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The Titan Support System from The world’s leading falsework system Fast and versatile Lightweight, yet exceptionally strong

The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

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Page 1: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

The Titan Support System from

• The world’s leading falsework system

• Fast and versatile

• Lightweight, yet exceptionally strong

Page 2: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

The Titan support system is recognised as theleading product in its field by many professionalsin the construction and civil engineeringindustries.

Comprising two main components; legs andframes, together with a comprehensive range ofaccessories, the Titan support system offers oneof the quickest, most effective and versatilemeans of providing rapid support and accesssolutions in an enormous variety of situations.

The system can be used in both ‘flying table’ anderect and dismantle applications and is ideal formulti-storey structures, water reservoirs and soffitsituations where mobility and ease of handlingare required.

With the majority of components beingmanufactured from high grade aluminium topatented designs, the Titan support systempossesses an exceptionally high strength toweight ratio which facilitates rapid erection, whilstits excellent corrosion resistance and robust buildquality assure long term durability.

The Titan support system is designed to reducelabour costs, increase site efficiency, improvesafety and meet the demands of today’sconstruction and civil engineering techniques.

The Titan Support System from

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Page 3: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

• Lightweight components can be easily handledby one man

• Titan can be loaded up to 100kN per leg

• 2.4m of jack adjustment with jacks top andbottom

• Two components for fast, efficient erection anddismantling

• No loose fittings

• Rigid connection between Titan legs andframes self-aligns the system

• Continuous vertical slots on the Titan legs allowledger frames to be positioned at convenientworking heights

• One system suitable for erect and dismantlefalsework and large, rigid flying tables forversatility and economy

• Modular components easily adapt to height andwidth variations

• Accessories include rocking headplates, guardpost brackets, access platforms, cantileverframes and a full range of safety components.

The Titan Support System from

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Page 4: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan Legs

Titan legs are available in four sizes, each withcontinuous vertical slots to allow ledger frames tobe fitted quickly and securely at the optimumheight. Titan screw jacks can be fitted at the topand bottom of each leg, offering verticaladjustment of up to 2.4m.

1610

- 25

40 la

rge

jack

1340

- 17

40 s

mal

l jac

k

*125

0

1700

- 29

00

*161

0

2900

- 41

00

*281

0

4300

- 55

00

*421

0

*Note: Length includes headplate and iflon disc

Headplate

Profile

Baseplate

Retainer clips

13.2

17

13.5

110

235

127

110

150

170

80

51150

Size 1

Size 2

Size 4

Size 6

76

4

WeightSize 1 16kgSize 2 18kgSize 4 23kgSize 6 29kg

Page 5: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan Ledger Frames

A range of seven Titan ledger frames is available.All frames are shown colour coded in Ischebeckdesign drawings.

Note: Frame dimensions shown are in millimetresand centre-to-centre of Titan legs.

900 (7.5kg) 1200 (7.8kg) 1600 (9.5kg)

1800 (10.2kg)

3000 (15.9kg)

2400 (13.5kg)

330

9084

0

780

330

90

Spring loaded, captured bolt foreasy assembly with no loose parts

Screw jack

Ledger frame

Titan leg

5

600 (5.6kg)

Page 6: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan Accessories

The modular Titan system has been designed tocombine maximum flexibility in use with aminimum number of components

The range of Titan accessories enhances theversatility of the Titan support system withoutadding significantly to the number of componentsor equipment required.

Titan extension pieceExtension pieces are available tomake up non-standard heights.

Titan Cantilever bracketProvides external access andsupport.

Titan connecting bracketProvides rapid connectionbetween headplates.

Titan rocking head plateFor sloping soffits, ramps and other inclined surfaces.

Titan leg adaptor plateFor connecting to jack base plate.

Titan spannerSimplifies jack adjustment.

Titan hinge unitFor hinging of legs to clear narrow vertical openings.

Titan TrolleyFor moving Titan system whenassembled as a tableform.

250

500

1000

1000

1213

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Page 7: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan 225 beamArea 32.63 cm2

lxx Moment of inertia 2241 cm4

Zxx Section modulus 199.2 cm3

E Modulus of elasticity 68900N/mm2

E.I. Bending stiffness 1544 kNm2

W Weight 8.87 kg/mM Resistance moment 28.5 kNmS Allowable shear force 71.3 kN

length (m)1.21.82.43.03.64.24.85.46.06.47.2

length (m)8.09.010.011.0

Titan 150 beamArea 18.6 cm2

lxx Moment of inertia 596.9 cm4

Zxx Section modulus 77.31 cm3

E Modulus of elasticity 68900N/mm2

E.I. Bending stiffness 411 kNm2

W Weight 5.63 kg/mM Resistance moment 11.9 kNmS Allowable shear force 30 kN

length (m)1.21.82.42.73.03.64.24.85.46.06.47.2

Titan beams

Beam to beam fixing Titan Clamp Headplate to beam fixing

80

40

34

150

100

65

25.5

225

Manufactured from extruded aluminium section,Titan beams offer a lightweight, easy to handlesolution for decking/soffit applications.All secondary beams are shown colour coded inIschebeck design drawings.

