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The leading front line supplier of re-manufactured powertrain products

The leading front line supplier of re-manufactured ... · The leading front line supplier of re-manufactured powertrain products. ... technicians and workshop facilities ... LOCOMOTIVE

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The leading front line supplier of re-manufacturedpowertrain products

LH is part of theWabtec Group – one ofthe UK’s leadingengineering companies.

WELCOME TO LHEstablished in 1953, LH is a re-manufacturer of power-trainproducts. Continuously pursuingits ethics of quality, safety andreliability, the company is ahighly respected front linesupplier of re-manufacturedproducts.

The following pages give a briefinsight into the services andcapabilities we offer at our 21acre site based in Burton onTrent. Our specialist workshopsand re-manufacturing facilitieshouse some of the mostadvanced re-manufacturing andtesting equipment available.

Engines and Page 4Transmissions

Power Packs and 6Cooler Groups

Wheelsets and Bogies 8

Repairs, Products 10and Further Services

Contact 14

CONTINUOUSLY PURSUING OUR ETHICS

OF QUALITY, SAFETY AND RELIABILITY,

WE ARE A HIGHLY RESPECTED FRONT

LINE SUPPLIER OF RE-MANUFACTURED

ENGINES AND TRANSMISSIONS.

WE HAVE A WEALTH OFEXPERIENCE RE-ENGINEERINGENGINES AND TRANSMISSIONSTO THE HIGHEST POSSIBLESPECIFICATIONS

LH is one of the UK's largest re-manufacturers of powertraincomponents. Our combinedresources provide an all-encompassing range of servicesfor rail, quarrying, plant,petrochemical and marine sectors.

Irrespective of OEM, LH has the in-house expertise to overhaul alarge range of engine, transmission(mechanical and electrical), and final drives.

Refurbished to the highest quality,each and every LH overhaulproduct is exhaustively tested tomeet and often exceed the

manufacturer's originalspecification. As well as adheringto exacting internal procedures, LHtechnicians and workshop facilitiesall conform to or exceed therespected BS EN ISO 9001:2008Quality and RISAS accreditations.

Once redeployed in the field, all LHproducts benefit from our industryleading back up service.

Areas of Operation:• Passenger Rail• Rail Infrastructure• Road/Rail Equipment• Mobile Plant• Static Plant• Quarrying• Material handling (Airports)• Ministry of Defence• Sellafield (BNFL)• Waste and recycling• Power Stations• Petrochemical on/off shore• Marine

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OUR ADVANCED AND UP TO THE MINUTE

ENGINEERING, PRODUCTION AND TESTING

FACILITIES, OFFER THE LATEST IN

MANUFACTURING TECHNOLOGY.

WE HAVE THE EXPERIENCE AND

KNOWLEDGE REQUIRED TO OVERHAUL

AND REFURBISH ANY KIND OF ENGINE.

05

Currently the company overhaulsUK Based Class 16x, 17x and 18xas well as European Based Class22000, Alstom BR 648.3, SiemensDesiro 642 and Lint 41 powerpackswith full and half-life examinationsavailable. Plus the company is ableto handle the overhaul of coolergroups including Class 175, 180 and 185 units.

In line with rigorous pre-deliveryinspections, each power pack andcooler unit is subject to the highesttesting procedures carried out withinour own in house testing cells.

Extensive industry experience inpower pack and cooler groupoverhaul, along with in-houseresources ensure that all work iscarried out to personal clientspecification, setting LH apart fromits competitors:

Our services include:• Engine Overhaul• Frame Overhaul• Transmission Overhaul• New Hydraulic Hoses• Overhaul of Hydrostatic Equipment• Overhaul of Generators

06

OUR FACILITIES BOAST LARGE

WORKSHOP AREAS WITH SPACIOUS

WORKING BAYS, WITH ALL PARTS

AND EQUIPMENT CLOSE TO HAND.

07

OUR POWER PACK ANDCOOLER GROUP OVERHAULFACILITIES FEATURE LARGEWORKSHOP AREAS WHEREEXTENSIVE TESTING CAN BECARRIED OUT

LH provide re-wheeling, re-profiling, NDT facilities andbearing inspection, for small orlarge volumes.

Specialist services include:• Final drive overhaul• Bogie overhaul – power and

trailer• Trailing wheelsets – light and

heavy repairs• Wheelset and bogie removal and

refit on site

OVERHAUL SHOPS ARE EQUIPPED WITH THE

MOST UP-TO-DATE PLANT AND MACHINERY,

SUPPORTED BY OUR IN-HOUSE TEAM OF

EXPERIENCED ENGINEERS.

ONE OF THE MOST ADVANCEDWHEELSET AND BOGIE OVERHAULFACILITIES IN THE UK, BACKED BYINVESTMENT IN THE LATESTPLANT AND MACHINERY

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With one of the most advancedoverhaul facility in the UK, LH usesthe latest high tech equipment tocomplete the majority of projectsin-house. All projects arecompleted to a RISAS and BS ENISO 9001:2008 Quality accreditedstandard.

In-house facilities include:• 400T wheel press• Wheel shrink fitting• Computer-controlled wheel

re-profiling lathes• Dynamic wheel balancing• MPI and UAT facilities• Bearing inspection• Wheel borer and ovens

A TOTAL SERVICE EMBRACING

EVERYTHING FROM COMPLEX

LOCOMOTIVE BOGIES TO SIMPLE

FREIGHT WHEELSETS.

