THE MOBILE WELDING CELL FOR THE CRAFT BUSINESS: …

Member of DAIHEN Group Member of DAIHEN Group

2019

/04

AWAKEN THE WELDERIN YOU!


SIMPLE, LOW-BUDGET, SAFE

THE MOBILE WELDING CELLFOR THE CRAFT BUSINESS:

• Mobile compact design: space-saving, flexible and reasonably-priced

• Easy operation with OTC Easy Teach control: minimal time required to create the welding program, even without elaborate training

• Stable and precise welding robot: physical relief for employees and ensures optimized, consistent welding quality

• Safety technology in accordance with CE standards: Electrically monitored, lightweight protective housing safeguards from unauthorized access and glare effects

The mobile installation concept for automated welding The mobile installation concept for automated welding

Setting upSetting up LoadingLoading WeldingWelding

• Electrical safety check of the assembly doors

• OTC welding machine

• Table legs with steering rollers and foot�operated parking brakes

• Lightweight safety housing including doors for setting up and loading

• OTC welding robot controller

• Welding table 2.000 x 1.200 mm

• OTC welding robot

• OTC welding machine

• Table legs with steering rollers and foot�operated parking brakes

• Lightweight safety housing including doors for setting up and loading

• OTC welding robot controller

• Welding table 2.000 x 1.200 mm

• OTC welding robot

2 3

Advantages Features and characteristics

• Safety housing with aluminum sheet reinforcement, large opening and foldable side elements - seen here in setup mode

• Safety housing with aluminum sheet reinforcement, large opening and foldable side elements - seen here in setup mode1

• Creating a program on the component using the Easy Teach mode• Creating a program on the component using the Easy Teach mode2

• Welding table prepared for holding clamping elements - here, the operator is shown during the mounting phase

• Welding table prepared for holding clamping elements - here, the operator is shown during the mounting phase3

• Automatic welding process with the machine closed - operator observes the process through the safety windows

• Automatic welding process with the machine closed - operator observes the process through the safety windows4

4 5

Simple, low-budget, safe

01 - MIG/MAG package

• Welbee P500L welding machine (water-cooled inverter pulse power source)

• Horizontal rotary positioner, A2-1PB250, including synchro- motion software and integration in the Easy Teach control system

Option 01 Option 02

Basic equipment• 3D welding table with intelligent system

grids for clamping and positioning the workpieces

• Fully assembled and CE-compliant documentation

• Welbee P400 welding machine (gas-cooled inverter pulse power source)

• OTC safety technology with monitoring unit (RMU) and housing

• Six-axis robot, FD-B6, with integrated cable routing for optimal accessibility

• OTC robot welding torch with forced shutdown

-0,3

950

240

0

Power supply

OTC ControllerType FD-11

Torch, gas cooled

OTC Power SourceType P400

He

igh

t o

f ta

ble

120

0

2140

130

0

OTC Welding robotType FD-B6

(Ta

ble

)

Lifting eye,mountable

6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715

Workpiece edgeDIN specification for

Weld DIN EN ISO 5817

DIN EN ISO 4759-1,according toDIN 267-2

Screws andnuts

Technichalsurface DIN EN ISO 1302

Proprietary and Cofidential

THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1

EASY ARC 01-01

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-01

Scale: 1:20

2019

Do not scale Drawing

Comments: Rev.

OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation

Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61

Material, semifinished Product:

(Tolerance)

based toDIN ISO 2768

Sagert

-0,3

950

240

0

Power supply


Torch, gas cooled


He

igh

t o

f ta

ble

120

0

2140

130

0


(Ta

ble

)


6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 01-01

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-01

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Power supply


Torch, gas cooled


He

igh

t o

f ta

ble

120

0

2140

130

0


(Ta

ble

)


6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 01-01

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-01

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Brenner, wassergekühlt

Spannungs-versorgung

OTC SteuerungTyp FD-11

Ein

leg

eh

öh

e 1

200

2140

130

0

OTC StromquelleTyp P500Lwassergekühlt

OTC SchweißroboterTyp FD-B6

(Tisc

hb

reite

)

Transportlaschen,montierbar

6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 01-02

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-02

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Torch, water cooled

Power supply


He

igh

t o

f ta

ble

120

0

2140

130

0

OTC Power SourceType P500Lwater cooled


(Ta

ble

)


6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 01-02

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-02

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Torch, water cooled

Power supply


He

igh

t o

f ta

ble

120

0

2140

130

0

OTC Power SourceType P500Lwater cooled


(Ta

ble

)


6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 01-02

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-02

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

220

0 1

100

max.

