This course gives a broad knowledge about “In-ServiceInspection of pressure vessel” and prepares students for the

NDT ( PT, MT, UT, RT )Exam. The course is an intensive 208 Hrs(total). course withSpecial emphasis on the use of the related codes andCalculations.

This course content includes:♦ Organization of the CodeASME Sec-V, API 5L

The course provides participants with the knowledgeNecessary to:♦ successfully pass the NDT Boiler & Pressure Vessel inspector certification exam♦ Effectively use major codes: ASME VIII DIV 1; API 5LSections V♦ Use NDT requirements during inspection, repairs, andalterations of Boiler & Pressure Vessel ♦Review welding procedures (WPS/PQR) and welderperformance qualifications (WPQ)

PRICE ( Training and Exam) : Contact by emailPayment In advance. Certification time : 4 weeks

Students should have some of experience at

However, participants who do not meet this requirementare also welcomed to attend this Training to further theirknowledge in the related areas.

This is an intense course with daily homework and a finalexam (NDT exam). A study guide isissued to direct participant’s pre-class study.

Boiler & Pressure vessel inspection engineers and managers, Inspection personnel, plant operating engineers and managers, who wish to appear for NDTexamination.Maintenance engineers and technicians and peopleInvolved in trouble shooting of plant operations.

Students should bring to class: a calculator, a straight edge (or triangle), pencils, highlighters, lots of questions, and a “CAN-DO” attitude. Also, participants must bring the appropriate codes required for the NDTexam.

The scheduled dates for NDT Inspector CertificationExamination are as below:

Places: Gujarat (Vadodara), Bihar (Patna), Rajasthan, Westbengal, Assam, Tamil Nadu (Chennai, Coimbatore), Kerala (Cochin, Trishhur), AP (Hyderabad)

Other Countries: UAE, THAILAND,NIGERIA,

CANADA,USA,SINGAPORE

BANGLADESH, DUBAI, SRILANKA

Address: Dash inspectorate Inspection services Post Box 45978, Burdubai ,DUBAI- UAE,

97143258469 Mobile 971-508692438,971-553548848

URL: www.dashinspectorate.com, E-mail: dash@dashinspectorate.com

VT Course outline Fundamentals of light and lighting Physiology of vision Fundamentals of Imaging Visual Weld testing practices Effect of fatigue Fibre optic Bore scopes Documentation of visual testing Analysis of visual testing

DAY 1 and DAY 2

1. Fundamentals,Vision and light2. Ambient conditions,Test object characteristics

3. Equipment Accessories,Magnifiers/microscopes

4. Mirrors,Dimensional,Borescopes

5. Video systems,Machine vision,Replication

6. Temperature indicating devices and materials

7. Chemical aids,Surface comparators

8. Lasers,Applications and Requirements

9. Raw materials,Primary process materials

10. Joining processes,Fabricated components

11. In-service materials,Coatings

12. Other applications,Requirements

13. Variables Affecting Results of interpretation/ Evaluations

14. Equipment including type and intensity of light

15. Material including the variations of surface finish

16. Discontinuity

17. Determination of dimensions (ie: depth, width, length,

etc.)

18. Sampling/scanning

19. Process for reporting visual discontinuities

20. Personnel (human factors)

21. Documentation

Training Course objectiveIdentifying various weld discontinuitiesUnderstanding the relevant welding technology

related to visual inspectionUnderstanding the need for documentation in

weldingFamiliarity with codes and standards related to

inspection requirementsCarrying out inspection of parent materials and

consumablesPerform visual inspection of welds, report on

them and assess their compliance with specified acceptance criteria

Gaining sufficient knowledge to successfully complete the CSWIP 3.0 Visual Welding Inspector examinations.

DAY 2 ♦Purpose of the Code

♦ Scope of the Code

♦ Organization of the Code ASME Sec-V Article-6 & 24

♦Specification

♦ Acceptance Standards ♦EXAMINATION: (i) General, (ii) Specific, (iii) Practical

DAY 1 &2

1) Welcome & Introduction2) MAGNETIC PARTICLE TESTING Fabrication.Understand the following key concepts.

♦ Introduction

♦ Magnetic FluxDetection of leakage field♦ Magnetic MaterialsDiamagnetic Metals,Paramagnetic MetalsFerromagnetic Metals

♦ Magnetic Field Longitudinal & Circular Magnetic field ♦ Field direction for flaw detectionYoke Method, Prod Method, Coil Method, Head Shot Method, Central Conductor Method

♦ Magnetizing Current: Alternating Current, Half wave rectified Direct CurrentFull wave rectified Direct Current, Three phase rectified Direct Current

Practical Examination

DAY 3 day 4

Day Magnetic powder Fluorescent / Non-Fluorescent Wet Magnetic powder Fluorescent /Non-Fluorescent

♦ Yoke Method

Knowledge of ♦ Prod Method ♦ Coil Method ♦ Head Shot Method ♦ Central Conductor Method

♦ Magnetic field around a conductor revealed by iron powders:

♦ Coil method for longitudinal magnetization

♦Magnetic Particles: Day Magnetic powder Fluorescent & Non-Fluorescent Wet Magnetic powder Fluorescent & Non-Fluorescent

♦ Contamination of Fluorescent & Non-Fluorescent suspension

♦ Pie Gauge / Field indicator:

♦ Residual field meter:

♦ Magnetization of Irregularly Shaped Specimens

♦ Demagnetization:

♦ Lighting for MAGNETIC PARTICLE TESTING Inspection Ultraviolet Light & Visible Light UV Meter & Lux Meter

DAY 4 and day 5♦ Purpose of the Code

♦ Scope of the Code

♦ Organization of the CodeASME Sec-V Article-7 & 25♦SpecificationSD-1186, SE-709.♦ Acceptance Standards ASME Sec-Vlll, Division-1, Appendix-6

♦ EXAMINATION: (i) General, (ii) Specific, (iii) Practical

DAY 1

1) Welcome & Introduction 2) PENETRANT TESTING Fabrication. Understand the following key concepts. ♦ Introduction

♦ Physical principles

♦ Description of the process

♦ Penetrant systems Water-washable system, Post-emulsifiable system,Solvent-removable system.

