The integrators source - T&M Solutions, Romex BV · The integrators source for electronics test 4 TABLE OF CONTENTS 6.1.21 YAVTB000 Interconnection module 105 6.1.22 YAVPMPM1, TTL

Testing is our core competence

Theintegratorssourcefor electronics test

The integrators source for electronics test

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TABLE OF CONTENTS

0. OUR ADDED VALUE 5

0.1 “Testing is our core competence” 5

0.2 Open and scalable Systems 5

0.3 Quality 5

0.4 Productivity Improvements 6

0.5 Smart solutions = Competitivity 6

0.6 Pre and Post Sales Support 6

0.7 Teleservice 6

0.8 Training 7

0.9 Certifications 7

1. OPEN TEST PLATFORMS 8

1.1 Scope 8

1.2 Functional Test, ICT & Vision Platform 6tl-22 9

1.3 Modular Platform 6TL-32 13

1.3.1 H71003200. Off-Line Modular Test Platform 14

1.3.2 H71003210. One module In-Line Test Platform 15

1.3.3 H71003220 & H71003230. Two & Three In-Line Test Platforms 16

1.4 H71001100. TFV-1 Functional & Vision Test Platform 19

1.5 Vibration & Functional Test Platform VIT-1 21

2. CUSTOM TEST PLATFORMS 23

2.1 G500 Rotary table test platform 23

2.2 Electric cabinets tester FCT-1 25

2.3 Cable Harness tester CHT-1 26

3. COMPONENTS AND DEVICES FOR TEST PLATFORMS 27

3.1 Scope 27

3.2 Basic Sub-system TTT-1 28

3.3 Servo Pusher 7100.6000 30

3.4 Servo Conveyor 7100.6100 32

3.5 Platform Power Management & MMI model 7300.0300 34

3.6 19” 1U Special applications chasis 7300.3000 36

3.7 Single Phase Mains Power Manager 7300.0200 38

3.8 Three Phase Mains Power Manager 7300.0100 40

3.9 CAN bus indicator beacon 7800.1000 42

3.10 Rejection Bin 7300.0600 42

3.11 DUTs Indentification 43

3.11.1 Bar code reader 7350.5000 43

3.11.2 Data Matrix Reader 7350.4100 with automatic positioning adapter kit 44

4. FIXTURES AND MASS CONNECTION RECEIVERS 45

4.1 Massive Interconnect Receivers 45

4.2 Fixtures Off-Line 46

4.2.1 Stand-alone for loaded PCB 7200.71 & 7200.72 46

4.2.2 External pusher for loaded PCB 7200.7300 47

4.2.3 Stand alone with metal surface 7200.7340 47

4.2.4 External connector & Rolling DUT 7200.7310 47

4.2.5 Bottom vision 7200.7320 48

4.2.6 Low cost fixture adapter 7200.7330 48

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4.2.7 Stand alone vision test for devices 7200.7000 49

4.2.8 Stand alone vision test for loaded PCB 7200.7010 & 7200.7020 49

4.2.9 Fixture Dimensions 50

4.3 Fixtures for In-Line test Platforms 7200.7425 51

4.4 Pushers plate 7200.7900 53

4.5 Automatic 19” multiconnector plate 7260.1200 53

4.6 Vision camera frame 7350.3100 53

4.7 Autotest diagnostic system 7200_7800 (STDF) 54

4.8 Fixture accessories 55

4.8.1 PCB electrical marker 7500.9300 55

4.8.2 Pre-centring corners 7200_8910 56

4.8.3 Centring pins 7200_8920 56

4.8.4 Pushers 7200_8930 56

4.8.5 PCB spacers 7200_8940 56

4.8.6 Fixtures Storage 7200_9600 57

4.8.7 PCB stopper and sensor of Inline fixture 57

4.8.8 Illumination for CCD camera 7350.2100 57

4.8.9 PCB Ejector 7200.8960 57

5. CONTROLLERS 58

5.1 Industrial computers 6100.0100 & 6100.0200 58

5.2 14 Slots Chasis PXI PXI 1044 60

5.3 8 slot PXI 1000-B Chassis for external controller 61

5.4 5 slot PXI 1033 Chassis for external MXI control 62

5.5 Monitor, printer and keyboard 63

6. YAV BOARDS AND MODULES 64

6.1 YAV’s The truly advanced way 64

6.1.1 YAV boards & modules Scope 66

6.1.2 12 channel, 5A SPST relays board YAV90PIN 68

6.1.3 32 SPDT relays switching board YAV90132 70

6.1.4 Two pole 4x8 Switching Matrix YAV904X8 72

6.1.5 128 relays board configurable Scanner / Matrix YAV90128 74

6.1.6 32 relays HV switching board (up to 3000V) + DMM YAV90HVT 76

6.1.7 Multifunction board with 80 in/out YAV90832 79

6.1.8 15 relay 2,5 GHz switching-multiplexer board YAV91750 82

6.1.9 96 channel AI, sink/source DIO board YAV90096 84

6.1.10 16x16 audio/video multiplexer YAV91616 86

6.1.11 16 channels Colorimeter for LED’s testing YAV90CLR 88

6.1.12 YAV90PNE CAN Bus pneumatic sub-system 90

6.1.13 YAV9COM6 Communications interface board 94

6.1.14 8 in/16 out CAN bus module 96

6.1.15 CAN bus Counter/Register YAVCANCON 97

6.1.16 Multiplexer module up to 900 MHz YAVHF2X4 98

6.1.17 Multiplexer module up to 1,2 GHz YAVHF2Y4 99

6.1.18 Multiplexer module up to 2,5 GHz YAVHF3X4 100

6.1.19 Special assemblies module YAVPROCUS 102

6.1.20 Potentiometers module YAVP20T1 104


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TABLE OF CONTENTS

6.1.21 YAVTB000 Interconnection module 105

6.1.22 YAVPMPM1, TTL inteface 106

6.1.23 VPC 96 RCV to terminals interface board 107

6.1.24 VPC 96 RCV to connectors interface 108

6.1.25 Active probe 806090x 109

6.3 YAV boards and modules dimensions 110

7. POWER SUPLIES, LOADS AND 19” INSTRUMENTS 111

7.1 Modular power supply 7300 50 111

7.2 Electric Loads 114

7.2.1 Configurable loads 19” 2U and 3U chassis 7300.32 and 7300.33 114

7.2.2 Three phases programmable resistive load 7300.34 116

7.3 Sound harmonics and current analyzer 118

8. TRIMMING 120

8.1 Manual trimming 120

8.2 Automatic Trimming 7260.02 121

8.3 Trimming system controller 1600.01 122

9. SOFTWARE 123

9.1 Phi6 software 123

9.2 Teleservice 124

10. ACCESSORIES 125

10.1 8 relays NO SR997330 125

10.2 CAN bus interface with 1500V galvanic isolator 125

10.3 RS232 <_> RS485 interface with 1500V galvanic isolator 125

10.4 RS485 <_> RS485 interface with 1500V galvanic isolator 125

10.5 Linear Bipolar Power supply 126

10.6 Hall Effect transformer (current measurement) 126

10.7 RS232 <_> RS485 interface with galvanic isolator 126

10.8 Automatic DUT fixation and retainer 126

11. TRAINING 127

11.1 Design for Testability 127

11.2 Standard Fixture 127

11.3 Design and maintenance of Fixturing 127

11.4 6TL 22 Testing Platform 128

11.5 6TL 32 Testing Platform 128

11.6 TFV-1 Testing Platform 128

12. F.A.Q.’s 129

12.1 Test Platform configuration 129

12.2 Fixture 129

12.3 Hipot test 130

12.4 YAV boards 130

13. ATE GLOSSARY 131

14. WORLDWIDE SUPPORT 134

15. INDEX OF PRODUCTS 136

Data included into this catalogue may change due to products evolution or adaptation to new standards, and never implies a contractual compromise. The divulgation of patented products information’s does not imply resignation of related rights.

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Electronics test is our specialty. Our experienced team of engineers, skilled in precision mechanics, electronic engineering, high frequency solutions, software, and advanced control automation techniques, make the difference in developing innovative solutions and products that can benefit your test engineering department.

We are confident that this catalogue will help you to understand the philosophy of our developments and the advantage they bring for your test-engineering department.

The return of investment of an Automatic Test System built with our modular systems is shortened and guaranteed. Our modular concept is based on standard modules that keep the system flexible and easy to configure. Only a minimum of modules and wiring is needed to configure a tabletop, rack-based or fully in-line test system.

These open and upgradeable test systems are configurable with the products included in this catalogue. They guarantee an easy and inexpensive platform reconfiguration to be able to test any new products that you need to test. The hardware and software standardization is a permanent value allowing an easy and inexpensive adaptability to new requirements.

6TL has implemented an integral quality procedure, based in ISO9001 and TS16949 that includes the product development, the supplier’s selection and homologation, manufacturing process, storage, transportation, and after sales service.

6TL has its own fully equipped EMC Lab, used to calibrate and test our instruments. It allows us to shorten product development and apply continuous improvement. Our involvement in environmental safety is shown by the ISO14000 certification that covers all of our production centers.

0.1 “Testing is our core competence”

0.2 Open and scalable systems

“The integration of 6tl platforms is like a puzzle: All modules fit perfectly”

0.3 Quality

OUR ADDED VALUE


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The use of CAN bus with distributed intelligence modules offer important advantages in product engineering, integration, maintenance and productivity improvement. The electrical wiring is reduced to a minimum because only one single four-wire cable provides the interconnection between all the devices and modules in the system. Just connect the CAN bus to each module and you can start using them.

Their virtual operation-panels appear in the control display and the modules are ready to be used manually. You only need to deve-lop each test steps and put them in the right test sequence, using LabView or TestStand, to have the system ready to work.

The competitivity increases when reaching the specified technical solution with reduced costs of engineering and implementation. One way to reach the objective is to concentrate the investments in system integration and software development. It is time and cost consuming to re-invent the wheel each time. The products included in this catalogue give the answer to test systems specific require-ments. A skilled team of engineers is continuously improving the modules to provide smarter solutions.

At the end, the proposition is simple: To offer products and solutions “from the shelf”, fully technically supported and documented at published prices, avoiding the ATE integrators to build special devices and components that can be found as standard modules in our catalogue.

The availability of a fast specialized technical support, independently of the geographical situation of the customer’s location, provides an additional high value to the product.

The confidence in the fact that any problem will be dealt with by a team of skilled and experienced engineers allows our customers to face complex test solutions and improve their own technological capabilities. You only need to provide and internet connection and secured IP address to provide a direct connection to your test platforms. An additional voice connection in combination with the remote control of the test system makes debugging the error or problem cost efficient and quick.

0.4 Productivity Improvement

0.5 Smart solutions = Competitivity

0.7 Teleservice

6TL is offering pre-sales support: we can help you with our experience and knowledge in reaching your objectives, minimizing the costs and increasing the test system expandability and re-usability.

6TL provides after sales support: Our teleservice, manned with experienced software and hardware engineers will solve quickly any problem you might face. Our engineers will be at your disposal to analyze functional improvements, new requirements or instrument replacements.

0.6 Pre and Post Sales Support

OUR ADDED VALUE

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6TL offers a training program on ATE testing techniques that cover all topics of product testability and test. As most Test Projects, including Maintenance, includes special designs like Image Analysis (Vision applications) and High Frequencies up to GHz range, the course structure and its content is focused to transfer as much knowledge to the attendees as possible, based on customer requirements.

All is presented in a training agenda which includes, at the end of each course, a certificate for the engineer to prove that he has fulfilled the targets set for each training course. The course agenda includes hands-on sessions with all related devices. All training courses will be in English and given at the 6TL facilities in Spain. If requested, some of the courses provided can also be given at customer’s site. (Please contact us for more information.)

With our resources, you can implement the following test/programming techniques

AOI Automatic Optical Inspection

BIST Build In Self Test based on the DUT internal test algorithm software

BST Boundary Scan Test

ENT Endurance Testing

FM Flash Memories, Software Loading or programming.

FT Functional Test

FPGA Field Programmable Gate Array Testing

HIPOT High Voltage Isolation Testing

ICT In-Circuit Testing

ISP Software Loading and Test on assembles products (System end-test)

TJ Test Jet

0.8 Training

0.9 Certifications


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1.1 Scope

TFV-1

VIT-1

6TL 22

6 TL 32-00

6 TL 32-10 6 TL 32-20 6 TL 32-30

OFF LINE

IN LINE

1. OPEN TEST PLATFORMS

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Optional accessories are available: Controlled Rejection Bin to force controlled removal of rejected DUTs preventing any mixture with good boards. The bin can be installed at the top or middle right or left side of the test platform. Printer to print Test Results or an Identification Label Bar Code or Data Matrix Reader Platform Status Indication light tower Auxiliary Side Table All the installed devices include an Operator Virtual Control Panel to allow manual operation, test software debugging and problems diagnostics.Each 6tl-22 Test Platforms includes Remote Service capability trough a fixed IP, Internet Connection.

1.2 Functional Test, ICT & Vision Platform 6tl-22Features

Modular build-up using 19 inches standard instruments and devices, 100% reconfigurable, upgradeable and reusable into other platforms.Standardized Test Fixtures for VPC Gemini 12, 12 slot or G12X with 18 slots Receivers for testing PCB’s or Assembled Devices, with manual linear pushing system included or using an external automatic Servo Pusher allowing low cost fixtures to be used.Industrial PC Controller with auxiliary UPS included, allowing automatic Start-up Controlled Power-On and Power-Off operations, even in case of Mains failureAdvanced CAN bus Control for all 6tl modules including Virtual Operation Control Panels allowing manual operation and test software debugging.National Instruments® PXI Chassis, as an optionYAV switching and special function modules, with almost no interconnection cabling needed, optimal Signal integrity guaranteed. Modules can handle signals from DC up to 2, 5 GHz.Automatic Test Fixtures Identification and Test Executive Software Selection.Smart Test Fixtures include Non Volatile DUT data and Programmable Maintenance Counters.Advanced Test Software based on NI LabView/TestStand and Phi6 Test Manager.Options for Controlled Rejection Bin, BAR Code and/or Matrix Code Readers, Pr-inter, and Light & Alarm Beacon.Teleservice by Ethernet with fixed IP address.

Applications Electronic Boards Test LED Lighting Devices Test Assembled Electronic Products Test

6tl-22 Platform is a perfect basis for an automatic integrated Test System for low to medium manufacturing volumes. Important technical and economical advantages due to its modular structure and expansion capability are evident. The System Control and Automation is based on CAN bus. One single four-wire cable provides power to and control all the devices. The system is simple, easy to maintain and cost effective.

It includes an industrial PC Controller and UPS that controls all steps for automatic error free power-up and down of the test system. To start working with the Test System during production it is not needed to have any know-how of the Windows operating system or any additional test system knowledge. After Switching ON the power, the System automatically initializes the test system and starts the test software. Then it identifies the attached test

fixture and automatically selects the adequate executive software that matches the connected test fixture. The Controller has 6 free slots to install additional PCI cards.

Different test fixtures can be used to test PCB’s or assembled products. For testing PCB’s, there is a choice of standard fixture platforms including their own linear pushing system, or alterna-tively a low cost fixture solution using our automatic precision servo pusher module with three pre-set test position levels for HiPot test, Functional Test and ICT test using different lengths of test probes. Test Instruments may be selected in PCI format (6 free PCI slots are available in the PC Controller), PXI format after installing an optional 5 to 18 slots PXI chassis, or any other LXI, VXI or other Rack & Stack type of instrumentation.


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Test fixtures are available for PCB’s, assembled devices, LED testing and for electronic systems.

Pushers plate 7200.9000 complement of fixture 7200.7300

Low cost fixture 7200.7300 to be used with the electronic servo pusher H7100 60.

Dual Fixture 7200.7200 with two inde-pendent linear pushing systems.

Enough free space for installing 19 inches instruments.

19” plate 7260.1200 for simultaneously multiple connection system complement of 7200.7310 fixture

Fixture 7200.7310 including transports rollers for final test of assembled products.

Fixture 7200.7110 with a Faraday mini chamber to test RF receivers

Operator interface module including navigation keyboard, display and start, stop and emergency push buttons.

Fixture 7200.7100 including manual linear pushing system.

Fixture 7200.7320 including back side vision test and quick cable connection system to test LED based lighting devices

Detail of YAV switching boards and serial bus interface mounted in the back of a VPC Receiver


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ORDERING INFORMATION P/N MAINS POWER

Description Nominal operating voltage 230V 50-60Hz

Test Platform 6tl-22 with Gemini 12 H7100 2200 Maximum consumption 800 W

Test Platform 6tl-22 with Gemini 12X H7100 2210

Servo pusher 19” for Off line systems H7100 6000 GENERAL SPECIFICATIONS

(without safety guard) 450 x 340 mm Device management software, phi6

Pushers cassette, 450mm with 10 pushers included H7200 7945 Maximum PCB dimensions 450x350 / 550x350 mm

Fixture 7300 ITA G12 PCB 370x270 H7200 7300 ENVIRONMENTAL SPECS

Fixture 7301 ITA G12 PCB 470x270 H7200 7301 Operating Temperature -10…+50 ºC no ice

Fixture 7100 Off line G12 with pusher H7200 7100 Humidity 5 … 85%

system included. 250x310 mm

Fixture 7200 Off line G12 with dounle body pisher plate H7200 7200 Maximum vibration 10 Gs

CAN bus Three color Indicator Beacon H78001000 Maximum Shock 5 Gs

Rejection Bin for 6TL 22 test platform H710022CR

Label Printer 88860201044 SOFTWARE P/N

Bar Code Reader 7350.5000 with mechanical support MMMS9520 Phi6 package for Modules H68002000 ManagementSide Stand Kit for label printer 60IL00125X

Data Matrix Reader 7350.4000 with manual positioning adapter kit H73504000

5 slot PXI 1033 Chassis for external MXI control MM77975601

Includes 19” mounting Kit

Air inlet pneumatic kit H71002181


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1.3 Modular Platform 6TL 32Features

Expandable Modular build-up using 19 inches standard instruments and devices, 100% reconfigurable, upgradeable and reusable into other platformsStandardized Test Fixtures for VPC Gemini 12 (12 or 18 modules) (Off line) and 25 module (In line) Receivers for testing PCB’s, with linear pushing system included or using an additional Servo Pusher in combination with low cost fixturesAble to manage up to 40 GHz signalsIndustrial PC Controller with auxiliary UPS included allowing automatic starting at Power-On and a controlled Power-down even in case of a Power Failure Touch screen displayAdvanced CAN bus Control for all 6tl modules including Operator Virtual Control Panels allowing manual operation and test software debuggingYAV switching and special function modules, with minimal interconnection cabling needed, and keeping optimal Signal Integrity. The modules can manage signals from DC up to 2, 5 GHzTest Fixtures Identification and automatic Test Executive Software Selection.Smart Test Fixtures include Non Volatile DUT data and Programmable Maintenance Period Counters for test probes replacementAdvanced Test Software based on NI LabView® /Test Stand® and Phi6® Test ManagerOptions for Barcode and/or Data Matrix Readers, Printer, platform status Beacon and RF screened fixtures Teleservice by Ethernet with fixed IP address

In line platforms features Automatic conveyor width adjustment SMEMA connection to input and output transport lines Mass Interconnection Receiver VPC® 9025


H7100 3200

Off-Line In-Line In-Line

H7100 3210 H7100 3220


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1.3.1 H71003200. Off-Line Modular Test PlatformFeatures

Platform for off-line open test systems integration able to be expanded and upgraded to in-line test systemsMass interconnect Receiver Virginia Panel Gemini 12 (12 slots) or Gemini 12X (18 slots) standardized for EMSSmart fixtures Teleservice by Ethernet fixed IPFixtures compatibility with 6TL-22 platform


Optional accessories are available: Controlled Rejection Bin to force controlled removal of rejected DUTs preventing any mixture with good boards. The bin can be installed at the top or middle right or left side of the test platform. Printer to print Test Results or an Identification Label Bar Code or Data Matrix Reader Platform Status Indication light tower Auxiliary Side Table

All the installed devices include an Operator Virtual Control Panel to allow manual operation, test software debugging and problems diagnostics.Each 6tl-22 Test Platforms includes Remote Service capability trough a fixed IP, Internet Connection.

