The Tessy Solution – Overview of Capabilities –Molding, Post Molding, Assembly, Quality, and Engineering

YOUR GLOBAL PARTNER FOR EXCELLENCE2019 Company wide sales of $400,000,000+

Tessy Plastics – Lynchburg, VA

Tessy Plastics Virginia established in 1996

Managed growth averaging 9% annually over the last 5 years

220+ employees

44 Injection Molding machines -40 to 720 ton;3 Injection Blow Molding Machines –80 Ton

122,500 square feet of production, tool room & warehousing space

TESSY VIRGINIA

Cell Manufacturing for injection molding and Post molding Operations

Each Cell is Industry specific

Predominate industries servicedInclude:

MedicalAerospaceConsumer ProductsAutomotiveMilitary/Industrial

0.00%

5.00%

10.00%

15.00%

20.00%

25.00%

30.00%

35.00%

Medical Aerospace Consumer Products Automotive/Military &Industrial

16.98%

24.57%23.71%

34.74%Sales mix by Indusrty

TESSY Plastics – Elbridge, NY

Tessy Plastics Corp. was founded in 1974

1000+ employees

300 injection molding machines ranging from 10 tons to 850 tons

21 Silos containing PP, PE, Acrylic

5 plants, 1.25 million square feet

Tessy Plastics – Shanghai

Tessy Plastics China founded 1999

350+ employees

40 injection molding machines ranging from40 tons to 400 tons

90,000 square feet

QUALITY CREDENTIALS

• ISO 9001:2015 with Design

• AS9100:2016

• FDA Compliant

• GMP Compliant

• UL Approved

• ISO 13485 certification in process

QUALITY TOOLS & SUPPORT

TOOLS

OGP – Optical Measuring SystemParticle Counter to .5 to 5.0MicronsComputrac Max 2000 MoistureanalyzerMitutoyo optical comparatorMitutoyo dial indicatorX-Rite spectro photometerData Color 400SpectrophotometerBrown & Sharp CMMTesa Hite Measuring System

SUPPORT

QA Team staffing

Administrator - Quality

QA Staffing round the clock

QA Training ongoing

Capable of providing equipment

and training supporting your

program requirements

Familiarity with IMDS

MANUFACTURING TECHNOLOGIES - MOLDING

Injection Molding

40 to 720 tons

Injection Blow Molding

Two Shot Molding

Insert Molding

Overmolding

MANUFACTURING TECHNOLOGIES - MOLDING

SCIENTIFIC MOLDING SYSTEMS

SCIENTIFIC MOLDING SYSTEMS

Electronic Podiums

All 46 molding machines have electronic Podiums

Paperless production environment

All machines are connected for Real Time Monitoring

IQMS ERP is used across all departments

Real Time Process Monitoring

Software allows us to monitor Process Parameters from anywhere

All Cell Managers/Process Engineers have access via tablet or cell phone

We determine what values to monitor (part specific)

Full Tool Building Capabilities

CNC Wire EDM

2 CNC Sinker EDM’s

High Speed milling

CNC Milling

Micro Welding

12 tools built in 2019

Two-16 cavity tools

Two-12 cavity tools

3D Printing Technology

MANUFACTURING TECHNOLOGIES – POST-MOLDING

Ultrasonic Welding

Vibration Welding

Laser Engraving

Pad Printing

Manual Assembly

Semi-Auto Assembly

Automated Assembly

Cleanroom Assembly

Contact Forming

Gluing/Bonding

Machining/Drilling

Contact Insertion

Leak Testing

Burst Testing

Dielectric Testing

Electrical Testing

MATERIALS WE PROCESS

Polypropylene

Polyethylene

Polystyrene

ABS

Polycarbonate

PC/ABSNylon

Acetal

LCP

PET

PBT

PEI

PES

Glass FilledCarbon Filled

Mineral Filled

PPS

UltemFRPC PEEK

AUTOMATED ASSEMBLY

Molding and Warehouse

Planning Capabilities –ERP software system with capacity reviewed weekly

Inventory & Molding –Phase III addition – complete Phase IV addition complete added 10 additional molding machinesPhase V – Construction of additional 34,500 sq. ft completion 4/19

Customer Response Specialist –Dedicated service technician assigned to individual customers. We trainto our customers systems to facilitate understanding and clarity ofcommunication.

CORPORATE PRACTICES FOR A GREENER FUTURE

ENERGY CONSERVING EFFORTS

✓ Motion-detecting light switches and high-efficiency light bulbs and fixtures have been installed

✓ Employees are required to turn of all office equipment completely before they leave each day

REDUCING WASTE AND EVIRONMENTAL IMPACT

✓ Sensor controlled valves that control water flow have been installed in restrooms

✓ Tessy truck drivers are encouraged to better their MPG rates

✓ Using automatic paper towel dispensers for portion control

✓ Expanding our use of electronic transactions with customers and vendors to reduce paper waste

RECYCLING EFFORTS

✓ Used tires are being sent back to the manufacturer for recycling and safe disposal

✓ Our staff recycles shrink-wrap and cardboard whenever possible

CREATIVE REUSE

✓ Used shipping pallets are being reconditioned and reused in the Tessy warehouses

INITIATIVES ON THE HORIZON

✓ Install skylights for natural lighting✓ Replace all computer monitors

with more efficient andeco-friendly LCD’s

✓ Implement a paperlessdelivery system

2019 Addition

35,000 square foot expansion

including production and

warehousing space.

RFID Material Line Connectors

Wittman

Battenfeld

conveyance

system

www.tessyva.com