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Eng. Sandro Scattareggia Marchese (PhD) – CEO Signo Motus srl
39th CapTech Materials & Structures Meeting – EDA, Brussels (BE) 14-15 February 2018
The potential of the KET "Electro‐Rheological Fluids" for Military Applications
www.eda.europa.eu2
Presentation Summary
Introduction on KET Electro‐Rheological Fluids
Main development and achieved results
Key Applications for the Military Sector
Roadmap and Conclusions
www.eda.europa.eu3
Signo Motus: Who we are
Core Business R&D:
ICT
eHealth, Telemedicine and Home-Care
Robotics and Automation
Smart Materials
Inorganic Core
Organic coating
Transmission electron microscopy
0,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
0,0 1,0 2,0 3,0 4,0 5,0 6,0
Yiel
d S
tres
s [k
Pa]
Electric Field [kV/mm]
www.eda.europa.eu4
Introduction on KET Electro‐Rheological Fluids
ElectroRheological Fluids are polar nanoparticles (inorganic or organic) dispersed
in a non-conductive fluid (e.g. silicon oil). Such materials drastically change their
rheological characteristics at the application of an electric field (few kV/mm) passing
from the liquid to a quasi-solid state at a speed of some milliseconds (1 ÷10 ms).
What ERFs are
www.eda.europa.eu5
Introduction on KET Electro‐Rheological Fluids
Principle of Operation
upper plate
lower plate
upper plate
lower plate
upper plate
lower plate
Semi-active devices
www.eda.europa.eu6
Introduction on KET Electro‐Rheological Fluids
Competing technologies:
Innovative electro-mechanical actuators
Magneto-rheological fluids
Electro-rheological fluids
Context information
Keys: response time, controllability, fault management, reliability, costs, weight & size
Worldwide development on ERFs & MRFs:
USA: MRFs leader with different applications in the military domains
Asia: ERFs leader (research claims – not applications)
Europe: MRFs/ERFs running development
www.eda.europa.eu7
Main development and achieved results
Programme: National Military Research Plan (P.N.R.M.)
Start/End date: December 2010 / February 2016
Objective: development and validation of a rotational
electromechanical device (based on smart materials) for
vehicular and / or ballistic applications in the military field
This work has been supported by SEGREDIFESA of the Italian Ministry of
Defence under the National Military Research Plan R&T Project “ADHERE”
The Project ADHERE
Advanced Development Held by Electro-Rheological Effect
www.eda.europa.eu8
Main development and achieved results
Theoretical analysis, synthesis and physical-chemical
characterization of different ER Fluids (ERFs)
Identification of ERFs suitable for the purpose and process
optimization
The Project ADHERE – PHASE I
Inorganic Core
Organic coating
Transmission electron microscopy
0,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
0,0 1,0 2,0 3,0 4,0 5,0 6,0
Yiel
d S
tres
s [k
Pa]
Electric Field [kV/mm]
www.eda.europa.eu9
Main development and achieved results
Design and manufacturing
of a purposely conceived
ERFs rheometer
Validation of ERFs
rheometer as measurement
system
Electromechanical
characterization of ERFs
Optimization of ERFs on the
base of the results obtained
Analysis of military
applications at the operative
centres of the Italian MoD
(CEPOLISPE – UTT-
NETTUNO)
The Project ADHERE – PHASE II
www.eda.europa.eu10
Main development and achieved results
Design, manufacturing and validation
of a prototype of electromechanical
shock absorber based on ERFs for
vehicular applications
The Project ADHERE – PHASE III
Design, manufacturing and validation
of a test-bench to characterize and
validate rotational and linear ERFs
electromechanical devices
www.eda.europa.eu11
Main development and achieved results
Yield stress (static performances):
values up to an order of magnitude higher w.r.t. state of the art
Shear stress (dynamic performances):
values up to 2 times higher w.r.t. state of the art
Current Density (power consumption):
values up to 6 times lower w.r.t. state of the art
The Project ADHERE – Main Results on ERFs
Maximum
Yield Stress
[kPa]
Maximum
Shear Stress
[kPa]
Maximum
Current Density
[μA/cm2]
ADHERE ERF (low concentration) 0,515 0,415 3,19
ADHERE ERF (medium concentration) 6,125 3,971 8,59
ADHERE ERF (high concentration) 15,076 8,346 10,36
State of the Art 1,610 4,122 58,43
www.eda.europa.eu12
Main development and achieved results
Mechanical power increase due to ER effect: 500 W (max)
Power consumption: 1 W (max)
Full correspondence with theoretical models
No significant changes due to continuous use of the ERF based
device (48 hours - 144.000 cycles)
The Project ADHERE – Main Results on ERFs based devices
www.eda.europa.eu13
Main development and achieved results
Programme: H2020 – SME Instrument (PHASE I)
Topic: NMP-25-2015-1 “Accelerating the uptake of
nanotechnologies, advanced materials or advanced
manufacturing and processing technologies by SMEs”
Start/End date: April 2016 / September 2016
Objective: to demonstrate technical/economical feasibility
of ERFs based low-cost upper limb exoskeleton devices to
address the rehabilitation and fitness markets
The Project ERXOSElectroRheological fluid based eXOSkeleton devices for physical upper limb rehabilitation
www.eda.europa.eu14
Main development and achieved results
ERXOS is an exoskeleton device for upper limbs based on Electro-
rheological Fluids donned by the user, providing a variable resistance on
each single joint in relation to the arm position and the intention of motion.
The Project ERXOS
Main applications in the civil domain:
Rehabilitation: treatment of patients (e.g. stroke, MS, post-trauma);
Fitness: custom physical training for the arm.
www.eda.europa.eu15
Key Applications for the Military sector
Semi-active shock absorbers:
increase of performances (e.g. adherence,
comfort) and safety of vehicles in different
operating conditions
Smart clutches/brakes:
increase of performances (e.g. applied
torque/force) and device lifetime
Vehicular Domain
M1
M2
zr
zt
z
k2
k1 c1
El. Field OFF El. Field ON
www.eda.europa.eu16
Key Applications for the Military sector
Vibration damping systems
Vibration reduction for naval application:
increase of performances (e.g. noise reduction,
comfort) and safety of structure & hull
Ballistic:
increase of performances (e.g. shot precision on
target)
www.eda.europa.eu17
Key Applications for the Military sector
Increase of human capabilities and soldier training
Wearable Exoskeletons:
Increase of load capabilities
Increase of shot precision on target (snipers)
Soldiers Personalized Physical training (e.g.
on camp target/ships)
www.eda.europa.eu18
Roadmap and Conclusions
Domain ERFs Exoskeletons Shock Absorbers
Foreseen
Actions
Production process
scale-up and
industrial validation
Prototyping and
validation of
physical training/
rehabilitation
devices
Test and validation
in operating
environment
(2-axis vehicle)
Objectives
Adequate batch
production and
reliable process
Ready-to-market
devices
Ready-to-market
devices
Timing 2020 2020 2019
Estimated
investments≈ 2 M€ ≈ 2 M€ ≈ 0.5 M€
www.eda.europa.eu19
Roadmap and Conclusions
Strategic investment for the Company
Wide military potential applications in different domains
Co-funding expected for R&D through: H2020, ESF
(Dual Use), FTI, international cooperation
Strategic partnership alliances
www.eda.europa.eu20
Sandro Scattareggia Marchese
Signo Motus srl - Managing Director
Via Panoramica 340
98168 – Messina (ME)
Tel: +39 (0)90 355645
Tel: +39 (0)90 357028
Fax: +39 (0)90 356913
www.signomotus.it
Contacts
Thanks!