Includes the teleservice by Ethernet fixed IP

6tl-32 Platform is a perfect basis for an automatic integrated Test System for medium to high manufacturing volumes. Important technical and economical advantages due to its modular structure and expansion capability are evident.The base system can be used as a stand-alone system or being integrated in a single or multiple units providing a high throughput in-line production test system.

The System Control and Automation is based on CAN bus. One single four-wire cable provides power to and control all the devices. The system is simple, easy to maintain and cost effective.

It includes an industrial PC Controller and UPS that controls all steps for automatic error free power-up and down of the test system. To start working with the Test System during production it is not needed to have any know-how of the Windows operating system or any additional test system knowledge. After Switching ON the power, the System automatically initializes the test system and starts the test

software. Then it identifies the attached test fixture and automatically selects the adequate executive software that matches the connected test fixture. The Controller has 6 free slots to install additional PCI cards.

Different test fixtures can be used to test PCB’s or assembled products. For testing PCB’s, there is a choice of standard fixture platforms including their own linear pushing system, or alternatively a low cost fixture solution using our automatic precision servo pusher module with three pre-set test position levels for HiPot test, Functional Test and ICT test using different lengths of test probes. Test Instruments may be selected in PCI format (6 free PCI slots are available in the PC Controller), PXI format after installing an optional 5 to 18 slots PXI chassis, or any other LXI, VXI or other Rack & Stack type of instrumentation.


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1.3.2 H71003210. One module In-Line Test PlatformFeatures

6tl-32 In-line test platform including extended SMEMA synchronization for OK/NOTOK and DUT OK signal at the output transport lines.Allows the use of dual dwell test fixtures able to execute simultaneously two test processes (For example: software loading in the first dwell and functional test in the second one), improving the test throughput.PCB servo pusher controlled by a servomotor, with 3 test position levels, for different lengths of test probes (Hipot, Functional and ICT tests).Fixture Servo Lifter with automatic DUT capture including a home position to allow quick fixture change over.YAV switching boards at VPC Receiver side: Reduce cabling, signals coupling and contact resistance. Maintains the maximum signal integrity.Enough free space for additional 19” instruments in front and back side of the platform.Data logging of test data and test results and documentation.Optional Data Matrix reader for DUT indentification and tracking DUT transfer speed adjustable up to 24 m/min.Pusher cassette able to install test probes for top probing, pneumatic and electronic actuators, automatic trimmers and cameras for vision analysis. Teleservice by fixed IP Ethernet connection.

Applications Electronic Boards Test Assembled Electronic Products Test


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1.3.3 H71003220 & H71003230. Two & Three In-Line Test PlatformsFeatures

Modular build-up using 19 inch standard instrumentation, modules and devices, 100% reconfigurable, upgradeable and reusable into other platforms.Standardized fixtures with VPC Gemini 9025 (25 modules) mass interconnect interface.Industrial PC Controller with auxiliary UPS included. Allowing automatic start at Power-On and a controlled Power-down, even in case of Power Failure. Touch screen display.Advanced CAN bus Control for all 6tl modules including Operator Virtual Control Panels allowing manual operation and test software debugging.Options for mounting NI PXI chassis YAV switching and special function modules, with minimal interconnection cabling needed, providing optimal Signal Integrity. Modules can manage signals from DC up to 2, 5 GHz.Test Fixtures Identification and automatic Test Executive Software Selection.Advanced Test Software based on NI LabView® /Test Stand® and Phi6® Test Manager.Options for BAR Code and/or Data Matrix Readers, Printer, platform status Beacon and RF screened fixtures. Teleservice by Ethernet fixed IP address.



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When joining three 6tl-32 modules, you get up to 6 test stations, allowing a large number pf different test configurations in a high throughput production environment.

This system is highly versatile with a quick test fixture change over system, based on a VPC mass interconnect interface with 25 modules, allowing to setup mult iple test station combinations and getting an optimal throughput performan-ce when high volume production rates are required. Every 6tl-32 module can have a dual dwell fixture, providing a cost effective line-up solution to up to 6 stations, that can be balanced to perform all test phases required by the DUT.

Example 1: Using three identical dual dwell fixtures for a complete test of 20 sec, a production rate of 720 units per hour can be achieved, with the advantage that all the fixtures are identical.

Example 2: Using three dual dwell fixtures, where the first station will perform an in-circuit test, and software loading. The second station will perform a functional test. Considering a total test cycle of 55 sec. per DUT (Software loading + Functional Test), a pro-duction rate of 180 units per hour can be reached. Using only one station module (1 Fixture), the maximum production rate will be 60 units per hour.


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Independent IPC, UPS, Monitor and Power management unit per station module

Lifter home position to allow a quick ‘Fixture changing’ position.

Fixtures enclosure with a lot of free space to include special custom test assemblies

High rack space for test instruments and ease cables layout.

Virginia Panel Mass Connection Receiver with up to 25 modules

Conveyor unit with synchronous AC motors for accurate stop and automatic wide adjustment.

ORDERING INFORMATION P/N

Test Platform 6tl-32, 1 module, OFF LINE H7100 3200

Test Platform 6tl-32, 1 module, IN LINE H7100 3210

Test Platform 6tl-32, 2 modules, IN LINE H7100 3220

Test Platform 6tl-32, 3 modules, IN LINE H7100 3230

Bar Code Reader 7350.5000 with mechanical adapter MMMS9520

Data Matrix Reader 7350.4000 with manual positioning adapter kit H73504000

Fixture 7425 ITA 9025 INLINE 410x384 H72007425

Pushers cassette, 450mm with 10 pushers included H72007945

CAN bus Three color Indicator Beacon H78001000

ENVIRONMENTAL CONDITIONS

Operating Temperature -10…+50 ºC no ice Nominal mains voltage 230V 50-60Hz

Humidity 5 … 85% Maximum Power (Test Instruments not included) 800 W

Maximum Vibration 20 Gs

Maximum Shock 50 Gs GENERAL SPECIFICATIONS

DUT maximum area 450 x 350 / 550 x 350


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1.4. H71001100. TFV-1 Functional & Vision Test PlatformFunctional and ICT Test platform for PCBs and assembled devices. Pneumatic DUT fixing system onto the test fixture.YAV switching boards CAN bus controlled installed in a Mass Interconnect Receiver. Each instrument includes NI LabView & TestStand drivers and Virtual Control Panels Interchangeable and self aligned mounting frame for one or multiple vision cameras.Mass Interconnect Receiver VPC G12 (12 slots)24VDC Inputs/Outputs for DUT fixing system managementTest fixture automatic identification system.80 Digital/Analog I/O board YAV90832 included19” Rack with 10 units free mounting space for additional instrumentation.Mains Power Supply Single Phase 230V 50-60Hz

TFV-1 Test Platform combines functional test and in-circuit test with interactive vision test, allowing all kind of display unit tests, including analogue mechanical instruments indicators.

Its powerful Mass Interconnect Interface Receiver VPC G12 can support the following signals: Analogue, Digital, High Frequency up to 40GHz, Power up to 50 Amp, Pneumatics and Optical.

YAV switching boards directly installed in the VPC G12 receiver do not need additional cabling between the instrument and Mass Interconnect Interface, improving speed and accuracy and providing the optimal signal integrity for the test.

The interchangeable test fixtures include a test probes protection system. The DUT fixing system onto the test fixture is provided by 4 pneumatic cylinders.

VisionHigh Resolution Cameras with USB portLighting System includedInterchangeable camera frame with 3 axes camera positioning systems and mechanical polarization.Interchangeable fixture with quick connection system. Does not require positional adjustments.Optional cabinet for safe and dust free test fixtures and camera frames storage


Test Platform TFV-1 Functional and Vision Test with VPC Gemini 12 Receiver H7100 1100

Fixture 7000 ITA G12 DEVICE H7200 7000

Fixture 7010 ITA G12 Vision 470x270 fixing by pushers H7200 7010

Fixture 7020 ITA G12 Vision 470x270 fixing by grippers H7200 7020

Features

Max. DUT base dimensions

Receiver slots

Switching and fixture control

Power requirements

400 x 250 mm

12

CAN bus

230V 50-60Hz 200 VA


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Fixture 7200.7010 with pushing bed of nails system and static pushers plate

Fixture 7200.7000 configured to test 4 assembled devices with push-buttons and display, simultaneously

Fixture 7200.7020 for testing PCBs, LEDs and Displays

Fixture replacement operation requires less than 2 minutes

Fixture 7200.7000 for testing assembled devices and gripper fixing system

Fixture enclosure has enough space for all necessary fixing elements and electrical components.

Dimensions


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1.5 Vibration & Functional Test Platform VIT-1

FeaturesIntegrated Platform solution for simultaneous vibration stimulus and functional test of electronic boards and assembled devicesVibration support frame with fixing system for up to three DUTs including a cable harness to the measurement instrumentationPayload up to 8 kg. Vibration frequencies from 0 to 6 kHzAcceleration sensorOptional PXI chassis for functional test instruments requiredNoise level less than 30 dBSoftware application to setup the parameters of the vibration test cycleMains Power Single Phase 230V 50-60Hz

One single compact and low-noise test platform, easy transpor-table, integrated in the system is one high performance electric shaker and power driver, Industrial PC Controller, UPS, Test and Power Management Unit, and an optional PXI chassis to install additional modular instrumentation needed for DUTs functional tests.

The vibration DUT fixing frame is constructed out of light allied metal and has three pre-cabled receptacles for fixing the DUTs using quick fixing adaptors. Custom fixing adaptors can easily be build to adapt to different DUTs

The platform has been ergonomically designed to fit perfectly in automated production lines.

The standard software is based on National Instruments TestS-tand®, and includes the vibration shaker control and all the vibration test parameters setup. The user can easily parameterize the test for particular DUT needs.


Test Platform VIT-1 and accelerometer VIT10000

Vacuum cooling system option VIT1SVC0

General specifications

Sine force

Random force

Shock force

Frequency Range

Maximum acceleration

Maximum displacement

Cooling amplifier

Cooling Shaker

Power requirements

18.1 kg pk

7.7 kg rms random

34 kg pk shock

DC to 6,500 Hz

40 g pk, bare table

20 g pk, 0.4 kg load

6.7 g pk, 2 kg load

25.4 mm pk-pk, bare table

Forced air

Vacuum

230V 50-60Hz 1,000 VA


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Dimensions

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2.1 G500 Rotary table test platform

2. CUSTOM TEST PLATFORMS

FeaturesFunctional Test of electronic boards or electric and electronic devices including electromechanical components (Pushers, actuators…)ICT and Vision Inspection Test optionsTest fixtures able to manage High Voltage (>40.000V) and High Current up to 50A500 mm Rotary table with high accuracy and dynamic electronic positioning system: Time to move to a new position < 1secondLow cost interchangeable test fixtures.DUT marking by laser, mechanic stamp or InktJet printer.19” Frame with 7 free units space for additional instrumentation.Three Phase Mains Power Supply LN 230V 50-60HzTest reportsSafety barriersRejection bin (option)

A rotary table with four stations allows a significant efficiency improvement making the G500 platform a cost effective solution for high test troughputs. The rotary table solution provides a high confidentiality, a faulty DUT will have to be rejected through a

rejection bin. The bin remains blocked until the DUT has passed through it. There are 7 units of free space available in the 19” platform frame for additional instrumentation.


G500 Rotary table test platform RFT3G500


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Dimensions


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ENVIRONMENTAL CONDITIONS GENERAL SPECIFICATIONS

Rack dimensions : 800 x 650 x 1800 Fixtures G10 VPC

Conection modules Up to 10

Color : RAL 7035

Mains Power Supply : 3LN 400V 50-60Hz

Weight : 322 kg

2.2 Electric cabinets tester FCT-1

FeaturesElectrical Functional Test with Voltage Supply and motor selection capability Software loading to Cabinet PLC, controller board, and VVVF Encoders and Resolvers emulationLoad Cells emulationSerial Communication Ports TestController Operating System: Windows XPTest executive software: based on NI LabView19” Rack for instrumentationIndustrial PC or PXI controllerPrinter for Test results reportLow cost test fixtures with automatic identification.Cable Harness Test capability

Applications Electric and Electronic Functional Test for machines control cabinets, including VVVF, PLCs and bus communications based devices Cable Harness Test


Electric & Electronic Cabinets Functional Tester FCT-1 H7185000


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2.3 Cable Harness tester CHT-1

FeaturesTest of cables, cable harness and connectionsResistance mesurementTest voltage selection from 5 to 24V DCDetection of passive components and diodesAccurate and reliable test methodFrom 48 to 288 Low Voltage wire test and/or from 6 to 84 HiPot differential tests in one CHT-1Learn and save cable wires resistance valuesEasy to use Test Software Printable test results reportTest results storage on PC controller HDOptional foot paddle for “START” TestingCAN bus interface to external PC controllerWide range of standard connectors interface adaptersHigh quality fixtures interface receiver Optional Isolation Test (up to 3000V DC)


Cable Harness Tester 7185.0100 H7185 0100

Cable Harness Tester 7185.0100: Low voltage tester H7185 0120

YAV90TC1 interface card from VPC 96 ITA to wire connectors YAV90TC1

YAV90TC2 interface card from VPC 96 ITA to standard connectors YAV90TC2

Hipot Kit (YAV90HVT & 1500VDC power supply 7185.0110 H7185 0110

Hipot test adapter 7185.0130 H7185 0130

The CHT-1 test system is developped to find quickly and accurately failures in cable wires and connections before causing costly damages causing delays in the installation of assemblies. The CHT-1 cable tester measures individual wire resistance, shorts, opens and diode values of a “golden” cable harness, saving the results as a refference. The stored “golden” data is then used to be compared with the test results of an identical cable harness, resulting in a GO, NOGO test result.

A large number of refference files can be saved (only limited by the PC Controller HD capacity). Test results are saved for later evaluation and reporting. Test reports and cable harness labels including serial number and bar codes can be printed.

Cable test adapters are easily configurable for all cable test needs. Each test adapter uses a VPC TriPaddle high performance connectors capable to more than 20.000 insertion cycles without loss of signal quality.

CHT-1 needs an external PC with NI CAN bus interface and Windows XP installed. USB-CAN, PCI-CAN, PXI-CAN or PC Card CAN bus adapters may be used to connect to the CHT-1.

Hipot test option includes a switching sub-system up to 3.000V, a true RMS DMM and a programmable HV power supply up to 1.500VDC (optional to 3.000VDC). The HV power supply includes a protection circuit that blocks the output voltage when detecting an output current higher than a preseted value (tpically 10 mA).

Up to 8 CHT-1 units can be joined together using the CAN bus interconnection to create a modular test system for high density cables.CHT-1 includes a robust control panel with navigation controls, test START/STOP push buttons, display, and validation push button. LEDs for status indication (NO PASS, PASS, TESTING and HIPOT). The test cycle end is displayed with optical indication and sound, showing if the result is OK or NOT OK.


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3. COMPONENTS AND DEVICES FOR TEST PLATFORMS

3.1 Scope


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3.2 Basic Sub-system TTT-1

FeaturesSub-system for building functional test platforms for assembled devices and electronic boards.Enclosure to install YAV switching boards and CAN bus controlled InstrumentationMass interconnect Receiver VPC G1224 V DC I/O managment for fixtures identificación.Integrated 24VDC 4ª system power supply and optional additional isolated power supply.TTI-1 can be mounted into a 19” rackMains Power single phase 230V 50-60Hz

Test Sub-system TTT-1 accepts test fixtures that are (ITA) compatible with our platforms; TFV-1, 6tl-22 and 6tl-32 Off-Line, and allow System Integrators to build custom test platforms for in-cicuit, Functional and Optical Inspection Test. Its powerfull Mass Connection Receiver VPC G12 combines power contacts (high current and high voltage), analogue and digital signals, Hi Frequency Coaxial, fibre optics, pneumatics, vacuum, and thermocouple contacts, into one flecible interface. Guaranteing an optimal connection for more than 20.000 connection cycles. Maximum G12 capacity is 2.880 signal contacts. The integration of YAV Switching and measurement boards inside the TTT-1 enclosure reduce drastically the cabling to external devices and improve the test speed and accuracy keeping the highes possible signal integrity All the test fixtures with G12 ITA connection frame are compatible with TTT-1 Sub-system


TTT-1 Test Sub-system with VPC G12 Mass Connection Receiver H7100 1300

USB CAN bus interface unit MM77979201

General specifications

Max. DUT base dimensiones

Receiver slots

Switching and fixture control

Power requirements

400 x 250 mm

12

CAN bus

230V 50-60Hz 200 VA


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Dimensions

Configuration Example


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3.3 Servo Pusher 7100.6000

FeaturesAutonomous module to push the PCB onto a bed of nails fixture. Standard 19” 4 U rack mounting.Three free programmable positions for Hipot, Functional and ICT testing in one run, using different testprobe lengths.Pushing force up to 100 kg Power, mains supply single phase 230V50-60HzCAN bus control. Virtual Operation Panel included.Precise linear guides. Full Travel 120 mm.Maximum DUT heigh 100 mmMechanical safety travel stopsOperator protection system including end of travel safety stops and safety relayPrecise mechanical adjustment to meet fixture heigh.Servo-controller and electric cabinet integratedTwo pushers plate sizes available for max. DUT areas: 450x450 or 500x650 mm

Our precision servo pusher H7100 6000 is the recommended solution for PCB test systems combining Functional, In-Circuit and Hipot Tests in one fixture.