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Page 8: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan Loading Graphs

20

30

40

50

60

70

80

90

100

2 3 4 5 6 7 8 9 10 11

Floor to soffit height (m)

Safe

ver

tical

load

(kN)

Single leg

1 level of ledger frames in height

2 levels of ledger frames in height

3 levels of ledger frames in height

The allowable leg load isdetermined by the floor to soffitheight, the number of ledgerframes in height or jackextension

Notes:

Ledger frames to be fixed in theoptimum position.

On higher propping heights anadditional level of frames maybe required for ease of erectionand stability.

Maximum distance between ledgerframes not to exceed 2.0 m.

Minimum height to base ratio =3:1

It is assumed that formwork isrestrained from horizontalmovement at the formworklevel.

Titan leg graph

120011001000900800700600500400

40

50

60

70

80

90

100

Adjustable jack extension (mm)

Safe

ver

tical

load

(kN)

8

Titan jack graph

Page 9: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan Safety Components

Designed to integrate with theTitan support system, Titan safetycomponents provide the idealmeans of assuring safety of siteoperatives and complying withhealth and safety at workrequirements.

‘C’ hookFor removal of small edge tables.

Intermediate transomFor supporting scaffold boards.

48 x 76 jack swivel couplerFor connecting scaffold tube toadjustable jack.

Handrail framesFor protection around perimeter ofwork area.

Half couplerFor connecting scaffold tube to legouter.

Guardpost bracketFor fixing of guardposts andhandrails at soffit level.

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Page 10: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan Erection Sequence

1. Connect ledger frame horizontallybetween 2 legs. Predeterminedledger frame position measuredfrom headplate.

2. Connect ledger frame verticallyto leg.

3. Repeat 2 to form three sides tobay.

4. Repeat 1 to form 4th side ofbay and then lift both sides ofbay into position

6. Now add additional frames andlegs to form Titan supportstructure.

7. Place intermediate transoms andscaffold boards in position forfixing of Titan aluminium beams.

9. Position secondary beams andfix with a Titan clamp at eachintersection with a primary beam.Structure is now ready for fixingof plywood.

5. Connect both sides to form a 4leg tower.

8. Fix primary beam to headplateby means of 2 no. Titanclamps.

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* We recommend the use of Titan ‘T’ bolts with table assemblies

A Method Statement is available on request

Page 11: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

Titan Applications

Titan’s versatility and light self weight make itthe preferred choice for thousands of projectsthroughout the world’s construction industry.

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Page 12: The Titan Support System from - Complete Hire · • Lightweight components can be easily handled by one man • Titan can be loaded up to 100kN per leg • 2.4m of jack adjustment

HEAD OFFICEJohn Dean HouseWellington RoadBurton upon TrentStaffordshire DE14 2TGTel: 01283 515677 Fax: 01283 516126E-mail: [email protected]

NORTHERN REGIONAL OFFICE& DESIGN OFFICEHollinwood Business CentreAlbert Mills Albert StreetHollinwood Oldham OL8 3QPTel: 0161 682 4732Fax: 0161 684 3603E-mail: [email protected]

Since our policy is one of continuous improvement we reserve the right tochange without prior notice the specifications and methods of constructionmentioned in this document. No responsibility whatsoever can be accepted forany errors or omissions in, or misinterpretation of the contents. Products mustbe used in conformity with safe practices and applicable codes andregulations. Photos and details shown are for general guidance only and mayvary according to circumstances. For specific information refer to IschebeckTitan Limited. Copyright reserved.

The Ischebeck Group

Founded in Germany over 120 years ago, Ischebeck is oneof the world’s principal manufacturers of formwork andfalsework systems. Renowned internationally for its Titansupport system, the group has a long standing tradition ofinnovation and engineering excellence. Product quality is ahallmark of the group and the company’s manufacturingfacilities are amongst the most advanced of their type.

Ischebeck Titan Limited

Ischebeck Titan is a leading supplier of formwork, falseworkand related products to the construction industry. Thecompany operates from headquarters centrally located inthe heart of the U.K. along with regional offices in Scotlandand the North of England.

Product Availability

Substantial stocks of equipment are available ex-stock fromthe company’s strategically located 4-acre distribution sitewith most items available nationwide on a 48 hour delivery.Products are available for both hire and outright purchase.

Technical Support

Backed by the resources of one of the most respectednames in the industry, Ischebeck Titan offers acomprehensive range of support services. The company’sTechnical Services Division can provide a full drawing andstructural analysis service using the latest computerisedequipment.