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The journey of Book Producing

The journey of book producing

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A book that tells the process of book producing

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Page 1: The journey of book producing

The journey ofBook Producing

Page 2: The journey of book producing

The Journey of Book Producing

Author Esther LauEsther Lau

1st Edition, October,2010

Designer

Edition

Page 3: The journey of book producing

Introduction

Before the journey startsplease read the...

Page 4: The journey of book producing

Introduction

Printing is now a common technology in our life. Even every family has their own printer in their home. But how about the massive printing like newspaper, book an magazine? Of course they are not printed by home printer, so where did they comes from and how? After visiting the printing and press factory, I got some idea on it and want to share with you. And Now I am going to present you - The Jouryney of Book Producing.

Page 5: The journey of book producing

The journeystarts from ...

Page 6: The journey of book producing

PDFPDFPDF

Receivethe �les.

Change all the �leformat into PDF �le.

Separate each �le into4 colour �les: C,M,Y,K ;

1~2 special colour (e.g. �uorescent,metallic)

can also be added.

PDF

PDF PDF

PDF

Page 7: The journey of book producing

Typeset the pages which wouldbe placed on the zinc plate

according to di�erent colour set.

Adjust the print colour.

Page 8: The journey of book producing

Engrave the data on the zinc plate by laser beam.

Wash out the acidic waste on the engraved zinc plate

by water.

Using CTP (Computer to plate) O

Page 9: The journey of book producing

Engrave the data on the zinc plate by visible light.

Print out the data ona photographic �lm.

Using O�set �lm to plate

Wash out the acidic waste on the engraved zinc plate

by water.

�lm

zinc plate

ORto get the engraved zinc plate

Page 10: The journey of book producing

The data on the engraved zinc plateis left and right inverted like a seal.

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Page 11: The journey of book producing

Printing

Please bring yourzinc plate when...

Page 12: The journey of book producing

Adjust the print colour. Prepare the 4 basic colour paintand speical paint if needed.

Page 13: The journey of book producing

Ink the paper through the giant printerby pressing the zinc plate to the paper.

* Using plastic paper to protect zinc plate .

mag

enta

pia

ntpa

per

plas

tic

pape

rzi

nc p

late

GIANT PRINTER

Page 14: The journey of book producing

The paper was printed out.

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Page 15: The journey of book producing

It is time to...

Page 16: The journey of book producing

Fold the paper according to the dashed line.

Air can comes out whenfolding the paper throughthe holes of “dashed line”.

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book

Producing

Page 17: The journey of book producing

Assort the papers.

Page 18: The journey of book producing

Saddle-stich binding Wire binding

Binding the book by saddle-stich and the page numbershould be an even number

which smaller than 48.

Binding the book by wire then glue, there is a thicknessof the spine which should be

cover by abook cover.

OR O

Page 19: The journey of book producing

Perfect binding

Binding the book by glue,there is a thickness of the

spine which should be cover by abook cover.

to bind the booksO R

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Cut the book according to the dashed line.

Cover the book if necessary.

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book Producing

Book

Producing

Page 21: The journey of book producing
Page 22: The journey of book producing

Sometimes you need...

MORE+

Page 23: The journey of book producing

Laser die cut UV postive mold & negative mold

Cut the details by laser, not much HKprinting press have

this technology.

Cover a UV layer on special places.

Convex the paper with postive mold ; concave

the paper with negative mold.

Page 24: The journey of book producing

Want to know...

MORE+

Page 25: The journey of book producing

The data can be save in CDrom.

Detailed engrave to zinc plate.

Fast, Consisten & Convenience

Directly engrave Need a �lm and developer chemicals

more steps to take a engraced zinc plate.

Potential losses due to re�ection,exposure, the scratches in �lms.

The data can be save in �lms.

CTP O�set

�lm

zinc plate

VS

Page 26: The journey of book producing

Finally..

The End

Page 27: The journey of book producing

Hope you enjoy this journey :D

The End

Page 28: The journey of book producing