The servo pusher is available as a 19” Rack autonomous module, including all drive, control and safety components, for easy integration in automatic test systems using standard Mass Interconnection Receivers.

Includes a servo motor with numerical control driving a precision gearbox, and two robust linear guides for pusher frame travel. The pusher system is powered by a standard 230/240VAC mains socket and communicates with the host computer by means of a 4 contact connector for two wire CAN bus and 24VDC electronics control supply, at the back of the pusher cabinet.

In test applications that require a combination of test strategies like

HiPot measurements, the pusher moves to upper position so only long travel test probes will contact the DUT. After a pass of the HiPot test the pusher moves down to the in-circuit test where Long, medium and standard travel probes make contact to the DUT. After the in-circuit test the pusher system moves up 4mm so only the medium and long travel probes contact the DUT for functional testing.

A virtual Operation panel provided with the system can be used to operate the pusher during installation, debugging and maintenance of the test platform. There are two pushers plate frames available to support different DUT lengths: 450 to 650 mm.

TECHNICAL DATA SYMBOL VALUE UNIT

Mains Power Voltage L1-N 230 + 20% VACMains Power Frequency F 50/60 HzMaximum Mains Power consumption PE 350 WMaximum Mains Power current IR 5 AMaximum DUT heigh HM 100 mmPUSHER Nominal pushing force down travel FP 1000 NLIFTER Nominal lifting force up travel FL 900 NNominal force at no motion (stop position) FLM 90 kgMaximum Receiver and switching modules unit wheigt WM 18 kgMaximum Fixture + DUT wheight WF 15 kgCOMMUNICATIONCommunication Bus CAN Id. 29 Bits 50 kB/s


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Dimensions


Servo pusher 19” for Off line systems (with safety guard) 450 x 340 mm H7100 6000

Servo pusher 19” for Off line systems (with safety guard) 650 x 340 mm H7100 6001

Servo pusher 19” for In line systems (without safety guard) 450 x 340 mm H7100 6003

Servo pusher 19” for In line systems (without safety guard) 650 x 340 mm H7100 6004

Servo lifter 19” for In line systems with Gemini 25 Receiver and YAV90 series boards H7100 6006

Fixture 7300 ITA G12 PCB 370x270 H7200 7300


Pushers cassette, 450mm with 10 pushers included H7200 7945

Pusher Cassette de 650 mm with 10 pushers included H7200 7965

96 Pin Cassette connection module 87100 6090

DIMENSIONS mm

H7100 6000 H7100 6001 H71006003 H71006004

A 340 340 340 340

B 450 650 450 650

C 494 494 477 477


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The servo conveyor is used for transporting the DUT when talking about In-Line test solutions.This module is a compact and ready to go unit, that can be easily installed in the 19” rack. One servomotor drives the transport belt and the second one includes a numeric control to automatically set the conveyor to the correct transport width depending on the DUT dimensions.

Requires Mains Power Supply single phase 230V 50-60Hz. There is an internal 24 V DC power supply for its own control system. The 24 V DC output can drive up to 300 mA for powering CAN bus external modules.


Mains Power Voltage L1-N 230 + 20% VAC

Mains Power Frequency F 50/60 Hz

Maximum Power Consumtion PE 350 W

Current IR 5 A

Maximum PCB components height HM 100 mm

Maximum PCB width // W // 384 // mm

COMMUNICATIONS

Communications Bus CAN Id. 29 Bits 50 kB/s

3.4 Servo Conveyor 7100.6100

FeaturesAutomatic conveyor width adjustmentStandard 19” Rack dimensionsRequires only 1 U heigh of 19” Rack (133,35 mm 5.25”)Adjustable speed up to 24 m/minMains Power Supply 230V 50-60 Hz. Do not requiere com-pressed air.Servocontrol CNC with high dynamics and accuracyMaximum DUT width: 384mmCAN bus or logic I/O control. Virtual Soft PanelDetection of DUT’s at the input at at the ouput


Conveyor with transport belt 580 mm length. Adjustable speed 0 … 24 m/min H7100 6105

Conveyor with transport belt 780 mm length. Adjustable speed 0 … 24 m/min H7100 6107

Extended SMEMA cable 600 mm length 8710061T02

Conveyor with transport: belt Mechanical frame for out of rack assembly 87100 61C1


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Dimensions

Electric Diagram


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Electric Diagram

3.5 Platform Power Management & MMI 7300.0300

FeaturesTest platform power management unit. Outpus for direct power bus and for switched power bus.Operator interface for test selection, test start and test stop. Power ON, Emergency Stop and safety series chain circuit of test platform. CAN bus isolation active circuit up to 1500V Pre-installation for a 24 V 2,5 A auxiliary power supply.19” 2U Instrument

The Power Management and Operator Interface Unit (MMI) model H7300 0300 integrates all the power management functions and includes an active CAN bus with 1500 V isolation circuit that reduces the risc of failures due to DUT electrical noise and EMI. Mains power line supplies the direct power bus through a two pole line breaker and the switched power bus trough a power contactor, drived by the Power ON and Emergency STOP push buttons.

The switched power bus supplies energy to the DUT and to related power supplies. The direct power bus supplies energy to PC Controller, Measurement Instruments and switching cards through a UPS unit.

This configuration allows a controlled Power ON and Power Off sequences, even in case of Mains power failures or Test Platform safety serial breaks. In this case the DUT becomes unpowered, but the rest of platform devices still remain powered thanks to the UPS output and makes a controlled power off sequence.

The Operator Interface allows the selection of related Test Software for each DUT and the Test Start/Stop push button activation.There is room to install a 24 V DC 2,5 A power power into the Unit, to supply external test platform devices.


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Dimensions


At Te= 5 … 65ºC, unless otherwise specified Min. Typ. Max.

Operating Parameters

Operating voltage VIN 200 - 260 VAC

Operating protected current (At @230VAC ) IMAIN - - 6000 mA

Maximum switched current (At @230VAC ) ISWT - - 3000 mA

Maximum unswiched current (X03/3 – X03/6) IUSWT - - 3000 mA

Maximum current per Shucko plug IPLG - - 3000 mA

CAN communications isolator

Transmission speed Bits/s 50 - 500K B/s

Isolator breaking voltage VISOL - - 1500 VDC


19” 2U Mains Power Management and Operator Interface Unit Chassis H7300 0300

Switching Power Supply Vin 80…230VAC Vout 24VDC 2,5 A. MM96F220


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Chasis 19” 1U for Special Applicacions 7300 30 H7300 3000

8 in/16 out CAN bus module YAV90304

12 contact base terminal block 3700711

12 contact aerial terminal block 370071

4 contact base terminal block CAN bus 370264

BNC socket 3725119907

BNC aerial 3724231955

Panel digital instrument for chasis H7300 30 900500

Switching Power Supply. Input 80…230VAC Output 24VDC 1,5A. 900201

Mains Schuko block / BS4491 2,5 m cable length 396200

3.6 19” 1U Special applications chassis 7300.3000

FeaturesQuick special custom functions & circuits sub-systems build-up solution.Easy to document due to internal pre-set layout for electronic circuits, and connection elements locations.19” 1 U Heigh instrument formatIncludes a 24 V DC 2,5 A Power Supply.Digital Instrument OptionCAN bus control Option

The 7300_30 chasis makes very easy the integration of special functions and circuits into Test Platforms. The mechanical pre-set for standard YAV modules location allows a quick assembly and documentation of the application. There is room for up to 5 YAV modules, I/O connectors, digital instrument, 24VDC Power Supply, CAN bus, 10 BNC connectors and two LED’s for status indication.

The Power Mains Input is protected by a fuse and has a twin pole switch. A LED indicates the Power ON.

An internal cable duct facilitate cabling between modules, circuits and connectors.

SPECIFICATIONS APPLICATIONSPower Supply Mains Voltage 85…260 V Special circuits and applications for Test Platforms and Prototypes 50…60 Hz Custom Loads


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Dimensions

Electric Diagram


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Chasis 19” 3U Single Phase Mains Power Manager 230V 50-60Hz 1600VA H73000201

3.7 Single Phase Mains Power Manager 7300.0200

FeaturesInput 1LN 230V 50-60HzIsolated Output (floating 230 V referred to PE)Generation of Mains power opensTimed power ON supply through switched serial resistors for Start ON current limitationCAN bus control and Virtual Soft Panel for National Instruments LabView® and TestStand®

AppicationsFloating single phase mains power supply to DUTs: VVVF, Inverters, AC/DC converters Mains Power Meters/Counters Electric Home AppliancesRepair stations for Mains AC operated devices

Single Phase Mains Power Manager H7300 0201, provide galvanic isolation Mains Voltage Out to protect DUTs, and allows a soft power-up protecting DUTs, fixtures and switching relays contacts against transient currents.

The start-up mains output connection is done trough a network of serial power resistors. The selection of resistor value depends on maximum DUT nominal power input. The internal isolated mains power transformer has a floating monitoring winding (Sense) whose output has to reach a refference value in a preseted time, otherwise the process is aborted. If the expected Sense value is reached the serial resistors are shorted by relays and the DUT is directly connected to flying mains power output and the test sequence continues.

This unit protects the Test Platform against DUT failures (shorts, isolation defects, inverted or less voltage electrolitic capacitors, etc.) avoiding the damages on the mass connection contacts due to transient currents.

The values of limiting current resistors are: 62, 125, 250 y 500 Ohm, that gives maximum short circuit current values of 0,46 A to 3,70 A for a nominal output voltage of 230 V

An interesting application is for Repair Stations Mains Power Supply Protection where you can easely face devices with electrical input components damaged (Varistors, rectifiers, capacitors, etc.)


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Dimensions

Electric Diagram


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Chasis 19” 6U Three Phase Mains Power Manager 7300.0100 H73000100

3.8 Three Phase Mains Power Manager 7300.0100

FeaturesInput 3LN 400V 50-60Hz, output selectable 3LN 400V or 3LN 230VSelection of Phase sequence Phase failure generationDirect output or trough current limiting resistorsProtections for overvoltage and for current leackage.CAN bus control and Virtual Soft Panel for National Instruments LabView® and TestStand®

AppicationsThree Phase Mains Power Input to Test Platforms requiring it for DUT supply:VVVF, InvertersMains power meters and counters

Three Phase Power Mains supplied DUT must be tested not only at different input voltages but its response to changes in front of phase sequence changes and in front of one single phase voltage failures.

It’s very important to protect the DUT, the fixture and the Test Platformr against DUT failures. This unit has a Soft Power-Up procedure through serial protection switchable resistors and current sensing circuits that can perform a quick output switch-off if the current values are higher than programmed values.

The 19” 4U heigh H7300 0100 is the 6tl commercial answer to this

need. It’s a compact unit and is supplied totally verified and documented, ready for integration into test platforms.

The control is done by CAN bus. Includes a Virtual Operation Panel to make easy the human interface during instal.lation, setup, check, service and software debug. A terminal block allows direct device command with external closing contacts.

The Input and Output Power Mains Connectors can be installed in the front panel or the back panel of the Power Manager to better meet the test platform cabling needs. Include electrical and thermal protections.

ENVIRONMENTAL CONDITIONS ELECTRICAL SPECIFICATIONS

Operating Temperature -10…+50 ºC no ice Nominal Voltage 3LN 400V 50-60Hz

Humidity 5 … 85% Maximum Power 5 kW

Maximum Vibration 5 Gs

Maximum Shock 5 Gs

Output Voltage 3LN400Vor 3LN230V

Interchangeable Phases L1 – L2

Switcheable Phase L3

Serial Resistors (Soft S) 500 Ohms/350W


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Dimensions

Electric Diagram


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3.9 CAN bus indicator beacon 7800.1000

3.10 Rejection Bin 7300.0600

FeaturesTest platform Status Indication integrated with high brightness 70 mm diameter detachable elements.Magnetic fixation: Screws are not neededControl CAN bus “Plug & Play”Optional 106 dB acoustic alarm

FeaturesMake sure the removal of NO OK DUTElectromagnetic blocking of the trap doorCAN bus control


CAN bus Three color Indicator Beacon H78001000

CAN bus Three color Indicator Beacon with 106 dB Acoustic Alarm H78001001


Rejection Bin for 6TL 22 test platform H710022CR

Rejection Bin for TFV-1 test platform H710011CR

Rejection Bin: DUT format customization Under Request


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3.11 DUTs Indentification

3.11.1 Bar code reader 7350.5000Features

Light Source: 650 nm Laser DiodeAcoustic Indication of DUT detectionVisual Indication of Status: Ready to detect, detection, automatic scan.USB Connectivity5V DC USB port supplyOrientable support adapter to optimize the ergonomy 100 readings per secondAutomatic detection of reading by infrarred code (Patented)Decoding compatabilities: Code 39, Code 93, Code 128, UPC/EAN/JAN, Code 2 de 5, Code 11, Codabar, MSI Plessey, GS1 DataBar, Teleplen, TriopticWorks with environment Illumination up to 4.842 Lux


Bar Code Reader 7350.5000 with mechanical support MMMS9520

Bar Code Reader 7350.5000: side fixing system to 6TL-22 test platform MMMS9540

Allows manual or automatic DUT identification and associate its serial number to test results files and reports


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3.11.2 Data Matrix Reader & Lighting System 7350.4000Features

5 x 5 mm reduced dimensions and low contrast Matrix Code readig capability.Orientable LED illumination panelColor illuminación selection to maximize image contrast. Controlled by the readerReading distance up to 110 mmTransversal slider guide for Matrix Reader fine positioningHigh speed image aquisition and processing: takes reliable identificacion in a very short time


Data Matrix Reader 7350.4000 with manual positioning adapter kit H7350 4000

Data Matrix Reader 7350.4100 with automatic positioning adapter kit H7350 4100

Indentfies the DUTs, allowing the products complete traceability by including the DUT serial number in each individual test file and in the test reports. The RGB LED color selectable illumination system and the 3 axes positioning capability allows to get reliable data matrix redings even with few contrasted laser prints.

This picture shows a high contrast matrix code print used to individual DUT identification into a panel assembly.

This picture shows a Laser printed matrix code with reduced contrast. It’s difficult to take reliable readings without a precise reader orientation and the adequate illumination light color.


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Learn more in www.vpc.com

4. FIXTURES AND MASS INTERCONNECT SOLUTIONS

4.1 Massive Interconnect Receivers


Test Receiver Virginia Panel S6. Fixture platform 381 mm (6 connection modules) VP310 122 101

Test Receiver Virginia Panel G12. Fixture platform 381 mm (12 connection modules) VP310 104 325

Test Receiver Virginia Panel G12X. Fixture platform 381 mm (18 connection modules) VP310 104 386

Test Receiver Virginia Panel 9025. Panel mounting (25 connection modules) VP310 104 114

Test Receiver Virginia Panel 9025TR. Fixture platform 508 mm (25 connection modules) VP310 104 363

Test Receiver Virginia Panel G10. Panel mounting (10 connection modules) VP310 104 317


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4.2.1 Stand-alone for loaded PCB 7200.71 & 7200.72



Fixture 7200 Off line G12 with dounle body pisher plate H7200 7200


Fixture 7100 Off line G12 with pusher plate 250x310 mm H7200 7100

Fixture 7101 Off line G12 with pusher plate 260x410 mm H7200 7101

Fixture 7110 Off line G12 with pusher plate and Faraday cage 250x310 mm H7200 7110

Compact fixture with built-in pressure system. The enclosure supports the installation of peripheral components to the test. During the operation of the PCB change, the test probes are hidden and protected. The pressure system makes the pushers plate move in a trajectory perfectly aligned with the axes of the test probes. Pushers are supplied together with the PCB support spacers to support the Device Under Test and to avoid board stress preventing sensitive components from breaking due to extensive bending of the PCB.

All materials are antistatic and strengthened to ensure long lifetime with no other maintenance than the change of the test probes.

PCB maximum dimensions 230 x 275 mm

Total dimensions 755 x 410 x 70/130 mm

Maximum components height 50 mm

Maximum pushing force for probes 600 N

Test probes protected

Easy and safe interchange of the DUT

Having double test capacity, productivity is improved, when the test is running or loading software in one station, the operator can un-load and re-load the PCB in the other station and do additional operations to the product (labelling, packaging, etc.)

Max. PCB dimensions (height x width) (mm)Maximum pushing force (N)Maximum components height (mm)Total dimensions (height x width)(mm)Height (Min/Max (mm)

250 x 31060050410 x 29470/130

H7200 7100 & H7200 7110 H7200 7101

260 x 41090040470 x 598150/195

Simple fixture

Double fixture

4.2. Fixtures Off-Line

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4.2.2 External pusher for loaded PCB 7200.7300

4.2.3 Stand alone with metal surface 7200.7340

4.2.4 External connector & Rolling DUT 7200.7310







Fixture 7310 ITA G12 ROLLER 7200 7310




Test adapter (ITA) VPC G12

Easy and safe exchange of the DUT

Folded metal sheet enclosure that allows the work with up to three

levels of test probes. Cover hinged allowing quick access to

connections. Interior includes holes to fix YAV modules

Working surface: 300x450mm

There’s the possibility to mount devices on the metal surface

Ideal for POF

G12 ITA connector

This fixture is designed for testing any mechanical, electronic or

optical device that needs to be connected through its top face

(automatic or manually). Ideal for LED panel testing.

Roller path to move heavy DUT’s with no effort

Automatic centring and fixing of the device under test

DUT maximum dimensions (height x width) 360 x 480 mm

The roller path allows the insertion of test systems inside production

lines, where the interchangeable fixture is a part of the transport

line. It is particularly interesting when the weight of the DUT is

outside productive limits of the test operator.


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4.2.6 Low cost fixture adapter 7200.7330


Fixture 7330 ITA G12 DEVICE H7200 7330

Fixture 7330 ITA G12 PCB accesory H7200 7331

Fixture 7330 ITA G12 Standard patch panel H7200 7332

Fixture 7330 ITA G12 Customized patch panel H7200 733X

Minimum fixture cost, without loosing any feature of the standard functional test fixtures 100% compatible with G12 fixtures.

Fast and easy fixture implementation

Easy to make changes of the fixture and DUT testing

It can be used either for final test on finished devices or for PCB testing, with an optional adapter for the needle bed.

