

WC

OP

EN

GN

D

DQ

3F

A1A

4P

R16

1K 1/2W

DQ

4F

N1A

4P

VP

Q1

D20

10

Q3

B13

59

CN

554

83-0

4A-R

ED

4 3 2 1

VC

C 1

RA

110

K ×

4

24

35

C12

3C

120

C12

110

0P ×

3

VH

CO

MC

OM

GN

DS

IC

LK/L

AT

/ST

B5

/ST

B3

/ST

B1

TH

1G

ND

GN

DC

OM

1 3 5 7 9 11 13 15 17 19 21 23 25

2 4 6 8 10 12 14 16 18 20 22 24 26

CO

MG

ND

GN

DS

OG

ND

GN

DV

DD

/ST

B4

/ST

B2

TH

2G

ND

CO

MC

OM

CN

6

5332

-265

G1

(AO

I : J

080-

8552

3)

VH

VC

C

C12

210

0P

TH

ER

MA

L H

EA

D B

LOC

K

R12

820

K

R12

71K

VC

C

CN

9P

HE

C40

R-R

111

CO

MM

UN

ICA

TIO

N I/

F B

LOC

K

EX

PA

ND

ED

I/O

BLO

CK

IC10

B

C

A

<Note 1> The unit of resistor and resistor array is "Ω", and no indication of wattage means 1/6W, 1/8 respectively.<Note 2> The unit of capacitor and capacitor array is "F", and no indication of Voltage means 50V.<Note 3> The coimponents in the parentheses are not installed in the board.<Note 4> -Not mounted on old type

Page 50: THERMAL PRINTER TUP400 Series

– 50 –

B

VC

C

VC

C

VC

CV

B

VC

C

VC

C

VC

C

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 20 11 30

O0

O1

O2

O3

O4

O5

O6

O7

O8

O9

O10

O11

O12

O13

O14

O15

CE

OE

GN

DG

ND

IC11

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

VP

PV

CC

21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 1 40

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

C13

333

PC

1233

P(A

M27

C40

96)

AM

27C

2048

(AM

27C

1024

)

C13

70.

1U

FL5

TU

02M

13

2

D8

D9

D10

D11

D12

D13

D14

D15

13 14 15 17 18 19 20 21 1 29 24 22 16

D0

D1

D2

D3

D4

D5

D6

D7

RF

SH

R/W

OE

CE

1

IC6

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

CE

2

12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 32 30

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

LH5P

8128

N(L

H5P

832N

)C

110

0.1U

FL1

TU

02M

13

2

C5

33P

C3

33P

VB

R10

210

K

C10

033

P

D8

D9

D10

D11

D12

D13

D14

D15

11 12 13 15 16 17 18 19 27 22 20 28

D0

D1

D2

D3

D4

D5

D6

D7

WE

OE

CE

VC

C

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A14

JPB

1

JPA

1

A13

(HM

6225

6ALF

P)

HM

6264

LFP

6264

:62

256:

Sta

ndar

dJP

A1=

Cut

, JP

B1=

Sho

rt

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

14 16 18 20 23 25 27 29 15 17 19 21 24 26 28 30 11 13 32 12 31

O0

O1

O2

O3

O4

O5

O6

O7

O8

O9

O10

O11

O12

O13

O14

O15

/A-1

CE

OE

W/B

GN

DG

ND

IC9

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

VC

C

10 9 8 7 6 5 4 3 41 40 39 38 37 36 35 34 33 2 1 42 22

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

(UP

D23

C16

000)

(UP

D23

C80

00)

UP

D23

C40

00A

D0

D1

D2

D3

D4

D5

D6

D7

13 14 15 17 18 19 20 21 1 29 24 22 16

D0

D1

D2

D3

D4

D5

D6

D7

RF

SH

R/W

OE

CE

1

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

CE

2

12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 32 30

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

LH5P

8128

N(L

H5P

832N

)

C11

10.

1U

FL2

TU

02M

1

2

3

C4

33P

IC7

CN

9P

HE

C40

R-R

111

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

VC

C

VE

XT

VE

XT

VC

C

VC

CR

29 1KR

28

4.7K

CO

MM

UN

ICA

TIO

N I/

F B

LOC

K

ME

MO

RY

BLO

CK

IC1

A

D

Page 51: THERMAL PRINTER TUP400 Series

– 51 –

VP

DQ

2F

A1A

4P

D1

EG

01Y

V0

VC

C

R15

10K

R10

310

K

Q2

B13

59

FE

ED

MO

TO

R

CN

454

83-0

6A1 2 3 4 5 6

TA

1M

P40

201B 2B 3B 4B

1C 2C 3C 4CE

E

1 01

2 4 6 8

3 5 7 9

R3

R2

R10

4R

105

3.3K

× 4

X1

CS

T9.

83M

T1 3

2

R12

23.

3K C11

80.

1U

10K

× 2

VC

CR

9R

6

33 ×

9R

10R

8R

7R

5R

4R

12R

13R

14R

123

33P

× 9

C10

5 C

103

C10

4C

102

C10

6C

108

C10

1C

107

C11

9

C11

0.1U

FL3

TU

02M

VC

C3

1

2

C12

50.