580

750

Torch, gas or water cooled

OTC ControllerType FD-11with power supply

Workpiece dim

ension

He

igh

t o

f fla

ng

e

ce

ntr

e

He

igh

t o

f ta

ble

120

0

2140

130

0

ma

x. 8

00


Wo

rkp

iec

e

dim

en

sion

(Ta

ble

)

OTC H-PositionerType AII-1PB250

OTC Power SourceType P400 gas cooledor P500L water cooled

6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 01-04_Hallek

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-04

Scale: 1:20

2018


Comments: Rev.




(Tolerance)


Sagert

-0,3

220

0 1

100

max.

580

750



Workpiece dim

ension

He

igh

t o

f fla

ng

e

ce

ntr

e

He

igh

t o

f ta

ble

120

0

2140

130

0

ma

x. 8

00


Wo

rkp

iec

e

dim

en

sion

(Ta

ble

)



6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts





Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-04

Scale: 1:20

2018


Comments: Rev.




(Tolerance)


Sagert

-0,3

220

0 1

100

max.

580

750



Workpiece dim

ension

He

igh

t o

f fla

ng

e

ce

ntr

e

He

igh

t o

f ta

ble

120

0

2140

130

0

ma

x. 8

00


Wo

rkp

iec

e

dim

en

sion

(Ta

ble

)



6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts





Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 01-04

Scale: 1:20

2018


Comments: Rev.




(Tolerance)


Sagert

01 - MIG/MAG packageCompact turnkey welding robot station with welding technology Basic equipment for MIG / MAG welding with Welbee P400 welding machine

Option 01 for MIG / MAG welding with Welbee P500L welding machine

Option 02 for MIG / MAG welding* with horizontal rotary positioner

*Optionally with Welbee P400 or P500L welding machine

6 7

Layout and dimensionsConfiguration

-0,3

950

240

0

Power supply


Torch, water cooled

He

igh

t o

f ta

ble

120

0

2140

130

0

(Ta

ble

)


OTC Welding robotType FD-V8

OTC Power SourceType A350water cooled

6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 02-01

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-01

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Power supply


Torch, water cooled

He

igh

t o

f ta

ble

120

0

2140

130

0

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 02-01

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-01

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Power supply


Torch, water cooled

He

igh

t o

f ta

ble

120

0

2140

130

0

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 02-01

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-01

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Power supply

Torch, water cooledwith cold wire (Push-Pull)


He

igh

t o

f ta

ble

120

0

2140

130

0

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 02-02

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-02

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Power supply



He

igh

t o

f ta

ble

120

0

2140

130

0

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 02-02

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-02

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

950

240

0

Power supply



He

igh

t o

f ta

ble

120

0

2140

130

0

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts




EASY ARC 02-02

Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-02

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

220

0

110

0

max.

580

750

Workpiece dim

ension

Torch, water cooled orTorch, water cooledwith cold wire (Push-Pull)


He

igh

t o

f fla

ng

e

ce

ntr

e

He

igh

t o

f ta

ble

120

0

2140

130

0

ma

x. 8

00

W

ork

pie

ce

d

ime

nsio

n

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts





Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-04

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

220

0

110

0

max.

580

750

Workpiece dim

ension



He

igh

t o

f fla

ng

e

ce

ntr

e

He

igh

t o

f ta

ble

120

0

2140

130

0

ma

x. 8

00

W

ork

pie

ce

d

ime

nsio

n

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts





Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-04

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

-0,3

220

0

110

0

max.

580

750

Workpiece dim

ension



He

igh

t o

f fla

ng

e

ce

ntr

e

He

igh

t o

f ta

ble

120

0

2140

130

0

ma

x. 8

00

W

ork

pie

ce

d

ime

nsio

n

(Ta

ble

)




6

D

C

B

A

E

F

G

H

E

A

B

C

D

F

54321 7 8 9 10 11 12

1 2 3 4 5 6 7 8

G

DIN ISO 13715




Screws andnuts





Weight/Kg:

Drawn

Checked

Q.A.

Name Date Title:

Drawing-No.: A2

23.01.2019 EASY ARC 02-04

Scale: 1:20

2019


Comments: Rev.