Ideal for short series or to advance the executive test program while the fixture is being mounted

To achieve the low cost of functional test fixture without loosing

performance and keeping the compatibility to the fixtures for

Gemini 12, ITA connector modules have been replaced by a

patch panel machined according to the customer configuration.

This patch panel receives all electrical connections with patch

cords, the contact is fitted by a simple push and waiting for the

“Click” of the retention spring. For the test, just connect the free end

of the patch cord to the corresponding terminal strip connection or

connector of the DUT.

For loaded PCB testing, an optional accessory facilitates the

fixing of a needle bed compatible to the 7200.73xx fixtures, using

as connection the same technique as for test equipment. The

result is that the cost of the components for the fixture is only

the needle bed, patch panel and connection patch cords. When

you are interested to save time implementing the system test,

soldering the ends of the patch cords cables to the printed circuit

(DUT), in a few minutes the fixture is available to make the

Executive test software and debug hardware connections.


Fixture 7320 ITA G12 VISION H7200 7320

4.2.5 Bottom vision 7200.7320

High resolution cameras protected by a laminated glass

Soft closing sealing

Fast electrical connections

Auto start-up by the DUT identification

For large production testing of PCB’s loaded with LED’s and powered by cables with or without connector. Performs the electri-cal and optical test of DUT’s in production lines of more than 600 units/hour. Adjustments are not required and fixture changing time is less than 1 minute


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Fixture 7010 ITA G12 VISION 470x270 fixing by pushers H72007010

Fixture 7020 ITA G12 VISION 470x270 fixing by grippers H72007020

Fixture 7000 ITA G12 DEVICE H72007000

4.2.7 Stand alone vision test for devices 7200.7000

4.2.8 Stand alone vision test for loaded PCB 7200.7010 & 7200.7020


Fixture 7000 ITA G12 DEVICE H72007000

Pre-centring and centring to facilitate a fast exchange of the device under test. Fixing by pneumatic actuated retractable locks, guided with precision High internal capacity for test auxiliary peripherals

This fixture is the best solution for the final test of devices to be

electrically tested and calibrated by vision.



Maximum pushing force for probes 600 N


Easy and safe exchange of the DUT

It has a pneumatic system to move the test probes from the protected position to the DUT. It only moves when the manual fixing cover has been closed. This gives the maximum security and functional reliability.

Retractable locks that leave the surface of the circuit free to test it by artificial vision




The PCB fixing is done by pneumatic driven pushers, freeing the surface of the circuit as well as its peripherals, enabling the monitoring and tuning by artificial vision.

7200_7010 Functional test w/Pushers plate

7200_7020 Functional test w/locks


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4.2.9 Fixture Dimensions

7200.7010

7200.7300

7200.7010

7200.7020


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4.3 Fixtures for In-Line Test Platforms 7200.7425

Fixture Pushers Plate

Maximum PCB dimensions

Our 6tl-32 in-line Test platforms are supplied with a “protective

cover presence sensor”. The test system will not move the fixture

into the ready position, unless the protective cover is placed in

its storage position, activating the presence sensor switch. In this

way we guarantee that the operator has removed the protective

cover that protects the probes from getting damaged and dirty

during transport and storage of the fixture and stored it in its

storage position in the bottom of the test system. Only when

done so the system can be operated protecting the fixture and

the test system from getting damaged.

Protective cover Interlock.

Storage Operation


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Two-station fixture


Fixture 7425 ITA 9025 INLINE 410x384 H72007425

A<452; B<374


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4.4 Pusher plate 7200.7900

4.5 Automatic 19” multiconnector plate 7260.1200

4.6 Vision cameras frame 7350.3100


Vision cameras frame TFV-1 H73503100

Camera support with USB connector H73503101

Camera support, with coaxial connector H73503102


Pushers cassette, 450mm with 10 pushers included H72007945

Pusher Cassette de 650 mm with 10 pushers included H72007965


Automatic multiconnector plate 7260_12 H7260 1200

Supports two VPC 90 series connection modules

Anti-static materials are used

Fixing into the test platform pusher system by threads

Built in aluminum and anti-static methacrylate, it has place for two

Virginia Panel tripaddle or quadrapaddle connection modules.

Front connection with adjustable angle

Self centering connectors

Contacts, specific to each type of connector

Automatic module, with pneumatic movement and adjust-abl mechanical limit switches.

Prewiring to the fixture receiver

This connection module in 19” standard format is ideally suited to test devices with circular connectors. Due to its total autonomy and automation it can be an accessory of an interchangeable fixture and is especially suitable when the device is on rollers

Supports up to 8 CCTV cameras and light systems

USB or composed video per connector

VPC Icon Connector

Mechanical protection

The interchangeable frame for CAN bus-controlled vision cameras and their lighting systems. A reference system provides a solid and repeatable module changeover. Orientation and autofocus for each DUT is guaranteed, no realignment or calibration is needed. It has automatic fixture identification; a fixture change can be done fast and without errors caused by misalignment or wrong fixture.


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4.7 Autotest diagnostic system 7200_7800 (STDF)


Autotest diagnostic 7800 ITA G12 for test platform H7200 7800

Autotest diagnostic 7801 ITA G12X for test platform H7200 7801

Autotest diagnostic 7802 ITA G18 for test platform H7200 7802

Autotest diagnostic 7803 ITA 9025 for test platform H7200 7803

Autotest diagnostic 7804 ITA 9025TR for test platform H7200 7804

Active cards and customization Under Request

Features Auto test diagnostics and self test of the system (STDS) based on the individual test of all the resources mounted in the system.

Test report with PASS/FAIL automatic meas-urement.

Fast identification of the defective compo-nents in measurement instruments or switching

Applications Preventive periodically verification test in operating test systems

Failure diagnostics and fault finding in operat-ing test systems

The self-test fixture is based on passive and active circuitry able

to diagnose the proper functioning of all the resources available

in the test system receiver. Its configuration is adapted to the

available instruments and switching modules located in your test

system. Its delivery includes auto run test software. The software

generates a report of the entire test, with measured values and

their ratio to the original ones and the values measured at the

previous generated report, a result of PASS is shown if the results

are within the margins established or FAIL when the result is outside

the operating margin.

The auto-test fixture will pay for itself as it shortens the faultfinding

process dramatically. Especially with high production numbers

the timesavings achieved if a system is stopped for fault finding in

case of an error, will pay for the investment.

The check/calibration process is an automatic process and can

be executed without skilled specialists.

The product does not include internal cards or adaptation to the

specifications of the customer’s platform. The final price of the finished

product requires a quote based on customer’s specifications.


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4.8 Fixture accessories


PCB electrical marker with head and housing 3720BMP1

Housing (Spare part) 3720BMR1

Parking head (Spare part) 3720BMT1

Insertion tool to mount the electrical PCB marker inside the housing 3720RIT1

Features

Self centering connectors

Compact design, patented for bare- or loaded PCB marking, accessory for automatic test systems, to mark the units that have passed the tests.

Mark on fiberglass (FR4) PCBs with or without mask or on bare copper surfaces

Includes a mounting receptacle with pressure ring

The scribing head is replaceable and available as spare part

Due to Its small size it can be mounted in the same plate where also the test probes are mounted or inside the pushers plate

Mounting hole diameter 11,89 mm

Marking time: 1 s

The Marker creates automatically an inerasable O in each printed

circuit board that has successfully passed the automatic test. The

Markers small size, low power required (750 mW) and the ability

to mark over fiberglass (FR4), and over protected or bare copper,

allow it to be used for virtually in any size and type of printed

circuit board.

Marking time is one second and the permitted maximum cadence

is one mark every 5 seconds.

It is delivered with the counter power connector, its contacts, and

200 mm of red and black cable for easy assembly

MechanicMarking head pathRecommended working pathSense of rotationWriting diameter (Circumference)Mounting hole diameter

ElectricCurrent requirementSupply voltage

MaterialMarking headHousing

1,57mm1,27mmCCW1,27 mm11,9 mm

50 mA15VDC

CarbonStainless Steel

Dimensions

4.8.1 PCB electrical marker 7500.9300


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4.8.2 Pre-centring corners 7200_8910

4.8.4 Pushers 7200_8930

4.8.3 Centring pins 7200_8920

4.8.5 PCB spacers 7200_8940


L type pre-centring with M-3 thread (Kit of 2 units) H72008910


Aluminum pusher with rubber head (Kit of 10 units) H72008930


Centering pin D= 3 mm (2,95 mm) (Kit of 10 units 60IM025X) H72008923

Centering pin D= 4 mm (3,9 mm) (Kit of 10 units 60IM026X) H72008924


PCB Spacers (Kit of 25 units) for fixture with protector H72008941

PCB Spacers (Kit of 25 units) for in-line fixture H72008942

The pre-centres are used to help the manual placement of printed circuits boards into its

centring pin. They are used for the optimization of productivity, especially when using a hinged

version of a test fixture.

Aluminum machined push fingers with hard rubber head, completely antistatic and highly

resistant. 3mm diameter patch. Supplied in mounting kits of 10 units complete with mounting

screws.

Centering pins are manufactured in steel with a hardened surface treatment and manufactured

to strict tolerances, ensuring easy insertion and removing of a printed circuit board when using

two or three centering pins, used to accurately mount a PCB onto a fixture.

The PCB spacer is placed just below the pusher’s head to ensure that printed circuit board is free of tension or bending which may cause stress to the electronic components.

The 7200.8941 model is made of rubber and a 1,9mm diameter hole is required for mounting it into the needle bed.

The 7200.8942 model is made of nylon and a M3 hole is required for its insertion into the needle bed.


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4.8.6 Fixtures Storage 7200_9600

4.8.7 PCB stopper and sensor of Inline fixture

4.8.8 Illumination for CCD camera 7350.2100


Fixtures storage cabinet 7200.9600 H72008910


PCB stopper and sensor of Inline fixture 7200.8950 H72008950


RGB illumination for CCD camera 7350.2100 H73502100

White illumination for CCD camera 7350.2101 H73502101

The fixture storage cabinet provides better environmental protection and organization for your

valuable test fixtures. Optionally it can be supplied with air dryer to create a low humidity

environment inside the cabinet. It has lockable wheels for easy transport.

Dimensions:

Width 1300 mm

Height: 1976 mm

Depth: 760 mm

The fixtures for In line test platforms need an integrated stopper and sensor kit to stop the

PCB travelling on the transport belt. The PCB stopper is pneumatically actuated when a photocell

detects the presence of the printed circuit board. When using a two stations fixture, two kits are

required. The minimum distance between the end of the fixture and the stopper is 25mm, equal to the

minimum separation distance between the needle beds of the two printed circuit boards.

LED lighting ring of white or RGB Led’s. The ring provides the necessary homogeneous illumination of the objective in different color combinations to achieve the best contrast of the image that needs to be looked at. It is delivered complete with connection cable and VPC contacts to be inserted directly into the VPC Icon connector of the video camera frame 7350.3100

4.8.9 PCB Ejector 7200.8960


Spring loaded support for PCB H72008960

Spring loaded support for the PCB to expedite the automatic ejection of the centering pins

when pushers action is removed. Insertion diameter = 7mm. Projection height= 16mm.

Total height = 55mm


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5.1 Industrial computers 6100.0100 & 6100.0200

5. CONTROL COMPUTERS

Industrial PCs supplied by 6TL are always used in combination with an uninterruptible power supply (UPS) and synchronized with the same. This makes the start-up and stop of the system, automatic and safe even when there is a mains failure: no lost

data and auto re-start when mains comes back on again (no need to navigate through menus and selecting options), as the systems controlled with this PC are immediately operative at power on.

Dimensioning of power supply and cooling ventilation for ndustrial use.

Format and internal structure standardized.

Software loaded and tested for Start-up, with automatic executive software selection and controlled switch-off.

Detailed technical documentation of the integrated cards and external connections.

Heavy duty galvanic aluminium enclosure

Format and internal structure standardized

Burn-In tested @ 50º for all the units, with quality control certificate.

Superior technical features

Contractual commitment with components manufacturers for spare parts availability up to 7 years after discontinuity notice

The MMIPC02 model integrates 100 % commercial components with proven quality. The standard format of 19” and four units of height facilitate their integration in rack systems. Within the specifications as detailed below, the justification to select an industrial product is based on greater robustness, detailed technical documentation and assured compatibility.

This industrial computer provides the most advanced technical characteristics with long-term reliability, security of technical service and availability of “plug & play” parts. Each unit has passed a 24-hour individual Burn-in test at 50 ° C, and is delivered with the documentation and serial numbers of the internal cards and components, ensuring traceability and maintenance for a minimum off 7 years. Its higher cost remains is compensated with the elimination of uncertainty in this most vital component of the automatic test system.


Industrial computer in 19 inches 4UA rack model 6200.01 MMIPC02Industrial computer in 19 inches 4UA rack model 6200.02 MMIPC04Operative system Microsoft WindowsXP Professional SP3 (OEM) SWMSWXPPOEMUninterruptible power supply UPS 1000 W in 19 inches 2UA rack MMSAI2U1000

6100.01 6100.02

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Characteristics

Dimensions

Hard metal enclosure, two interchangeable fans 80 x 80 mm. Power ON and reset buttons. Power supply and hard disk drive (HDD) active indicators. Power cable for Schuko 6A. plug. Delivered with two telescopic guides adjustable between 455... 620 mm.

Software, functional test and software licence: Microsoft Windows XP® Professional SP3 OEM LabView® Debug Deployement License (Temporary use only during the start-up)

CPUChipsetCPU SpeedBus speedSystem memoryHard disk unit (HDD)PCI Expansions Expansions PCIe x16EthernetPorts USB 2.0Ports RS232C Ports RS485Ports PS2/2AudioDisplayOperative temperature rangeHumiditySupply voltageMaximum currentWeightDepth (size D)

6200.0100Intel Core 2 Duo E7300Intel 945G + ICH 72.666 Ghz1066 Mhz1 GB DDR2 667 Dual Chan.1x 80G61Dual Broadcom Gigabit8512Realtek VGA Intel 945G5 … 50ºC5 … 95% HR sin condens.100 ... 240V+ 0% 50-60 Hz. 10 ... 5 A13 … 15 kg498

6200.0200Intel Core 2 Duo E8400Intel Q35 + ICH 93.000 Ghz1333 Mhz2 GB DDR2 800 Dual Chan.2x 250G en RAID161 + PCIe x 16 (4 Lanes)Dual Intel Gigabit12402Intel VGA Intel GMA3100 Dual Displ.5 … 55ºC5 … 95% HR sin condens.100 ... 240V+ 0% 50-60 Hz. 10 ... 5 A17 kg435 mm


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5.2 14 Slots Chasis PXI PXI 1044


Its high, 14 slots, card capacity makes it the most appropriate PXI instrumentation test chassis for any complex application, with plenty of room for additional PXI instrumentation and/or switching cards or when free space for future expansion is required.

The integration of the controller in its own chassis, not only provides a powerful and compact set, but also an optimum behaviour of synchronization and transfer data

14-slot 19” rack 3U A compact unit

Forced air cooling filtered and temperature controlled

Built-in power supply, 500W, changeable and reinforced.

Operating temperature between 0ºC and 55ºC

PXI and compact PCI compatible

Frame for 19” rack mounting, cable guides in the back

Software controlled Trigger in the bus segments.


14 Slots PXI 1044 Chassis, with mounting frame for 19” rack MM77921801

Dimensions

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5.3 8 slot PXI 1000-B Chassis for external controller

The 1000-B, chassis with room for 8 PXI instruments and/or switching card slots, is an optional intermediate solution between the powerful 14 slot chassis and the 5 slot solution below. It is

open to all internal or external controller options and covers most of the common applications in functional test platforms with adequacy.

Low cost 8-slot compact unit

Forced air cooling, filtered Built-in power supply


Frame for 19” rack mounting cable guides in the back

Ideal to work controlled by IPC


8 slot PXI 1000-B Chassis, with mounting frame for 19” rack MM77755111

Dimensions


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5.4 5 slot PXI 1033 Chassis for external MXI control


The 1033 chassis is presented as the set with a good price/performance ratio for applications with external controller and up to 5 PXI instrument cards.

It is delivered with a rack-mounting frame and the MXI interface for use in a free PCI slot of one of the industrial computer controllers, 6200.0100 or 6200.0200

Low cost 5-slot compact unit, with MXI-Express controller @ 110 MB/s

Forced air cooling, filtered 400W Built-in power supply


Frame for 19” rack mounting cable guides in the back


5 slot PXI 1033 Chassis for external MXI control MM77975601

Dimensions

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5.5 Monitor, printer and keyboard

Printing of the product label directly from the automatic test system, links the product registration (serial number) and its real technical data, allowing total traceability

Monitor type LCD TFT Monitor size 17” / 43 cm Resolution 1280 x 1024 @ 60 Hz Píxel size 0,264 x 0,264 mm Fixing system VESA 100 x 100 mmOperating temperature range: + 0º C a + 40 º CDimensions: 367 mm (height) 389 mm (width) 179 mm (depth)Weight: 3,45 Kg.

Direct termal tranfer printerUp to 100 mm width label printingBar code and graphics with 203 dpi resolutionPrints on paper or aluminiumMain supply of 100-200V 50-60 HzUSB Interface

Keyboard design: 84 keys QWERTY (Spanish)Keyswitch commutation system: MechanicalMouse system: Optical TrackBallMouse pushbuttons: 2Interface: USBKey switch lifetime: 20 million operationsOperating temperature range: + 0º C a + 50 º CDimensions: 370 mm (height) 20 mm (width) 139 mm (depth)Weight: 0,6 Kg.


17” TFT Monitor VGA MM-TFT Kit support for lateral mounting of the monitor H71002190Label printer 88860201044Keyboard with TrackBall 81G844400P


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6.1 YAV’s The truly advanced way

6. YAV BOARDS AND MODULES

The use of YAV boards and modules provide a real technical, economical and logistic advantage against all other classic instrumentation solutions. YAV Boards are the solution for typical practical problems that occur while designing test platforms.

They provide a considerably test system performance increase. The minimal amount of connections and wiring length reduction maintain the best quality and integrity of the signals and provide a short assembly and wiring time.

Being a combination of hardware modules and software drivers, the implementation of the YAV boards in your test system is very fast. When connected, the YAV boards are immediately operative. YAV Boards make your test system very flexible, re-configurable, easy to expand and maintain. Each board can work independently form the tester so you can just plug each of them directly into the ITA of a fixture to start debugging the software without the need of using the test platform. While the tester is being used to test electronics you have the advantage to debug or build any new configuration in a few minutes.

Economically the advantages are evident: engineering, Project documentation & software development are reduced. Space requirement and the number of components are also reduced; the minimal wiring needed makes integration extremely simple and fast, saving valuable time and money.

