Thermal Dynamics Plasma Consumables

Look For the Mark On Your

Plasma Consumable Parts

CONSUMABLES

GENUINE

Page �

Unit/Torch Comparisonfor

Thermal Dynamics Cutting Systems

Page �

Unit Torch

Drag-Gun PCH-10

Cougar 1�5 PCH-10

Drag-Gun �8 PCH-�5/�8

Econopak �5 PCH-�5

Econopak 50 PCH-�6

Econopak 100 PCH-76

Pak Master �5 PCH-�5

Pak Master 50 PCH/M-�5

Pak Master 75 PCH/M-75

Pak Master 100 PCH/M-5�, PCH-5�P

Pak Master �8XL PCH0-�5/�8

Pak Master 50XL PCH/M-�8

Pak Master 75XL PCH/M-75

Cut Master 80XL PCH/M-75

Pak Master 100XL PCH/M-100XL

Pak Master 150XL PCH/M-1�0

Dynapak 100 PCH-�0

Dynapak �XT PCH-�0

Dynapak 4Xi PCH/M-51

Dynapak 6Xi PCH/M-51

Pak � PCH-�0

Pak 5 PCH-50, PCM-4BT

Pak �XR, Pak-5XT PCH/M-51

Pak 5XR, Pak-6�5XR PCH/M-51, PCH/M-5�, PCH/M-75

Pak 5XT PCH/M-51

Pak 6XR, Pak-750XR PCH/M-51, PCH/M-5�

Pak 7XR PCH/M-5�

Pak 8XR, Pak-1000XR PCH/M-5�

Pak 10XR PCH/M-5�, PCH/M-100, PCM-4BT

Pak 1�50XR PCH/M-5�

Pak-10 PCH/M-4B, PCHM-4BT

Stak Pak PCH/M-�5, PCH/M-70, PCH/M-140, PCH/M145

Pak-15XC PCH/M-150

Pak-44, Pak 45 PCH/M-6B

TA-�50, TA-500 M-�00

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CH/M

-120

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Page 4 Page 5

Ele

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-10

9-60

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/AN

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6099

N/A

N/A

N/A

9-60

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6006

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gar

1�5

PC

H-1

09-

600�

N/A

N/A

9-44

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/AN

/AN

/AN

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6007

N/A

9-60

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8P

CH

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N/A

9-65

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PC

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59-

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N/A

N/A

9-44

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/AN

/AN

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6007

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9-60

06

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k 50

PC

H-�

69-

600�

N/A

N/A

9-65

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/AN

/AN

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6507

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9-65

06

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-76

8-75

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8-75

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Pak

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9-60

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4476

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N/A

N/A

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9-60

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Mas

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50P

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/M-�

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9-60

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N/A

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9-65

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Pak

Mas

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75P

CH

/M-7

58-

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8-75

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8-75

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N/A

9-65

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/AN

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N/A

9-65

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Pak

Mas

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50X

LP

CH

/M-�

89-

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9-60

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9-65

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9-65

019-

6500

N/A

N/A

9-65

0�9-

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N/A

9-65

06

Pak

Mas

ter

75X

LP

CH

/M-7

58-

7500

8-75

078-

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8-75

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N/A

N/A

8-75

068-

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8-75

088-

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80X

LP

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/M-7

58-

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8-75

078-

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8-75

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8-75

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Pak

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/M-1

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8-75

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8-75

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068-

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8-75

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Mas

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150X

LP

CH

/M-1

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/M-1

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PCH-10

Thermal Tech Tips

Page 4 Page 5

Item Catalog Number Description

1 9-600� Shield Cup

� 9-6099 Tip - Air

� 9-6007 Gas Distributor

4 9-6006 Electrode

5 9-0016 PCH-10 70˚ Torch Head

Drag-Gun, Cougar 125

PCH-25



� 9-4476 Tip - Air


4 9-6006 Electrode

5 9-5807 PCH-�5 70˚ Torch Head


Econopak 25, Pak Master 25

Page 6 Page 7

PCH-25/38

Thermal Tech Tips



� 9-6501 Tip - Air


4 9-6506 Electrode

5 9-5807 PCH-�5/�8 70˚ Torch Head

5 9-5808 PCH-�5/�8 90˚ Torch Head

Pak Master 38XL, Drag-Gun 38

Page 6 Page 7

Page 8 Page 9

PCH-26



� 9-6501 Tip - Air


4 9-6506 Electrode



Econopak 50

Page 8 Page 9

PCH/M-28

Thermal Tech Tips : Cutting w/ Standoff Cup


1 9-650� Shield Cup - Maximum Life (requires 9-600�)

