12
Journal of Research of the National Bureau of Standards Vol. 46, No. 1, Jan uar y 1951 Research Paper 21 70 The McKee Worker-Consistometer with Constant-Speed Drives Samuel A. McKee and Hobart S. White Two constant-speed drive s hav e been developed for wi th the McKee worker-consis t- ometer for mechanically working a fluid an d measuring its fl ow char acteri st ics in the same seri es of operat ions . Previously, weights were used to provide variou s con sta ntl oad s at which measurement s wer e mad e of the ra te of fl ow of t he material und er tes t. The modifications provid e for measur ements of t he res ul ta nt forces wh en operating at constant rate s of flow. They permit the determination of t he eff ect of WOI king at vari ou s constant ra tes of shea r and also provide fOl a ffiL1 Ch gr eater range of loads. T est data are given showing the effect of mechanical working upon the fl ow characteri stics of some lubrica ting grease£ and some raw synthet ic rubb er s. The r es ul ts show that the a pparat us pr ov ides a tool useful in t he measur ement of the apparent viscosity and the eff ect of mec hanical working f or non- Newtonian mate rials h av in g t hixo tropic propertie s. The perform ance of the apparatus is adeq ua te to cover consistencies of mateIial s r ang in g from a light lubri cat ing grease to 100 percent of · raw rubber. I. Introduction Th e development of a worker-consistometer for investigating the eff ect of mechanical working on the physical properti es of lubri cating greases has been described in a previous publication. l With this apparatus a grease or similar m aterial may be worked an d its flow characteristics meas ur ed in the same series of operations. It consists essentially of two coaxial steel cylinders an d mating pistons with a capillary shearing element between them. By means of the closely fitting pistons the m ateri al being tested is forced repeatedly through the shearing element from one cylinder to the other. Th e shearing elements were mad e by drilling holes in steel disks % in. thick, using a No. 79 drill. With the original apparatus, weights acting on the top piston provide a co n stan t lo ad during the downward pa ss when the rat e of flow is being measur ed ; an air cylinder .with l eath er-cup piston and rod acts against the lower pi ston during the upward pass. With mat erials such as greases and some rubb er solution s, the rat e of shear changes with working when a constant load is used. R ecent work has been dir ected toward increasing the usefulness of the worker-consistom eter by modifi cations that (1) per- mit operation at constant nominal rat es of shear and (2) extend the range to higher viscosities. The modified inst rument is sui ta ble for st udies of th e rheological properti es of rubb er and rubber so lu- tions, as well as greases and simil1r substances. Th e modifications requir ed were con cern ed cheifly wi th the driving mechanism and with the method for measuring the forces involved. Two constant- sp ee d drives ha ve been constructed: one is a cam- operat ed mechanism with a load range up to 200 Ib ; the other is a screw-op erated drive with a capa cit y of 1,600 lb . Th e operation of each mechanism is automatic, a nd is su ch that readings of the forces may be taken at desired int erval s during a run of con tinual working. 1 S. A. McKee and H. S. White, A worker-consistomcter for lubri cating greases , ASTl\ { Bul. 153,90 (Aug. 1948). Thi s pap er pr esents d etails on the constru ction, operation , and range of the new driving mechani sms, together with exampl es of the application of the modified wOl'k er-co nsistometer to four lubri cating greases and five synthet ic ru bb er s. II. Apparatus Th e design of the major elements of the worke1'- co nsist ometer has been r etain ed . This has been described in the pr ev ious publication (see footnote1 ). Each worker unit consists of two coaxial steel cylin- ders and mating pistons with a capillary type shear- ing element between them. Relative motion be- tween pistons and cylind ers forces the mat erial und er test through the shearing element. Views of two worker unit s are shown in fi gur e 1. A set of unas- sembled part s is on the left, and an assembl ed unit is on the right. Four such unit s are now available for use. Ea ch is provided with 1-, 10-, and 50 -hole sh earing elem en ts. Th ese sh earing element s are mad e by drilling hol es in circular steel disks % in. thick, using a No. 79 drill, giving capillaries X in. long and about 0.015 in. in diameter. 1. Cam-Oper ated Mac h ine Wi th the cam-driven apparatus, the pistons are mov ed back and forth by a motor-driven cam- operated m echani sm , and determinations of the pr ess ur e developed in pus hing the m aterial under test through the capillari es in the shearing element are mad e by measuring the for ce required to hold the cylinders in a fi xed position. Views of this apparatus are given in fi g ur es 2, 3, and 4. The work er unit (shown in fi g. 1) is enclosed in the duralumin housing, A, ( fi g. 2), which is encircl ed by the electric heater, B. A m ercury-in-glass thermal regulator pla ced in a. perforated tube is ll sed to co n- trol the test temperature, which is measur ed by a thermocouple contact ing the shearing element . Th e fl ang es at the ends of the housing are attached to fl exur e plates, which provide "free" action along the vertical axis. Th e weight of the housing and part s 18