Can bus control has a big advantage; it provides all the control and power supply signals to power the YAV Boards in just 4 wires. Therefore the modules can be mounted in any part of the test system or test fixture. The Can bus transmission speed might be lower than the one available in parallel busses, but it is at least 100 times faster then the speed needed to control all the available functions in each of our YAV modules.

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6.1.1 YAV boards & modules Scope


YAV91X126200.23 12 Power relaysRated 5 A 250VAC

YAV90PIN6200.18

12 Power relaysRated 5 A 250VACAnd back connections blockGeneral inhibit input

YAV904X86200.20 Multiconfiguration matrix4x8 Two wire125V 0,5A

YAV901286200.27 Multiconfiguration matrix8x8 and 4x16100V 0,25A

YAV901326200.21

28 NO/NC relays1x 4 NO relays250V 2A

YAV90HVT6200.26 1500V switching relays and isolation multimeter system

CALIBRATED

YAV908326200.22 Multifunction 16 AI24 DI adjustable, 32 DO.4 AO and 4 PWM Output CALIBRATED

YAV916166200.35

9x16 Chn’s video matrix12x16 Chn’s audio matrix 6x Analog Outputs CALIBRATED

YAV900966200.25

Programmable current, bidirectional 96 I/O’s CALIBRATED

YAV90PNE6200.30 10 pneumatic electro valves with feedback switch, 2 DI, 2 DO and 1 AO. Pressure sensor integrated. CALIBRATED

YAV90CLR6200.29

16x XYZ Colour and intensity meter with calibration system

CALIBRATED

YAV91750 -756200.17

50 Ohm 2,5 GHz75 Ohm 1 GHzMicro Coax. Multiplexer

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YAV90TC16200.36 PCB terminal block bases interface. Pitch 7.62, 7.5, 5.08, 5, 3.92 and 3.5 mm

YAV90TC26200.37 Connectors Interface:Sub-d-9, Sub-d-15, Sub-d-25, Sub-d-35, Sub-d-50, RJ12, RJ45, …

YAV9COM66200.24 6x Sub-D-9. 1x RJ45,2x USB + 1x Two pole terminal block interface

H1900 43001900.43 Programmable 1500 VDC power supply with protections

YAVHF2X46200.33

900 MHz 2x4 relays SMB coaxial switching

YAVHF2Y46200.40 1.2 GHz 2x4 or 1x8 relays SMA 50 or 75 Ohm coaxial switching

YAVHF3X46200.43 2.5 GHz 1x9 or 2x4 + 1x3 relays SMA 50 or 75 Ohm coaxial switching

YAV903046200.44

CAN bus 8x 24V PNP Inputs and 16x PNP Out’s

YAVCANCON6200.41

CAN bus Dual Cycles counter/maintenance preset and fixture identifier

YAVP20T16200.32

20x Multi turn potentiometers

YAVTB0006200.39

Test points nets and Power Supply commons

YAVPMPM16200.31

TTL to optorelays and 4x 500mA Outputs

YAVPROCUS6200.42

Special circuits module

806090xx6200.34

Active probe to 50 or 75 Ohm SMB


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6.1.2 12 channel, 5A SPST relays board YAV90PIN

The YAV90PIN board is designed to cover the need to control the available power supplies in a test system to the device under test.A VPC 90 series connector is used as interface with the fixture, guaranteeing more than 20.000 mating cycles. Two connector contacts per relay contact are used.

The board features three connectors in the back. The connector X01 is used to power the board and to connect to the CAN bus. X02 is to disconnect all the relays when its continuity is interrupted (ENABLE function). This function is managed by the emergency stop, and guarantees a rapid disconnection of all loads and power supply lines to the device under test when the emergency button pushed.

Each one of the terminals featured by the connector X03 are connected to the fixture through relays or directly from the power supply. This configuration provides the option to the designer to connect for instance loads or power supply lines needed inside the fixture direct or via a relay.

The module features a logic address setting by means of a set of dip switches. A maximum of 64x YAV90pin boards are possible in one test system.

A virtual software panel, that can be used with National Instruments LabView® or TestStand®, is available to simply integrate the instrument into the test sequence.

Features 12 Relays 5A 250V

Double tripaddle contact per connection.

Plug-in terminals for power supplies and loads

Enable contact for each relay

Power supply of 24VDC only

Automatic identification of the module

National Instruments LabView drivers

Applications Power Input/outputs in tests systems using VPC receivers


12 channel, 8A SPST relays board for power connections YAV90PIN YAV90PIN

ENVIRONMENTAL CONDITIONS POWER SUPPLY

Operating temperature -10…+50 ºC no ice Rated operation voltage 19 … 29 VDC

Humidity 5 … 85% Max. current req. @ 24Vdc 210 Ma

Maximum vibration 10 Gs

Maximum Shock 20 Gs ELECTRICAL SPECIFICATIONS

Rated current 5 A

Relay contact nominal voltage 250 VAC

Max. breaking capacity 1200 VA


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Drawings


70

6.1.3 32 SPDT relays switching board YAV90132

The YAV90132 has 28 independent operating switching relays and 4 normally open relays with one common: 1x 28 relays with common contact (NO and NC) 1x 4 relays with normally open contact with one commo

A typical application is signal routing in automatic test systems, where it is imperative to ensure a real disconnection of one signal before the injection of another one.

The availability of the three contacts (Common, NO and NC) offer the configuration of different switching combinations, from tree type to matrix type switching, with total maximum current up to 5A.

The board is controlled by a for pole connector containing the 24Vdc input, to power the board and all relays. The same connector contains also the two Can bus lines to control the YAV90132.

The module features a logic address setting by means of a set of dip switches. A maximum of 64x YAV90132 boards are possible in one test system.


Features Up to 2A per relay contact

Tripaddle VPC receiver fixture

Built in stabilized power supply

Self module identifier

Applications Stimulus, load, by-pass, etc. switching


32 SPDT relays switching board YAV90132 YAV 90132

TECHNICAL DATA POWER SUPPLY

Rated current 2 A Rated operation voltage 19…29 VDC

Rated voltage 240 VAC Max. current req. @ 24Vdc 390 mA

Mechanical endurance of relays 15x 106 cycles


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Drawings


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6.1.4 Two pole 4x8 Switching Matrix YAV904X8

Typical application for the YAV904X8 are Isolated measurements (no reference to GND) performed by DMMs (2 or 4 wire). The board contains four groups of eight relays each; these can be configured either as a 32 position scanner or a matrix.

The board is powered and controlled by a four pin connector containing the 24Vdc input to power the board and all relays. The same connector contains also the two Can bus lines to control the board. All relay outputs are isolated from the power supply.

The module features a logic address setting by means of a set of

dip switches. A maximum of 64x YAV904X8 boards are possible in one test system.


Features 32 two pole relays up to 125V 0,5A

Configurable as matrix or scanner mode

Double tripaddle contact per connection Power supply of 24VDC only

Automatic identification of the module


Applications Two or tour wires measuring instruments commutation

2 wire floating loads selection



Two pole 4x8 Switching Matrix board YAV904X8 YAV904X8

ELECTRIC SPECIFICATION POWER SUPPLY

Rated current (Cos. Phi=1) 0,5A @ 125VAC Rated operation voltage 19 … 29 VDC

Max. switching voltage DC 125 VDC Max. current req. @ 24Vdc 390 mA

Max. switching voltage AC 125 VAC

CONTACT SPECIFICATION

Maximum switching power 62.5 VA

Mechanical endurance 15x 106 cycles

Electrical endurance >100.000 Operations

Max. Electr.operation Freq. 1800 operations/hr

Dielectric strength (1 min) 750VAC 50/60 Hz

Contact resistance <50 mOhm

Operate time 7 ms

Release time 3 ms

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Drawings


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6.1.5 128 relays board configurable Scanner / Matrix YAV90128

A unique YAV90128 module is able to do all combinations of signal computation at low frequency between the device under test and the various measuring instrumentation inside a test system.

It is organized in 4 lines of 16 relays and 8 lines of 8 relays each, with contacts that can be configured as scanner or matrix, individually in each test fixture. This configuration possibility makes it ideal to be used in automatic test systems where maximum flexibility is needed.

Only a 24VDC power supply is needed to power the board, wired at the back 4 pin connector together with the CAN bus port.

With its 192 pin Quadra paddle connector it has dedicated inputs to automatically identify its position in the test system, in case more modules are mounted.

It has CAN bus control and all the software needed to be used “Plug & Play” in systems based on executive software LabView and TestStand.

Features 128 relays organized in 4 lines of 16 and 8 lines of 8, which can be configured as scanner or matrix mode.

Up to 0,25A per relay contact

Only 24Vdc power supply

The module is automatically identified


Applications Signal commutation in automatic test equipment.



128 relays board configurable Scanner / Matrix YAV90128 YAV90128

RELAY CONTACT SPECIFICATIONS POWER SUPPLY

Maximum switching voltage (AC/DC) 100V Rated operation voltage 19 … 29 VDC

Maximum switching current (AC/DC) 0,25 A Max. current req. @ 24Vdc 100 mA

Peak current 0,5 A

Maximum switching power 10 W

Isolation resistance between coil and ctc > 1012 ohm

Capacity at open contacts 0,14 pF

Contact resistance 120 mOhm

Mechanical endurance 250E6

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Drawings


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6.1.6 32 relays HV switching board (up to 3000V) + DMM YAV90HVT

The YAV90HVT is used as an automatic CAN bus controlled floating AC/DC true RMS digital volts/milliamps meter with built-in scanner, able to work directly in appliances and industrial mains powered electric/electronic equipment.

Its powerful microcontroller allows to work as a distributed device able to data acquire, compare and return high level messages, reducing test operation time.

The analog output is used as a set value for the optional high voltage programmable power supply for Hipot tests up to 3000V.

The board uses Tripaddle connection modules and can operate as stand alone or be mounted on a standard Virginia Panel receiver.

The board includes National Instruments LabView virtual control panel and operating

software for a true Plug & Play operation.

Applications

4 bit High voltage AC/DC precision voltmeter True RMS with Scanner up to 1500 V

Scanner up to 1500V with two digital outputs and one analog output.

Hipot test up to 3000V

Cable harnesses and home appliance isolation tester.

Features 32 High voltage relays (3.000V) CAN bus controlled scanner.

14 Bits resolution True RMS voltmeter and mAmperometer with 1500 V isolation and floating auto range

1 Analog output and 2 digital output

Self calibration by internal reference

VPC Tripaddle connector

Can bus controlled





Hipot kit


32 relays HV switching board (up to 3000V) + DMM YAV90HVT YAV90HVT

Option with programmable power supply 1500 V 10 mA H19004300

Option with programmable power supply 3000 V 5 mA H1900 4301





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Block diagram

RANGE INPUT IMPEDANCE PRECISION (1 Year 23ºC) TEMPERATURE COEFICIENT

1,000 mV 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

10.000 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

100.00 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

1,000.0 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

2,000,0 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

RANGE INPUT IMPEDANCE PRECISION (1 Year 23ºC) TEMPERATURE COEFICIENT

1,000 mV 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

10.000 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

100.00 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

1,000.0 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

2,000,0 V 10,0 MΩ + 2% 0,025 + 0,008 0,0015 + 0,005

DC measurements

AC measurements (40…120 Hz)

Technical data


78

Applications

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6.1.7 Multifunction board with 80 in/out YAV90832

YAV90832 inputs and outputs are sharing the common of the 24Vdc power supply. This common must be connected to the DUTs common.

Analog inputs accept up to +30V voltages with an acquisition resolution of 10 bits +1. They are protected up to +50V.

Digital inputs are organized in groups of 8, conforming banks. The first bank has 16 inputs while a second one has 8 inputs. Each bank has a terminal to set the trigger level. The board has two reference outputs (+2,5V and +5V) to be used as trigger level, in a direct manner or through a voltage divider.

Digital Outputs are organized in groups of 8. Each group has an independent supply voltage pin. They can work from +11VDC

to +45VDC, sourcing up to 600mA. Failure monitoring for each group is available.

6 outputs can be used either as powered digital outputs (from terminal 89 to terminal 96) or as modulated outputs: additional four analog ports (from 57 to 60) and four PWM ports (from 61 to 64) are available. When modulated outputs are being used (analog or PWM), the logical status of the digital outputs will be a squared wave which is ON time proportional to the value of that modulated output.

Digital inputs 21-23 and 22-24 can be set as incremental encoder inputs (two channel 90º quadrature, up to 1MHz)

Applications

Digital signals monitoring

Analog Input and output

2 square pulses, shifted 90º, encoder emulator

Fast counter from encoders with 1 or 2 square pulses, shifted 90º

Relay and/or load actuators

Features 40 Input: 16 analog 10 Bit unipolar and three groups of 8 (24 in total) digital input with trigger level selectable.

32 Outputs (MOS) with an independent supply in groups of 8 protected and monitored.

4 analog output unipolar from 0…+15VDC

4 PWM output

Powerful commands to read the values with triggered automatic filters

VPC Tripaddle connector

Can bus controlled, with address and speed selection






Multifunction board with 80 in/out YAV90832 YAV90832


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Technical data

PARAMETER MNEMONIC CONDITIONS VALUE UNITS

Min Normal Maximum

Analog input Measurement voltage range VAIN 0 30 VDC

Input impedance RAIN - 1.2 - MΩ

Resolution MR - 10 - BitsMaximum uncertainty + 2 BitDigital PNP input Input voltage VDIN 0 30 VDC

Input impedance RDIN 100 kΩTrigger level voltage for 1 logic (Selection Ref.) VTRG 2,5 - 5 VDC

Encoder inputs Trigger level voltage for 1 logic (Selection Ref.) VDIN 2,5 - 5 VDC

Counting frequency (Port P3) (2 Encoders) FMAX3 >100.000 HzCounting frequency (Port P5) (1 Encoder) FMAX5 >10.000 HzVoltage references Reference voltage 2V5 VR2V5 2.475 2.500 2.525 VDC

Internal resistance RR2V5 100 Ω

Reference voltage 1V25 VR10V 1.237 1.250 1.2625 VDC

Internal resistance RR10V 100 Ω

Digital PNP output Current I IOUT Permanent - 625 - mAInternal resistance ROUT ON mode - 200 - mΩ

Working voltage VOUT 11 - 45 VDC

Working temperature TWRK 5 - 65 ºCAnalog output Short-circuit current Source mode (V= 0V) IOUTSource Permanent 16 16 16 mAShort-circuit current Sink mode (V= 0V) IOUTSink Permanent 11 11 11 mAInternal resistance ROUT 100 Ω

Output voltage VOUT 0 - 10 VDC

PWM Output Current IOUT Permanent 625 mAInternal resistance ROUT 200 mΩ

Working voltage VOUT 11 45 VDC

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6.1.8 15 relay 2,5 GHz switching-multiplexer board YAV91750

Features 5 independent multiplexer connected in tree mode 1 to 4

2 Direct steps from ITA to instrumentation or up to 20 points on tree configuration

Applications High frequency up to 2,5 GHz signal commutation by means of configurable tree mode connection.







15 relay 1 GHz switching-multiplexer board 75 Ohm RG 179. 1 GHz YAV91775 YAV91775

15 relay 2.5 GHz switching-multiplexer board 50 Ohm RG 316. 2,5 GHz YAV91750 YAV91750


INPUT CHARACTERISTICS ENVIRONMENT

Maximum switching voltage 30VAC / DC Operating temperature 0 … 55ºC

Maximum switching capacity 10W @900MHz Storage temperature -20 … 70ºC

Maximum carry current 0.50 A Relative Humidity (non condensing) 5 … 85%

Maximum RF power 10W @900MHz PHYSICAL CHARACTERISTICS

Initial DC path resistance < 100 mΩ Relay type Electrometer.

End of life DC path resistance 1.0 Ω High frequency connectors SMB

RF CHARACTERISTICS DYNAMIC CHARACTERISTICS

Characteristic impedance (Z0) P/N YAV91750 50 Ω Maximum scan rate 1,800 Op./

hour

Characteristic impedance (Z0) P/N YAV91775 75 Ω Maximum relay operate time < 10 ms

Expected relay mechanical life 1.000.000 Op.

Expected relay electrical life* > 300.000 Op.

Technical data

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Drawings

Application example


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6.1.9 96 channel AI, sink/source DIO board YAV90096

The 96 pin of the VPC Tri-paddle connector of the YAV90096board, are software configurated input/output, selectable ascurrent source or sink for electronic loads.

To keep its compatibility with the active boards of the YAV family,the power supply and CAN Bus signals from the tri-paddleconnector, are connected to it corresponding pins, through the setof jumpers JP1.

Each one of the 96 connection pin can be can be programmed ascurrent source, selectable between 2 or 16mm, an at the sametime as an input of a comparator with a fix reference of 4 Volts,and also to an impedance adapter, commutable into a bus to oneanalog to digital input of the microcontroller.

Voltage of current source outputs can be programmed between 5to 20 VDC. The control of the module is through CAN bus. The supply includes National Instruments LabView virtual control panel and operating software for a true Plug & Play operation.

Features Up to 96 current sink or current source input/outputs

5 x 10 Bits Analog to Digital converter able to read direct voltage on each I/O

Selectable sink/source current independent for each I/O (2 or16 mA)

Long life VPC Tripaddle connectors

Available for ITA or for RCV (Interchangeable test adapter or RCV Receiver)




National Instruments LabView drivers Applications

10 Bit, 96 channel analog scanner

Digital signals comparators

In Circuit Test (Resistors, capacitors, diodes, transistors,digital state)

Active or passive wire harness test (even with diodes)

Bus and Backplane testers

Automatic test for YAV boards

Digital Input/Output test

Monitoring and power supply to TWS sensors

Control of Power transistors MOSFET



96 channel AI, sink/source DIO board for RCVR YAV90096 YAV90096

96 channel AI, sink/source DIO board for ITA YAV90096I YAV90096


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GND referenced contacts test

Capacitance Measurement

Resistance Measurement

Floating contacts test

Drawings

Application example


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6.1.10 16x16 audio/video multiplexer YAV91616

Features Two independent matrix of 50 Ohm and 75 Ohm impedance, of 8x16 and 10x16

Six programmable analog outputs from 0...+10V and up to 100 mA per output

Up to 60 MHz

Able to manage audio and video signals.





