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This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633.
The Industrial Space: the BEinCPPS Experiment in Smart MouldsIot & The Fourth Industrial Revolution: Solutions And Industrial Cases From EC-funded Projects
IoT Week, Geneva, 14/09/2016
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633.
The Georges Pernoud group: Molds for Plastic Injection
2
Oyonnax
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633. 3
Current technologies reach their limits
Moldmakers cannot trace how their molds are being used
Still relying heavily on expensive hydraulic power
Moldmakers cannot optimize maintenance
Moldmakers cannot help customers ensure production quality
Version switching in multi-version molds is manual
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633.
The core CPPS system: The Mould for I4.0
CPPS Applications
Data acquisition and Management
Better Maintenance
Support
Energy Efficiency
Improvement
4
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633.
Cloud
Factory Gateway
NGSI
OPC-UA
122,5 125T1 (°C) T2 (°C)
Date Time Alert
25/04/16 14h56 A1
25/04/16 08h45 A1
26/04/16 15h12 A2
Alerts
Sensor data
Top closing mold A6
Pull out ejection B4
Injection machine data
Pull in ejection B3
Mold closed ZA6
Mold opened ZA7
Ejection (ZB4)
Return Ejection (ZB3)
Injection Machine Commands
OPC-UA via EUROMAP 78-79
EUROMAP67
Smart MoldInjection Machine
5
Data visualization
Data storage
Data analysis
860P1 (bar)
Motor following
3,4I1 (A) 2,7I2 (A)
17C1 (mm) 67C2 (mm)
The CPPS demonstrator
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633.Things, Machine, People
Information Bus
FIWAREOrion Context Broker
OpenIoTMiddleware
AMQP
Shopfloor
FIWAREIDAS
FAST Lane – Protocol Interop
HOMARDOpenIoT
Wrappers
SMART Lane – SemanticInterop
OASIS
MQTT
OMALWM2
M
OPC UA
OPC UA
Device Management
CoAP
NGSI
CPPS Monitoring CPPS Collaboration
CPPS Big Data & Event Processing
FIWARE WirecloudFIWARECosmos
CygnusAdapte
r
FITMAN DyVisual
Per-Platform Information Bus Integration (NGSI and/or AMQP)
Business / TechnicalUsers
Enterprise / FactoryIT Systems
Business Users
Technical UsersAdministrators
System Engineers
VirtualObeya
vFITMAN
CAM
Pla
tfo
rm
AP
I
HISTORICAL DATA
HOMARDServer
EVEN
TS
DyCEP
i-LiKe
Pla
tfo
rmA
PI
Pla
tfo
rm
AP
I
i-LiKeMachine
DEV
ICE
OR
CH
ESTR
ATI
ON
Pla
tfo
rm
AP
I
Pla
tfo
rmA
PI
EVEN
TS
MES
SAG
ES
NGSIWidgets
AMQPWidgets
WID
GET
S
FAST/SMARTLANE BRIDGE
MACHINE LEARNING
TTEt
her
net
Smart Mold
Injection Machine
Legacysystem
I T architecture component
New developments
OPC UA
Virtual Injectionemulaor
SLM Toolbox
UA Modeler
Papyrus
6
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633. 7
A RAMI 4.0 guided development
UAModeler
Papyrus
SLM Toolbox
FIWARE OPC-UA IDAS
FIWARE ORION
FIWARE WIRECLOUD
Smar
t M
old
Used components (M9)
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680633. 8
The obtained benefits
Reduction of 15% in maintenance costs
Reduction of scrap rates: 5% to 3%
Energy cost savings up to 20%
Automatic version switching yields productivity gains up to 15%