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Page 1: The Mckee worker-consistometer with constant-speed drives

Journal of Research of the National Bureau of Standards Vol. 46, No. 1, January 1951 Research Paper 2170

The McKee Worker-Consistometer with Constant-Speed Drives

Samuel A. McKee and Hobart S. White

Two constan t-speed drives have been developed for u ~e with the McKee worker-consist­ometer for mechanically working a fluid and measuring it s flow characteristics in the same series of operations. Prev iously , weight s were used to provide various con stant loads at which measurements were made of t he rate of fl ow of t he material under test. The modifications provide for measurements of t he resul tant forces when operating at constant rates of flow. They permit t he determination of t he effect of WOI king at various constant rates of shear and a lso provide fOl a ffiL1 Ch greater ra nge of loa ds.

T est data a re given showing t he effect of mechanical working upon the flow characteristics of some lubricatin g grease£ and some raw synthetic rubbers.

The resul t s show t hat the a pparat us provides a tool useful in t he measurement of the apparent viscosity and the effect of mechanical working for non-Newtonian materials havin g t hixotropic properties. The performance of t he apparatus is adequate to cover consistencies of mateIials r anging from a ligh t lubricating grease to 100 percen t of ·raw rubber.

I. Introduction

The development of a worker-consistometer for investigating the effect of mechanical working on the physical properties of lubricating greases has been described in a previous publica tion.l With this apparatus a grease or similar material may be worked and its flow characteristics measured in the same series of operations. It consists essentially of two coaxial steel cylinders and mating pistons with a capillary shearing element between them. By means of the closely fitting pistons the material being tested is forced repeatedly through the shearing element from one cylinder to the other. The shearing elements were made by drilling holes in steel disks % in. thick, using a No. 79 drill. With the original apparatus, weights acting on the top piston provide a constan t load during the downward pass when the rate of flow is being measured ; an air cylinder .with leather-cup piston and rod acts against the lower piston during the upward pass.

With materials such as greases and some rubber solutions, the rate of shear changes with working when a constant load is used. R ecent work has been directed toward increasing the usefulness of the worker-consistometer by modifications that (1) per­mit operation at constant nominal rates of shear and (2) extend the range to higher viscosities. The modified instrument is suitable for studies of the rheological properties of rubber and rubber solu­tions, as well as greases and simil1r substances.

The modifica tions required were concerned cheifly with the driving mechanism and with the method for measuring the forces involved. Two constant­speed drives have been constructed: one is a cam­operated mechanism with a load range up to 200 Ib ; the other is a screw-operated drive with a capacity of 1,600 lb . The operation of each mechanism is automatic, and is such that readings of the forces may be taken at desired intervals during a run of continual working.

1 S. A. McKee and H. S. White, A worker-consistomcter for lu bricating greases, ASTl\{ Bul. 153,90 (Aug. 1948).

This paper presents details on the construction, operation, and range of the new driving mechanisms, together with examples of the application of the modified wOl'ker-consistometer to four lubricating greases and five synthetic ru bbers.

