The System House House - A-Drive · System House for Drive Technology Motors w Drives w Controls The System House House … with an eye on details !

System House for Drive TechnologyMotors w Drives w Controls

The System HouseHouse

… with an eye on details !

A-Drive Technology GmbH w Ziegelhüttenweg 4 w 65232 Taunusstein w GermanyTel.: +49 (0) 6128 9755-0 w Fax: +49 (0) 6128 9755-55 w [email protected] w www.a-drive.de

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Contents Page

Company Profile 3

Linear Actuators

Linear Actuator Units

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5

Linear Motors

Linear Stages

Planar Actuators

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7

8

Rotary Direct Drives 9

Actuators, Spindle Systems

Stepper Motors, Spindle Systems

Closed-Loop Stepper Motor Systems

10-11

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13

Controls 14-16

Slip Rings 17

AC Servo Motors

Decentralized Drives

AC Servo Motor Systems

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mailto:[email protected]

http://www.a-drive.de


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System House for power transmission -Strength through many years of experience

A-Drive has been a professional contact for electricaldrives in synchronous technology for over 20 years now.We see it as our task to complete intelligent drive solutions,achieve the highest product quality, functionality and reliability. We use only selected products fromleading manufacturers. An experienced team will assist in all phases of the solution process and offerthem after commissioning the service you need. We focus exclusively on our core competencies andtasks that can not be solved with drives off the shelf. We see it as a challenge to set standards bothtechnically and commercially. The technologies used are stepper motors or servo drives. We supportyou in their integration into the overall system and support you. We also deliver complete solutions.

Our independence is your strength

Our independence and autonomy allows us to be extremely flexible and respond to requests to therespective market needs. As a system house we share exactly the products that enhance theircompetitiveness. We deliver exactly what you need: Custom Products, mechatronic modules andcomplete drive systems. Satisfaction and loyalty of our clients have confirmed in our actions.

The Way to your success : Application - Design - Integration

We provide comprehensive support in the develop-ment of the optimal drive solution for you.

We put ourselves in the application and jointlydevelop the right concept for you. We use selectedproducts and pre-conceived solutions. So thatindividual solutions are possible and can beconfigured without a price and delivery timedisadvantages..

Our experienced technicians support you atintegrating the overall system. We also supporthardware and software to complete system solutionfor you.

Have we piqued your interest ?

Give us a try.An e-mail, a phone call, a fax from you and you will experience your first positive effect:A-Drive reacts fast.




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Overview Linear Actuators

Linear Actuator GSM SeriesCost-effective standard products for the OEM market

• Patented planetary roller screw with guided piston rod• 3 standard sizes (GSM 20, GSM 30, GSM 40)• 5 standard stroke lengths from 76 mm to 455 mm• 4 screw pitches from 2.54 to 19.05 mm / rev• nominal forces from 409 N to 17,642 N• speed of 1 mm / s to 953 mm / s• Well System resolver 2-pole, Absolute encoder& Stegmann and Heidenhain optical encoder• Anodized aluminum housing / IP 54 or IP 65• Multiple mounting options

Linear Actuator GSX SeriesUniversal series with all kinds of options

• Protected patented roller screw with guided piston rod• 5 sizes with capacities from 500 N - 55,000 N• Peak forces to 110,000 N, travels up to 457 mm• Different screw pitches for linear speeds up to 1.000 mm /sec• Rated power 1.7 to 36 kN• Different sensor systems to choose from• Also available in explosion-proof design• Multiple mounting options

Linear Actuator U-Type FT SeriesThe Power series. Standardized linear actuator with planetary winds and thepossibility to fit any servo motor. Parallel to the spindle motor for universal use.

• Travels up to 1,200 mm• Linear speeds up to 1.000 mm / sec• Nominal forces from 1 to 100 kN• peak forces up to 180 kN possible!

All linear actuators come with a patented planetary roller srew. This technology fits perfectly intomodern mechanical design due to their exceptional force density and dynamic behaviour.The lifetime is 2 to 3 times higher than for comparable ball screws and it has an extremely compactdesign. This makes it ideal for high force and high dynamics !




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NNNEEEWWW !!!Linear Actuator K Series

The product for volume applications.Designed for manufacturability and flexibility it gets delivered on lead times like standard servo drives.

• Inverted planetary roller screw• 3 frame sizes 40, 60 & 90 mm• 60 mm frame size available now• Strokes selected in 25 mm steps• Two load and accuracy classes• Forces up to 6000 N with 5 & 10 mm pitch• Various mounting options for rod end and body• Many standard options• Special materials, sealed body design• Additional parts

Linear Actuator Unit EKA Series

Easy to configure plug and play unit.Proven products like motors, electronics,interfaces and controller choosable.