� 9-6004 Shield Cup - Crown (requires 9-600�)

� 9-600� Shield Cup - Std

4 9-6501 Tip - Drag

4 9-6500 Tip - Standoff

5 9-6507 Gas Distributor

6 9-6506 Electrode



7 9-5809 PCH-�8 180˚ Torch Head

Pak Master 50XL

PCH/M-35





4 9-6501 Tip - Drag


4 9-650� Tip - Gouging


6 9-6506 Electrode



7 9-5809 PCM-�5 180˚ Torch Head

Pak Master 50, Stak Pak

Page 10 Page 11





4 9-6501 Tip - Drag


4 9-650� Tip - Gouging


6 9-6506 Electrode



7 9-805� PCM-40 180˚ Torch Head

PCH/M-40

Pakmaster 50XL

Page 10 Page 11

PCH/M-75

Thermal Tech Tips : Cutting Direction


1 8-7500 Shield Cup - Std

� 8-7507 Shield Cup - Crown

� 8-7496 Shield Cup - Maximum Life

4 9-7501 Canted Coil Spring

5 8-750� Tip - Drag (�5A)

5 8-7504 Tip - Standoff (55A)

5 8-7506 Tip - Gouging

6 8-7501 Gas Distributor - Cutting

6 8-7508 Gas Distributor - Gouging

7 8-750� Electrode



8 8-751� PCH-75 180˚ Torch Head

Pak Master 75, Pakmaster 75XL, 625 XR, Cutmaster 80XL

Page 1�

PCH/M-76






5 8-750� Tip - Drag (�5A)








8 8-751� PCH-76 180˚ Torch Head

Econopak 100

Page 1�






5 8-750� Tip - Drag (�5A)