II. Apparatus

The design of the major elements of the worke1'­consistometer has b een retained . This has been described in the previous publication (see footnote1). Each worker unit consists of two coaxial steel cylin­ders and mating pistons with a capillary type sh ear­ing element between them. R elative motion be­tween pistons and cylinders forces the material under test through the sh earing element. Views of two worker units are shown in figure 1. A set of unas­sembled parts is on the left , and an assembled unit is on the right. Four such units are now available for use. Each is provided with 1-, 10-, and 50-hole sh earing elements. These shearing elements are made by drilling holes in circular steel disks % in. thick, using a No. 79 drill, giving capillaries X in. long and about 0.015 in . in diameter.

1. Cam-Operated Machine

With the cam-driven apparatus, the pistons are moved back and forth by a motor-driven cam­operated mechanism , and determinations of the pressure developed in pushing the material under test through the capillaries in the sh earing element are made by measuring the force required to hold the cylinders in a fixed position. Views of this apparatus are given in figures 2, 3, and 4. The worker unit (shown in fig. 1) is enclosed in the duralumin housing, A, (fig. 2), which is encircled by the electric heater , B. A mercury-in-glass thermal regulator placed in a. perforated tube is llsed to con­trol the test temperature, which is measured by a thermocouple contacting the shearing element . The flanges at the ends of the housing are attached to flexure plates, which provide "free" action along the vertical axis. The weight of the housing and parts

18

Page 2: The Mckee worker-consistometer with constant-speed drives

supported by it i counter-balanced by the weight, 0, (fi g. 4) mounted on a lever arm. This arm is provided with a pointer and scale, the zero position of which indicates when the system is in balance with no deflection in th e flexure plates.

The operating yoke, E , (fig . 2) guided by bearings, F, i actuated by the cam , H , and moves the pistons back and forth , a distance of approximately 2 in., by mean of the push rods, K. During the upward pass, th e force transmitted to the cylinder assembly by t he action of the piston in pushing the material under test through t he shearing eJemen t is measured by the weighing scale, which is connected to housing A by rods acting through an 8 to 1 lever arm. The arrangement is such that the load range is from ° to 120 1b with weight D (fig. 4) in place and from 80 to 200 Ib when D is removed . A turnbuckle on the rod from the scale permits adjustment to compen-ate for the scale travel, so as to keep housing A in

its zero (balanced) position when r eading the scale. Movement of the housing is limi tcd by ad justable stops, and on the downward pass the force is taken by th e lower stop. A counter actuated by each downward stroke of the yoke records the revolutions of the cam .

The pointer, L, mounted on yoke E moves along a steel measuring scale and is used for m easuring the speed of the pistons.

Cam H is mounted on a shaft supported by two ball bearings. The shaft is connected to a positive­action variable-speed transmission. A 36-rpm gear motor supplies the power to the transmission through a four-step combination of V -pulleys and a 30 to 1 reduct ion gear. The gear motor is mounted on a hinged base so that the V -belt can be easily shifted to a differ ent set of grooves. This driving mecha­nism in conjunction with the use of the 1-, 10-, or 50-hole disks provides a continuous range of nominal rates of shear from 200 to 100,000 reciprocal seconds, th e latter value being limi ted, no t by the drive, but by the length of time required for making an accu­rate load observation. The range of rates of sh ear covered with any given materi al under test is, of course, also limited by the load r ange of 1 to 200 lb. For a broad range of rate of sh ear this load range corresponds to a viscosity range from 1 to 100 poises; and for a r elativel:v low rate of shear of 200 reciprocal seconds, the viscosity range is from 20 to 4,000 poises.

2. Screw· Operated Machine

vVith th e screw-operated apparatus the cylinders of the worker unit are moved back and for th , and th e force measured is that required to hold the pis­tons in a fixed position. This apparatus is shown in figures 5, 6, and 7. The worker unit is enclosed in a steel housing with a thermo couple and tempera­ture control as described for the cam-driven appa­ratus. The housing flanges are attached to a steel operat ing-yoke, M (fig. 5), which is mounted in tlu'ee sleeve bearings attached to a h eavy steel plate mounted in a verti cal position. This mounting is

such that the yoke may be moved up and down, but rotation i prevented .

Fastened to the lower end of th e yoke is a bronze screw, N, which engages a steel nut , P , mounted on two ball bearings housed in a steol box, R. One of the interchangeable gear trains that connect the nut to a reversible gear motor is shown in figure 5. Adjustable screws on the yoke contact push buttons that operate magnetic switches that automat ically reverse the motor at the end of each upward and downward stroke of t he yoke . These screws and push buttons are adjusted for a stroke of abou t 2 in. A counter is actuated at the end of each down­stroke of the yoke.