1U

VC

C

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

20 21 22 23 24 25 75 74 71 81 82 83 100

101

102

103

104 80 79 78 77 72 70 69 68 67 66 1 44 84 76 85 10 26 35 53 99 94 73 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43

IC5

P90

/TX

D0

P91

/TX

D1

P92

/RX

D0

P93

/RX

D1

P94

/SC

K0/

IRE

Q4

P95

/SC

K1/

IRE

Q5

XT

AL

EX

TA

L

RE

S

MD

0M

D1

MD

2

P80

/RF

SH

/IRQ

0P

81/C

S3/

IRQ

1P

82/C

S2/

IRQ

2P

83/C

S1/

IRQ

3P

84/C

S0

LWR

HW

RR

DA

SN

MI

ST

BY

CLK

P62

/BA

CK

P61

/BR

EQ

P60

/WA

IT

VC

CV

CC

AV

CC

VC

CV

RE

F

VS

SV

SS

VS

SV

SS

VS

SA

VS

SV

SS

P40

/D0

P41

/D1

P42

/D2

P43

/D3

P44

/D4

P45

/D5

P46

/D6

P47

/D7

D8

D9

D10

D11

D12

D13

D14

D15

HD

6413

003F

10T

RE

SO

PA

7/T

P7/

TIO

CB

2P

A6/

TP

6/T

IOC

A2

PA

5/T

P5/

TIO

CB

1P

A4/

TP

4/T

IOC

A1

PA

3/T

P3/

TIO

CB

0/P

A2/

TP

2/T

IOC

A0/

PA

1/T

P1/

TE

ND

1/T

PA

0/T

P0/

TE

ND

0/T

PB

0/T

P8/

TIO

CA

3P

B1/

TP

9/T

IOC

B3

PB

2/T

P10

/TIO

CA

4P

B3/

TP

11/T

IOC

B4

PB

4/T

P12

/TIO

CX

AP

B5/

TP

13/T

IOC

XB

PB

6/T

P14

/DR

EQ

0P

B7/

TP

15/D

RE

Q1/

P70

/AN

0P

71/A

N1

P72

/AN

2P

73/A

N3

P74

/AN

4P

75/A

N5

P76

/AN

6P

77/A

N7

PC

0P

C1

PC

2/T

EN

D2/

CS

4P

C3/

DR

EQ

2/C

S5

PC

4/T

EN

D3/

CS

6P

C5/

DR

EQ

3/C

S7

PC

6/IR

Q6

PC

7/IR

Q7

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

P54

/A20

P55

/A21

P56

/A22

P57

/A23

19 112

111

110

109

108

107

106

105

2 3 4 5 6 7 8 9 86 87 88 89 90 91 92 93 11 12 13 14 15 16 17 18 45 46 47 48 49 50 51 52 54 55 56 57 58 59 60 61 62 63 64 65 95 96 97 98

DA

0D

A1

DA

2D

A3

DA

4

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

FE

ED

MO

TO

R B

LOC

K

PE

RIP

HE

RA

L/B

UZ

ZE

R B

LOC

K

R11

1K

R10

0

10K

VC

CC

N2

5483

-02A

2 1H

EA

D U

PD

ET

EC

TO

R

SE

NS

ER

S B

LOC

K

VC

CR

118

33C

117

33P

VC

C

VC

C

VC

C

VC

C

R13

61K

LAB

EL

MA

RK

PE

VR

34.

7K3 1

2

R31

2.7K

R27

10K

– +

3 1

2

C14

0.1U

R26

4.7K

IC12

-D

1310 11 U

PC

339C

6 7 UP

C33

9C

VR

44.

7K

R13

71K

VC

C R33

2.7K

R32

4.7K

C13

0.1U

IC12

-B

VC

C

1R30

4.7K

VC

C

– +

– +

VC

C 35 4

IC12

-A

2

UP

C33

9C1 – 2

R11

420

K

DA

4

[ R11

5]

10K

[ R11

3]20

K

DA

3

[ R11

1]

10K

[ R11

2]20

K

DA

2

[ R10

8]

10K

[ R11

0]20

K

DA

1

[ R10

7]

10K

[ R10

9]20

K

DA

0

[ R10

6]

20K

8 9– +

14

IC12

-CU

PC

339C

R11

64.

7K

[ C15

]0.

1U

VC

C

VP

[ DD

1]

VC

C

[ DQ

8]*

FN

1A4P [ R

132]

*1K

VC

C

DQ

9F

N1A

4P R13

31K

Q9

D20

10

[ Q8]

*D

2010

VP

D2

1SR

139-

100

[ IC3]

UP

C78

24H

F

VI

VO

G N D[ C

114]

0.1

U[ C

113]

0.1

U

D4

1SR

139-

100

[ D3]

*1S

R13

9-10

0

VC

CB

Z+

[ BZ

1]Q

MB

111P

[ R1]

330

[ DQ

1]F

A1A

4P

DC

B01

0

A

D

C

Page 52: THERMAL PRINTER TUP400 Series

– 52 –

D

D 8D 9

D 1 0

D 1 1

D 1 2

D 1 3

D 1 4

D 1 5

23

49

87

65 1

CA

322

0P ×

8

D 0D 1

D 2D 3

D 4D 5

D 6D 7

23

49

87

65 1

CA

422

0P ×

8

A 2 0

A 1 7

A 1 5

A 1 3

A 1 1

A 9

23

45

67

89 1

CA

222

0P ×

8

A 1 9

A 1 8

A 1 6

A 1 4

A 1 2

A 1 0

A 8

23

45

67

89 1

CA

122

0P ×

8

A 0A 1

A 2A 3

A 4A 5

A 6A 7

23

45

67

89 1

CA

522

0P ×

8

R11

710

K

VC

CR

118

33C

117

33P

VC

C0.