Applications

Audio and video signal commutation in automatic test equipment

Signal selection in broadcast and CCTV

6. YAV BOARDS AND MODULES 6. YAV BOARDS AND MODULES


16x16 audio/video multiplexer YAV91616 YAV91616

ELECTRICAL SPECIFICATIONS

Rated operation voltage 19 … 29 VDC

Max. current req. @ 24Vdc 115 mA

Audio Inputs 12

Audio Outputs 16

Video Inputs 9

Video Outputs 16

Analog Outputs 6

Audio input level 0 a 5 Vpp

Video input level 0 a 5 Vpp

Bandwidth (-3dB) 60 MHz

Crosstalk @ 20 KHz -83 dB

Audio output THD @ 20 KHz (600Ω) 20Vpp 0.002 %

Maximum current for each analog output 100 mA

Analog output level with high impedance load 0 a 10 VDC

Analog output level with 75 Ω impedance load 0 a 5 VDC

The board YAV91616 is a software controlled multifunction device that features two switching matrixes, one dedicated to audio, the other one to video, and an analog signals generation system with configurable voltage levels.

This device can send the signal that is presented to any of its available inputs (12 for audio and 9 for video) to any of its outputs (16 for audio and 16 for video). In addition, any of these analog outputs can supply independently a reference voltages over low or high impedance charged lines.

The module features a logic address setting by means of a set of dip switches. A maximum of 64x YAV91616 boards are possible in one test system.

The control of the module is through CAN bus. The supply includes National Instruments LabView virtual control panel and operating software for a true Plug & Play operation.

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Drawings

Application example


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6.1.11 16 channels Colorimeter for LED’s testing YAV90CLR

Features Test up to 16 LEDs (Low to High Brightness) simultaneously

Fibber optic input channels (POF)

1 optical calibration RGB LED output

Wave length (420…650 nm) and luminance (Intensity) readout

24VDC single power supply

OK/NOK comparator threshold settings

VPC receiver fixture compatible

CAN bus or USB 2.0 controlled

Built in power supply

Self module identifier


Applications

LED testing: PCB’s, traffic signals, automotive dashboards, brake, mobile appliances, projectors, LCD’s and TFT’s


The YAV90CLR module is a cost effective and accurate automatic LED test device for both Brightness and Colour. It has a calibrated RGB light source as a tool for colorimeter channels calibration or optical head dust detection. The board is capable of testing 16 channels at the same time.

Each of the maximum 16 optical heads has an aspherical lens in order to correct the misalignments with the LED under test. A plastic optical fibber lead transfers the light to the ITA connector and the RGB matrix sensor via a temperature controlled (IR compensation) mirror chamber. It has a selectable setting for DC or PWM LED power supply.The incoming light data is processed in parallel and compared

with the OK/NOK desired levels and the results are transferred to the test computer via CAN bus or USB.

The board uses 90 series connection modules and can operate as stand alone or be mounted inside a standard Virginia Panel receiver.

The control of the module is through CAN bus. The supply includes National Instruments LabView virtual control panel and operating software for a true Plug & Play operation.


16 channels Colorimeter for LED’s testing YAV90CLR YAV90CLR

Optical head with 600mm POF lead YAV90CLR10

Optical head fixture mounting kit YAV90CLR20

OPTICAL SPECIFICATIONS PHYSICAL SPECIFICATIONS

Red Peak Efficiency Wavelength 610 nm Overall Size 142x184x15 mm

Green Peak Efficiency Wavelength 540 nm Optical Head fibber length 600 mm

Blue Peak Efficiency Wavelength 480 nm Fibber diameter 1 mm

White accuracy x=+ 0,015, y=+ 0,015 Optical head diameter 5 mm

Red accuracy + 4 nm BUILD IN DATA INTERFACES

Green accuracy + 6 nm CAN bus ISO 11898-1

Blue accuracy + 4 nm USB USB 1.1, USB 2.0

POWER SUPPLY ENVIRONMENT CONDITIONS

Operative voltage range 19 … 29 VDC Operating temperature -5…+75 ºC no ice

Max. Current required. 100 mA Humidity 5 … 85%

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Drawings

Optical head and POF lead Optical head fixture mounting kit


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6.1.12 YAV90PNE CAN Bus pneumatic sub-system

Features 10x 3-way pneumatic valves to directly control 10 simple or 5 double effect cylinders;

12 inputs for position sensors.

Linear pressure sensor included

2 inlets for direct air inputs

4 digital outputs (24Vdc) to drive external coils

1 analog output to optionally control a proportional valve

2 digital inputs for output monitoring

Controlled through CAN bus

Power requirements: 24Vdc

Automatic device identification


Pneumatic VPC 90 series connector

Applications

Pneumatic control in test systems


This module is a complete pneumatic plug&play sub-system, controlled by USB or CAN bus. Thanks to 10x 3-way microvalves, 10 simple effect or 5 double effect actuators can be controlled. The board has also 12 inputs to monitor the position of the actuators (PNP).

Coils are powered in a way that once activated, the power consumption is reduced to avoid self-heating of the device. Control through the PC is more easy thanks to the included pressure sensor. Some programmable static relays are available to set the operational limits.

Two logic inputs placed opposite to the VPC connector are to cut the air inlet when the system detects fixture extraction, the signal can be given by a simple switch inside the VPC receiver.

The board has also outputs to control 4 auxiliary coils (two in the connector side, two in the opposite side) and an analog output to control a proportional valve. The board can be controlled through CAN bus or USB and is delivered with all the necessary software to use it in a Test stand or LabView based platform.


Pneumatic sub-system YAV board, CAN bus YAV90PNE

ITA module with 16 pneumatic inlets YAV90PNF

ESPECIFICATIONS NEUMÁTICAS

Operation max. pressure 500 kP Voltage requirements 20 … 29 VDC + 0%

Test pressure 1000 kP Max. consumtion @ 24VDC 115 mA

Number of microvalves 10

Pressure inlet connection Dex/in= 8/6 mm ELECTRICAL SPECS

Bypass connection tube Dex/in= 8/6 mm Number of digital inputs 14

Valves output inlet connection tube Din= 4 o 6 mm Input threshold voltage 6 VDC

AMBIENT CONDITIONS Input internal resistance > 5 kΩ

Operation temperature -10…+50 ºC no ice Number of digital outputs 4

Humidity 5 … 85% Outputs voltage 24V

Max. Vibration >12 Gs Outputs maximum current 500 mA

Max. shock >15 Gs Number of analog outputs 1

Analog Output voltage 0 … 5 VDC

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Schematic


92

Applications

Basic application

Typical application

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Applications

Application with proportional valve control

Virtual Control Panel


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6.1.13 YAV9COM6 Communications interface board

Features TriPaddle VPC receiver fixture

6x DB9 female connectors interface or 4x DB9 + 2x USV

1x RJ45

1x Two pole block connector

Long life 64 pin module

Applications

RS232, RS485, CAN bus, Profibus interface

Telephone line / Ethernet interface

Two free screw connections



Communications interface board YAV9COM6

All the DB-9 connector are female

ESPECIFICACIONES NEUMÁTICAS

1 J1-1 CAN# J9-1 USB 33 J1-6 CAN#1 Optional ground (V-)2 J1-2 CAN#1 L J9-2 USB 34 J1-7 CAN#1 H3 J1-3 CAN#1 V- J9-3 USB 35 J1-8 CAN#1 No connection4 J1-4 CAN#1 J9-4 USB 36 J1-9 CAN#1 V+5 J1-5 CAN#1 Shield 37 J2-1 CAN#2 No connection6 J2-6 CAN#2 Optional ground (V-) 38 J2-2 CAN#2 L7 J2-7 CAN#2 H 39 J2-3 CAN#2 V-8 J2-8 CAN#2 No connection 40 J2-4 CAN#2 No connection9 J2-9 CAN#2 V+ 41 J2-5 CAN#2 Shield10 J3-1 42 J3-611 J3-2 43 J3-712 J3-3 44 J3-813 J3-4 45 J3-914 J3-5 46 J4-115 J4-2 47 J4-316 J4-4 48 J4-517 J4-6 49 J4-718 J4-8 50 X1-119 J5-5 51 X1-220 J5-4 52 J5-921 J5-3 53 J5-822 J5-2 54 J5-723 J5-1 55 J5-624 J6-9 56 J6-525 J6-8 57 J6-426 J6-7 58 J6-327 J6-6 59 J6-228 J7-5 60 J6-129 J7-4 J8-4 USB 61 J7-930 J7-3 J8-3 USB 62 J7-831 J7-2 J8-2 USB 63 J7-732 J7-1 J8-1 USB 64 J7-6

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ApplicationsSchematic


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6.1.14 8 in/16 out CAN bus module

Features 8x 24VDC PNP Inputs

16x 24VDC PNP Outputs

DIP switch Address setting

Interfaz CAN bus

Applications

Input & Output interface



8 in/16 out CAN bus module YAV90304


This module features outputs to control up to 16 loads and 8 inputs to simplify the control of devices that are located inside the test fixture and/or test platforms.

INPUTS CHARACTERISTICS Environement

Input Voltage 24V + 10% Operating temperature 0 … 55ºC

Input impedance 2k8 Ohm Storage temperature -20 … 70ºC

Relative Humidity (non condensing) 5 … 85%

PHISICAL CHARACTERISTICS

Inputs connector J3 JST-B10B-EH-A

Outputs connector J1-J2 JST-B10B-EH-A

OUTPUTS CHARACTERISTICS CAN connectors J4-J5 JST B04B-EH-A

Output type PNP CAN & POWER SUPPLY

Output Voltage VBB CAN Standard ISO 11898-1

Maximum current per output 500 mA Transmission speed 50 … 250 kB/s

Maximum current all outputs active 2,5 A Power supply voltage (VBB) +24VDC

Thermal protection Yes Power consumption w/out outputs 60 mA

Technical specs

Schematic

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Features Two independent counters with data storage when not powered

Used to store fixture data

1 input for cycle counting and 1 input for automatic cycle starting

CAN bus controlled

Left and Right LEDs

Applications Spring loaded probes cycle counting

Automatic cycle start up when detecting the contact of the pressure system

Storage of conveyor set-up information

6.1.15 CAN bus Counter/Register YAVCANCON


Fixture identification-Counter CAN bus module YAVCANCON

This module is designed to give all necessary data to the test system, related to executive software selection, system protection against human errors, automatic adjustment of conveyors and preventive maintenance management through test cycles counting. The module features two independent counters to cover dual dwell fixtures, that are incremented either through pressure system, switch-probe contacts or through CAN bus.

The counting is done when each of the inputs (L=Left and R=Right) is connected to positive, but can be also done through CAN bus

Schematic


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6.1.16 Multiplexer module up to 900 MHz YAVHF2X4

Features 2 trees of 1x4 NO relays

SMB connectors

Module prepared to convert to 1x8 tree

CAN bus interface available

Applications Switching signals from DC to up to 900 MHz


INPUTS CHARACTERISTICS ENVIRONEMENT


Maximum switching capacity 10 VA Storage temperature -20 … 70ºC


Maximum RF power 1 W @900MHz PHISICAL CHARACTERISTICS

Initial DC path resistance < 100 mΩ Relay type Electromechan.

High frequency connectors SMB

RF CHARACTERISTICS Control connector J01 JST B10B-EH-A

Characteristic impedance (Z0) 50 Ω DYNAMIC CHARACTERISTICS

Insertion loss 900 MHz < 0.50 dB Maximum scan rate 1,800 Op./hour

Isolation 900 MHz < -55 dB Maximum relay operate time < 10 ms

Typical bank to bank crosstalk at 900 MHz < -80 dB Expected relay mechanical life 1.000.000 Op.

Voltage standing rate ratio (VSWR) 900 MHz < 1.50 Expected relay electrical life* > 300.000 Op.

RELAY COIL CHARACTERISTICS

Tensión de operación de bobina 18 … 27 V DC

Corriente de bobina a 24VDC 8,3 mA

Technical specs


900 MHz Multiplexer SMB 50 Ω module YAVHF2X4

Schematic

* Under rated load at 1.800 Operation/hour

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Maximum switching capacity at 900 MHz 10VA @ Storage temperature -20 … 70ºC


Maximum RF power at 900 MHz 1W @ 900MHz HISICAL CHARACTERISTICS




Characteristic impedance (Z0) P/N YAVHF2Y4 50 Ω DYNAMIC CHARACTERISTICS

Characteristic impedance (Z0) P/N YAVHF2Y5 75 Ω Maximum scan rate 1,800 Op./hour

Insertion loss 900 MHz < 0.50 dB Maximum relay operate time < 10 ms

Isolation 900 MHz < -55 dB Expected relay mechanical life 1.000.000 Op.

Typical bank to bank crosstalk at 900 MHz < -80 dB Expected relay electrical life* > 300.000 Op.

Voltage standing rate ratio (VSWR) 900 MHz < 1.5 RELAY COIL CHARACTERISTICS

Tensión de operación de bobina 18 … 27 V DC

Corriente de bobina a 24VDC 8,3 mA

6.1.17 Multiplexer module up to 1,2 GHz YAVHF2X4

Features 2 tress 1x4 NO relays

SMB connectors

Module prepared to convert to 1x8 tree


Applications Switching signals from DC to up to 1,2 GHz

Technical specs


1.2 GHz Multiplexer SMB 50 Ω module YAVHF2X4

Schematic



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6. YAV BOARDS AND MODULES 6. YAV BOARDS AND MODULES 6.1.18 Multiplexer module up to 2,5 GHz YAVHF3X4

Features 2 trees 1 to 4 and 1 tree 1 to 3

SMB connectors

Configurable to 1 to 9


Applications Switching signals from DC to up to 2,5 GHz






Maximum switching capacity 10W @900MHz Storage temperature -20 … 70ºC


Maximum RF power 10W @900MHz PHISICAL CHARACTERISTICS




Characteristic impedance (Z0) P/N YAVHF3X5 50 Ω DYNAMIC CHARACTERISTICS

Characteristic impedance (Z0) P/N YAVHF3X4 75 Ω Maximum scan rate 1,800 Op./hour

Insertion loss 1.0 GHz < 0.50 dB Maximum relay operate time < 10 ms

Insertion loss 2.0 GHz < 0.55 dB Expected relay mechanical life 1.000.000 Op.

Insertion loss 2.5 GHz < 0.57 dB Expected relay electrical life* > 300.000 Op.

Isolation 1.0 GHz < -55 dB RELAY COIL CHARACTERISTICS

Isolation 2.0 GHz < -50 dB Coil operation voltage 18 … 27 V DC

Isolation 2.5 GHz < -45 dB Coil current at 24 VDC + 0% 8,3 mA

Typical bank to bank crosstalk at 1.0 GHz < -80 dB

Typical bank to bank crosstalk at 2.0 GHz < -65 dB

Voltage standing rate ratio (VSWR) 1.0 GHz < 1.35



Technical specs


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Application examples

Schematic


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Features Ideal space for prototyping and special assemblies needed in functional test fixtures

Two relays SPDT

Plug terminals

Applications Special assemblies and prototypes Load resistors Independent output relays


Schematic

6.1.19 Special assemblies module YAVPROCUS


Special assemblies and prototyping module YAVPROCUS YAVPROCUS

10 position terminal block 3,5 mm pitch 370039

6 position terminal clock 5,08mm pitch 370117

24VDC SPDT relays 250V 5A 340065

This module has a shape and size that provide a simple way to create custom applications either directly inside the test fixtures or inside the 19” chassis 7300 30. This module simplifies the work of the test engineer when talking about documentation or additional reproduction of spares or prototypes.

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Application examples


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Features 20 independent multiturn potentiometers

Applications Multiple analog set points Scale adjustment Load resistors Analog circuitry calibrations

6. YAV BOARDS AND MODULES 6. YAV BOARDS AND MODULES 6.1.20 Potentiometers module YAVP20T1


20 resistor/potentiometers module YAVP20T1

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6.1.21 YAVTB000 Interconnection module

Features Terminal for up to 20 signal interconnect 4 position DIP Switch Rapid connection terminals Test points for up to 16 signals

Applications Wiring junction point inside test fixtures Binary preset for fixture identification Test points


YAVTB000 Interconnection module YAVTB000

Schematic

When wiring a test fixture, you often have a need to join three or more wires onto the same test point. This module solves this problem, adding test points for manual test probes and a 4 position

DIP switch. Circuits 1 and 2 feature up to 5 poles in parallel to increase the space for power supply terminals.


Maximum current through terminals 8 A Operating temperature 0 … 55ºC

Maximum voltage between terminals (1…15) 250 VAC Storage temperature -20 … 70ºC

Maximum voltage between terminals (16…20) 50 VDC Relative Humidity (non condensing) 5 … 85%

Maximum current through the DIP switch 100 mA DC

Technical specs


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6. YAV BOARDS AND MODULES 6. YAV BOARDS AND MODULES 6.1.22 YAVPMPM1, TTL inteface

Features 16 Bits TTL outputs interface: 8x Bilateral opto relays w/serial resistor 4x 1500 mA protected 24V PNP Outputs 2x 100 mA 24V Output 2x 2 Relays (1 NO/NC 3A 250V)

Applications TTL interface in test fixtures Resistor loads

Schematic

This module eases the connection between TTL outputs and power signals. Three different ways of doing it are used, to fit the most complex applications.

The module has 8 outputs through opto-relays that can work either in AC or DC, with or without serial resistor. A typical application for

the opto relays with serial resistor would be the selection of different loads to charge DUT inputs.

The digital outputs can drive currents up to 1500mA. The module has two relays SPDT that can drive currents up to 3A and voltage from AC/DC up to 250VAC.


Maximum current through opto-relays 120 mA Operating temperature 0 … 55ºC

Maximum voltage between opto-relays terminals 350 VDC Storage temperature -20 … 70ºC

Maximum current through PBP MOSFET outputs 1,5 A Relative Humidity (non condensing) 5 … 85%

Maximum current through PNP bipolar outputs 100 mA

Maximum operating voltage of the relays contact 250VAC

Maximum current through the relays 3A

Technical specs


YAVPMPM1 TTL to Power interface, with 0 ohm serial resistors YAVPMPM10

YAVPMPM1 TTL to power interface, without serial resistors (Customer) YAVPMPM1

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Features Interface from 96 signal contacts VPC ITA modules to 7.62, 7.5, 5.08, 5, 3.81, 3.5 mm terminals

Applications Wire harness testing, when wire endings come with terminals Wire harness testing, when wire endings are without terminals Devices final testing

Application example

6.1.23 VPC 96 RCV to terminals interface board

This interface allows test engineers to implement a cost effective wire harness tester when the ends of the wires come with plug-in terminals or when they come free with or without

terminals. The modules features holes at the most common terminals pitches, including poles for connection of PCB front terminals (Phoenix Contact ZEC).