• Motor mounting in line or parallel• Long and slim motors or short form motors• Electronics as central or decentral drive• Various communication interface boards• PLC functionality in the amplifier• Optional embedded controller with xx” screen• Software with application library

Overview Linear Actuator Units




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ACM Series

• Highest dynamics and speeds up to 10 m / s• Positioning infinitely resolvable• The best speed synchronized by low latching force(small magnet-pole spacing)• Over-range up to 2 times the rated power• High power at low rotor mass(up to 250 N / kg)• Wear and maintenance-free• Cooling water supply exists

AUM Series

• No magnetic ripple (cogging)• Fast coil length• High continuous and peak force• Large motor constant (high efficiency)• Integrated Hall sensors• Particularly suitable for high speed

AVM –MGV Series

• For applications with very high acceleration(up to 30G)• Suitable for nano-positioning (to 0.1 micron resolution)• Very low weight of the moving winding part• Optimized Architecture (nearly constant force throughout thestroke)• Excellent controllability, fast and precise positioning possible

Overview Linear Motors




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Linear unit DGL• Peak power up to 1,000 N• Max speed 5 m / s / 100m/s2 acceleration (10G)• Direct drive, no magnetic ripple (cogging), backlash-free coreless linear motor• Linear measuring system with resolutions of 5.0, 1.0 and 0.1 microns• High-quality 2-track mini guide• Smooth operation at low speeds (less Velocity ripple)Special advantages:• Precise homing by encoder index pulse• Modular design can be mounted as an XY table• Excellent power to size ratio (power density)

Linear unit VPL• Peak force to 40 N - Max speed 7 m / s - Acceleration 100m/s2 (10G)• Direct drive, no magnetic ripple (cogging)• backlash-free iron-free linear motor• Linear measuring system with resolutions of 1.0 and 0.1 microns• Perfect for pick & place applicationsSpecial advantages• Higher acceleration than conventional pick and place actuators• Fast response and short recovery time• Compact dimensions (width 30 mm) - ideal for pick and place applications placed with several drives ina confined space• Modular design, easy integration with existing systems

Linear Unit SGL• Peak power up to 900 N• Max speed 5 m / s, acceleration 80m/s2 (8G)• Direct drive, no magnetic ripple (cogging)• backlash-free iron-free linear motor• Linear measuring system with resolutions of 5.0, 1.0 and 0.1 microns• Unilateral guide rail, compact designSpecial advantages:

• Quiet carriage, guaranteed quiet even at high speeds, running • Precise homing by encoder index pulse • Small moving mass, ideal for high speed applications • Mechanically protected linear motor and linear measuring system

Overview Linear Stages

X-Y Linear Unit XRL• Direct drive and direct measuring system• Quick response and fast movements• No magnetic ripple (cogging), backlash-free iron-free linear motor• Small, high precision movements• High quality encoders with resolutions up to 0,005 microns and optical measuring ruler• High-precision linear guides provide cross small friction and low-noise movement• Smooth operation at low speeds (low speed ripple)• Integrated index mark for accurate homing and two limit switches• Modular design can be mounted as an XY table




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Summary

Planar are of a fixed stator and a rotor movable or built several modules, the stator consists of a flatmetal plate with a tooth structure. The rotor consists of two orthogonal electromagnetic components anddistributed tooth structure at the surface with a well-defined phase offset from pole to pole. The built-inair vents provide a stable air gap between the stator and the rotor modules. There are two types ofPlanar available: with Hall sensor feedback and without position feedback.

Applications

• Assembly operations in the microelectronics and instrumentation• LSI and VLSI unwelding• Probe Surveillance• Quarz-fixing• SMD-mounting, and assembly machines• Test stands for electronic circuit boards• Lasertechnology• Measuring machines

Special Advantages

• Planar can perform a rotational movement with virtually no shift in the axis of rotation. The axis ofrotation moves it to a maximum of +/- 2 periods of the magnetic stator. A magnetic period is 0.64 or1.00 mm (for planar motors with Hall sensor feedback).

• Air magnetic storage is a guarantee for the excellent repeatability and long life for the coordinatesystems.

• Free movement along two axes in a plane• Positiioning to any point in the plane• High speeds up to 1,7m/s• Compace and flat design• Simple design of complex multi-coordinate systems, several modules on a rotor stator• Operating in inclided mounting position of the stator or completely turned down runners modules• Multiple coordinate systems with overlapping trajectories in a plane are possible.