1U ×

8

C10

(IC

12)

C11

5(I

C4)

C12

4(I

C5)

C11

2(I

C7)

C13

2(I

C9)

C11

6(I

C6)

C13

8(I

C11

)C

136

(IC

10)

++

31 0

95

CN

3

5273

-04A

1 2 3 4

C1

1000

U35

V2 1

VI

RC

VO

VR

G N D

6 8

4

IC2

HLD

051R

2M

C6

1000

U35

VZ

D1

RD

7.5E

B1

1 3

5 4V

CC

GN

D

RE

SE

T

CD

IC4

M51

953B

LC

20.

47U

50V

DD

3

DC

B01

0

++

VC

C

VC

CR

125

10K

Q6

A13

38

R12

610

K

R24

1K

[ C7]

0.04

75.

5V

[ C10

9]0.

1U

Q7

C38

75

DD

2D

CB

010

R12

11K

VP

VC

C VB

PO

WE

R B

LOC

K

BU

S B

LOC

K

C

B

Page 53: THERMAL PRINTER TUP400 Series

– 53 –

C1 05041081 CHEM. CAPA. 1000UF 35V 1C2 05054745 CHEM. CAPA. 0.47UF 50V 1C3-5 05753304 CERA. CAPA. CHIP 33PF 50V 3C6 05041081 CHEM. CAPA. 1000UF 35V 1C7 NOT MOUNTEDC8-9 05753304 CERA. CAPA. CHIP 33PF 50V 2C10-11 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C12 05753304 CERA. CAPA. CHIP 33PF 50V 1C13-14 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C15 NOT MOUNTEDC100-108 05753304 CERA. CAPA. CHIP 33PF 50V 9C109-112 05751045 CERA. CAPA. CHIP 0.1UF 50V 4C113-114 NOT MOUNTEDC115-116 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C117 05753304 CERA. CAPA. CHIP 33PF 50V 1C118 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C119 05753304 CERA. CAPA. CHIP 33PF 50V 1C120-123 05751015 CERA. CAPA. CHIP 100PF 50V 4C124-125 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C126 05753304 CERA. CAPA. CHIP 33PF 50V 1C127 05751015 CERA. CAPA. CHIP 100PF 50V 1C128-131 05753304 CERA. CAPA. CHIP 33PF 50V 4C132 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C133 05753304 CERA. CAPA. CHIP 33PF 50V 1C134-138 05751045 CERA. CAPA. CHIP 0.1UF 50V 5CA1-5 05652212 CAPA. ARRAY 220PF 50V 8EL 5R1 NOT MOUNTEDR2-3 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 2R4-5 06753304 CHIP RESISTOR 33 OHM 1/10W 2R6 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R7-8 06753304 CHIP RESISTOR 33 OHM 1/10W 2R9 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R10 06753304 CHIP RESISTOR 33 OHM 1/10W 1R11 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R12-14 06753304 CHIP RESISTOR 33 OHM 1/10W 3R15 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R16 06021024 RD RESISTOR 1 K-OHM 1/2W 1R17 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R18 06753304 CHIP RESISTOR 33 OHM 1/10W 1R19 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R20-23 06753304 CHIP RESISTOR 33 OHM 1/10W 4R24 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R25 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R26 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R27 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R28 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R29 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R30 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R31 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R32 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R33 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R100 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R101 NOT MOUNTEDR102-103 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R104-105 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 2R106-113 NOT MOUNTED

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

MAin Logic Board (Ver.1)

5-2. Parts List

Page 54: THERMAL PRINTER TUP400 Series

– 54 –

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

MAin Logic Board (Ver.1)