YAV90TC1 interface card from VPC 96 ITA to wire connectors YAV90TC1


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Application example

6.1.24 VPC 96 RCV to connectors interface

Features Interface board from VPC 96 contacts modules to different type of connectors, as DB9, DB15, DB25, DB37, DB50, RJ45, RJ12, Mini-D 36, Mini-D 50 and Molex Pi-coFlex 10 Male and Female connectors for each connector type

Applications Cable with connectors testing


YAV90TC2 interface card from VPC 96 ITA to standard connectors YAV90TC2

This interface allows test engineers to implement a cost effective wire harness tester when the ends of the wires come with standard connectors, male or female.


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Features 50 ohm active probe High impedance and low capacity GND related measurements (860900) and floating measurements (860901)

From 5 Hz up to 21 MHz SMB connector

Applications Measurements in high or low frequency electronic designs where adaptation to 50ohm with minimum signal charge is needed.

6.1.25 Active probe 806090x

U. 860900 860901

Bandwidth Hz 0 … 21 MHz 0 … 21 MHz

Probe gain db 0 0

Input bias current) pA 20 20

Input impedance (Tipical ) Ω 5x 1011 5x 1011

Maximum Frequency at -3 dB MHz 41 41

Average noise level (Typical) at > 300 kHz nV/√Hz 10 10

Dimensions (length x wide) mm 17.5 x 30 17.5 x 30

Technical specs


Single ended active probe 86090000

Differential active probe 86090100

Linear bipolar power supply 230V AC / +15 – 0 - -15V SA989630

Schematic


110

6.2 Dimensions for all YAV boards and modules

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7. POWER SUPPLIES, LOADS AND 19” INSTRUMENTS

7.1 Modular power supply 7300 50

Modular power supplies 7300 50 have been designed especially to be controlled through CAN bus. Its fast protection circuitries, high precision, voltage and current monitoring, make it ideal for all automatic test systems. These power supplies feature operative value readings through CAN bus or through its own front display (current and voltage indication), with 12 bit precision, allowing direction or incremental voltage and/or current measurements of the DUT.

The configuration of each power rack module is done based on the specific needs of each testing platform, allowing any combination of the available power modules, for example: 2x 0..+15V output and 1x 0..30V output)

A READY output signal (RDY) is available as software flag when the power supply is ready to be used. Any protections activation (Fuse, thermal probe, communication failure, etc...) inhibit this signal.

The module features an ENABLE input that activates the output of the power supplies and operates as a static contactor that blocks the current output.

Inside a 19” 3U height chassis, up to 3 isolated and independent power supplies can be located. Each power supply will have its own features (nominal voltage and power)

Features CAN bus controlled, with galvanic isolation > 1500V

Isolation transformer with protections

Power output and inputs for external voltage sense

Voltage or current operation (regulation)

DC bus voltage pre-selection to reduce dissipation

Heat colour with controlled temperature

Control input to enable/disable power supply output

3U 19” rack, prepared to be assembled with guides

LED indications: Ready (powered and enabled), Output On (Enable ON), I Limit (Operation with current limitation, OT (overheat)

Display indications: Voltage (9.999 o 99.99 V) Current (9.999 A)

FEATURES APPLICATIONS

Supply voltage 207…253V +0% 50…60Hz Power supply for the DUT

Milliohm Resistor current measurement


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Ordening Information

Dimensions

Schematics

DESCRIPTION P/N

19” 3UA chassis with LCD display and navigator for 3 supply modules H7300 5000

Power module, Can bus programmable. Input 230VAC Output 0 … 15V 3A 87300 5015

Power module, Can bus programmable. Input 230VAC Output 0 … 24V 2A 87300 5024

Power module, Can bus programmable. Input 230VAC Output 0 … 30V 1.5A 87300 5030

CAN bus programmable power supply; Input 230VAC, 1 Output 0..15V 3A H7300 5015

CAN bus programmable power supply; Input 230VAC, 1 Output 0 … 24V 2A H7300 5024

CAN bus programmable power supply; Input 230VAC, 1 Output 0 … 30V 1,5 A H7300 5030

Triple CAN bus programmable power supply; Input 230VAC, 3 Output 0..15V 3A H7300 5017

Triple CAN bus programmable power supply; Input 230VAC, 3 Output 0 … 24V 2A H7300 5027

Triple CAN bus programmable power supply; Input 230VAC, 3 Output 0 … 30V 1.5A H7300 5032

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Virtual Operator Panel

Power Modules


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7.2 Electric Loads

7.2.1. Configurable loads 19” 2U and 3U chassis 7300.32 and 7300.33

This chassis can be customized depending on the specifications of the DUT, providing a simple and cost effective solution when loads are needed in your test strategy. Its limitation, due to the rigidity of the load values is compensated by the easy substitution

of the chassis for another one with a different configuration. The loads rack can combine resistors with inductances and capacitor, or even active loads to, for instance simulate the thermal behavior of a light bulb filament.

Features

19” Rack for Loads

Cooling fans included

Over current protection

EIA Standard chassis, 19” and 2U or 3U height

Stackable. Airflow inside the chassis from rear to front panel.

Window for visual inspection of loads

Connectors for manual configuration


Rated power 300 Wº Custom Single phase or Three phase loads, under the DUT

Operating voltage 400V test specs

Operating frequency 50 – 60 Hz

SPARE PARTS P/N

Required loads On request


19” 2UA custom loads chassis with ventilation H7300 3200

19” 3UA custom loads chassis with ventilation H7300 3300


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Dimensions

Schematics


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The 7300 341x CAN bus programmable loads module, provides to test engineers maximum flexibility when selecting the load conditions needed for the DUT, allowing from little resistance steps (1/512 of the maximum value) to up to 100% full load direct connection. These modules are delivered with resistive load. They can be combined with other inductive or capacity modules to handle impedances with a determined CosΦ.

The resolution available (256 steps) is achieved through internal resistors, and can be extended by adding other external resistors, providing up to 512 load values.

Either internal resistors switching relays or external resistors ones, are controlled through CAN bus. The ventilation system is also CAN bus controlled.

Magnetothermic protection is independent for each phase and features contacts to monitor them through CAN bus. The module can be manually controlled through PC thanks to a virtual operator panel.

Features

256 or 512 resistor load values, operating either three phase (with or without neutral) or single phase

Integrated ventilation system

CAN bus controlled

Independent current protection for each phase with status monitor

CAN bus control, with virtual operation panel for Phi6

19” 3U height rack


Rated power w/internal resistors 500 W Single phase or Three phase loads for test systems(256 Steps)

Rated power w/external resistor 1000 W Current limitation supply (through resistor value) (512 Steps)

Operating voltage (Phase/neutral) 230V 50 – 60 Hz Conformation of loads with programmable Cos φ

Operating frequenc


CAN bus controlled Triphase resistive load in 19” 3UA chassis (230V 500W) H7300 3411

External triphase resistor groups (106R 1000W) H730034R1


7.2.2. Three phases programmable resistive load 7300.34

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Dimensions

Schematics


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7.3 Sound harmonics and current analyzer

This analyzer is used as end of line control for electro mechanic components with electric motors, with or without mechanical reduction. While the motor is running at nominal speed, a spectrum and temporal analysis of the sound as well as a current consumption test is performed. Statistical analysis of the data acquired is also performed real-time, expediting the PASS/FAIL decision of the DUT.

When the environmental noise of the production line can

disturb the data acquisition, an isolation chamber with enough attenuation is mandatory. Attenuation level depend either on the expected noise level of the DUT or on the environmental noise level.

The module features Ethernet port for automatic result data transmission through FTP. When there’s no Ethernet connection available, a USB port can be used to store the result data to an external HDD.

Temporal and spectral sound analysis and current consumption.

Comparison of data acquired against master data to determine

OK or NOTOK

High speed response

Communication with the PLC of the production machine

Ethernet communication with the production data base


Power supply 230 V 50-60 Hz Failures detection in production lines for DUTs

with electric motors


Sound harmonics and current analyzer 7405.01 H7405 0100

ICO Preamplifier & microphone 300225

Portable acoustic calibrator 300226

Programmable power supply (depends on DUT specs) On Request

Acoustic Isolation Chamber On Request


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Basic configuration


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Features Direct and automatic positioning over the potentiometer Reduced footprint. Pitch between two trimmers > 8 mm Different handle heights to enable manual trimming when potentiometers are close to each other Special ceramic screwdrivers tips with auto centering profile

Applications Manual trimming for off-line test systems

Dimensions

8. TRIMMING8.1 Manual trimming


Manual trimmer system H72600100

An easy way to increase productivity is to integrate fixed trimmers into the fixture pusher-plate, reducing drastically the trimming operation time. These screwdrivers feature ceramic

auto centering tips that guarantee a perfect positioning and rapid introduction of the tip inside the potentiometer groove.

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8.2 Automatic Trimming 7260.02

Features Auto centering automatic trimming system Self-adjusting Height Ceramic Tip Minimum pitch between trimming system (7 mm) Trimming resolution >10’ Floating motor from the screwdriver axis

Applications Automatic trimming

While in the non-operating position (1), the DUT moves into right trimming position for the automatic trimming operation. The trimming system, fixed onto the pusher plate, comes down with the plate until the tip is introduced inside the potentiometer’s Groove (2).

Potential trimming system misalignments, due to soldering positioning errors, are compensated through the tip orientation ability (3).

The trimming operation is controlled through the test system PC controller, by comparison of the measured value against the reference value comparing the measured value and reference value.


Motorized Screwdriver D=8mm, serrated belt transmission H7260 0200

Motorized Screwdriver D=6 mm, cardan joint transmission H7260 0201

Ceramic tip for automatic trimming, regular tip 003215Z1


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Features Operation mode options: RS485 or digital in/out Suitable for IEEE488 (GPIB) control Precision positioning with facility for comparison between analog voltages

Electronic circuitry for AC/DC conversion f/U converter included, for trimming frequencies. Maximum torque trimming Trip indication through logic output Software stroke limits Reference position (HOME) search Input.

Applications Stepper motor Servo systems Automatic trimming units Axis movement controlled through PC

8.3 Trimming system controller 1600.01


Euro card Stepper motor controller SE991110 SE991110

19” 3UA Chassis 12 position for Euro card. Power supply 230V50/24VDC YA71011

Motorized Screwdriver D=8mm, serrated belt transmission H7260 0200

Motorized Screwdriver D=6 mm, cardan joint transmission H7260 0201

Ceramic tip for automatic trimming, regular tip 003215Z1

8. TRIMMING

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9.1 Phi6 software

Software package to link the test executive software with all 6tl modules available (controlled through CAN bus).

TestStand Phi6 steps included Operator Interface for testing platforms 6tl modules configuration DDBB


Phi6 software for 6tl modules management H68002000

Phi6 software package is a powerful tool to implement the test executive software, running your application when 6tl CAN controlled modules are used.

Phi6 works independently of other software layers used: TestStand or LabView.

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Direct link (voice & data) through fixed IP hosted in NTR support Rapid and qualified Technical service is guaranteed if Internet is available

Minimum service cost, with no travel expenses Extended service available as option Facility for direct test Platform control: software down and uploading, system monitoring, etc.

Teleservice remote access is controlled by the customer

9. SOFTWARE9.2 Teleservice

Moving data through internet is much more economic, safer and faster than moving people. This is the reason why all 6tl Testing platforms have an optional teleservice support system, based on Internet, over fixed IP, to connect the platform directly with 6tl technical service. Your own production engineers can ask questions and discuss queries through direct operation with the test

system and under direct supervision of the 6tl test engineers.

Each customer can simply access the internet, visit www.6tl.es, log-in to the ‘Private area’ and start the teleservice operation for immediate support.


6tl Teleservice Software H68002100

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10.1 8 relays NO SR997330

10.2 CAN bus interface with 1500V galvanic isolator

10.3 RS232 <_> RS485 interface with 1500V galvanic isolator


DIN rail 8 relays 24VDC 1NO module SR997330


1500V CAN bus galvanic isolator MW06S001


1500V RS232 Φ RS485 Galvanic isolator MW38G232

Coil operating voltage

Maximum current through contacts

Maximum current through contacts common

Maximum operation voltage

Module operating power

Module current consumption

Data transfer speed

Operating temperature

Monitor



Data transfer speed


Monitor

24VDC

3 A

10A

250VAC

24VDC

60 mA

500 kB/s

0 … +60ºC

3 LEDs

24VDC

60 mA

500 kB/s

0 … +60ºC

3 LEDs

10.4 RS485 <_> RS485 interface with 1500V galvanic isolator


1500V RS485 ó RS485 Galvanic isolator MW38G000



Data transfer speed


Monitor

24VDC

60 mA

110 kB/s

0 … +60ºC

3 LEDs

10. ACCESSORIES


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10.5 Linear Bipolar Power supply


Output Voltage

Output current

Ripple at maximum load

Module operating powerProtection fuseStabilized output voltageMaximum output currentRippled voltage with maximum outputHall Transformer maximum current (L1)Current L1 / output current (w/o load)Standard load resistor (R1)Precision (@ 25ºC)Linearitydi/dtIsolationMaximum operation Temperature

Connector type (1x Male and 1x Female)Longitudinal X axis stroke (mm)Vertical Y axis stroke (mm)Y axis stroke limit X axis stroke limitOperating pressure

10.6 Hall Effect transformer (current measurement)

10.7 Automatic pneumatic HF connector IEC-169.2; 75ohm two axis

10.8 Automatic DUT fixation and retainer


Linear Bipolar Power Supply SA989630


Hall effect transformer SC935610


Automatic pneumatic HF connector IEC-169.2; 75 Ohm one axis H72601301

Automatic pneumatic HF connector IEC-169.2; 75 Ohm two axis H72601300


DUT fixation and retainer H72601100

Application: In fixtures with two or more DUTs, this device retains the DUTs that have FAILED the test and avoid them to be mixed with PASSED ones. This device can be used in conjunction with the rejection bin, avoiding the cycle to continue until the DUT is placed in the rejection bin.

230VAC

+/- 15V + 5%

+/- 150 mA

<30 mV pp

230VAC500 mA+ 15VDC + 5%50 mA20 mVpp50 Aeff1000 100R 0,5 W 1%+ 0,5 %>0,1 %>50 A/ms2 kVeff0 … +45ºC

IEC-169.2; 75 Ohm525Reed contactRetracted micro switch4…6 kg/cm2

10. ACCESSORIES

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11.1 Design for Testability

11.2 Standard Fixture

11.3 Design and maintenance of Fixturing

Intended for PCB design engineers and everybody involved in quality and test. Duration 8 hours

This training will inform design engineers the rules of designing the optimal PCB layouts for test. It touches the important points that the design engineer need to keep in mind to make sure their design is optimal for test, so it can be tested without problems. The training course uses the methodology of considering the test as the ini-tial phase of the design and transfers the experience of many test engineers from small to big electronic companies in solving problems found by production quality assurance.

Intended for Production managers and test engineers Duration 4 hours

To standardize the connection interface of test fixtures shortens your return of investment (ROI) for many reasons: Continuous and optimal exploitation of the testing platforms, faster and lower cost fixture manufacturing, fixture interchange ability between factories and many others.

Design and test maintenance engineers Duration 12 hours

This training will provide practical knowledge on how to organize the wiring, maintenance and calibration of automatic test systems. It is essential for the people involved in production machinery maintenance and for fixture design, tooling and wiring technicians (functional and/or vision fixtures)

11. TRAINING


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11.4 6TL 22 Testing Platform

11.5 6TL 32 Testing Platform

11.6 TFV-1 Testing Platform

Production and maintenance engineers. Duration 8 hours

This training will provide detailed information about all the possibilities available with the 6TL-22 test platform, and especially those related to keeping operative compatibility among different platforms that are intended to share fixturing.

The attendee will have a clear vision on the possibilities of the platforms hardware, the modularity concept and the software.


6tl-32 testing platform is an extremely modular and flexible test platform. To become familiar with its extensive features a good technical knowledge is mandatory to maximize the investment done.

Calibration and maintenance methodologies, the relation between the 6tl-32 and the other production machines, and data exchange, are important topics of the training.


The TFV-1 is a truly flexible platform. Many test technologies can be mixed in one test platform by combining the platform with the corresponding fixturing: Functional in combination with Vision, Boundary Scan, ICT,… etc. To be able to profit from all the operational benefits this platform has to offers it is important to follow this training coarse.

11. TRAINING

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“Open Test Platforms” are designed and documented to enable test engineers to test any DUT that fits with its features. In an “Open Test Platform”, we can add a new instrument with the only additional engineering effort being documenting this new resource into the system. “Customized Test Platforms” are based on the design done by the test engineer, but all this design work is only done for this particular DUT.

A fixture solution with pusher plate is ideal to guarantee uniformity when pushing the PCB down onto the bed of nails. This prevents PCB deformation and component stress. Disadvantage might be that the top side of the PCB is no longer accessible for inspection, debug or vision applications. For this we might need to switch to vacuum actuated fixtures or solutions that push the PCB down only from the side, leaving the top of the PCB free.

Installation of special boards or calibrated units for a certain DUT inside the fixture has a lot of advantages like: Fixture easier to test, calibrate or repair outside the test system More free contacts in the ITA and RCV between fixture and test system Less wiring lengthAs a disadvantages you may consider: The devices integrated into the fixture not can be shared in other tests You may need to set-up a complicated calibration plan

The proposed sub-system pretends to standardize all platforms, In this way we can guarantee compatibility of programs and fixtures installed on different test machines. There is no problem to do a different configuration in one system, but you must be aware that you might loose the compatibility between test platforms.

The easiest way to proceed is to integrate a new 19” cabinet next to the platform and join instrumentation through a wiring cannel. This option might introduce additional noise to signals due to wiring the extra length and makes the whole testing platform less portable. Another option would be to add frame extensions to the platform frame. With this option, portability will be kept and noise will be kept within boundaries and will not be a real problem.

The concept is that we include in our systems all the components that will be needed to perform the optimal test. Inside the fixture we will place only the specific components belonging to that specific DUT. This makes all connections easier, less wires, and it is not necessary to modify the drawings of the system each time that the test requirements need special devices.

12.1 Test Platform configuration

12.2 Fixture

What is the difference between “Open Test Platforms” and “Customized Testing Platforms”?

What are the differences between PCB fixtures with pusher plate and PCB fixtures with pneumatic grippers?

Which are the advantages and disadvantages of adding special boards inside the fixture?

Can we configure the sub-system in a different way than proposed?

How can I get more 19” space in my Open testing platform?

Why distributed control with Can modules and electro valves instead of centralized?

12. F.A.Q.’s


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Why high voltage test?

Can I use YAV boards stand alone?

What PC/CAN bus interface may I use?

How can I calibrate the YAV boards?

What kind of support tools are delivered with the YAV boards?

Why the Phi6® software?

Is it mandatory to work with LabView®?