During the reciprocating motion of the cylinders the pistons are restrained from mo ving by loading pins, S, acting against calibrated steel springs, T . A dial indicator measures t he deflection of the canti­lever arm of th e spring and hence the force neces­sary to push the material under test through the capillaries in the shea1"ino- element. Five pairs of springs of differ ent capacity cover the range of loads up to 1,600 Ibs. The gear trains provide a nnmber of rates of sh ear ranging from less than 1 to 100,000 reciprocal seconds. The range of viscosity is eigh t times greater than that of the cam mechanism for its range of rate of sh ear (200 to 100,000 sec- I) . With t he screw-operated apparatus the range of viscosity determinations is extended to 600,000 poises at 10 recriprocal seconds or 6,000,000 poises at 1 reciprocal second.

3. Accessories

In testing samples t hat canno t be read ily poured, the filling apparatus shown at the left in figure 8 wa used. It consists of a split cylinder , piston clamping ring, and positioning ring . After the two halves of the cylinder are filled wi th the sample, they are as­sembled and positioned against the end of a worker cylinder , and by means of the filling piston the sample is transferred to th e worker cylinder. " Then the worker is assembled the worker pistons arc coated with the test sample to insure that the clearance spaee is filled , and care is taken to preven t trapping air with the sample.

For the removal of air from spongy materials such as rubber, steel t ubes with loose-fitting steel pistons are used . After small pieces of the sample are forced into the steel tube, a piston is started into each end, and a load of a few hundred pounds is placed on the pistons for several hours. The plug-shaped sample thus formed is pressed Oll.t of the t ube, assembled in the split cylinder , and transferred to the worker. When using rubber samples, a piece of the rubber moistened with benzol is rubbed against the worker pistons until a coating is formed, and the coated pistons are pushed through the cylinders a few times until bo th are coated. The benzol is then allowed to evaporate before assembly.

19

In cases where it is desirable to s tore a sample in­tact for fu ture test, a special cylinder is used . A storage cylinder with its piston , cap, positioning ring,

Page 3: The Mckee worker-consistometer with constant-speed drives

and push rods is shown on the right in figure 8. A storage-cylinder assembly containing a stored sample is shown also. The push rod having two steps is used to push th e worker piston when transferring a sample to a storage cylinder , and the push rod with one step is used to push on the storage piston when transferring the sample back to the worker.

III. Calibration

The shearing elemen ts were calibrated in their re­spec tive cylinder assemblies with oils of known vis­cosity in the manner described in the previous paper (see foo tno te O. As these oils are Newtonian fluids, the flow may be represen ted by the equation,

1'P S 2L K sW

71 = ]1= 4 V /t= K RV/t' 71"1'3

where 71 = absolu te viscosity, poises

S = shearing stress at the wall of the capillary, dyn es/cm2

R = rate of shear at wall , sec - 1

P = pressm e drop across the capillary, dynes/ cm2

L = length of capillary, cm r = radius of capillary , cm

V/t= volume rate of How per capillary, cm3/sec W= load on piston, lb

K s = shearing stress constant K Il= ra te of shear constan t.

The piston friction for each assembly was also de­termined by opera ting with an oil of kno wn viscosity with the shearing elemen t removed from the uni t. The values obtained were used as a correction to K s , the shearing stress constant and also for determining the average diametral clearance between the cylin­ders and mating pistons.

The values obtained in the calibrations of the re­spective worker-units and shearing elemen ts are given in table 1.