R114 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R115 NOT MOUNTEDR116 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R117 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R118 06753304 CHIP RESISTOR 33 OHM 1/10W 1R119-120 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R121 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R122 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R123 06753304 CHIP RESISTOR 33 OHM 1/10W 1R124 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R125 NOT MOUNTEDR126 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R127 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R128 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R129-131 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 3R132 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1 FOR NEW TYPE ONLYR133 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R134 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R135 NOT MOUNTEDR136-137 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2RA1 06581039 RESIS. ARRAY 10 K-OHM 1/8W 4EL 1VR1-2 NOT MOUNTEDVR3-4 06454721 RP RESISTOR RH0615CS-4.7K 2Q1 07320101 TRANSISTOR 2SD2010 1Q2-3 07113591 TRANSISTOR 2SB1359 2Q4 07016491 TRANSISTOR 2SA1649 1Q5-6 07013381 CHIP TRANSISTOR 2SA1338-67*TA 2Q7 07238754 CHIP TRANSISTOR 2SC3875S-G*AL 1Q8 07320101 TRANSISTOR 2SD2010 1 FOR NEW TYPE ONLYQ9 07320101 TRANSISTOR 2SD2010 1DQ1 NOT MOUNTEDDQ2-3 07603016 DIGITAL TRANSISTOR FA1A4P 2DQ4 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ5-6 07603016 DIGITAL TRANSISTOR FA1A4P 2DQ7 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ8 07603017 DIGITAL TRANSISTOR FN1A4P 1 FOR NEW TYPE ONLYDQ9 07603017 DIGITAL TRANSISTOR FN1A4P 1TA1 07650054 TRANSISTOR ARRAY MP4020 1D1 08000048 DIODE EG01YV0 1D2 09990140 JUMPER WIRE 1/4W-L6.5-T 1D3 08000044 DIODE 1SR139-100AT 1 FOR NEW TYPE ONLYD4 08000044 DIODE 1SR139-100AT 1DD1 NOT MOUNTEDDD2-3 08000047 DIODE CHIP DCB010 2ZD1 08020090 ZENER DIODE RD7.5EB1T 1ZD2 08020095 ZENER DIODE RD4.7JSB1 1IC1 08221043 SRAM 6264FP-100NS*EL 1IC2 08202020 IC-REG HLD051R2M 1IC3 NOT MOUNTEDIC4 08200109 IC-RESET M51953BL 1IC5 08251006 CPU HD6413003F10T 1IC6-7 08221042 PSRAM 5P8128N-80L*E1 2IC8 08222047 EEPROM KM93C46 1

09110115 IC SOCKET DILB-8P-8J 1IC9 09110076 IC SOCKET DILB-42P-8J 1IC10 08240076 GATE ARRAY D65622GF-TSP 1

Page 55: THERMAL PRINTER TUP400 Series

– 55 –

IC11 08222091 EPROM M5M27C202K-12 109110020 IC SOCKET DICF-40C-JAE 1

IC12 08201022 IC-LIN HA17339F*TL 1CN1 09100370 CONNECTOR 53014-0710 1CN2 09100270 CONNECTOR 5483-02A 1CN3 09100614 CONNECTOR 5273-04A 1CN4 09100267 CONNECTOR 5483-06A 1CN5 09100532 CONNECTOR 5483-04AX-RED 1CN6 09100177 CONNECTOR 5332-26SG1 1CN7 09100444 CONNECTOR 53014-1210 1CN8 09100516 CONNECTOR 53014-0510 1CN9 09100610 CONNECTOR PHEC40R-R111 1X1 09250037 CERA. OSCILLATOR CST9.83MT 1FL1-5 09251119 LINE FILTER TU02MT*R 5BZ1 NOT MOUNTED

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Main Logic Board (Ver.1)

Page 56: THERMAL PRINTER TUP400 Series

– 56 –

6. Main-Logic Board (Ver. 2)

6-1. Circuit Diagram

Main Logic Board Ver.2 (1/5)

Page 57: THERMAL PRINTER TUP400 Series

– 57 –

Main Logic Board Ver.2 (2/5)

Page 58: THERMAL PRINTER TUP400 Series

– 58 –

Main Logic Board Ver.2 (3/5)

Page 59: THERMAL PRINTER TUP400 Series

– 59 –

Main Logic Board Ver.2 (4/5)

Page 60: THERMAL PRINTER TUP400 Series

– 60 –

Main Logic Board Ver.2 (5/5)

Page 61: THERMAL PRINTER TUP400 Series

– 61 –

6-2. Component Layout

Page 62: THERMAL PRINTER TUP400 Series

– 62 –

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Main Logic Board (Ver.2)

6-3. Parts List

BC0-16 05751045 CERA. CAPA. CHIP 0.1UF 50V 17C1 05122241 CERA. CAPA. CHIP 0.22UF 16V 1C2 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C3-10 NOT MOUNTEDC11 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C12-13 NOT MOUNTEDC14-15 05122241 CERA. CAPA. CHIP 0.22UF 16V 2C21-22 NOT MOUNTEDC23 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C24-27 NOT MOUNTEDC31-37 NOT MOUNTEDC41-44 NOT MOUNTEDC45-46 05041081 CHEM. CAPA. 1000UF 35V 2C47 NOT MOUNTEDC52 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C53 NOT MOUNTEDC54 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C55 NOT MOUNTEDC56 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C57 NOT MOUNTEDC58 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C59 05251044 FILM CAPA. 0.1UF 50V 1C60-61 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C62-63 05042264 CHEM. CAPA. 22UF 35V 2R1-6 06751031 CHIP RESISTOR 10 K-OHM 1/10W 6R7 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R8 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R9 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R12-14 06751031 CHIP RESISTOR 10 K-OHM 1/10W 3R15 NOT MOUNTEDR16 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R17-23 06753314 CHIP RESISTOR 330 OHM 1/10W 7R24 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R25 06753314 CHIP RESISTOR 330 OHM 1/10W 1R26 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R28-30 NOT MOUNTEDR31 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R32 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R33 06753314 CHIP RESISTOR 330 OHM 1/10W 1R34 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R35 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R41-50 06751021 CHIP RESISTOR 1 K-OHM 1/10W 10R51-54 06751031 CHIP RESISTOR 10 K-OHM 1/10W 4R55-72 06751014 CHIP RESISTOR 100 OHM 1/10W 18R73-78 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 6R81 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R91-98 06751014 CHIP RESISTOR 100 OHM 1/10W 8R99 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R100 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R101-102 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R103-106 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 4R107 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R111 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R112 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R113 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R114 06758224 CHIP RESISTOR 8.2 K-OHM 1/10W 1