Planar Actuators




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Turntable Series ADR-A

• Direct drive, low cogging, backlashIron-core engine

• Measurement system with SINCOS interface or 81.920 bis2.160.000 increments / revolution

• Precise homing by encoder index pulse• Hollow shaft of 15 mm inner diameter• High acceleration and dynamics due to small time constant• Smooth running even at low speed, no attractive

Forces between stator and rotor – hence noTorque and speed ripple.

Torque Motor RM Series• Short compact designs• Gear / belt accounts for• Cost savings (energy, mantenance ..)• Hollow shaft design• No backlash• Higher stiffness• Up to 50.000 Nm available

Turntable Series ACD

• Direct drive, no magnetic cogging, blacklash-free iron-free motor• Measuring system with SINCOS-interface, 81.920 oder 819.200

increments/revolution• Precise homing by encoder index pulse• Hollow shaft 12 mm inner diameter• High acceleration and dynamics due to small time constant•

AC Torque Motor Series STR

• High-pole synchronous motor series, either with water cooling• Multiple windings for high voltage to match the optimum speed• 8 sizes and 5 stator length for optimal installation space• Rated torque 24 Nm – 4.554 Nm and peak torque 70 Nm – 13.754 Nm• Mechanical adjustments possible• Available as a complete engine for installation

Rotary Direct Drives




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Hybrid-Actuators

• Combined 1.8 ° hybrid stepper motor with stainlesssteel acme threaded spindle• 6 sizes: Nema 8 to Nema 34• 3 types: - with rotation- no rotation- With external nut• Resolution from 0.0015 to 0.127 mm / full step• Axial forces to 2,200 N• Optional: tight mother, Teflon coating, feedbacksystem, Double Stack - increased output byextended motor• Customization if required

CANSTACK-Actuators

• Permanent magnet stepper motor with 7.5°or 15° Step angle combined with a stainlesssteel Acme lead screw• 5 Sizes: diameter 15- 46 mm• 3 designs:- with rotation- no rotation- With external nut• Ed solution: 0.0032? 0.4 mm / full step• Axial forces up to 260 N• Customization if required

Overview ActuatorsSpindle Systems

Backlash-free spindle systems

• stainless steel screw with Acme thread 25 pitches: 0.6 - 31.75 mm• 4 Diameter: 4.76 to 9.53 mm• Teflon coating• self-lubricating polyacetal nut material• 3 different play-free mother Systems• High efficiency & Stiffness




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Produktübersicht Aktuatoren

Linear unit Series LRS

• Exceptional accuracy and controllability• Efficient, gentle movement through special extruded aluminum• End-to-end axial stability and precise motion within the rail• Backlash-free with automatic adjustment of the bearings in conjunction witha patented linear guide• Adaptation of various rotary motors through universal coupling at theend of the spindle• Meets applicable worldwide metric standards •For high-precision positioning equipment with precise externalbacklash-free nut possible

IDEA Programmable Actuator

• Stepper motor based linear actuator with integrated amplifierand fully programmable control• Compact design - controller, power amplifier,Stepper motor linear actuator• programming user interface (GUI)• Automatic presetting of motor and driver parameters• Easy-to-remember commands• +12 to +48 VDC supply voltage• USB interface• 8 opto-isolated digital inputs and outputs

Series L – Waterproof and submersible

Our new IP65 series is fully protected against water and dust from three feet away.The stepper motor hold a water jet pressure of up to 30 kPa from all sides and a waterflow of 12.5 l/min over a period of 3 min standing.

The motors have a resolution of 1.8° per full step. If you need largeor small motors IP65 series, please contact us.

The new IPX7 series is particularly water resistenti. At a depth of upto 1 m, it holds water up to 30 minutes.

The IPX7 series is protected by a special coating according toAmerican FDA standard protection against dust and many otherenvironmental influences.

The NEMA 23 frame size available in the submersible motors have aresolution of 1,8 ° per full step.

Overview ActuatorsSpindle Systems




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Series L

Advances Stepper Motor Options

Stepper MotorsSpindle Systems

• Extreme short designs• Integrated Power Amplifiers• Full step angle of 0.45 / 0.9 / 1.8 degrees• NEMA 8 (20 mm) to NEMA 34 (87mm)• Super high torque - low volume• We meet nearly all customer-specific requirements• Even in small quantities available

SPECIAL CASES• Cleanroom environment• Stainless steel• Anodized Cap• Integrated assembly• IP 65 and Vakuum

vavailable

BEARING• High temperature• Vacuum environment• Dry storage• Stainless steel• No outgassing materials