T AB L E 1. Calibration constants of worker units and shearing elements

Wor ker Average Number Avera~e d iametra l D isk or diameter [(n [(5

uni t clearance boles or holes ---- --------------

in . in. 3 0. 00015 3 1 1 0. 01503 183, 000 5,055

{ 41 1 .01506 IS2, 000 4, 9S0

4 .00036 42 10 .01469 196, 000 4, 7JO 43 50 . 01460 200, 000 4,135

{ 51 1 .01487 lS9,OOO 4,930 5 .00081 52 10 .01453 202, 000 4, 750

53 50 . 01477 193, 000 4, 530

For convenience in measuring a very wid e range of consistencies, the differen t units have different clearances between pistons and cylinders. In gen­eral, uni t 3 with disk 31 is used wi th low-viscosity

20

samples, as the small clearance minimizes leakage, and the higher piston fri ction is still a relatively small correction when using the I-hole disk . Unit 5 wi th disk 53 is used for th e very high viscosi ty samples. When a 50-hole disk is used, the larger clearance of unit 5 is desirable to red uce the piston-friction cor­rection. Uni t 4, which is a compromise between leakage and piston friction, is usually used for samples of in termediate consistency. Wi th this unit the pis ton-frict ion corrections are 0.4, 3.4, and 14 .7 per­cen t for disks 41 , 42, and 43, respectively .

Some indica t ion of the accuracy obtainable wi th the appara tus is given in figure 9, where v iscosity da ta are plotted against rate of shear. Sample N- 15 is a N ewtonian oil , and the horizontal lines represen t th e viscosities at the temperatures indicated obtained with a modified Ostwald viscometer , wh ereas the points represen t the viscosities obtained a t th p. same temperatures, using worker-unit 4. \ iVh en using this unit for viscosities below 1 poise, a grea ter spread of the data would be expected because of the low loads involved .

D ata are a.lso given in figure 9 for a non-N ewtonian solu t ion of GR- I rubber in a light mineral oil ob­tained with worker-uni t 4 with all three disks. In order to covel' the sam e range of rates of shear with disks 43 (50 holes) and 41 (1 hole), some runs wi th the latter were made by applying small dead-weigh t loads to the upper piston. These are indicated by the crosses. The good general agreemen t of the data obtained with all th ree disks is of particular in terest. The apparatus ,vas calibrated wi th Newtonian Huids, and as the rates of shear at capilla ry and p iston walls arc no t the same, some error would be expected in applying piston-friction corrections when working with a non-N ewtonian material. However , the data indicate that in this p ar ticular case the erm1" is qui te small.

IV. Test Results

The test data are given in this paper primarily to illustrate the applica tion of the appara tus to certa in investigations. They are no t of sufficien t scope to provide specific rela t ions between the rheological properties of the materials and other proper ties or factors involved.

In the previous publication (see foo tno te 1) results were given on the effect of mechanical working on the flow characteristics of various lubricating greases when operating in the worker-consistometer at various constant loads. U nder such conditions the ra tes of shear to which the grease was subj ec ted varied throughou t th e test. Flow measurements were m ade with two of these gr eases, grease A (lithium soap ) and grease D (sodium soap ), when operating a t 100° F at various constan t rates of shear . The results are given in figures 10 and 11 , where the apparent v iscosity (plotted on a log scale for convenience) is plotted against the numb er of passes through the sh p.aring elemen t . In each test at a given rate of sh ear, flow m easuremen ts were taken at intervals during a period of mechanical working of 200 passes, after whicl) the sample was

Page 4: The Mckee worker-consistometer with constant-speed drives

transferred to a storage cylinder. After 4 weeks of storage at room temperature, flow measuremen ts were made wi th c::wh sample during a working period of 26 passes. '1'he.\- were then subj ected to an addi­Lional storage period of 35 weeks and ano ther 26-pass working period .

Wi Lh both of these greases the effect of mechanical work ing in lowering the viscosity was qui te marked during the first 200 passes . Wi th each grease this change in viscosity is roughly propor tional at all rates of shear over the range covered . The ratio of the viscosity at the 200 th pass to the viscosity at the fir t pa s was approximately 0.6 for grease A and 0.5 for grease D .

The data taken a t the first pass after a storage period provides an ind ication of the so-called healing process . In general there was a measurable increase in viscosity after storage. Apparen tly grease A had b ecome relatively stable (wi th respect to mechani cal working) af ter the first working period, as subsequen t working after storage periods did not lower the viscosity mu ch below Lhat at the 200th pass, wh ereas wi th grease D there wa a defini Le lowerin g in vis­cosity beyond the 200 pass .