Page 63: THERMAL PRINTER TUP400 Series

– 63 –

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Main Logic Board (Ver.2)

R115 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R116 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R117 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R118 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R119 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R120 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R121 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R122 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R123 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R124 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R125-126 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2R127-128 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 2R129 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R130 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R132-133 06753314 CHIP RESISTOR 330 OHM 1/10W 2R134-135 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2R136-137 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R138 06051014 RD RESISTOR 100 OHM 1/6W 1R139-140 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2R141-146 06751031 CHIP RESISTOR 10 K-OHM 1/10W 6R147 09990738 BEADS INDUCTOR SBK2125-601Y 1VR1 06454732 RP RESISTOR RH0615C-47K 1VR2-4 06454721 RP RESISTOR RH0615CS-4.7K 3RA1-4 06541011 RESIS. ARRAY CHIP V8V101J 4RA5-9 06543311 RESIS. ARRAY CHIP V8V331J 5RA10 06584729 RESIS. ARRAY 4.7K-OHM 1/8W 8EL 1RA11-14 06541011 RESIS. ARRAY CHIP V8V101J 4RA15 06584720 RESIS. ARRAY 4.7K-OHM 1/8W 4EL 1Q1 07016492 CHIP TRANSISTOR 2SA1649Z* 1Q2 07013381 CHIP TRANSISTOR 2SA1338-67*TA 1Q3 07113591 TRANSISTOR 2SB1359 1Q6-7 07320101 TRANSISTOR 2SD2010 2DQ1 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ2-4 07603016 DIGITAL TRANSISTOR FA1A4P 3DQ7 07603016 DIGITAL TRANSISTOR FA1A4P 1DQ8-9 07603017 DIGITAL TRANSISTOR FN1A4P 2TA1 07650054 TRANSISTOR ARRAY MP4020 1D2 08000091 DIODE DSM1SD2*A 1D5-7 08000091 DIODE DSM1SD2*A 3DD1-2 08000047 DIODE CHIP DCB010 2ZD1 08020090 ZENER DIODE RD7.5EB1T 1IC1 08221043 SRAM 6264FP-100NS*EL 1IC2 08202033 IC-REG SI-8501L 1IC3 08202011 IC-REG UPC7824 1IC4 08200109 IC-RESET M51953BL 1IC5 08251011 CPU HD6413003TF16 1IC6-7 08221056 SRAM 628128BLFP-7*EL 2IC8 08222047 EEPROM KM93C46 1IC9 08222108 EPROM MX27C4000DC-90 1

09110077 IC SOCKET ICS-32-2T 1IC10 08240076 GATE ARRAY D65622GF-TSP 1IC11 09110020 IC SOCKET DICF-40C-JAE 1IC12 08201029 IC-LIN HA17339F*EL 1IC13 08231047 CMOS 74HC08AF*TP1 1IC14 08211036 TTL IC 74LS374FP*TL 1IC15 08231043 CMOS 74HC32FP*EL 1

Page 64: THERMAL PRINTER TUP400 Series

– 64 –

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Main Logic Board (Ver.2)

IC16 08231054 CMOS 74HC123AFP*EL 1IC17-19 08200176 IC-MOTOR TA8428K 3SW1 09000046 SLIDE SWITCH SSSS223200 1CN1 09100370 CONNECTOR 53014-0710 1CN2 09100270 CONNECTOR 5483-02A 1CN3 09100614 CONNECTOR 5273-04A 1CN4 09100267 CONNECTOR 5483-06A 1CN5 09100038 CONNECTOR 5045-05A 1CN6 09100177 CONNECTOR 5332-26SG1 1CN7 09100444 CONNECTOR 53014-1210 1CN8 09100516 CONNECTOR 53014-0510 1CN9 09100610 CONNECTOR PHEC40R-R111 1CN10 NOT MOUNTEDCN11 09100341 CONNECTOR 53014-0610 1X1 09250064 CERA. OSCILLATOR EFO-EC1605T4 1F1 09990162 JUMPER WIRE 1/6W-L3.2 1L1-4 09990738 BEADS INDUCTOR SBK2125-601Y 4L6-7 09990738 BEADS INDUCTOR SBK2125-601Y 2L8-9 NOT MOUNTEDL10-13 09990738 BEADS INDUCTOR SBK2125-601Y 4BZ 45390101 BUZZER QMX-05 1

