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ThedaCare Improvement System John Toussaint, MD Six Sigma in Healthcare

ThedaCare Improvement System

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Page 1: ThedaCare Improvement System

ThedaCare Improvement System

John Toussaint, MD

Six Sigma in Healthcare

Page 2: ThedaCare Improvement System

is a comprehensive, community-owned health care system focused on caring, customer satisfaction, and value. Our mission is to improve the health of our communities.

Appleton Medical Center

a 160-bed acute care medical center

Theda Clark Medical Center

a 260-bed acute care medical center

ThedaCare Physiciansemploying over 100

physicians

New London Family Medical Center

a 40-bed acute care medical center

Gold Cross Ambulance Service

jointly owned with Affinity Health

Systems

ThedaCare Physicians Shawano Family

Medicinea multi-site physician practice jointly owned with Shawano Medical

Center

Fox Valley Nephrology Partners and Dialysis

Care

nephrology services provided jointly with

Affinity Medical Group

Fox Cities Community Clinic

a free clinic jointly owned with St.

Elizabeth Hospital

ThedaCare Behavioral Health

a comprehensive provider of inpatient and outpatient mental health/substance

abuse services

ThedaCare At Home

Home health, hospice, DME, respiratory

therapy, infusion, and pharmacy services

The Heritage/

Peabody Manor

a continuing care campus for older adults

Page 3: ThedaCare Improvement System

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Some examples of our experience so far….

Saved $154,000 in the Cath Lab supply procurement processes.

In 2004, we reduced A/R from 56 to 44 days equating to about $12M in cash flow.

Redeployed staff in several areas amounting to the equivalent of approximately 33+ FTEs.

*data as of 1/21/05

Page 4: ThedaCare Improvement System

4

Some examples of our experience so far…

Improved TCP phone triage times by 35%, reducing hold time from 89 to 58 seconds.

Reduced TCP phone triage abandonment rates by 48% from 11.6% to 6.0%.

Radically reduced the Hospital admission clinical documentation cycle time (50%).

AMC Med/Surg decreased medication distribution time from 15 min/med pass to 8 min/med pass impacting 4.1 FTEs of staff time.

*data as of 1/21/05

Page 5: ThedaCare Improvement System

All Divisions

DEC 2004 YTD# of Value Streams 3 16# of Events-First Pass 10 68# of Events-Second Pass 1 2# of Events-Third Pass 0 0# of Projects 9 48

QUALITYSignificant Quality Improvements 2 21Significant Service Improvements 12 60

EMPLOYEE ENGAGEMENTTotal Empl Engagement 85 859New Empl Engagement 58 606

FINANCIALFTE Reduction 2.9 33.55Labor/Benefit Savings 219,177$ 1,485,857$ AR (3.5% of cash flow) 5,000$ 365,350$ Capital Avoidance -$ -$ Revenue 1,000$ 1,000$ Supplies 8,215$ 356,965$

Other Savings + 45,000$ 1,130,140$ Total Savings 278,392$ 3,339,312$

ThedaCare Monthly Tracking Summary

Page 6: ThedaCare Improvement System

Number of Wisconsin Collaborative Measures Meeting the 95th Percentile Performance

Page 7: ThedaCare Improvement System

5 Principles of Lean Thinking

VALUE - what customers are willing to pay for

VALUE STREAM - the steps that deliver value

FLOW - organizing the Value Stream to be continuous

PULL – triggering flow from customer needs

PERFECTION - continuous improvement forever (culture)

(from Lean Thinking, Womack and Jones, 1996)

Page 8: ThedaCare Improvement System

Why Do We Need The ThedaCare Improvement System?

•To eliminate waste

•To make processes flow more smoothly

•To eliminate non-value added work 8 Wastes

Unused Talent

Waiting Time

Inventory

Transportation

Defects

Motion

Over Production

Processing Waste

Page 9: ThedaCare Improvement System

The 7-Week Cycle of an R.I. Event 3 weeks before – Value Stream review, Event

Selection, Select Team Leader/Co-Leader and team members estimated financial, quality and staff impact

1-2 weeks before – RI Checklist, preparation .. Cell Communication, aim statement, measures

day 1 - current conditions day 2 – create the future day 3 - run the new process day 4 - standard work day 5 - presentation

1st week after - Capture the savings 2nd week after – Update Standard

Work 3rd week after – CFO validation

•Step 1 “Identify” waste

•Step 2 “Eliminate” waste

Page 10: ThedaCare Improvement System

Value Stream Map Visual map of all steps in a process including

material, information and services regarding a product or family of products.

Page 11: ThedaCare Improvement System

Adult BeforeAdult BeforePt. calls to schedule appt.

Scheduler schedules appt.