ENCODER ENCODER• Optical Encoder• Absolute and

incremental• 256 – 10.000 steps /

revolution

CABLES ANDASCCESSORIES• Special lengths• Special plug• Special seals• Special protection

GEARPlanetary gear head

CUSTOMIZED MOTORSHAFTS

• Various kinds of motorshafts and lengths

WINDING• Thermal class H• Thermal class F




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Overview Closed-Loop Stepper Motor - Systems

Series Ezi-SERVO

• Closed-Loop control (closed loop)• Automatic Tuning• No commuting (no overshoot)• Precise concentricity• High dynamics• High resolution and accuracy• High torque• High speed• Load-based flow control

Series Ezi-STEP – Stepper Motor System with Microstep Control

• High-precision high speed drive• Controlled stepper motor system with microstep control• Stepper motor and driver perfectly matched• New type of control with latest generation of

Signal processors• No commuting (no overshoot)• Stable speed over the entire speed range, no vibration

at low speeds.• Resolution 1.8° to 0,0072° (1/250)• Sensorless detection of standstill and step losses.

Series Ezi-SERVO Plus-R

• Network-based Motion Control• Integrated flow control with position table• No commuting (no overshoot)• Closed-Loop control (closed loop)• Automatic Tuning• Precise concentricity• High dynamics• High resolution and accuracy• High torque• High speed




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Combo Control Master 700

Turnkey Industrial PC features soft PLC and PC Interface. On the platform,Windows XP (embedded) run the following programs:

• Engineering Design Tool eStudio• Operating and visualization tool ElaDesign• Remote diagnostics - module via the Internet Explorer Web visio• Mobile HMI functions for the PDA via wireless PDA visio

High quality and durability by the fan-less design with scalable performance. MaximumExtension: 1.66 GHz Intel Core Duo.• Compact Combo Master Module• Integrated Soft PLC IEC 61131-3• Ultra compact design• Scalable performance 1.66 GHz Intel Core Duo• Robust construction with no moving mechanical parts (fans)• Maintenance-free hardware• CAN interface and ESB• Expandable by

- Mini PCI Module- Combo CS slave modules

• Integrated Web server• Compact Flash slot for user memory• Standard PC interfaces such as USB 2.0, Ethernet, ...• Onboard programming, diagnostics and communication interfaces

- Ethernet, CAN, RS232/422/485

Overview Controls




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Combo SPS Series CM / CS / CE

Combo Master CM100 - CM101 - CM110 - CM111

• Onboard 10 Mbps Ethernet 10BaseT Programming / Diagnostic / dataexchange and long distance service port ¬ ask• Onboard RS232 as programming / diagnostics and remote maintenanceinterface ¬ ask• CM100 is based on Infineon XC16x 16-bit processor technology• Up to 32 digital inputs / outputs• 4 counter inputs (max. 10 kHz)• 8 step motor outputs• Optional 4 analog outputs and 4 analog inputs• HMI functionality via ElaDesign

Combo Slave CS100 – CS101 – CS110 – CS111

• Up to 32 digital inputs / outputs• bidirectionality• My processor unit• Short latency• Short-circuit proof outputs• Reduced storage cost by multi-functional connections• Optional 4 analog outputs and 4 analog inputs

Combo Extension CE001 – CE100 – CE101 – CE152

• Up to 16 digital inputs• Up to 16 digitale outputs• Up to 2 analog inputs• Up to 2 analog outputs• Optional 2 DMS-inputs• Optional memory expansion with CF-Card

Overview Controls




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Visio Control Series

These operating systems are more than just an HMI or HMI device.They include a PLC according to the IEC standard 61131-3 and can automatically take over control andmanagement functions. The family dominates most difficult and complex automation tasks.

Through the use of powerful Intel processors and theWindows CE operating system provides the user withadditional features such as Web browsers, audiofunctions, PDF Reader etc. are available as well asadditional interfaces.

Your individual operating philosophy is reacted with thecross-programming tool “eStudio”. Screen design,display panels, alarms, logging, and recipemanagement, web visualization and file access via FTP,are the basic functions.

Control tasks can be solved in combination with the I / O Control System Combo. Where multiple,decentral intelligences are needed, master / master topologies are the right solution.

ARS 2000 Series

Intelligent AC-Servo inverter with integrated positioning

The servo positioning controller ARS 2000 series are intelligentAC servo drives with wide-ranging parameter and expansion options.They can be easily adapted flexibly to a variety of differentapplications.