Page 65: THERMAL PRINTER TUP400 Series

– 65 –

7. RS-232C Interface Board (Ver. 1)

7-1. Circuit DiagramC

N3

TX

DR

XD

CT

SD

TR

RC

HM

P-D

TR

MP

-TX

DR

TS

FA

ULT

GN

DG

ND

F-G

ND

MO

UN

T-H

OLE

2 3 5 20 11 16 15 4 14 7 13 1 0

L5 L8 L4 L1 L9

DB

LD-J

255A

F-2

1L91

B-0

1R ×

9L3 L7 L6 L2

R2

3.3K

D2

D1

R4

3.3K

DC

B01

2

++

+

+JP

6

VC

C

C4

0.1U

V+

C2

1U 50V

C6

1U 50V

3 2

1614 13 8 7 1

11 12 9 10 4 5 6 15

D1O

R1I

R2I

D2O

C1+

D1I

R1O

R2O D2I

C2+

C1–

V+

C2– V

IC1

GN

D

HD

1512

32F

P

C1

1U 50V

C5

1U 50V

V–

JP5

JP4

JP3

JP2

JP1

V+

TR

2C

3875

TR

4A

1179

R5

33K

VC

CR3

1K

TR

3F

N1A

4P

R1

10K

TR

5F

A1A

4P

TR

1F

A1A

4P

CN

2

PS

WP

EX

T 1

PE

XT

2V

EX

TV

EX

TF

-GN

DM

OU

NT

-HO

LE

5206

5-66

45

6 2 5 3 4 1 0

CN

1

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

VV

RD

IN1

DIN

3D

IN5

DIN

7G

ND

VC

C

/DIE

NG

ND

RX

DID

0ID

2G

ND

PE

XT

1V

EX

T

VC

C

GN

DD

IN2

DIN

4D

IN6

DIN

8G

ND

VC

C

/FA

ULT

DT

RG

ND

TX

DC

TS

ID1

GN

DP

SW

INP

EX

T 2

VE

XT

VC

C

PH

EC

40P

-R11

1

DS

W1

KS

S-0

8

87

65

43

21

91 0

1 11 2

1 31 4

1 51 61

VC

C

2 C3

220U

6.3V

+

VR

1E

VN

-D2A

-10K

V–

VC

C

VC

C 3 1

Page 66: THERMAL PRINTER TUP400 Series

– 66 –

C1-2 05051057 CHEM. CAPA. 1UF 50V 2C3 05002213 CHEM. CAPA. 220UF 6.3V 1C4 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C5-6 05051057 CHEM. CAPA. 1UF 50V 2R1 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R2 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R3 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R4 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R5 06753334 CHIP RESISTOR 33 K-OHM 1/10W 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1TR1 07603016 DIGITAL TRANSISTOR FA1A4P 1TR2 07238754 CHIP TRANSISTOR 2SC3875S-G*AL 1TR3 07603017 DIGITAL TRANSISTOR FN1A4P 1TR4 07011793 CHIP TRANSISTOR 2SA1179M6-STR 1TR5 07603016 DIGITAL TRANSISTOR FA1A4P 1D1-2 08000047 DIODE CHIP DCB010 2IC1 *1 08200155 IC-I/F HD151232FP*TL 1

#1 08200157 IC-I/F ADM232LJR*SOL16 1DSW1 09090034 DIP SWITCH KSS08-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100483 CONNECTOR DBLD-J25SAF-21L9-1 1L1-9 09990705 BEADS INDUCTOR B01-RT 9

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

RS-232C Interface Board (Ver. 1)

7-2. Parts List

Page 67: THERMAL PRINTER TUP400 Series

– 67 –

8. RS-232C Interface Board (Ver. 2)

8-1. Circuit Diagram

Page 68: THERMAL PRINTER TUP400 Series

– 68 –

8-2. Component Layout

BC1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1BC3 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C1-5 05051057 CHEM. CAPA. 1UF 50V 5C6-7 05752236 CERA. CAPA. CHIP 0.022UF 50V 2C8-10 NOT MOUNTEDC11 05751045 CERA. CAPA. CHIP 0.1UF 50V 1R1-3 NOT MOUNTEDR4 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R5 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R6 06753334 CHIP RESISTOR 33 K-OHM 1/10W 1R7-8 06751014 CHIP RESISTOR 100 OHM 1/10W 2R9-11 06751031 CHIP RESISTOR 10 K-OHM 1/10W 3R12 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R13 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R14 06751041 CHIP RESISTOR 100 K-OHM 1/10W 1R15 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R16-17 06751014 CHIP RESISTOR 100 OHM 1/10W 2R18-20 06751031 CHIP RESISTOR 10 K-OHM 1/10W 3R21 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R22 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R23 06751041 CHIP RESISTOR 100 K-OHM 1/10W 1R24-25 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R26 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1RA1 06581039 RESIS. ARRAY 10 K-OHM 1/8W 4EL 1Q1-2 NOT MOUNTEDQ3 07238754 CHIP TRANSISTOR 2SC3875S-G*AL 1Q4 07011793 CHIP TRANSISTOR 2SA1179M6-STR 1DQ1-2 NOT MOUNTEDDQ3 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ4 07603016 DIGITAL TRANSISTOR FA1A4P 1DQ5 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ6-8 07603016 DIGITAL TRANSISTOR FA1A4P 3DD1-2 08000059 DIODE CHIP MC2840 2DD3 08000068 DIODE CHIP MC2836 1IC1 08200157 IC-I/F ADM232LJR*SOL16 1IC3 08201013 IC-LIN UPC393G2*T1 1DSW1 09090054 DIP SWITCH SD-10ZL 1DSW2 09090033 DIP SWITCH KSS04-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100483 CONNECTOR DBLD-J25SAF-21L9-1 1L1-8 09990738 BEADS INDUCTOR SBK2125-601Y 8L9 09990705 BEADS INDUCTOR B01-RT 1L10-11 09990738 BEADS INDUCTOR SBK2125-601Y 2