F igur'e 12 shows th e relaLionship beLwee n apparent v iscosity and nominal rate of shear for boLh greases at va rious degrees of working. Th e poin ts for 1, l O, and 100 passes were ob tained from the cur ves in figures 10 and 11 . Ove r the range covered wi t h a given grease and a g iven pass, a linea l' relat ionship was ob tained on the logari thmic plot.

Flow tests were made also on four other gr eases: grease F (soda-lime soap) and grease' G, H , and J (soda soap). At a r ate of shear of l 8, ]00 reciprocal seconds and test temperatures of 100° and 245° F, apparent viscosit ies were determined at intervals during 226 passes wi th a 4-week storage peri od after the 200th pass . The data obtained are given in fi gures 13 and 14, where t he viscosity (on a logari thmic scale) is plotted against the number of passes. Figure 13 indicates t hat with grease G th e increase in temperature from 100° to 245 0 F caused a very marked r eduction in the viscosity of the grease in both the unworked and worked condition. On the other hand, when grease F was worked at the higher temperature its viscosity increased to such an exten t t hat at the 200th pass there was not mu ch difference in viscosity at the two test temperatures. A similar trend of lesser degree is shown also by gr ease H in figure 14.

The screw-operat ed mechanism was designed pri­marily for an inves tigation of the rheological proper­t ies of various synth etic rubbers and solutions con­taining high percentages of rubber.2 The range of operation of bhe apparatus is such tha t it is capable of measuring viscosities as high as several million poises at low rates of shear and as low as a poise at high rates of shear. Accordingly, it may be used for determining the viscosities of r ubber solutions ranging from 10 to 100 percent of rubber.

, T his in vesligation is being co nducted in cooperation with tbe Olri ee of R ub ber Rcscn-e, Hcconstruct ion F inance Corp.

21

Data showing Lhe efrect of working on the viscosity of fl ve GR- S rubber are given in figure l 5. Samples X- 418 and X- 478 are r ubber in commer cial pro­du ction , and 1, 2, and 3 are special experimen tal samples . In the e te ts, 100 passes were made with each sample at a rate of shear of 99 reciprocal seconds and at a tempera t ure of 212 0 F. In each case th er e was an increase in viseosi ty during th e first few passes, after whi ch the behavior was differen t for differen t samples. It is of in te rest that whereas samples 2 and 3 have th e same }.i[ooney num bers,3 their apparen t viscosities differed considerably under the presen t test condition s. The deviat ions of the points from the curves fO!" samples 1 and X- 41 at 30 and 50 passes, respectively, were caused by ap­paren t thixotropic effects aft er periods of tanding in the apparatus.

D ata showing the effects of rate of shear on th e apparen t viscosities at 212 0 F of X- 4J8 and X- 478 r ubbers are given in figure 16. The data fo r each curve shown were ob tained wi th a given ample, hence the individ ual values obtained are a ffected to some exten t by the work done previously on the sample. These curves deviate sligh tly from the linear whcn plotted on a log-log scale.

Cur ves showin.g the ch ange in viscosity with tem­perature for these two ru bbers a re shown in fi gure 17 . These tests were r un at a rate of shear of 24.3 recip­rocal second s on samples Lhat had been previollsly worked over ] 00 pa ses. Over the range covered, the relation between log v iscos ity and temperature for the X- 478 rubber was fo und to be approximately linear , while wi th th e X- 418 rubber the increase in log viscosity wi th decrease in LemperaLure was pro­por t ionally greater at the lower temperatures.

V. Summary

One of the chi ef advan Lages of Lhe worker-("on- . sistometer is that samples of various mate rials may be worked and their flow cll aracLeristics measured in Lhe same se ri es of operations. The m ulLihole disks give flexibili ty in covering wide ranges of raLes of shear and consisLency.

Th e cam-operated mechanism is sui ta ble for mak:­ing flow measuremen ts at various constan t speeds, whi ch give a range of 200 Lo 100,000 reciprocal sec­ond s for the nominal raLe of shcar. The load range is from 1 to 200 lbs. For a broad range of rate of shear, this load range corresponds Lo a viscosity range from 1 to 100 poises; and for a relat ively low rate of shear of 200 reciprocal seco nds, th e viscosity range is from 20 to 4,000 poises.