♦ Liquid-penetrant materials Visible-dye penetant & Fluorescent penetrant

♦ Selection of penetrant system Water-washable Fluorescent Water-washable Visible-dye Post-emulsifiable Fluorescent Post-emulsifiable Visible-dye Solvent-removable Fluorescent Solvent-removable Visible-dye

Practical Examination DAY 2

♦Water-washable Fluorescent Testing

♦Water-washable Visible- dye Testing

♦Post-Emulsifiable Fluorescent Testing

♦Post-Emulsifiable Visible-dye Testing

♦Solvent-removable Fluorescent Testing

♦Solvent-removable Visible-dye Testing

♦ Emulsifiers Lipophilic Emulsifiers Hydrophilic Emulsifiers

♦Developers Dry Powder Water-suspended Solvent suspended Water soluble Plastic film ♦ Penetrant Time

♦ Selection of Penetrant-Test Method

♦ Advantages and Disadvantages of different Processes

♦ Equipment Requirements

♦ Lighting for Liquid-Penetrant Inspection

♦ Quality Control of Penetrant Test Materials

DAY 3

♦ Purpose of the Code

♦ Scope of the Code

♦ Organization of the Code ASME Sec-V Article-6 & 24

♦SpecificationSE-165, SE-1209, SE-1209, SE-1209.

♦ Acceptance Standards ASME Sec-Vlll, Division-1, Appendix-8

♦ EXAMINATION: (i) General, (ii) Specific, (iii) Practical

DAY 1

1) Welcome & Introduction 2) RADIOGRAPHIC EXAMINATION Fabrication.Understand the following key concepts.

♦ Non-Destructive Testing Method Introduction Types of Ndt Methods ♦ Properties of Materials ♦ Defects In Materials Casting Defects,Forging Defects,Welding Defects,♦ Material Defects & Failures In Service♦ X-Ray Technology X-Ray & Gamma Rays Production of X-Ray Special Industrial X-Ray Tubes♦ Radiation Sources Production of RadioisotopesSources for Industrial RadiographyFabrication of Radiography

DAY 2 ♦ Gamma Radiography Equipment Design Criteria for Exposure Devices Source Assemble Properties of Radiography Shielding Materials ♦ Photographic & Non-Photographic Recording

Practical Examination

DAY 6 & 7♦ Radiography Techniques

♦ Exposure Arrangements

♦ Developing

♦ Film Handling

♦ Film Interpretation & Evaluation

♦ Lead & Fluorescent Screens♦ Work Parameters and Conditions

DAY 3♦ Evaluation of Radiography Quality ♦Defect logy ♦ Selection of Radiography Techniques ♦ Radiographic Standards & Selection 0f Test Methods ♦ Advances in Radiography

DAY 4

♦ Basic Mathematics ♦ Basic Radiography Physics ♦ Interaction of Radiation With Matter ♦ Radiation Quantities & Units DAY 5

♦ Biological Effects of Radiation ♦ Operational Limits ♦ Radiation Detectors & Monitors ♦ Radiation Hazard Control ♦ Radiation Accidents in Industrial Radiography ♦ Radiography Aspects Radiation Protection ♦ Practical in Radiation Safety

DAY 8♦ Purpose of the Code♦ Scope of the Code ♦ Organization of the Code ASME Sec-V Article-2 & 22♦Specification SE-94, SE-747, SE-999, SE-1025, SE-1030, SE-1114, SE-1165, SE-1255, SE-1416. ♦ Acceptance Standards ASME Sec-Vlll, Division-1, Appendix-4 API 5L ♦ EXAMINATION: (i) General, (ii) Specific, (iii) Practical

DAY 1

1) Welcome & Introduction 2) ULTRASONIC EXAMINATION Fabrication. Understand the following key concepts.

♦ Introduction

♦ Wave Propagation Characteristics ♦ Description of the process

♦ Ultrasonic Test Equipment

♦ The Ultrasonic Beam

DAY 2 ♦ Measurement of Sound Intensity

♦ Critical Angle

♦ Calibration Standards

♦ Reference Standards

Practical Examination

DAY 4♦ Normal Probes Calibration, DAC Curve & Scanning

DAY 5

♦ TR Probes Calibration, DAC Curve & Scanning

DAY 6 & 7

♦ Angle Probes Calibration, DAC Curve & Scanning

♦ Plotting of Defects

♦ Flaw Location

♦ Immersion Testing♦ Bond Testing

♦ Velocity Measurement

♦ Defect & Their Orientation

♦ Irrelevant Indication

DAY 3 ♦ Acoustic Impedance

♦ Shear Wave Theory

♦ Generation of Ultrasonic

♦ Transducers

♦ The Ultrasonic Beam

♦ Cord Requirements

♦ Data Presentation

DAY 8

♦ Purpose of the Code ♦ Scope of the Code ♦ Organization of the Code ASME Sec-V Article- 4, 5 & 23 ♦Specification SA-388, SA-435, SA-578, SA-745, SA-548, SE-114, SE-213, SE-273, SE-797, SE-2491, SD-129. ♦ Acceptance Standards ASME Sec-Vlll, Division-1, Appendix-12 ASME- B 31.3 ♦ EXAMINATION: (i) General, (ii) Specific, (iii) Practical