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

RS-232C Interface Board (Ver.2)

8-3. Component Layout

Page 69: THERMAL PRINTER TUP400 Series

– 69 –

9. RS-422A Interface Board

9-1. Circuit Diagram

Page 70: THERMAL PRINTER TUP400 Series

– 70 –

9-2. Component Layout

C1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C2 05002213 CHEM. CAPA. 220UF 6.3V 1R1-2 06751014 CHIP RESISTOR 100 OHM 1/10W 2R3-4 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2VR1 06451033 RP RESISTOR EVN-D2A-10K 1TR1 07603016 DIGITAL TRANSISTOR FA1A4P 1IC1 08200127 IC-I/F MC34051M 1DSW1 09090034 DIP SWITCH KSS08-1 1DSW2 09090033 DIP SWITCH KSS04-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100483 CONNECTOR DBLD-J25SAF-21L9-1 1L1-10 09990705 BEADS INDUCTOR B01-RT 10

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

RS-422A International Board (Ver. 1)

9-3. Parts List

Page 71: THERMAL PRINTER TUP400 Series

– 71 –

10. Parallel Interface Board (Ver. 1)

10-1. Circuit Diagram

CN

3IN

IT

DA

TA

1D

AT

A2

DA

TA

3D

AT

A4

DA

TA

5D

AT

A6

DA

TA

7D

AT

A8

ST

RO

BE

BU

SY

AC

K

ER

RO

R

SLC

T

PE

SLC

T-I

N

CP

L

VC

C

GN

DE

XT

-GN

DR

ET

UR

N-G

ND

F-G

ND

MO

UN

T-H

OLE

57R

E-4

0360

-BD

29

VR

1E

VN

-D2A

-10K

TR

1F

A1A

4P

CN

2

PS

WP

EX

T 1

PE

XT

2V

EX

TV

EX

TF

-GN

DM

OU

NT

-HO

LE

5206

5-66

45

6 2 5 3 4 1 0

CN

1

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

VV

RD

IN1

DIN

3D

IN5

DIN

7G

ND

VC

CE

RR

OR

/SLC

T/B

US

YS

TB

GN

D

ID0

ID2

GN

DP

EX

T 1

VE

XT

VC

C

GN

DD

IN2

DIN

4D

IN6

DIN

8G

ND

VC

C/IN

IT/P

EA

CK

GN

D

ID1

GN

DP

SW

INP

EX

T 2

VE

XT

VC

C

PH

EC

40P

-R11

1

2

VC

C

C2

220U

6.3V

+

VC

C 3 1

C3

1000

P

R2

R3

R4

R5

R6

R7

R8

R9

R1

1KV

CC

VC

C 1R

A2

1.8K

× 6

23

45

67

VC

C 1R

A1

4.7K

× 8

45

67

89

23

–30

VC

C

L1 B-0

1R

C1

0.1U

31 2 3 4 5 6 7 8 9 1 11 10 32 13 12 36 34 18 16 33 19 17 0

VC

CR

1010

K4.7K

× 8

R11

100

C

D B

F E

65

1213

89

43

1011 IC

1LS

05

VC

C

C4

0.1U

(IC

1)

AIC

1

21

LS05

Page 72: THERMAL PRINTER TUP400 Series

– 72 –

C1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C2 05002213 CHEM. CAPA. 220UF 6.3V 1C3 05751025 CERA. CAPA. CHIP 1000PF 50V 1C4 05751045 CERA. CAPA. CHIP 0.1UF 50V 1R1 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R2-9 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 8R10 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R11 06751014 CHIP RESISTOR 100 OHM 1/10W 1RA1 06584729 RESIS. ARRAY 4.7K-OHM 1/8W 8EL 1RA2 06581824 RESIS. ARRAY 1.8K-OHM 1/8W 6EL 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1TR1 07603016 DIGITAL TRANSISTOR FA1A4P 1IC1 08210142 TTL IC 74LS05FP*TL 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100482 CONNECTOR 57RE40360-730BD29 1L1 09990705 BEADS INDUCTOR B01-RT 1

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Parallel Interface Board (Ver. 1)

10-2. Parts List

Page 73: THERMAL PRINTER TUP400 Series

– 73 –

11. Parallel Interface Board (Ver. 2)

11-1. Circuit Diagram

Page 74: THERMAL PRINTER TUP400 Series

– 74 –

11-2. Component Layout

BC1-2 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C1 05751025 CERA. CAPA. CHIP 1000PF 50V 1C2-3 NOT MOUNTEDC4 05051057 CHEM. CAPA. 1UF 50V 1C5 05751045 CERA. CAPA. CHIP 0.1UF 50V 1R1-8 06753304 CHIP RESISTOR 33 OHM 1/10W 8R9 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R10 06751014 CHIP RESISTOR 100 OHM 1/10W 1R11 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R12 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R13 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R14 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R15 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1RA1 NOT MOUNTEDRA2 06581826 RESIS. ARRAY 1.8K-OHM 1/8W 5EL 1RA3 06581039 RESIS. ARRAY 10 K-OHM 1/8W 4EL 1DQ1 07603016 DIGITAL TRANSISTOR FA1A4P 1IC1-2 08210126 TTL IC 74LS05FP*EL 2DSW1 09090033 DIP SWITCH KSS04-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100482 CONNECTOR 57RE40360-730BD29 1L1 09990738 BEADS INDUCTOR SBK2125-601Y 1L2 09990705 BEADS INDUCTOR B01-RT 1L3-4 09990738 BEADS INDUCTOR SBK2125-601Y 2