Front desk confirms appt.Pre Visit

MA sets up room

MA walks pt. to exam room

MA walks to waiting room w/pink slip

MA calls patient

MA picks up Pink Slip

Pink sheet prints. “Arrived” in computer schedule

Send patient to assigned waiting room

MA obtains pt weight

MA obtains pt height

MA logs onto computer

MA collects additional relevant vitals

Visit

MA records vitals, enters allergies, HM, meds, smoking status, pharmacy & Med/Surg Hx

MA secures screen, leaves room, flips flag, pink slip by door

Pt. disrobes

Provider flips flags, grabs pink slip & enters room

Provider greets pt, logs onto computer

Provider reviews info

Provider discusses med use & allergies

Medical info. changed, Problem List updated

Provider pulls MA into room

Provider performs exam

Labs and injections ordered

Discuss HM issues to schedule & anticipatory guidance

Refills meds/ gives samples.

Provider queues AVS, provider leaves room, AVS prints & is given to pt.

Pt. dresses

Does pt. need a triage nurse? No

YesPt. talks to triage nurse

Does pt. need a scheduler? No

YesPt. talks to scheduler, appts. scheduled

Does pt. need lab/x-ray?

No

Yes

Pt. checks out at Front Desk

Pt. exits clinic See next slide

Page 12: ThedaCare Improvement System

Adult Before (continued)Adult Before (continued)X-ray is performed

X-ray film is processed and checked

Pt. taken to x-ray room, disrobes if needed

X-ray pre-work is done

Reception takes AVS, calls x-ray, pt. directed to waiting room

Pt. checks in at Lower Level, AVS given to receptionist

Patient dresses

Is Lab needed?

No

Yes

X-ray staff delivers film & AVS to lab

Lab staff picks up film, AVS, orders & labels

Patient walked to drawing room

Lab staff: IDs pt, checks orders, organizes equip, draws blood

Labs processed and resulted

Patient visit is finished

Post Visit

Lab/X-ray results to provider

Provider reviews message in in-basket

Result note sent to triage pool with instructions

Nurse gets result notes, tries to contact patient

Reviews results & instructions with patient

Nurse gets hold of patient

No

Yes

Leave message for pt. to return call. Re-call pt.

Contact ended, no changes made

Coordinate additional pt. care

Are results abnormal?

Yes

No

Page 13: ThedaCare Improvement System

Adult AfterAdult AfterPt called to confirm appts. and info gathered: HM, open orders, pharmacy, meds, allergies and Chief complaint taken

Pre VisitLab drawn 2-3 days before Dr. visit

Lab results labeled “pre-visit labs;” sent to Dr.

Patient calls to schedule visit

Scheduler schedules appt. & puts in best time to call pt.

MA walks pt. to exam room

MA walks to waiting room w/pink slip

MA calls patient

One of 3 MAs takes Pink Slip

Pink sheet prints. “Arrived” in computer schedule

Send patient to assigned waiting room

MA sets up room

Provider & MA huddle

MA logs onto computer

MA takes appropriate vitals & records, if pre-call not done, completes that info also

MA secures screen, leaves room, flips flag, pink slip by door

Pt. disrobes

Provider flips flags, grabs pink slip & enters room

Provider greets pt, logs onto computer

Provider does Pertinent Review of Systems

Provider performs exam

Provider pulls asst. as necessary

Provider accepts pended orders

Provider reviews results with pt., discusses need for any further testing/appts.

Provider queues AVS, provider leaves room, AVS prints & is given to pt.

Pt. dresses

Does pt. need a scheduler? No

YesPt. talks to scheduler, appts. scheduled

Pt. checks out at Front Desk

Pt. exits clinic

Visit

Page 14: ThedaCare Improvement System

Adult Bar ChartAdult Bar Chart

ADULT BEFORE/AFTER

0

10

20

30

40

50

60

70

RESOURCE

MIN

UT

ES Documentation

InbasketVisitPre-Visit

TAKT TIME

Page 15: ThedaCare Improvement System

Day 3 Run the new process

• Make changes in process steps

• Equipment

• Room design

• Measure performance

• Perfect immediately

• Communicate to other staff not involved

Page 16: ThedaCare Improvement System

Day 4 Standard Work

Standard work…creating a process for what’s needed, when needed, in quantity needed, consistently every time by everyone.

Why use it? Work must be standardized before it can be measured and improved

Standard work systems …• Achieve least amount of variation in the work

process.• Have written and posted standard work process

charts.• Create the flow of human work within an operation.• Can be measured and defects identified and improved

Page 17: ThedaCare Improvement System

Spaghetti ChartWell Child

Page 18: ThedaCare Improvement System

Communication Circle-Pre Phone Event

Specialist /

Central Scheduling

PSR

Patient

Switchboard

Advice – Blue

Results=Green Refill=Red Appt=Orange

ReferralsReferrals = = YellowYellow

Triage Pool

PCP

Triage

Page 19: ThedaCare Improvement System

Communication Circle-Post Phone Event

Specialist / Central Scheduling

PSR

Patient

Switchboard

Triage Phone Queue

PCP

Triage

Advice – Blue

Results=Green Refill=Red

Appt=Orange

ReferralsReferrals = = YellowYellow

Page 20: ThedaCare Improvement System

Day 5Present results

1. Present results.2. Support the work area and implement

the changes.3. Continue to work the “To Do” list.4. Celebrate the success of your team.5. Communicate, Communicate,

Communicate!