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Battery Maintenance Battery Management Battery Handling

The Lean Battery Room

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Battery Maintenance, Battery Management, Battery Handling

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Page 1: The Lean Battery Room

Battery Maintenance

Battery Management

Battery Handling

Page 2: The Lean Battery Room

Battery Maintenance

batteries when needed

• Improve battery run time by ensuring

correct maintenance

• “Smart sensing” technology prevents

batteries from drying out due to

false signals

• ® technology

• Essential tool for any battery

• World’s fastest, most reliable battery

• Reduce battery maintenance time to

the minimum

• Rugged design

• Industry leading 5 year warranty

of batteries

• Automatic shutoff

• Reliable: tested to 1 million cycles

• Flow rate is 6.4 liters/minute

(1.7 gallons/minute)

• Reduce costs by producing deionized

water on demand

• Prevent impurities in your battery

and increase

- battery life

- truck run time

• Produces average of 2400 liters of

water (600 gallons)

• Purity light LED indication signals

when it’s time to change the cartridge

• Next generation of battery

• Low upfront costs

• Wide range of operating pressures

• Highly reliable

• Fully integrated battery maintenance

system and process

• Used with the Water Injector System

• iTAG service tracking, with online

reporting

• Touch screen multi-language display

• Inbuilt dual water deionizer

• Robust PLC control system

• 80 litre water reservoir

SmartBlinky – Battery

Watering Monitors

Water Injector System

Battery Watering Gun

Water Deionizer System

Float – Battery

Filling System

PitStop – Complete

Maintenance System

Page 3: The Lean Battery Room

Battery Management

• Faster battery changes • Fewer battery changes

• Optimised battery quantity • Longer truck run times

• Longer battery life

The iBOS system ensures that the operator selects the correct

battery, which is the one that has had the most cooling time. This

battery life. Simple management reports provide real decision

making information on site and on-line via ibosworld.com

In an unmanaged battery room the operator will select the most

convenient battery, this will result in 25% of the batteries being

overused, reducing their ability to store energy and their operational life.

The iBOS system informs the operator which is the next battery to

room and ensures optimised usage.

The iTAG system uses barcode scanning technology to record

battery maintenance activities quickly and accurately.

• Eliminates the need for paper service records

• Simple to use

• iTAG provides accountability

• iTAG saves time

• iTAG saves money

maintained the barcode is scanned and the activity recorded and

uploaded to itagworld.com. The itagworld.com reports enable

managers to monitor the service history by asset or site.

about the life history of a battery. It measures performance and

predicts when a battery will need to be replaced, helping to

identify potential issues before they cause expensive damage.

• Easy to retrieve and use data

• Online reporting via itagworld.com

• Helps identify potential issues before they cause damage

• Reduce battery failures through improved site procedures

• Increase battery operational time

• Measures performance and predicts when a battery will

need to be replaced

iBOS – Intelligent Battery Organizing System

iTAG Asset Tracking System

and Control System

iBOS selection guide Lite Basic Plus Pro

50 50 100 200

1 1 9 9

– –

– –

– –

– – –

– – –

1 Per Pool– – –

Page 4: The Lean Battery Room

Battery Handling

• Safely store batteries

• Heavy duty poly coated rollers,

providing long design life

• Low cost solution

• Optional charger shelf and

cable retractor

• Provides quick and safe battery

changing

• Hydraulic push/pull mechanism

• Vacuum or magnet battery extraction

• Temporary or permanent mounting

on powered pallet truck

• Fast and reliable battery changing

• Independent lift and drive provides

unimpeded horizontal travel

• Up to 6 levels

• Intuitive ergonomic controls

• Powered vacuum or magnet

extraction

• Advanced safety features

• Precision electric stepper motor

control system

• Multi-level modules, requiring

minimum space for battery storage

adapts with the site

• Designed and built for minimum

lifetime costs

• The most affordable way to eliminate

manual handling of batteries

• Heavy duty steel frame construction

and poly coated rollers

• 4-1 hand crank

• Temporary or permanent mounting

on powered pallet truck

Battery and

Charger Stations

Attach-A-Puller Portable

Powered Battery Changer

PowerChanger™

Multi-level Battery Transfer Car

Adjust-A-Rack Battery

Storage Systems

EZPuller Manual Battery

Transfer Cart

Page 5: The Lean Battery Room

Increase battery life

Maximise battery performance

Reduce maintenance time

Optimise battery quantities

Increase truck run time

Fewer battery changes

Reduce battery change time

Improve site safety

Reduce space

Battery Maintenance Battery Management Battery Handling

Save time, space and money

eGO!2

eGO!2

Water Injector

HydroPure

Water Supplies

Management

Reports

SmartBlinky

Page 6: The Lean Battery Room

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