WORK CARRIED OUT INCLUDES THE REPROFILING OF

WHEELSETS, REWHEELING, RENEWAL OF TYRES,

AXLES AND BEARINGS, OVERHAUL OF SUSPENSION

TUBES AND AXLEBOXES AND THE OVERHAUL OF

FINAL DRIVE GEARBOXES.

09

10

WE HAVE OUR OWN DEDICATED

ENGINEERING WORKSHOP, AND HAVE

DEVELOPED A HOSE AND FITTINGS

DISTRIBUTION SERVICE.

A ONE STOP SOLUTION FORHYDRAULICS, HOSES,SPARES, REPAIRS ANDOVERHAULS WITH ANUNRIVALED REPUTATIONFOR SERVICE AND QUALITY

Hydraulics and HosesLH is the ‘one-stop’ solution forhydraulic spares, repairs andoverhauls. We supply a vast rangeof pumps, motors, valves, hosesand fittings.

We are a major supplier in thehydraulic Axial, Radial Piston pumpand motor repair/services industry,with a 100% test policy – all unitswill work immediately withoutadjustment.

Servicing, Repairs and OverhaulsOur engineers specialise in axial,radial piston pumps and motorrepairs. An exhaustive testingpolicy ensures that all units leavingthe factory are 100% ready to go.Our products can be fitted and willbegin work immediately, givingreliable service with no furtheradjustment required.

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ALL WORKSHOP OPERATIONS ADHERE TO

STRICT OVERHAUL PROCEDURES SET BY OUR

IN-HOUSE QUALITY DEPARTMENT, ALL OF

WHICH CONFORM TO OR EXCEED INDUSTRY

RECOGNISED QUALITY ACCREDITATIONS.

BEFORE DELIVERY, EVERY UNIT IS

SUBJECT TO AN EXTENSIVE TESTING

PROCEDURE, IN ACCORDANCE WITH THE

ORIGINAL EQUIPMENT MANUFACTURERS

SPECIFICATIONS AND GUIDELINES.

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OUR EXTENSIVE ‘COMPLETE VEHICLE

OVERHAUL’ SERVICES APPLY TO ANY PIECE

AND ANY SIZE OF RAIL INFRASTRUCTURE

EQUIPMENT. ALL UNITS LEAVING OUR

FACTORY ARE 100% READY TO GO.

WE PROVIDE THE HIGHEST STANDARD

OF FERROUS AND NON-FERROUS

METALS IN BOTH MEDIUM AND LIGHT

GAUGES, UTILISING THE MOST

ADVANCED TECHNOLOGY AVAILABLE.

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FabricationProviding design and sheet metalfabrications in Ferrous and Non-Ferrous Metals, in both mediumand light gauges.

Our clients include blue chipcompanies in the rail, automotive,mining and construction fields, aswell as government and localauthorities. • Design and development• CAD/CAM deign and CNC

programming• Laser cutting• CNC punching and bending• Tube bending• Powder coating and painting• Plating and metal treatment• Welding and finishing• Quality assurance• Refurbishment• Reverse engineering and

component modification

WE OFFER THE COMPLETEPOWERTRAINENGINEERING SERVICEUTILISING THE MOSTADVANCED TECHNOLOGY,ALL AVAILABLE AT OUR 21ACRE SITE

Gear cutting and machiningWe are suppliers of precisiongears, shafts and components toindustries including powertraincomponents to the rail industry,prestige automotive manufacturers,commercial transport, off-highwayand heavy plant vehicles.• Component manufacturing• Spiral bevels• Castings• CNC machining• Reverse engineering

In addition to the supply andmanufacture of all types of gearswe also manufacture:• Timing gears• Flywheels• Scavenge and lubrication

pumps for up to 3,000hp units

WE SUPPLY TO SOME OF THE MOST ARDUOUS

INDUSTRY SECTORS AROUND THE WORLD SUCH

AS RAIL, HEAVY PLANT AND COMMERCIAL.

A COMPLETE RANGEOF SERVICES FROM ASINGLE SOURCE

Wabtec Rail LimitedPO Box 400Doncaster WorksHexthorpe RoadDoncaster DN1 1SLTel: 01302 340700Fax: 01302 790058Satellite Navigation Post Code DN4 0BF

Wabtec Rail ScotlandCaledonia WorksWest Langlands StreetKilmarnockAyrshire KA1 2QDTel: 01563 523 573Fax: 01563 541076Satellite Navigation Post Code KA1 2QD

Brush TractionPO Box 17Falcon WorksMeadow LaneLoughboroughLeicestershire LE11 1HSTel: 01509 225600Fax: 01509 225675Satellite Navigation Post Code LE11 1NF

LHGraycar Business ParkBarton under NeedwoodBurton on TrentStaffordshire DE13 8ENTel: 01283 722600Fax: 01283 722622Satellite Navigation Post Code DE13 8EN

Manufacture, Refurbishment,Maintenance, Life Extension

• Locomotives

• Passenger Rolling Stock

• Freight Wagons

• Traction Systems

• Traction Motors

• Diesel Engines

• Dampers

• Buffers

• Brakes

• Doors

• HVAC

• Bogies

• Wheels

• Transmissions

• Power Packs

• Cooler Groups

• Hydraulics

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LHGraycar Business ParkBarton under NeedwoodBurton on TrentStaffordshire DE13 8ENTel: 01283 722600Fax: 01283 722622email: [email protected]