8 8-7510 PCH-100XL 70˚ Torch Head

8 8-7511 PCH-100XL 90˚ Torch Head

8 8-751� PCH-100XL 180˚ Torch Head

Pak Master 100XL

Thermal Tech Tips : Plasma Gouging

Page 14 Page 15

PCH/M-100XL

PCH/M-100



1 9-4�45 Shield Cup - Mach


� 9-4�4� Tip - �5A Air

� 9-4�4� Tip - 70A Air

� 9-4�41 Tip - 105A Air

4 9-4�40 Electrode

5 8-1106 Liner

6 9-4��9 Gas Distributor

7 8-1108 Electrode Holder

8 8-111� PCH-100 70˚ Torch Head

8 8-111� PCM-100 180˚ Torch Head

Pak 10XR

Page 14 Page 15

PCH/M-120

Pakmaster 150XL


1 �0-1��5 Shield Cup - Standard

1 �0-1��6 Shield Cup - Crown

1 �0-1��7 Shield Cup - Gouging

� �0-1��0 Tip �5A

� �0-1��1 Tip 70A

� �0-1�� Tip 1�0A

� �0-141� Tip .110 - Gouging

� �0-141� Tip .1�5 - Gouging

� �0-1414 Tip .156 - Gouging

� �0-1415 Tip .171 - Gouging

� �0-1�15 Gas Distributor - Cutting

� �0-1409 Gas Distributor - Gouging

4 �0-1�10 Electrode Air - Cutting

4 �0-1�11 Electrode Multi-Gas - Cutting

4 �0-1404 Electrode Air/N� - Gouging

4 �0-1405 Electrode Ar - H� Gouging

N/S �0-140� Coolant Tube Extension - Gouging

5 9-78�0 PCH-1�0 70˚ Torch Head

5 9-78�1 PCH-1�0 90˚ Torch Head

5 9-6410 PCH-1�0 180˚ Torch Head

Page 16

Page 17

Maximizer 300


1 �0-100� End Cap 50A

1 �0-1004 End Cap 100 - ��5A

1 �0-1005 End Cap �00A

1 �0-1007 End Cap Underwater, 100-�00A

� �0-100� Shield Cup Body

� �0-10�0 Tip 50A

� �0-10�1 Tip 100A

� �0-10�� Tip 150A

� �0-10�� Tip ��5A

� �0-10�4 Tip �00A

4 �0-0008 Gas Distributor 50-��5A

4 �0-1009 Gas Distributor �00A

5 �0-1015 Electrode O�, 100A

5 �0-1016 Electrode O�, 150A

5 �0-1017 Electrode O�, ��5A

5 �0-1018 Electrode O�, �00A

5 �0-1018 Electrode Air, 50-��5A

5 �0-10�1 Electrode Air, O� �00A

5 �0-10�� Electrode N�, 50-�00A

5 �0-10�5 Electrode, Ar-H�, 100-�00A

6 9-6457 Maximizer �00 70˚ Torch Head



Merlin Pak 15XC, Merlin 3000, Merlin 6000

Maximizer 300

Merlin 6000 GST


1 �0-100� End Cap 50A

1 �0-1004 End Cap 100 - ��5A

1 �0-1005 End Cap �00A

1 �0-1007 End Cap Underwater, 100-�00A

� �0-100� Shield Cup Body

� �0-10�0 Tip 50A

� �0-10�1 Tip 100A

� �0-10�� Tip 150A

� �0-10�� Tip ��5A

� �0-10�4 Tip �00A

4 �0-0008 Gas Distributor 50-��5A

4 �0-1009 Gas Distributor �00A

5 �0-1010 Electrode O�, 100-��5A

5 �0-1018 Electrode Air, 50-��5A

5 �0-10�1 Electrode Air, O� �00A

5 �0-10�� Electrode N�, 50-�00A

5 �0-10�5 Electrode, Ar-H�, 100-�00A




Page 18

Page 19

PCH/M-70

Thermal Tech Tips : Plasma Gouging


1 9-60�4 Shield Cup - Standoff - Long

1 9-6018 Shield Cup - Gouging

� 9-6016 Shield Cup Standoff - Std.


4 9-6008 Tip - Cutting �5A Air/N�/O�

4 9-6009 Tip - Cutting 70A Air/N�/O�

4 9-601� Tip - Cutting 70A Ar/H�

4 9-6014 Tip - Gouging .089

4 9-6015 Tip - Gouging .104

4 9-6109 Tip - Gouging .1�5

5 9-60�� Gas Distributor

6 9-6019 Electrode - Cutting, Air/N�/O�

6 9-60�1 Electrode - Cutting, Ar/H�

6 9-6107 Electrode - Gouging, Air/N�/O�

6 9-6108 Electrode - Gouging, Ar/H�


7 9-5811 PCM-70 90˚ Torch Head

7 9-581� PCM-70 180˚ Torch Head

Stak Pak

PCH/M-140



� 9-6045 Shield Cup - Standoff - Std

� 9-6054 Shield Cup - Standoff - Long

4 9-6046 Shield Cup - Crown

5 9-60�5 Tip - Cutting �5A Air/N�

5 9-60�6 Tip - Cutting 70A Air/N�



5 9-60�4 Tip - Cutting 70A Ar/H�



5 9-60�7 Tip - Gouging .110

5 9-60�8 Tip - Gouging .1�5

5 9-60�9 Tip - Gouging .156

5 9-6040 Tip - Gouging .171

6 9-611� Gas Distributor - Gouging


7 9-6048 Electrode - Cutting, Air/N�/O�

8 9-6050 Electrode - Cutting Ar/H�

8 9-6110 Electrode - Gouging, Air/N�/O�

8 9-6111 Electrode - Gouging, Ar/H�

9 9-581� PCH-140 70˚ Torch Head

9 9-5814 PCM-140 90˚ Torch Head

9 9-5815 PCM-140 180˚ Torch Head

Stak Pak

Page �0

PCH-145

Thermal Tech Tips

Normal Cut Surface Cut Surface with Dross



� 9-6075 Shield Cup - Standoff - Std

� 9-608� Shield Cup - Standoff - Long

4 9-6055 Tip Cutting �5A Air/N�

4 9-6056 Tip Cutting 70A Air/N�



4 9-6064 Tip Cutting 70A Ar/H�



4 9-6067 Tip Gouging .110

4 9-6068 Tip Gouging .1�5



5 9-608� Gas Distributor - Gouging


7 9-6078 Electrode - Cutting, Air

7 9-61�9 Electrode - Cutting N�

7 9-6080 Electrode - Cutting Ar/H�

7 9-61�0 Electrode - Gouging, Air/N�/O�

7 9-61�1 Electrode - Gouging, Ar/H�

8 9-5816 PCH-145 70˚ Torch Head

8 9-5817 PCM-145 90˚ Torch Head

8 9-6410 PCM-145 180˚ Torch Head

Stak Pak

Page �1

PCH/M-150


1 9-5750 Shield Cup - Std - Ceramic Front

1 9-5790 Shield Cup - Std - Metal Front

� 9-5801 Shield Cup - Copper (Tip Exp.)

� 9-5758 Shield Cup - Ceramic (Tip Exp.)