Why the size of the YAV modules as they are?

12.3 Hipot test

12.4 YAV boards

You can use a hipot test to make sure you have good isolation between the parts of a circuit. Having good isolation helps to guarantee the safety and quality of electrical circuits. Hipot tests are helpful in finding nicked or crushed insulation, left wire strands or braided shielding, conductive or corrosive contaminants around the conductors, terminal spacing problems, and tolerance errors in IDC cables. All of these conditions might cause a device to fail.

Since YAV boards are CAN bus controlled and require only four wires, 2x for Can Bus and two for the 24V supply, wiring is minimal. You can therefore easily integrate them in your own system or use them as stand alone instrument. The general requirements to control YAV board are a PC with a CAN bus port. All the software has been developed for National Instruments CAN interfaces devices. Other CAN interfaces are under investigation and will be at customer’s responsibility.

All the software has been developed for National Instruments CAN interfaces devices. Other CAN interfaces are under investigation and will be at customer’s responsibility.

The calibration procedures are detailed in the thechnical manual of each board. 6tl offers a complete calibration service.

The YAV boards are provided with an executable that allows the user to work with the YAV boards in manual operation, no programming is needed. In addition, to integrate the boards in your automatic test system Labview® Development License is required.

The Phi6® software platform includes all the YAV’s boards VI’s, soft panels and simplifies the start up and operation. Phi6 software is not needed as you can always program the boards directly with the table instructions and commands over the CAN bus.

No. LabView® and TestStand® are the most popular and friendly way to develop test programs, but you can also work with other languages, using the instructions and com-mands table over the CAN bus

The foot print and the fixing holes of the YAV modules are compatible with two module positions of the Series 90 VPC connectors. This allows you to fix the YAV modules onto the standard hole pattern in the fixture box or in the case of free slots in the ITA frame directly onto the frame.

12. F.A.Q.’s

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+24 Voltage of the main power supply to the control cabinet

+UB Voltage from the battery or from the programmable power supply

FEMA Failures and Effects Modal Analysis

AOI Automatic Optical Inspection

AQL Accepted Quality Level

ATE Automatic Test Equipment

BGA (Ball Grid Array) A popular surface mount chip package that uses a grid of solder balls as its connectors. Available in plastic and ceramic varieties, BGA is noted for its compact size, high lead count and low inductance, which allows lower voltages to be used

BIST (Built in Self Test) BIST essentially builds tiny tester models onto the integrated circuit so that it can test itself. BSDL (Boundary Scan Description Language) An IEEE language used to describe structures for boundary scan testing. See scan technology.

BST (Boundary Scan Test) A technique used to facilitate effective testing of the digital ICs, and their interconnections, on high-density printed circuit boards in the factory and in the field.

Rack chassis Enclosure for devices, with dimensions to be mounted onto 19” rack, and defined by Units of height(1 U = 44,45 mm)

DAM Direct Applied Marks: Marks (Matrix code, bar code, etc.) applied onto the DUT

DFI Design For Inspection

DFT Design For Testability

DUT Device Under Test (can also be named UUT, Unit Under Test)

EIA Electronic Industries Alliance

Endurance Test Life test of a product. It is often monitored the standard operation parameter set and the same parameter set when the DUT is operating in extreme conditions, until detected that a parameter is out of limits.

Escape A real defect not detected for the test system or AOI

Test Specification Detailed information of each test step for the DUT, of the conditions during the test and the expected result, tolerance, and decision to be taken depending on the result.

ET Executive test software with all the necessary routines needed to test a certain DUT

Evidence Proof of a fact. To say it has been proved correct is not the same as providing the document with the value of all readings taken. The second is obvious.

13. ATE GLOSSARY


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False Flag Incorrect detection of a defect in an AOI

Fault coverage Quality measure for a test or set of tests, based on the percentage of actually detected faults (defects) versus the total number of theoretically detectable faults, on a particular fault model. A coverage figure should be given for each model type tested. As the operator defines the nodes to be evaluated (in some cases this is done by defining lists of nodes not to be used in the task) the raw number has little meaning without a full analysis of the set up.

Flash Memory Non volatile memory that can be re-programmed in the system.

FIXTURE Mechanical and electrical assembly needed for the DUT to connect it to the test system through the receiver

FT A process that applies pattern vectors to a device and checks the output to determine that the device is operating according to its truth table FPGA Field programmable gate array

GND Ground or earth connection, connected to the 0V of the +24Vdc power supply

IC Integrated circuit

ICT In Circuit Test

IEE 1149.1 Boundary Scan Standard

IPC Industrial PC

ISP IC’s that can be programmed while in the system (mounted on a PCB)

ITA Interchangeable test adapter

JTAG Joint Test Action Group. Comité que formulo la especificación IEEE 1149,1

MDA Manufacturing Defect Analysis

MTBF Mean Time Between Failures

OSP Organic Solder ability Preservative, is a method for Printed circuit board Plating. It uses a water based organic com pound that selectively bonds to copper and provides an organ metallic layer that protects the Copper for Soldering. PATCH CORD Cable of a defined length with the contact already mounted

PATCH PANEL A group of sockets used to manually connect incoming and outgoing lines together in communications and electronic systems

PCA Printed Circuit Assembly.

PCB Printed Circuit Board

RACK 19” frame where to locate instruments or chassis for instruments

RCV Receiver for test fixtures. Frame for connection modules with a mechanism than ensures a perfect alignment insertion of the contacts.

SMEMA Surface Mount Equipment Manufacturers Association (Association of SMT board assemblers. Defines the mechanical and electrical interface for communication between machines in an electronic production plant.

STDF Self test diagnostic fixture. Fixture to automatically test the resources available in a testing platform.

13. ATE GLOSSARY

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6TL Engineering the integrators source for electronics test

TAP Test Access Port. 4 to 5 wire port for Boundary Scan

Test Pad Exposed and metallized solid area where the test probe finds a flat area to contact.; there is no hole through the other side of PCB,

Test Point Any access available in the PCB to electrically test the DUT; it can be a via, a test pad, a component terminal…

Test Via Metallized hole in the PCB, full of solder paste, without coating.

VPC Virginia Panel Corporation

13. ATE GLOSSARY


134

AMERICA

ASIA PACIFIC

EMEA

BRASILCHILEUSA

CHINAINDIA

BELGIUMFRANCEGERMANYHUNGARYITALYLUXEMBURGNETHERLANDSPOLANDPORTUGALRUSIASPAINTURKEYSWEDENFINLAND

14. WORLDWIDE SUPPORT

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More that 25 years in the testing market


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15. INDEX OF PRODUCTS

1.2 GHz Multiplexer XMB 50 Ohmios module YAVHF2Y4 99

10 position terminal block 3,5 mm pitch 102

12 channel, 8A SPST relays board for power connections YAV90PIN 68

12 contact aerial terminal block 36

12 contact base terminal block 36

128 relays board configurable Scanner/Matrix YAV90128 74

14 Slots PXI 1044 Chassis, with mounting frame for 19’’ rack 60

15 relay 1 GHz switching-multiplexer board 75 Ohm RG 179 1 GHz YAV91775 82

15 relay 2.5 GHz switching-multiplexer board 50 Ohm RG 316 2,5 GHz YAV91750 82

1500V CAN bus galvanic isolator 125

1500V RS232 RS485 Galvanic isolator 125

1500V RS485 ó RS485 Galvanic isolator 125

16 channels Colorimeter for LED’s testing YAV90CLR 88

16x16 audio/video multiplexer YAV91616 86

19’’ 2UA custom loads chassis with ventilation 114

19’’ 2UA Mains Power Management and Operator Interface Unit Chassis 35

19’’ 3UA Chassis 12 position for Euro card. Power supply 230V50/24VDC 122

19’’ 3UA chassis with LCD display and navigator for 3 supply modules 112

19’’ 3UA custom loads chassis with ventilation 114

19’’ TFT Monitor VGA 63

2.5 GHz Multiplexer SMB 50 Ohmios module 100

2.5 GHz Multiplexer SMB 75 Ohmios module 100

20 resistor/potentiometers moduleYACP20T1 104

24VDC SPDT relays 250V 5A 102

32 relays HV switching board (up to 3000V) + DMM YAV90HVT 76

32 SPDT relays switching board YAV90132 70

4 contact base terminal block CAN bus 36

5 slot PXI 1033 Chassis for external MXI control 12, 62

6 position terminal clock 5,08 mm pitch 102

8 in/ 16 out CAN bus module YAV90304 36, 96

8 slot PXI 1000-B Chassis, with mounting frame for 19’’ rack 61

900 MHz Multiplexer SMB 50 Ohmios module YAVHF2X4 98

96 channel Al, sink/source DIO board for ITA YAV90096I 84

96 channel Al, sink/source DIO board for RCVR YAV90096 84

96 Pin Cassette connection module 31

Aluminum pusher with rubber head (Kit of 10 units) 56

Automatic multiconnector plate 7260_12 53

Automatic pneumatic HF connector IEC-169.2; 75 Ohm one axis 126

Automatic pneumatic HF connector IEC-169.2; 75 Ohm two axis 126

Autotest diagnostic 7800 ITA G12 for test platform 54

Autotest diagnostic 7801 ITA G12X for test platform 54

Autotest diagnostic 7802 ITA G18 for test platform 54

Autotest diagnostic 7803 ITA 9025 for test platform 54

Autotest diagnostic 7804 ITA 9025TR for test platform 54

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Bar Code Reader 7350.5000 with orientable support 12, 43

Bar Code Reader 7350.5000: side fixing system to 6TL-22 test platform 43

BNC aerial 36

BNC socket 36

Cable Harness Tester 7185.0100 26

Cable Harness Tester 7185.0100: Low voltage tester 26

Camera support with USB connector 53

Camera support, with coaxial connector 53

CAN bus controlled Triphase resistive load in 19’’ 3UA chassis (230V 500W) 116

CAN bus programmable power supply; Input 230VAC, 1 Output 0 … 15V 3A 112

CAN bus programmable power supply; Input 230VAC, 1 Output 0 … 24V 2A 112

CAN bus programmable power supply; Input 230VAC, 1 Output 0 … 30V 1.5A 112

CAN bus Three color Indicator Beacon with 106 dB Acoustic Alarm 42

Centering pin D= 3 mm (2,95 mm) (Kit of 10 units 60IM025X) 56

centering pin D= 4 mm (3,9 mm) (Kit of 10 units 60IM026X) 56

Ceramic tip for automatic trimming, regular tip 122

Chasis 19’’ 1U for Special Applications 7300 30 36

Chasis 19’’ 3U Single Phase Mains Power Manager 230V 50-60Hz 1600VA 38

Chasis 19’’ 6U Three Phase Mains Power Manager 7300.0100 40

Conveyor with transport belt 580 mm length. Adjustable speed 0 … 24 m/min 32

Conveyor with transport belt 780 mm length. Adjustable speed 0 … 24 m/min 32

Conveyor with transport: belt Mechanical frame for out of rack assembly 32

Data Matrix Reader 7350.4000 with manual positioning adapter kit 12, 18, 44

Data Matrix Reader 7350.4100 with automatic positioning adapter kit 44

Differential active probe 86090100 109

DIN rail 8 relays 24VDC 1NO module SR997330 125

DUT fixation and retainer 126

Electric & Electronic Cabinets Functional Tester FCT-1 25

Euro card Stepper motor controller SE991110 122

Extended SMEMA cable 600 mm length 32

External triphase resistor groups (106R 1000W) 116

Fixture 7000 ITA G12 Common base for 70XX 49

Fixture 7000 ITA G12 DEVICE 19, 49

Fixture 7010 ITA G12 VISION 470x270 fixing by pushers 19, 49

Fixture 7020 ITA G12 VISION 470x270 fixing by grippers 19, 49

Fixture 7100 Off line G12 with pusher plate 250x310 mm 12, 46

Fixture 7101 Off line G12 with pusher plate 260x410 mm 46

Fixture 7110 Off line G12 with pusher plate and Faraday cage 250x310 mm 46

Fixture 7200 Off line G12 with double body pusher plate 12, 46

Fixture 7300 ITA G12 PCB 370x270 12, 31, 47

Fixture 7301 ITA G12 PCB 470x270 12, 31, 47

Fixture 7310 ITA G12 ROLLER 47

Fixture 7320 ITA G12 VISION 48

Fixture 7330 ITA G12 Customized patch panel 48


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15. INDEX OF PRODUCTS

Fixture 7330 ITA G12 DEVICE 48

Fixture 7330 ITA G12 PCB accesory 48

Fixture 7330 ITA G12 Standard patch panel 48

Fixture 7425 ITA 9025 INLINE 410x384 18, 52

Fixture identification-Counter CAN bus module 97

Fixtures Storage 7200.9600 57

G500 Rotary table test platform 500mm 23

Hall Effect transformer (current measurement) SC935610 126

Hipot Kit (YAV90HVT & 1500VDC power supply 7185.0110 26

Hipot test adapter 7185.0130 26

Housing (Spare part) 55

ICO Preamplifier & microphone 118

Industrial computer in 19 inches 4UA rack model 6200.01 58

Industrial computer in 19 inches 4UA rack model 6200.02 58

Insertion tool to mount the electrical PCB marker inside the housing 55

ITA module with 16 pneumatic inlets 90

Keyboard with TrackBall 63

Kit support for lateral mounting of the monitor 63

L type pre-centring with M-3 thread (Kit of 2 units) 56

Label Printer 12, 63

Linear bipolar power supply 230V AC / -15 - 0 --15V 109, 126

Mains Schuko block / BS4491 2,5 m cable length 36

Manual trimmer system 120

Motorized Screwdirver D=6 mm, cardan joint transmission 122

Motorized Screwdirver D=8 mm, serrated belt transmission 122

Multifunction board with 80 in/out YAV90832 79

Operative system Microsoft Windows XP Professional SP3 (OEM) 58

Optical head fixture mounting kit 88

Optical head with 600mm POF lead 88

Option with programmable power supply 1500 V 10 mA 76

Option with programmable power supply 3000 V 5 mA 76

Panel digital instrument for chasis H7300 30 36

Parking head (Spare part) 55

PCB electrical marker with head and housing 55

PCB Spacers (Kit of 25 units) for fixture with protector 56

PCB Spacers (Kit of 25 units) for in-line fixture 56

PCB stopper and sensor of Inlin fixture 7200.8950 57

Phi6 software for 6tl modules management 12, 123

Pneumatic sub-system YAV board, CAN bus 90

Portable acoustic calibrator 118

Power module, Can bus programmable. Input 230VAC Output 0 … 15V 3A 112

Power module, Can bus programmable. Input 230VAC Output 0 … 24V 2A 112

Power module, Can bus programmable. Input 230VAC Output 0 … 30V 1.5A 112

Pushers cassette, 450mm with 10 pushers included 12, 18, 31, 53

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Pusher Cassette de 650 mm with 10 pushers included 31, 53

RBG illumination for CCD camera 7350.2100 57

Rejection Bin for 6TL 22 test platform 12, 42

Rejection Bin for TFV-1 test platform 42

Servo lifter 19’’ for In line systems with Gemini 25 Receiver and YAV90 series boards 31

Servo pusher 19’’ for In line systems (without safety guard) 450 x 340 mm 31

Servo pusher 19’’ for In line systems (without safety guard) 650 x 340 mm 31

Servo pusher 19’’ for Off line systems (with safety guard) 450 x 340 mm 12, 31

Servo pusher 19’’ for Off line systems (with safety guard) 650 x 340 mm 31

Side Stand Kit for label printer 12

Single ended active probe 86090000 109

Sound harmonics and current analyzer 7405.01 118

Special assemblies and prototyping module YAVPROCUS 102

Switching Power Supply Vin 80 … 230VAC Vout 24VDC 2,5 A. 35

Switching Power Supply. Input 80 … 230VAC Output 24VDC 1,5A. 36

Test Platform 6TL-22 with Gemini 12 12

Test Platform 6TL-22 with Gemini 12X 12

Test Platform 6TL-32, 1 module, IN LINE 18

Test Platform 6TL-32, 1 module, OFF LINE 18

Test Platform 6TL-32, 2 modules, IN LINE 18

Test Platform 6TL-32, 3 modules, IN LINE 18

Test Receiver Virginia Panel 9025. Panel mounting (25 connection modules) 45

Test Receiver Virginia Panel 9025TR. Fixture platform 508 mm (25 connection modules) 45

Test Receiver Virginia Panel G10. Panel mounting (10 connection modules) 45

Test Receiver Virginia Panel G12. Fixture platform 381 mm (12 connection modules) 45

Test Receiver Virginia Panel G12X. Fixture platform 381 mm (18 connection modules) 45

Test Receiver Virginia Panel S6. Fixture platform 381 mm (6 connection modules) 45

CAN bus Three color Indicator Beacon 12, 18, 42

Triple CAN bus programmable power supply; Input 230VAC, 3 Output 0 … 15V 3A 112

Triple CAN bus programmable power supply; Input 230VAC, 3 Output 0 … 24V 2A 112

Triple CAN bus programmable power supply; Input 230VAC, 3 Output 0 … 30V 1.5A 112

TTT-1 Test Sub-system with VPC G12 Mass Connection Receiver 28

Two pole 4x8 Switching Matrix board YAV904X8 72

Uninterruptible power supply UPS 1000 W in 19 inches 2UA rack 58

USB CAN bus interface unit 28

Vacuum cooling system option VIT-1 21

Vision cameras frame TFV-1 53

White illumination for CCD camera 7350.2101 57

YAV90TC1 interface card from VPC 96 ITA to wire connectors 26, 107

YAV90TC2 interface card from VPC 96 ITA to standard connectors 26, 108

YAV9COM6 Communications interface board 94

YAVPMPM1 TTL to Power interface, with 0 ohm serial resistors 106

YAVPMPM1 TTL to Power interface, without serial resistors (Customer) 106

YAVTB000 Interconnection module 105

www.6tl.es Catalog Revision 02/11

Romex BV www.romex.nl/test.

6tl.es Revision 01/11 Page 2/2

True Flexibility and Modularity starts with the

6TL Engineering Test Platform Concept.

For the Benelux Countries 6TL products are exclusively sold and supported by:

Romex B.V. Remmerden 5, 3911 TZ, Rhenen, Netherlands. Phone : +31-(0)317-398-787 Fax : +31-(0)317-398-780

E-mail : [email protected] Website www.romex.nl/test

mailto:[email protected]

http://www.romex.nl/test

Documents

The integrators source - T&M Solutions, Romex BV · The integrators source for electronics test 4 TABLE OF CONTENTS 6.1.21 YAVTB000 Interconnection module 105 6.1.22 YAVPMPM1, TTL