The screw-operated mechani sm is provided with a number of gear trains to give constan t speeds cor ­respond ing to rates of shear ranging from 1 to 100,000 reciprocal seconds. Five pairs of calibrated springs cover a range of load fro m 1 to 1,600 Ibs, which gives a range of viscosity eigh t times greater than that of th e cam mechanism for i ts range of rate of shear (200 to 100,000 sec-I). Wi th the screIV-

3 M. Mooney, A sbearing-disk plastometcr for ullv ulcan izcd rubher, Ind. Eng. Cbern ., Anal. Ed . 6. 147 (1934).

Page 5: The Mckee worker-consistometer with constant-speed drives

operated apparatus, the range of viscosity deter­minations is extended to 600,000 poises at 10 recipro­cal seconds or 6,000,000 poises at 1 r eciprocal second.

The test data presented indicate the usefulness of the modified worker-consistometer in the study of the effect of temperature, rate of shear, and mechani­cal working upon the apparent viscosity of non-

Newtonian materials having thixotropic properties. The performance of th e apparatus was adequate to cover consistencies of materials ranging from a light lubricating grease up to and including 100 percent of raw rubber .

WA SHIKG TON, July 25, 1950.

FIGURE 1. NlajoT elements of wOTkeT-consistometer.

22

Page 6: The Mckee worker-consistometer with constant-speed drives

~---------------------------------------------------------------------------~

L

F ICU RE 3. Front view of cam-operated worker-consistometer.

FICURE 2. Cross section of cam-operated worker--consistometer.

23

Page 7: The Mckee worker-consistometer with constant-speed drives

FIC UR E 5, Cross section of screw-operated w())'kel'-consistometer,

F I GURE 4 , Side view of ca m-operated workel'-consistometer.

24

Page 8: The Mckee worker-consistometer with constant-speed drives

1" 1(1 P il i;: 7 . Side /·i ew oJ screw-operated worker-consislolll eter .

F I G UR I, 6. Front view oj screw-operated worker-consistometer .

FIGUR E 8. 1 'i ews oJ .filling and storage apparatus .

25

Page 9: The Mckee worker-consistometer with constant-speed drives

.. .. .. -0 a.

~ 'in o u .. '>

100

50

c: 10 ~ c a. a.

<t

5

I

I\"

1"-

I\....

-....

o

100

50 ~~

x' 1---1 X 15~ 11 o 'y'103 ~ Gf/'I '

'II rn'

~ II,O~98 o~

N-15 oil at .82 of -.......

+- ---- F 1---N-15 oil at 98 of

en .. en '0 a.

~ ... 10 0

u

'" '> c: .. 5 ... c a. a. <t I

I

Nominal Rate of Shear, reciprocal seconds

FIGUR E 9. Typical viscosity data at variOltS mtes oj sheaT JOT a Newtonian and a n on-Newtonian fluid .

• , I -hole disk; 4 , 10·holo cii3k; . , 50-hole disk ; X , I-hole d isk with weig hts.

I Stored 35 weeks 1

Stored 4 weeks J R= 398 ~

1- ...

~ R=1948

R=9050 I'..

\-. ~. R=63900 I\..

100 200

Number of Posses

'" QI

'" '0

50 0

a. 100 I\,

~ 'in o u

'" '> c:

\ "-

~ 50 c a. a. <t

1\

10 o

'" ". .. .. ~

<j-.., .. l; iii

R=398 J I --1

R=1948

~

-..t-- IR=18100

1""'-

100 200

Number of Posses

'" r--x: QI QI ~

III

'" ~ .., QI (; iii

} W 1\ I\,

1-4 .....

Wl

~ I-

FIG U R E lO . AppaTent viscosity of grease A at 100° F as influenced by wOTking and subsequent stomge.

FIG U R E 11. A ppaTe nt viscosity of grease J) at 100° F as influenced by wm'king and subsequent stom ge.

26

Page 10: The Mckee worker-consistometer with constant-speed drives

r----r---

100 ~ ~ ~ --

" Gr e I" ------.. QSe

~ r---. r--D

."" '-; \:'--.... ~ 'i-~ "c f'-"" ..........