N/S 9-5774 Shield Cup - Gouging

� 9-5748 Tip 50A Air

� 9-5747 Tip 100A Air

� 9-5746 Tip 150A Air

� 9-575� Tip 50A O�

� 9-575� Tip 100A O�

� 9-5751 Tip 150A O�

� 9-5765 Tip 50A N�

� 9-5766 Tip 100A N�

� 9-5767 Tip 150A N�

� 9-5775 Tip 150A Ar/H�

� 9-5756 Tip, Gouging 85A .078

� 9-5755 Tip, Gouging 150A .1�0

4 9-5749 Electrode - Air

4 9-5760 Electrode - O�

4 9-5754 Electrode - N�, Ar-H�

5 9-574� PCH-150 70˚ Torch Head

5 9-5744 PCH-150 90˚ Torch Head

5 9-5745 PCM-150 180˚ Torch Head

Pak 15XC

Page ��

Page ��

PCH-20

Thermal Tech Tips : Plasma Gouging Applications


1 8-��14 Shield Cup Standard

� 8-��8 Skinning Cup

� 8-��18 Tip

4 8-�� Gas Distributor

5 9-6006 Electrode

6 8-��0 PCH-�0 70° Torch Head

Dynapak 110, Pak 2XT

PCH-30

Thermal Tech Tips : Manual Piercing Technique


1 9-5500 Shield Cup Standard

� 9-5501 Tip

� 8-�� Gas Distributor


5 9-551� PCH-�0 70° Torch Head

5 9-5509 PCH-�0 180° Torch Head

Pak-3

Page �4

PCH-50


1 8-5505 Shield Cup Standard

� 8-5519 Tip


4 8-5508 Electrode

5 8-55�0 Liner (Includes O-Rings)

6 8-5510 Sleeve

N/S 8-5506 Collet

7 8-5501 PCH-50 70° Torch Head

Pak-5

Page �5

PCH/M-51

Thermal Tech Tips: Electrode/Tip Wear


1 9-5779 Shield Cup - Crown (fits over 8-�159)

� 8-55�6 Shield Cup - Crown Ceramic

� 9-56�0 Shield Cup Ceramic

4 8-�151 Shield Cup - Vespel - Long

4 8-�15� Shield Cup - Vespel - Std

5 8-�159 Shield Cup - Phenolic - Std

6 9-57�4 Tip, Gouging .078

6 9-5718 Tip 10-40A Air

6 9-56�1 Tip 10-60A Air

6 8-��1 Tip 65A Air

7 9-56�� Electrode

7 9-57�0 Electrode

8 9-56�5 PCH-51 70˚ Torch Head

8 9-4�44 PCM-51 90˚ Torch Head

8 9-56�4 PCM-51 180˚ Torch Head

4Xi, 6Xi, Pak-3XR, Pak-5XR, Pak-6XR,Pak-7XR, Pak-5XT, Pak-625XR, Pak-750XR

Page �6

PCH/M-52


1 9-5780 Shield Cup - Crown (fits over 9-5781)

� 9-5694 Shield Cup - Crown Ceramic

� 9-571� Shield Cup - Drag - Vespel

� 8-51�8 Shield Cup - Gouging Ceramic

4 9-5781 Shield Cup - Phenolic - Std

5 9-5617 Shield Cup - Std Ceramic

6 9-570� Tip �5A Air

6 9-5618 Tip 45-55A Air

6 9-5707 Tip 60-70A Air

6 9-578� Tip 80A Air

6 9-5708 Tip 105A Air

6 8-51�9 Tip Gouging

6 9-5709 Tip, Gouging 70A .078

6 9-5710 Tip, Gouging 105A .09�

6 9-571� Tip, Gouging 105A .11�

7 8-��1 Electrode - Air

7 9-5619 Electrode - Air (Plated)

7 9-5711 Electrode - Multi-Gas

8 9-564� PCH-5� 70˚ Torch Head

8 9-5854 PCM-5� 90˚ Torch Head

8 9-564� PCM-5� 180˚ Torch Head

Pak-5XR*, Pak-6XR*, Pak-7XR, Pak-8XR,Pak-10XR, Pak-625XR*, Pak-750XR*,

Pak-1000XR, Pak-1250XR *= Dual Gas

Page �7

PCH/M-53

Thermal Tech Tips : Manual Cutting


1 9-5780 Shield Cup - Crown (fits over 9-5781)