• Universal single- or three-phase power controller up to 40A• With intregrated positioning• Detailed parameterization and extension option allow flexible adaptation

to various applications• The single-phase units are suitable for synchronous motors up to 1.0 kW rated power• They are equipped with an actively without regulating „Power Factor Control (PFC)“ to comply

with the standards for the phase effect additional measures.• The voltage is independent of supply variations available so that up to 30% higher speeds are

attainable.• Alternatively, motors with higher torque constant for the same services can be used• CE-certified, UL certification depending on type.

Overview Controls




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Slip Rings

Slip Rings

Slip rings can be used for any electromechanical system that requires a full, continuous rotation whiletransferring power and / or data from a stationary to a rotating structure.This is called the slip ring and rotating electrical connection, collector, swivel or rotary joint.

The SRH series benefits from a special technology that makes itpossible to produce multiple points of contact between brushes andrings, and a low friction with minimal mechanical noise and lowwear. No greasing required..

SRC Series

Thanks to the cheap ring diameter guarantees the SRC series both a low peripheral speed betweenbrushes and rings, and a reduced dynamic imbalance, causing less wear and tear with the result. Inaddition, ensures the processing of precious metals (gold for gold alloy) for a long-lived life, less noiseand interference in the circuits, ensuring a low friction torque.

By ug properties, the SRC series especially designed for the transmission of difficult signals, such asradio frequency signals (video, fieldbus, etc.), very low power and low voltage (strain gauges,thermocouples, measuring equipment, etc.). Even versions with up to 6A and 10A power available.

With the goal of adaptable, affordable, reliable and with superior resolution to be, these units in manystandard configurations and also with 6-56 ports. Its compact size allows installation in small systems,thus providing a great achievement.

The SRC covers easily the needs of particular applications and may also be linked to individual needs(connectors, cable lengths, special cables, number of connections, etc.).

Special Features

• Compact size, fast delivery, low price• Ideal for Video and digitale signals• Rings and gold alloy brushes• High reliability and durability• Easy and customization for special applications• Some versions available with power connection• Low friction and smooth running

Special Features

• Compact size, fast delivery, low price• High reliability and durability• Easy and customization for special applications• Signal- and power connections• Low friction, smooth running




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AC Servo MotorSeries SMV

• Complete servo motor series of low inertia• Standard with resolver feedback• Speeds up to 10.000 min-1

• 7 sizes witht holding torques from 0,1 – 100 Nm• Windings for 330, 560 and 850 VDC-Bus• Different sensor systems and connectivity• Extensive standard and customized options• Several versions: - with watter cooling SMW - SMF in short form, and as - Built-in motor with different pole numbers

Series DIS2-SMH

Robust

• High degree of protection up to IP67• EMV optimized metal connectors• Circular connectors for RS232 and looping through the field bus

Evaluation of multiple sensor feedback

• Hall Sensors, Resolver• Single-, Multi-turn absolute encoders with HIPERFACE

Interfaces and Fieldbus

RS 232 CANopen PROFIBUS EtherCAT EthernetIntelligent

• Speed, torque and positioning• Point-to-point positioning and train travel (interpolated position mode)• Integrated flow control

Overview AC Servo Motors

Decentralized Drives

Water cooling:Increased performance

Planetary gear:Many options

Power Series withttorque up to

800Nm@2000 min-1

Numerous mechanicalSpecial designs

Such as torque motor




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Overview AC Servo Motor Systems

NNNEEEWWW !!!Digital AC-Servo-Package ProNet Series

ProNet Servo Motors

• four models – with capacities from 200 to 15000W :

EMJ EMG EML EMB 3000 U/min 2000 U/min 1000 U/min 1500 U/min

ProNet Servo Controls

• New servo control generation• Excellent level of performance• Number of new features• On-Line-Function• Precise positioning• High stability at low speeds• Excellent dynamic response• Easy parameter setting• Extensive expansion possibilities• Variety of communication interfaces




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Partner in USA Partner in CHINA Partner in TAIWAN Partner in SINGAPORE

USA:Servo-Drive Inc.Sacramento, CA 95835Tel.: +1 (916) 285 918 [email protected]

CHINA:Servo-Drive Co. Ltd.209 Guan Sheng Yuan Rd.Shanghai 200235Tel.: +86 (21) [email protected]

Taipeh / Taiwan:Multitech Co. Ltd.22100 Taipei Hsien, TaiwanTel.: +886 (226) 95 61 95Fax: +886 (226) 95 61 [email protected]

Singapore:Servo-Drive Pte.Ltd.8 Burn Road #08-02/03Trivex Singapore 369977Tel.: +65 (902) 29196Fax: +65 (622) [email protected]

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Documents

The System House House - A-Drive · System House for Drive Technology Motors w Drives w Controls The System House House … with an eye on details !