I'--- i'K -........... I '" .. '"

~ ~ ~If ~ I I '" ~ 0 Co

'0 ~ ~m

......... ~IO ~

~ ..

100 .t:l I Q.!'e E

"" "I ~ ~

'" Q> II>

'0 Co

.~ II> 0 10 u

I

"- "- "-'" :> c , '" ""'''''' r-...

~I'" I

Q> <; Co Co <t "'r--.- 10

100

I

1 I Nominol Ra te of Shear, reciprocal second s

FIGn~E l2 . Relationship betwee n ap parent viscosity at 1000 P and nominal rate of shew' f01' (f1"eases A and D at l'ariolls degrees oj working.

30 'I

10

'" ~5 '0 Q.

~ .;;; o u .. :>

!\

4.

"'

r II.~,

"---.

~ ... .......

[y" /

~

-'f..

0.6 o

Greas e

Stored 4 weeks t G at 100 OF .f"-..

r-... Grease F at 100 OF . , Grease F a~ 245 OF

•• &

I ... Grease G at 245 Of -

100 200

Number of Passes

27

r-

~

r-

FIG UIU 13. EJJect oj working and storage on the apparent viscosity of g1'eases F and G at 100° and 245° Ii' , at a rate of shear of 18,100 recipro­cal seconds.

--------------------~j

Page 11: The Mckee worker-consistometer with constant-speed drives

l

.. ., .. '0 0-

,.;;

'en o u .!!! > c:: ., .. CI 0-0-

cr:

10

5

I

0.5

100

~ ~ ~

'\... "'-.!..

\ &

Grease

Storied 41 weeks 1 J at 100 OF -f---- .

-..- I\---~

T T I I -- Grease H at 100 of ~

i"-.. ..... Grease J at ~45 OF ---

0 --5 of

Greose to\ <1~'--V

100

Number of Passes

,I" -~

~oo

--. -..... ~ --/ ,., T Q .1[' .~

: 50 .. .. '0 0-

~ ' in o o .!!! > -c .. ~ Q. Q.

cr:

MI .....

II -r '!

20 o

.... ~

~

~I.. -,,:

.".,

~ fI;-

50 Number of Posses

X-478

3

I

0 .-X-418

100

28

FIGU RE 14. Ei)"ecl oj wOTking and storage on the apparent viscosity of gTeases Ii and J at 1000 and 2450 F , at a rate of shear of 18,100 Teci procal seconds.

F IG UR E 15. Eilett of working on the ap­parent viscosity of fi ve synthetic Tubbers at 2120 F , at a rate oj sheaT of 99 recipmcal seconds.

Page 12: The Mckee worker-consistometer with constant-speed drives

I

r I

~

r i

'" I

Q

II)

QI II)

'0

lOa

a. 50 .~ II)

o o .!!! >

10 10

-X-47B , , X-4IB ~ ~

.......... ~

"'" .......... ~ ""'- "" ~ ~ '" ~

~ "- ~~ "'-b" i"- ~ 0/;> 0

i"--i' ~~ j'-, 0 ~.S'

2~

41"E> O.'.r~

~ ,.. / /0 .S'

,,~ .S'.S'

~ ~.S'

~ ~

50 lOa 500

Nominal Rale of Shear, reciprocal seconds

F ' O lIHI': 16. Relationshi p between apparent viscosity at 212 0 F and nominal mte oj shem' Jor two synthetic m bbers Jor variolls degnes of wOTlcing .

500

~

'" I Q

>< .,100 CI> ., '15 A-

~ '0 0 .. en :> -c .. .. 0 A-A-ct

50

10 100

I'-'\

~

1'-.1'--

~

"~ ~ ~'>8

-t .... ~ N'8

"'---f"-.. ~

"'e...

200

Temperature, of

I"--

:--....

29

t:::::::, r--..

'-....... ...

300

FlG U HE 1 7 . R elati onshi p between viscosity and tempemtuTe fo r two synthetic n,bbeTs, at a mte of shem' oj 24.3 Tecip1'ocai seconds.