� 9-5694 Shield Cup - Crown Ceramic

� 9-571� Shield Cup - Drag - Vespel

4 9-5781 Shield Cup - Phenolic - Std

5 9-5617 Shield Cup - Std Ceramic

6 9-5897 Tip 70A Air

6 9-5709 Tip, Gouging 70 A .078

7 9-5898 Electrode - Air

8 9-6170 PCH-5� 70˚ Torch Head

8 9-6190 PCH-5� 90˚ Torch Head

8 9-6180 PCH-5� 180˚ Torch Head

Page �8

Packmaster 100

PCH/M-53P


1 9-6�55 Shield Cup - Std

� 9-5897 Tip 70A Air

� 9-5898 Electrode - Air

4 9-6�70 PCH-5�P 70˚ Torch Head

4 9-6�90 PCH-5�P 90˚ Torch Head

Packmaster 100

Page �9

PCH/M-4B(T)


1 8-4088 Shield Cup - Std - Cermaic

� 8-4�1� Shield Cup - Crown Ceramic

� 8-415� Tip Lo-Amp .059

� 8-4189 Tip Lo-Amp - Std .0�0 (4BT/5)

� 8-4�11 Tip - Std .046 (4BT/5)

4 9-�4�1 Gas Distributor


6 8-4154 Liner

7 8-418� Sleeve

8 8-4197 Collet (4BT-only)

8 8-4156 Collet-Std

9 8-4050 Spring

10 8-4158 Back Cap

11 8-4160 PCM-4B 70˚ Torch Head


11 8-4196 PCM-4BT 180˚ Torch Head

Pak-5 (Mech), Pak-10, Pak-10XR (Mech)

Thermal Tech Tips : Mechanized Cutting

PCH/M-6B


1 8-6515 End Cap

� 8-6514 End Piece

� 8-6581 Outer Insulator

4 8-6580 Tip 100A

4 8-6575 Tip �00A

4 8-658� Tip �00A

4 8-657� Tip 400A

5 8-6586 Electrode - Lo-Amp

5 8-6578 Electrode - Gen Purpose

6 8-6571 Liner


8 8-6615 Electrode Holder

NS 8-651� Gasket

9 8-658� PCM-4B 70˚ Torch Head


9 8-6577 PCM-4BT 180˚ Torch Head

Pak-44, Pak-45

M-200


1 8-6059 Collar

� 8-6056 End Cap

� 8-6077 End Cap - Underwater

� 8-6057 End Cap - Heavy Duty

� 8-056� O-Ring

4 8-6006 End Piece - Water Shield

4 8-0607 End Piece - Gas Shield

4 8-60�9 End Piece - Air/H� Secondary

4 8-0611 End Piece - Piercing

5 9-�451 Coolant Baffle

6 9-��10 Inner Tip Retainer

7 8-6041 Tip 150A

7 8-604� Tip �50A

7 8-604� Tip �50A

7 8-6044 Tip 500A

7 8-6045 Tip 750A

7 8-6046 Tip 1000A

7 8-6068 Tip 1000A Heavy Duty

7 8-6047 Tip 500A - Gouging

8 9-1641 Electrode - 500A

8 9-�841 Electrode - Rev Swirl

8 9-166� Electrode - 1000A

9 9-164� Electrode Seat

10 9-1640 Coolant Tube

11 8-6060 Outer Insulator

1� 8-6054 M-�00 Torch Head

CC-65, CC-66, TA-500, TAC-500

Page ��

Page ��

XT-300

Amps Plasma/Shield Gas Shield Cup Shield CapShield Gas Distributor

TipPlasma GasDistributor

Electrode Cartridge

�0A O� Plasma / O� Shield �1-1016 �1-10�4 �1-1�8� �1-1050 �1-1040 �1-1068 �1-10�050A O� Plasma / Air Shield �1-1016 �1-10�5 �1-1�7� �1-1051 �1-1041 �1-1069 �1-10�0

O� Plasma / Air Shield �1-1016 �1-10�6 �1-1�7� �1-105� �1-1041 �1-1070 �1-10�0O� Plasma / Air Shield �1-1016 �1-10�6 �1-1�7� �1-115� �1-1041 �1-1170 �1-10�0

85A Air Plasma / Air Shield �1-1016 �1-10�7 �1-1�7� �1-115� �1-1041 �1-1071 �1-10�0O� Plasma / Air Shield �1-1016 �1-10�7 �1-1�7� �1-105� �1-1041 �1-1071 �1-10�0O� Plasma / Air Shield �1-1016 �1-10�7 �1-1�7� �1-115� �1-1041 �1-1171 �1-10�0

Air Plasma / Air Shield �1-1016 �1-10�� 1-1�74 �1-1059 �1-1045 �1-1077 �1-10�0N� Plasma / H�O Shield �1-1016 �1-10�� 1-1�74 �1-1059 �1-1045 �1-1077 �1-10�0Air Plasma / Air Shield �1-1016 �1-10�4 �1-1�74 �1-1060 �1-1041 �1-1078 �1-10�0

