The ISO 9002 Quality Assurance Management System

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    The ISO 9002 QualityThe ISO 9002 QualityAssurance ManagementAssurance Management

    SystemSystem

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    QUALITY EDUCATION:QUALITY EDUCATION:

    Customer Satisfaction

    Whole

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    Quality

    Service

     Involvement

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    ORGANIZATION

    WITH

    Input Output

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    LOUSY MANAGEMENT

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    Upgrading :Upgrading :

    Service Quality

    Product Quality

    4

    Personnel Quality

    By...

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     A Proven Successful A Proven Successful

    Quality Assurance SystemQuality Assurance System

    5

    ISO 9000

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    6

    ISO 9002 Certification

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    A BRIEF INTRODUCTIONA BRIEF INTRODUCTION

    TOTO

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    ISO 9000ISO 9000

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    QUALITY MANAGEMENT PRINCIPLESQUALITY MANAGEMENT PRINCIPLES

    1. Customer focus

    2. Leadership

    3.Involvement of people

     

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    4. rocess approac

    5. System approach to management

    6. Continual improvement

    7. Factual approach to decision making

    8. Mutually beneficial supplier relationships

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    ISO 9000 is about QUALITYISO 9000 is about QUALITY

    Quality is:

    defined by customer needs

    defined in terms of fitness for purpose

     

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    ac eve roug con nuousimprovement

    managed through prevention not

    detection

    ‘getting it right at the first time’

    measurable

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    ISO stands for ISO stands for 

    I nternational

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    O rganization for 

    S tandardization

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    Self Self--manageablemanageable

    PP--DD--CC--AA

    Plan what you do

     

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    r ecord what you did

    Check the results

    Act on the difference

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    ISO 9000 REQUIRES :ISO 9000 REQUIRES :

    PLAN, DO, CHECK & ACT

    with CONSISTENCY :

     

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    MANAGEMENT SUPPORTS

    RESOURCES MANAGEMENT

    PROCESS MANAGEMENT RESULTS ANALYSIS

    CONTINUOUS IMPROVEMENT

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    13

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    14

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    CAUSE INVESTIGATION

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    CAUSE INVESTIGATION

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    CORRECTIVE ACTION

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    CAUSE INVESTIGATION

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    CORRECTIVE ACTION

    PREVENTIVE ACTION

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    CAUSE INVESTIGATION

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    CORRECTIVE ACTION

    PREVENTIVE ACTION

    REVIEW

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    CAUSE INVESTIGATION

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    CORRECTIVE ACTION

    PREVENTIVE ACTION

    REVIEW

    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    CAUSE INVESTIGATION

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    CORRECTIVE ACTION

    PREVENTIVE ACTION

    REVIEW

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    THE CONTINUOUS IMPROVEMENTTHE CONTINUOUS IMPROVEMENT

    MECHANISMMECHANISM

    UNSATISFACTORY OUTCOME

    WORK IMPROVEMENT TEAM

    CAUSE INVESTIGATION

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    CORRECTIVE ACTION

    PREVENTIVE ACTION

    REVIEW

    21

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    Quality Plan

    Quality Manual

     

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      roce ures

    Working InstructionReference Document

    O 9000O 9000 20 l20 l

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    ISO 9000ISO 9000 -- 20 Elements20 Elements

    4.1 Management Responsibility

    4.2 Quality System

    4.3 Contract Review

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    4.4 Design Control

    4.5 Document & Data Control

    4.6 Purchasing

    ISO 9000ISO 9000 20 El20 El

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    ISO 9000ISO 9000 -- 20 Elements20 Elements

    4.7 Control of Customer SuppliedProduct

    4.8 Product Identification andTraceability

     

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    .

    4.10 Inspection and Test Status

    4.11 Control of Inspection, Measuring and

    Test Equipment.