(Tolerance)


Sagert

02 - TIG package

• Horizontal rotary positioner, A2-1PB250, including synchro- motion software and integration in the Easy Teach control system

02 - TIG package

Basic equipmentBasic equipment

Option 01 Option 02

• 3D welding table with intelligent system grids for clamping and positioning the workpieces

• Fully assembled and CE-compliant documentation

• Welbee A350P welding machine (water-cooled inverter pulse power source)

• OTC safety technology with monitoring unit (RMU) and housing

• Six-axis robot, FD-V8 for maximum flexibility

• OTC robot welding torch with 3D forced shutdown

• Push-pull system for feeding welding wire into the weld pool

Compact turnkey welding robot station with welding technology Basic equipment for TIG welding with Welbee A350P welding machine

Option 01 for TIG welding with cold wire (push-pull system)

Option 02 for TIG welding* with horizontal rotary positioner

*Optionally with or without cold wire (push-pull system)

8 9

Layout and dimensionsConfiguration

FD�V8FD�B6Vertically articulated robot

6

R 1,445 mm

6 kg

± 0.08 mm

AC servo motor

0 ~ 45°C, 20 ~ 80%

145 kg

10 kg

See note 2

F, W, C

Vertically articulated robot

6

R 1,437 mm

8 kg

± 0.08 mm

AC servo motor

0 ~ 45°C, 20 ~ 80%

140 kg

10 kg

See note 2

F, W, C

Note 1: The indicated value is the result of numerous repetitions of automated operations under stable conditions, during operations of the robot with maximum load. The repeat accuracy (repeatability) refers to the covered path. Repeatability with respect to the point is ± 0.2 mm.

Note 2: The position information is protected by the battery-powered memories inside the manipulator. F = floor / W = wall / C = ceiling

Robot

Gas-cooled

3 x 400 V / 50 Hz

18.2 kVA

30–400 A

12–34 V

400 A

400 A

370 A

IP 23 / F

Continuously variable

710 x 395 x 592 mm

62 kg

Water-cooled

3 x 400 V / 50 Hz

25 kVA

30–500 A

12–39 V

500 A

500 A

410 A

IP 23 / F


710 x 395 x 762 mm

62 kg

Water-cooled

400 V / 50 Hz

12.7 kVA (AC) / 12.2 kVA (DC)

5–350 A (AC) / 2–350 A (DC)

24 V

350 A (AC) / 350 A (DC)

350 A (AC) / 320 A (DC)

270 A (AC) / 300 A (DC)

IP 23 / F


710 x 395 x 592 mm

68 kg

Execution

Supply voltage (± 15%)

Max. rated power

Welding current

Welding voltage

Welding current/duty cycle

Type of protection/cooling

Switching steps

Dimensions L x W x H

Weight

30%

60%

100%

P500L (MIG/MAG) A350P (TIG)P400 (MIG/MAG)

Welding machines

Welding table

• Made of high-quality steel S355J2 + N, plasma-nitrided and coated

• Dimensions (D x W) 2.000 x 1.200 mm• Table height depends on selected variant• Table legs with steering rollers and

foot-operated parking brakes • 28 mm holes in 100 x 100 mm grid• Load capacity of 3.200 kg• Weight approx. 900 kg

Professional 750 Professional 750

Horizontal turning positioner

• Enables fully synchronized operation with FD-series robots

• The central hole in the flange plate is designed for conducting media

• Maximum load 250 kg• Rotational speed 26° per sec.• Torque 205 Nm• Repeat accuracy ± 0.1 mm• Weight 110 kg

OTC positioner PB OTC positioner PB

Welding torches

(gas-cooled changeable neck system, 1.0 mm steel)

• Torch neck: 45°• Maximum load: 350 A /

gas-cooled• Collision protection:

B-type, integrated

(water-cooled changeable neck system, 1.2 mm steel)


water-cooled• Collision protection:

B-type, integrated



type CAT2-XL

(including cold wire)• Torch neck: 0°• Maximum load: 400 A /


type CAT2-XL

Welding torch RT3500H Welding torch RT3500H Welding torch RTW5000H Welding torch RTW5000H Welding torch WH400 Welding torch WH400 Welding torch WH-PP-400 Welding torch WH-PP-400

ModelModel

ModelModelModel

KinematicsKinematicsKinematics

Number of axesNumber of axesNumber of axes

Workspace (P-point)Workspace (P-point)Workspace (P-point)

Maximum loadMaximum loadMaximum load

Repeat accuracy (see note 1)Repeat accuracy (see note 1)Repeat accuracy (see note 1)

Drive systemDrive systemDrive system

Ambient temperature/humidityAmbient temperature/humidityAmbient temperature/humidity

WeightWeightWeight

Maximum load on upper armMaximum load on upper armMaximum load on upper arm

Position informationPosition informationPosition information

Installation position of the vertically articulated robotInstallation position of the vertically articulated robotInstallation position of the vertically articulated robot

10 11

Technical specifications

Member of DAIHEN Group Member of DAIHEN Group

2019

/04



SIMPLE, LOW-BUDGET, SAFE

THE MOBILE WELDING CELLFOR THE CRAFT BUSINESS:

Documents

THE MOBILE WELDING CELL FOR THE CRAFT BUSINESS: …