N� Plasma / H�O Shield �1-1016 �1-10�4 �1-1�74 �1-1060 �1-1041 �1-1078 �1-10�0Air Plasma / Air Shield �1-1016 �1-10�5 �1-1�74 �1-1061 �1-1041 �1-1079 �1-10�0

N� Plasma / H�O Shield �1-1016 �1-1047 �1-1�74 �1-1064 �1-1041 �1-1084 �1-10�0H�5 Plasma / N� Shield �1-1016 �1-10�6 �1-1�74 �1-106� �1-1041 �1-1080 �1-10�0N� Plasma / H�O Shield �1-1016 �1-10�6 �1-1�74 �1-105� �1-1041 �1-1089 �1-10�0

�0A

50A

70A

100A

70AXTL

100AXTL

XTL = XTremeLife Consumables used with VTA

Mild Steel

Stainless Steel/Aluminum

'O' Ring

8-05408-0544

(Behind Ring)8-0545

9-9414Ohmic Sensor

Amps Plasma/Shield GasShield

RetainerShield Cup Shield Cap

Shield Gas Distributor


Electrode Cartridge

150A O� Plasma / O� Shield ____ �1-1016

�1-10�8(≤ 3/4" (20mm)

�1-1�75(≥ 3/4" (20mm

�1-1�7� �1-1054 �1-104� �1-107� �1-10�0

�00A O� Plasma / Air Shield �1-1014 �1-1017 21-1030 �1-1�85 �1-1055 �1-104� �1-109� �1-10��50A O� Plasma / Air Shield �1-1014 �1-1017 �1-10�0 21-1285 �1-1056 �1-104� �1-109� �1-10��

�00A O� Plasma / Air Shield �1-10�1 �1-1017 �1-10�9

�1-1�8�(≤ 5/8" (15mm)

�1-1�8�(≤ 5/8" (15mm)

�1-1057 �1-104� �1-1090 �1-10��

H�5 Plasma / N� Shield �1-1016 �1-10�7 �1-1�78 �1-106� �1-1041 �1-1081 �1-10�0N� Plasma / H�O Shield �1-1016 �1-1048 �1-1�78 �1-109� �1-1041 �1-1081 �1-10�0

H�5 Plasma / N� Shield �1-1015 �1-1017

�1-107�(SS/AL ≤ 1" (25mm)

�1-107�(SS > 1" (25mm)

�1-1094(AL > 1" (25mm)

�1-1�84 �1-1095 �1-104� �1-1096 �1-10��

N� Plasma / H�O Shield �1-1015 �1-1017 21-1049 �1-1�84 �1-1067 �1-104� �1-1089 �1-10��

H�5 Plasma / N� Shield �1-1015 �1-1017

�1-10�8(≤ 3/4" (20mm)

�1-1�75(≥ 3/4" (20mm

�1-1�84 �1-1065 �1-1041 �1-1091 �1-10��

N� Plasma / H�O Shield �1-1015 �1-1017 21-1046 �1-1�84 �1-1066 �1-104� �1-1089 �1-10��

Mild Steel


9-9414Ohmic Sensor

8-05408-0544 (Behind Ring)

8-0545

8-0558

150A

300A

150A

�00A

�00A





Electrode Cartridge

O� Plasma / Air Shield �5-1019 �5-1018 �5-10�9 �5-1�81 �5-1056 �5-1041 �5-1086 �5-10�0Air Plasma / Air Shield �5-1019 �5-1018 �5-10�8 �5-1�80 �5-1055 �5-1047 �5-1085 �5-10�0

�00A Air Plasma / Air Shield �5-10�1 �5-1017 �5-10�7 �5-1�8� �5-1050 �5-1044 �5-1088 �5-10��

Air Plasma / Air Shield �5-1019 �5-1018 �5-10�0 �5-1�8� �5-1055 �5-1041 �5-1085 �5-10�0

�5-10�1(≤ 1" (25mm)

�5-1�75(> 1" (25mm)

�00AMild Steel

Stainless Steel/Aluminum �5-1016�00A H�5 Plasma / N� Shield �5-1�7� �5-1058 �5-104� �51087 �5-10�0





Electrode Cartridge

O� Plasma / Air Shield �5-1019 �5-1018 �5-10�9 �5-1�81 �5-1056 �5-1046 �5-1086 �5-10�0Air Plasma / Air Shield �5-1019 �5-1018 �5-10�8 �5-1�80 �5-1055 �5-1041 �5-1085 �5-10�0