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Parallel Interface Board (Ver.2)

11-3. Parts List

Page 75: THERMAL PRINTER TUP400 Series

– 75 –

12. Near-End Sensor Board

12-1. Circuit Diagram

NEB 4 C20.022µ

R11330

R74.7K

R94.7K

NEBPS6002

R13330TR2

C1740

GND 3

NEA 2+5V

+5V

+5V

C10.022µ

R10330

R64.7K

R84.7K

NEAPS6002

R12330TR1

C1740

+5V

+5V

+5V 1

CN153014-0910

(CN2) 5483-04A

NEB 3

NEA 2+5V 9 +5V

ER 8 +5V

HU 7

PO 6

OL 5

GND 4

SW-FEED 1 330 × 5

R4

R2

R3(R5)

(R1) (LED1)

LED4

LED2

LED3(LED5)

LED2~4 : LT-1D11A (GL3HS8)

SKHHAL

SW

C1-2 05152234 CERA. CAPA. 0.022UF 50V 2R1 NOT MOUNTEDR2-4 06053314 RD RESISTOR 330 OHM 1/6W 3R5 MOT MOUNTEDR6-9 06054725 RD RESISTOR 4.7 K-OHM 1/6W 4R10-13 06053314 RD RESISTOR 330 OHM 1/6W 4TR1-2 07227853 TRANSISTOR 2SC1740SE 2LED1 NOT MOUNTEDLED2-4 08300081 LED LT-1D11A 3LED5 NOT MOUNTEDNEA-B 08300082 PHOTO-INTERRUPTER PS6002A-KS 2SW 09010041 PUSH SWITCH SKHHAL 1CN1 09100410 CONNECTOR 53014-0910 1

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

12-2. Parts List

Page 76: THERMAL PRINTER TUP400 Series

– 76 –

13. Paper-End Sensor Board

13-1. Circuit Diagram

4321

CN1

VCCMARKPEGND

(51015-0400)

PS1PS60002(MARK)

PS2PS60002(PE)

R1220

R2220

R1-2 06052211 RD RESISTOR 220 OHM 1/6W 2PS1-2 08300082 PHOTO-INTERRUPTER PS6002A-KS 2- 30721010 CABLE UNIT TMP4 1

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

13-2. Parts List

Page 77: THERMAL PRINTER TUP400 Series

– 77 –

14. Transit Board

14-1. Circuit Diagram

ø2 6 8

ø4 5 7

ø3 4 6

ø1 3 5

CMN 2 4

CMN 1 3

SW 2 2

GND 1 1

VLED 7

GND 6

LABEL 5

+5V 4

MARK 3

PE 2

GND 1

FEED MOTOR

CN15483-06A

CN25483-02A

CN353014-0710

R14.7K

CN4

CN5

PAPER SENSOR

HEAD-UP DETECTOR

7

6

5

4

3

2

1

R1 06054725 RD RESISTOR 4.7 K-OHM 1/6W 1CN1 09100267 CONNECTOR 5483-06A 1CN2 09100270 CONNECTOR 5483-02A 1CN3 09100370 CONNECTOR 53014-0710 1

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

14-2. Parts List

Page 78: THERMAL PRINTER TUP400 Series

– 78 –

15. Presenter Sensor Board

15-1. Circuit Diagram

M

51004-0500

+5V

PR-sig

S-GND

1

4

5

2

3

C1223

TR1C1740

R33.3K

R112K

R2560

PS1PS6002

SENSOR BOARD

PRESENTER DC MOTOR

C1 05532234 CAPACITOR 0.022UF 25V 1R1 06051235 RD RESISTOR 12 K-OHM 1/6W 1R2 06055614 RD RESISTOR 560 OHM 1/6W 1R3 06053324 RD RESISTOR 3.3 K-OHM 1/6W 1TR1 07227853 TRANSISTOR 2SC1740SE 1PS1 08300082 PHOTO-INTERRUPTER PS6002A-KS 1

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

15-2. Parts List

Page 79: THERMAL PRINTER TUP400 Series
Page 80: THERMAL PRINTER TUP400 Series

HEAD OFFICESTAR MICRONICS CO., LTD. JAPAN

536 Nanatsushinya, Shimizu,Shizuoka, 424-0066, JAPAN

Tel: 0543-47-0113Telefax: 0543-48-5013

Please access the following URLhttp://www.star-micronics.co.jp/service/t_mans_e.htmfor the lastest revision of the manual.

Printed in Japan, 80873066

Distributed by

OVERSEAS SUBSIDIARY COMPANIESSTAR MICRONICS AMERICA, CO.

70-D Ethel Road West.Piscataway, NJ 08854-5950, U.S.A

Tel: 732-572-5550Telefax: 732-572-5693

STAR MICRONICS U.K.LTD.

Star House, Peregrine BusinessPark, Gomm Road, High WycombeBucks, HP137DL U.K.

Tel: 01494-471111Telefax: 01494-473333