    ISO 9000ISO 9000 20 El t20 El t

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    ISO 9000ISO 9000 -- 20 Elements20 Elements

    4.12 Inspection and Test Status4.13 Control of NonconformingProduct

    4.14 Corrective & Preventive Action

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     4.15 Handling , Storage, Packaging,

    Preservation and Delivery

    4.16 Control of Quality Records4.17 Quality Audits

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    ISO 9000ISO 9000 -- 20 Elements20 Elements

    4.18 Training

    4.19 Servicing

     

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    4.20 Statistical Techniques

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    StagesStages

    Setting up Steering CommitteeDesign of Management System

    Training all Staff 

     

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     system

    Implementation

    Monitoring & Evaluation

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    StagesStages

    Internal Audit & Pre-assessment audit Certification Audit

    Registration

     

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    Internal Q Audit

    Surveillance Visit

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    Self Self--manageablemanageable

    Plan what you do

     

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    Record what you did

    Check the results

    Act on the difference

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    StandardizedStandardized

     

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    ear y s e requ remen s

    guidelines

    World-wide acceptance

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    SystematicSystematic

    Inter-relationship of elements

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    Team work

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    Customer Customer--orientedoriented

     

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    ee s e ne y customer 

    Stress on customer satisfaction

    Enhancement of quality culture

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    Objectively assessedObjectively assessed

     

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    nterna au t e -assessment

     Audit by 3rd party

    The management system governs

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    Clearly DocumentedClearly Documented

    Data and record control

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    Document process

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    Human resourcesHuman resourcesplanning and controlplanning and control

    inin

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    ISO 9001 QMSISO 9001 QMS

    5 1 M t it t5 1 M t it t

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    5.1 Management commitment5.1 Management commitment

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    Top management shall provide evidence of its

    commitment to the development and improvement of

    the quality management system by:

    d) Ensuring the availability of necessary resources

    5 5 2 R ibilit d5 5 2 R ibilit d

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    5.5.2 Responsibility and5.5.2 Responsibility and

    authorityauthority

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    Functions and their interrelations within the

    organization, including responsibilities and

    authorities, shall be defined and communicatedin order to facilitate effective quality

    management.

    5 5 4 I t l i ti5 5 4 I t l i ti

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    5.5.4 Internal communication5.5.4 Internal communication

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    The organization shall ensure communication

     between its various levels and functions

    regarding the processes of the quality

    management system and their effectiveness.

    6 1 P i i f6 1 P i i f

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    6.1 Provision of resources6.1 Provision of resources

    The organization shall determine and provide,

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    n a me y manner, e resources nee e

    a) To implement and improve the processes of

    the quality management system, and

     b) To address customer satisfaction.

    6 2 1 A i t f l6 2 1 A i t f l

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    6.2.1 Assignment of personnel6.2.1 Assignment of personnel

    Personnel who are assi ned res onsibilities

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     defined in the quality management system shall

     be competent on the basis of applicable

    education, training, skills and experience.

    6 2 2 Training awareness and6 2 2 Training awareness and

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    6.2.2 Training, awareness and6.2.2 Training, awareness and

    competencycompetency

    The organization shall:

    a)Identify competency needs for personnel

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     performing activities affecting quality;

     b) Provide training to satisfy these needs;

    c) Evaluate the effectiveness of the training provided;

    6 2 2 Training awareness and6 2 2 Training awareness and

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    6.2.2 Training, awareness and6.2.2 Training, awareness and

    competencycompetency

    d) Ensure that its employees are aware of he

    relevance and importance of their activities

     

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     of the quality objective;

    e) Maintain appropriate records of education,

    experience, training and qualifications.

    7 4 1 Purchasing control7 4 1 Purchasing control

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    7.4.1 Purchasing control7.4.1 Purchasing control

    The organization shall control its purchasing

    rocesses to ensure urchased roduct conforms

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     to requirements.

    The type and extent of control shall be dependent

    upon the effect of subsequent realization processesand their output.

    7 4 1 Purchasing control7 4 1 Purchasing control

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    7.4.1 Purchasing control7.4.1 Purchasing control

    The organization shall evaluate and select

    suppliers based on their ability to supply product

    in accordance with the or anization’s

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      requirements.

    Criteria for selection on periodic evaluation shall

     be defined.The result of evaluations and follow-up actions

    shall be recorded

    7 4 2 Purchasing information7 4 2 Purchasing information

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    7.4.2 Purchasing information7.4.2 Purchasing information

    Purchasing documents shall contain information

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    describing the product to be purchased,

    including where appropriate:

    - personnel

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    THANKS!THANKS!

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    Any Questions ?Any Questions ?

    ??

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    Thank youvery much for

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    your pa ence: 

     )