�00A O� Plasma / Air Shield �5-10�1 �5-1017 �5-10��

�5-1�74(≤ 5/8" (15mm)

35-1283(≥ 5/8" (15mm)

�5-1059 �5-1047 �5-1090 �5-10��

Air Plasma / Air Shield �5-1019 �5-1018 �5-10�9 �5-1�81 �5-1057 �5-1046 �5-1085 �5-10�0

H�5 Plasma / N� Shield _____ �5-1016

�5-10�1(≤ 1" (25mm)

�5-1�75(> 1" (25mm)

�5-1�7� �5-1058 �5-104� �5-1087 �5-10�0

N� Plasma / H�O Shield �5-1015 �5-1017 35-1038 �5-1�84 �5-106� �5-1048 �5-1089 �5-10��

H�5 Plasma / N� Shield �5-1015 �5-1017

�5-10�5(≤ 1" (25mm)

�5-10�6(≥ 1" (25mm)

�5-1�84 �5-1061 �5-104� �5-1091 �5-10��

�00A

Mild Steel


�00A

�00A

9-9414Ohmic Sensor

'O' Rings

8-05408-0544 (Behind Ring

8-0545

9-9414Ohmic Sensor

'O' Rings

8-05408-0544

(Behind Ring)8-0545

200A

8-0558

300A

XT-301

Amps Plasma/Shield Gas Shield Cup Shield CapShield Gas Distributor


Electrode Cartridge

Air Plasma / Air Shield �5-1016 �5-10�5 �5-1�7� �5-1051 �5-1041 �5-1069 �5-10�0O� Plasma / Air Shield �5-1016 �5-10�5 �5-1�7� �5-1051 �5-1041 �5-1069 �5-10�0Air Plasma / Air Shield �5-1016 �5-10�7 �5-1�7� �5-105� �5-1041 �5-1071 �5-10�0O� Plasma / Air Shield �5-1016 �5-10�7 �5-1�7� �5-105� �5-1041 �5-1071 �5-10�0

55A Air Plasma / Air Shield �5-1016 �5-10�4 �5-1�7� �5-1060 �5-1041 �5-1078 �5-10�0Air Plasma / Air Shield �5-1016 �5-10�7 �5-1�7� �5-1060 �5-1041 �5-1071 �5-10�0

N� Plasma / H�O Shield �5-1016 �5-10�4 �5-1�7� �5-1060 �5-1041 �5-1089 �5-10�0H�5 Plasma / N� Shield �5-1016 �5-10�4 �5-1�7� �5-1060 �5-1041 �5-1080 �5-10�0

55A

Mild Steel


100A

100A

Auto-Cut �00 O� and Auto-Cut �00 O�

Auto-Cut �00 and Auto-Cut �00

Auto-Cut 100

Page �4

Page �5

PCH/M-200


1 ��-1��5 Shield Cup, Standard

1 ��-1��6 Crown Shield Cup (Manual Cutting)

1 ��-15�7 Shield Cup Gouging

� ��-1�� Tip �00A

� ��-1��0 Tip 150A

� ��-1��1 Tip 70A

� ��-1�� Tip 55A

� ��-1��0 Tip �5A

� ��-151� Tip (0.110) Gouging

� ��-151� Tip (0.1�5) Gouging

� ��-1514 Tip (0.156) Gouging

� ��-1515 Tip (0.171) Gouging

� ��-1�15 Gas Distributor, Cutting

� ��-1509 Gas Distributor, Gouging

4 ��-1�10 Electrode, Air Cutting

4 ��-1�11 Electrode, Multi-Gas Cutting

4 ��-1504 Electrode, Air, Gouging

4 ��-1505 Electrode, ArH�, Gouging

N/S ��-150� Coolant Tube Extension, Gouging

5 9-78�6 PCH-�00 Torch Head, 70°

5 9-78�7 PCH-�00 Torch Head, 90°

5 9-78�8 PCH-�00 Torch Head, 180°

PAK-200

Page �6

PCH/M-42


1 9-600� Shield Cup - Std

� 9-6501 Tip - Drag

� 9-6500 Tip - Standoff

� 9-6504 Tip - �0A





5 9-8445 PCH-4� 180˚ Torch Head

1 � � 4 5

Drag-Gun Plus, RPT

PCH/M-62


1 9-8400 Shield Cup, 40A

1 8-7500 Shield Cup, Standard

1 8-75�5 Shield Cup Hi-Vis

� 9-8411 Tip, 40A Drag

� 9-841� Tip, 40A Standoff

� 8-7514 Tip, 50-60A

� 8-7504 Tip, 55A

� 9-77�6 Tip, 60A

� 9-8401 Gas Distributor, 40A

� 8-7501 Gas Distributor, 40A

4 9-840� Electrode, Gen Purpose

4 9-8407 Electrode, MaxLife

5 9-8410 PCH Torch Head, 70°


5 9-8408 PCM Torch Head, 180°

N/S 9-84�� Standoff Cutting Guide, 40-60A (Adjust)

