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Please insert new cover image – 9cm (H) by 30.48cm (W) Working together for a safer world The integration of remote inspection data into integrity management plans AOG 2017

The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

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Page 1: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

Please insert new cover image – 9cm (H) by 30.48cm (W)

Working together for a safer world

The integration of remote inspection data into

integrity management plans

AOG 2017

Page 2: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Agenda

Remote inspection Data value and use Repeatability in

inspection

Use of data in Integrity

Management Plans (IMP)

How IMP drives remote inspection

Page 3: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

CAPEX vs OPEX in a typical oil / gas project

Page 4: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

The removal of the data user from the immediate interface with component being inspected.

• Autonomous drones

• Piloted drones

• Autonomous ROV’s

• Piloted ROV’s

• Divers

• Pigs and pipe examination techniques

• Cameras on articulated poles

• Crawlers

• Head cams

Remote inspection – concept

The integration of remote inspection data into integrity management plans

Page 5: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

The value of acquired data

Videos of bubbles

Marine growth

Dark corners

Occluded images e.g. webs

Thickness measurement

GVI equivalence

CVI equivalence

Did we save any money, time or learn something new

Page 6: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Repeatability of inspection

The information recorded between each inspection should be relatable:

Same location

Same angle of view

Same distance from

feature Visibility

Lighting levels

Platform stability

Instruments meeting min

spec requirements

For inspection to have value it must not only

record condition at a point in time but

contribute to an understanding of how

degradation is occurring over time.

Page 7: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

The data we do collect

The disparate nature of the data we use:

Videos Reports pdf /

paper Photos in

emails

Thickness measurement spreadsheets

• Read once, digested, acted upon once, stored in a cupboard /

drive, never to see the light of day again. Someone else's

problem…

• Do we take advantage of the 3d model used in design?

Page 8: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Data integration

What am I looking at?

Why do I do that?

How does it relate to other

inspection activities?

What am I aiming to achieve?

Goals

Risk model

Limit states

Data consistency

The integration of remote inspection data into integrity management plans

Page 9: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Integration of data into IMP – Goals

The management of degradation

The slowing of degradation

Mid life, end of life, and redeployment

Maintenance of statutory compliance

Maintenance of production

The aim of the plan needs to be clear – an

obvious statement but what does this

mean?

Page 10: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

The structure of the IMP

Establishing key parameters and defining

key processes

Interpreting trends of performance and aligning

measurement between systems

Showing rate and level of degradation, and when to

apply anomaly management

How the data helps us manage degradation

The rate of deterioration is

helpful too, but we need to

expand on how such data

get used.

Page 11: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Integration of data into IMP – Risk model

How the risk model for the

asset has been decided

upon

What is the safety risk

model

What is the production risk model

The plan will be addressing risk – even it

is based on a prescriptive regime

Page 12: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

To achieve repeatability in data acquisition:

Collect data in a common form i.e. all photos,

thickness measurements, video

Measure against the same standard even under

different inspection regimes

Ensure like-to-like measurement If

normalisation is not required/possible

Integration of data into IMP

Page 13: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Remote inspection create vast amounts of data:

Data management and treatment is important:

capture data with value

sort out information – how / when / where

integrate analytics into 3D model

get lost in a sea of data

run out of storage space

lose site of data value

Analytics – how we interrogate and manage data

The integration of remote inspection data into integrity management plans

Page 14: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Visualisation and data led facility response – 3D modelling

The integration of remote inspection data into integrity management plans

Design:

Initial development

to capture fatigue hot

spots

Construction:

Further development

to add info on

construction

anomalies

Operation:

A live model to

capture coating

condition, damages,

TM data etc.

Page 15: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

How IMP can influence remote inspection

IMP should feed back into the

inspection survey cycle and

influence “what” and “when”.

Data analytics fed into IMP

should empower the owner to

adjust inspection / survey

frequency.

The integration of remote inspection data into integrity management plans

Page 16: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Summary

Remote inspection is here and now.

Quality is crucial for collected data.

Repeatability is evolving and linked with data analytics.

Data can be fed into IMP through analytics.

IMP drives remote inspection by providing key

parameters.

Page 17: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

The integration of remote inspection data into integrity management plans

Where LR is with this journey

Today On the way

Page 18: The integration of remote inspection data into …...Offshore Business Development Manager, Australasia Lloyd’s Register Marine and Offshore 1st Floor, 503 Murray Street, Perth

Jeff Baker

Offshore Business Development Manager, Australasia

Lloyd’s Register Marine and Offshore

1st Floor, 503 Murray Street, Perth.

T +61 (0)8 9318 7317

E [email protected]

Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates.

Copyright © Lloyd’s Register Group Limited. 2017. A member of the Lloyd’s Register group.

www.lr.org

Thank you for your attention.