Page �7

1 � � 4 5

RPT, Pakmaster-50XLP, Cutmaster 50

PCH/M-102


1 8-7500 Shield Cup, Standard

1 8-75�5 Shield Cup Hi-Vis

� 8-750� Tip, 40A Drag

� 8-7514 Tip, 50-60A

� 8-7504 Tip, 55A

� 9-77�6 Tip, 60A

� 9-77�8 Tip, 80A

� 8-7506 Tip, Gouging

� 8-7501 Gas Distributor, Cutting

� 8-7508 Gas Distributor, Gouging

4 9-840� Electrode, Gen Purpose

4 9-8407 Electrode, MaxLife



5 9-8408 PCM Torch Head, 180°


Page �8

1 � � 4 5

RPT, Pakmaster-75XLP, Pakmaster-100XLP

1

SL60 1Torch


1 9-8�19 SL60 Torch Head, 75°

� 9-8�15 Electrode, MaxLife

� 9-8�1� Start Cartridge

4 9-8�05 Tip, �0A Drag

4 9-8�06 Tip, �0A Drag

4 9-8�07 Tip, 40A Drag

4 9-8�08 Tip, 40A Standoff

4 9-8�09 Tip, 50/55A Standoff


4 9-8�5� Tip, 60A Drag

4 8-8��5 Tip, A Gouging

4 9-8��6 Tip, B Gouging

4 9-8��7 Tip, C Gouging

4 9-8��8 Tip, D Gouging

5 9-8�18 Shield Cup, Standard

6 9-8��7 Shield Cup, MaxLife

7 9-8��5 50/60A Drag Shield

8 9-8�4� Deflector

9 9-8�41 Shield, Gouging

N/S 9-8�51 Standoff Cutting Guide, 40-60A (Preset)


Page �9

� � 4 5 6 7 8 9

RPT 1Torch, Cutmaster 38/39/51/52/82

SL100 1Torch


1 9-8�19 SL100 Torch Head, 75°

� 9-8�15 Electrode, MaxLife

� 9-8�1� Start Cartridge

4 9-8�05 Tip, �0A Drag

4 9-8�06 Tip, �0A Drag

4 9-8�07 Tip, 40A Drag


4 9-8�09 Tip, 50/55A Standoff


4 9-8�5� Tip, 60A Drag

4 9-8��1 Tip, 70A Standoff


4 9-8�1� Tip, 90/100A Standoff

4 9-8�5� Tip, 1�0A Standoff

4 9-8��5 Tip, A Gouging

4 9-8��6 Tip, B Gouging

4 9-8��7 Tip, C Gouging

4 9-8��8 Tip, D Gouging

4 9-8�54 Tip, E Gouging

5 9-8�18 Shield Cup, Standard

6 9-8��7 Shield Cup, MaxLife

7 9-8��5 50/60A Drag Shield

7 9-8��6 70/100A Drag Shield

7 9-8�58 1�0A Drag Shield

8 9-8�4� Deflector

9 9-8�41 Shield, Gouging

N/S 9-8�51 Standoff Cutting Guide, 40-60A (Preset)

N/S 9-8�81 Standoff Cutting Guide, 80-1�0A (Preset)


Page 40

1 � � 4 5 6 7 8 9

RPT 1Torch, Cutmaster 81/100/102/151/152

PCH/M-60






5 8-750� Tip - Drag (�5A)

5 9-77�6 Tip - Standoff 60A







8 9-807� PCH-60 180˚ Torch Head

Pakmaster 75XL

Page 41

PCH/M-80






5 8-750� Tip - Drag (�5A)

5 9-77�8 Tip - Standoff 80A







8 9-807� PCH-80 180˚ Torch Head

Pakmaster 100XL

Page 4�

Form No. 0-�706 (6/��/09) © 2009 Thermadyne Industries, Inc. www.thermadyne.com Printed in U.S.A.

U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 • Canada Customer Care: 905-827-4515 / FAX 800-588-1714International Customer Care: 940-381-1212 / FAX 940-483-8178 • www.thermal-dynamics.com

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Thermal Dynamics Plasma Consumables